DENTAL LIGHT

900

Type 901 Pole Mount 902 Ceiling Mount 905 Track Mount 920 Unit Mount

INSTALLATION AND OPERATION INSTRUCTIONS

IMPORTANT After installation is completed, check all the bolts, screws and fasteners to confirm that they are securely fastened.



TABLE OF CONTENTS



Page



[1] SPECIFICATIONS------------------------------------------------------- 1



[3] WIRING DIAGRAM







[2] CLASSIFICATION------------------------------------------------------- 1 3-1. Pole Mount Type (Type 901)---------------------------------------- 2 3-2. Unit Mount Type (Type 920)---------------------------------------- 3 3-3. Ceiling Mount Type (Type 902)------------------------------------ 4 3-4. Track Mount Type (Type 905)-------------------------------------- 5



INSTALLATION



[5] UNIT MOUNT TYPE (Type 920)------------------------------------ 7





[4] POLE MOUNT TYPE (Type 901)----------------------------------- 6 [6] CEILING MOUNT TYPE (Type 902)------------------------------- 9

[7] TRACK MOUNT LIGHT (Type 905)-------------------------------11 OPERATION

[8] OPERATING INSTRUCTIONS---------------------------------------15 [9] ADJUSTING TENSION of BALANCE ARM----------------------17 [10] CLEANING--------------------------------------------------------------18 [11] MAINTENANCE AND INSPECTION ----------------------------19 [12] BEFORE ASKING FOR REPAIRS --------------------------------20 [13] ELECTROMAGNETIC COMPATIBILITY (EMC)------------21

Intended Use of the Product

This product is intended for the exclusive use for diagnoses, treatments and relative procedures of dentistry, and must be operated or handled by the qualified dentists or by dental staffs under the supervision of the dentist. Such dentists or dental staffs should instruct and/or assist the patients to approach to and leave from the product. Patients should not be allowed to operate or handle the product unless he/she is so instructed.

Environmental condition for Operation Temperature : 5 ~ 40℃ Humidity : 10 ~ 80% Pressure : 600 ~ 1060 hpa Environmental condition for Storage Temperature : -20 ~ 70℃ Humidity : 10 ~ 80% Pressure : 600 ~ 1060 hpa Environmental condition for Transportation Temperature : -20 ~ 70℃ Humidity : 10 ~ 80% Pressure : 600 ~ 1060 hpa Important Notes In case of the troubles, please contat Takara Belmont offices or your dealers. Do not disassemble or attempt to repair. Disassembly, repair or modifications should only be done by a qualified repair technician. Attempts at disassembly, repair or modifications may lead to abnormal operation and accidents. In case of disposal of equipment When disposing the dental light, appropriately dispose complying with all current applicable regulations and local codes. In EU area, EU directive 2002/96/EC on waste electrical and electronic equipment (WEEE) is applied on this product. In this directive, environment conscious recycling/abandonment is obligated. Symbols Alternating-current

Non-ionizing radiation Caution It means “caution, warnings, or possibility to danger”.

㻨㻦

㻵㻨㻳

Direct-current

Power ON

Authorized representative in the European community

Manufacturer

Separate collection for electrical and electronic equipment

Refer to instruction manual/booklet

Power OFF

Date of manufacture

WARNING Operation of a dental light under Electro Magnetic Interferences. This equipment may malfunction by electromagnetic interferences.

Do not install dental light close to the equipment that generates electromagnetic interference (i.e. communication equipment, elevator)

Do not use the device that creates interference (i.e. cellular phone) near this equipment. Do not use electric surgical knife or laser knife with dental light.

Light may turns on/off by itself due to malfunction of a sensor caused by electromagnetic interferences. WARNING • To avoid the risk of electric shock, this equipment must only be connected to supply mains with protective earth. • Position a light head by holding light handle(s). • Precautions in handling the patient mirror (Option). The patient mirror use a glass mirror. Do not give a strong shock etc.. This could cause injury. Do not remove the mirror frame from the light head. a patient mirror may fall and it may cause physical injury. • Installation and service work should be conducted by an authorized installation/service personnel only.

WARNING: The followings are prohibited. • To modify this equipment. • To use the equipment under any failure condition. • To use the equipment without doing the daily and periodical check-up. • To wipe the plastic covers with any disinfectant or detergent that contains organic solvent. Precautions for Installation • Keep the equipment away from water. • Keep in circumstances safe from influence by temperature, humidity, wind, sun light, air containing salts and minerals. • Care about stability such as inclination, vibration and impact, including handling and transportation. • Do not keep the equipment in a place where chemicals are or where gas is emitted. • During lifting and unpacking of the light, make sure to hold only the designated parts. • Do not drop or hit the light. • Ground light properly prior to turning power on. • When the installation process has been completed, verify that all the mechanical and electrical functions are working properly. • Thick gloves are highly recommended at unpacking. • Do not modify this equipment.

CAUTION Before use

• Check connection of switches and make sure that the device functions properly. • Make sure that grounding wire is connected.

• Make sure that cables are properly and perfectly connected.

During use

• Do not use the light longer than required for examination or treatment.

• Always watch the patient and the equipment to make sure nothing is wrong.

• If anything wrong is observed with the equipment or the patient, take a proper action, such as stopping the use of equipment as well as keeping the patient in safe.

• Keep an eye on the patient not to touch the equipment.

After use

• Turn off the light.

• Clean the equipment and get it ready for use.

CAUTION

Do not spray liquids directly onto light surfaces.

In order to prevent damage to electrical components and systems, do not apply excess cleaning solution onto light surfaces.

NOTE Warranty does not cover damage to equipment caused by disinfectant solutions

[1] SPECIFICATIONS 1. Focal Distance............................................................... 650 mm

2. Color Temperature......................................................... 5000° Kelvin 3. Light Intensity

Normal Treatment Mode .............................................. 4000 Lux ~ 32000 Lux Composite Mode .......................................................... 5500 Lux

4. Color Rendering Index ................................................. More than 90

5. Light Pattern.................................................................. 85 mm x 155 mm

6. Power Requirement....................................................... Type 901/902/905 AC230V 50/60Hz 0.26A Type 920 DC20V 1.2A

7. Fuse ............................................................................... 0.8A/250V (Current Rating:35A at 250VAC) Time-lag (Except for type 920)

8. Service Life.................................................................... 10 years [2] CLASSIFICATION a. Protection against electric shock : Class I Equipment.

b. Equipment not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide.

-1-

Brown

CADQ74**

Earth line

Green/Yellow

3 4

Brown

MANUAL

SENSOR

Blue

SW3

Lead wire(Brown)100MM CACP72**

Lead wire(Blue) 150MM CACP77**

Manual SW for operation test

SW2

6

1

CN204 JST NH2P

(1G028U**)

1

2

+ -

1 1

2

CN1 JST XH3P

+

-

3

(1G02A0**)

LED output K2 4

LED output K1 3

LED output A2 2

LED output A1 1

CN5 JST XH4P

3 4

DC5V power Purple 5 output 2 1 Gray Display LED output 2

3

DC5V power Red 9 output 1 1 Orange VR input 2

Blue GND 3

Yellow 4 Sensor power output 1 Green Sensor input 2

Ferrite (Two turns)

Ferrite (Six turns)

Power Supply Box Section

CN9 JST NH3P

CN4 JST XA3P

1A086X**

Power line for Control PCB.

CN202 JST XH2P

CN201 JST XH4P

LED Light Control PCB.

CN6 JST NH2P

2

CN101 JST VH3P

Black Black/White Brown Brown/White

Arm Section

1A087K**

Inside arm lead wire (AL-901/902)

Red Orange Purple Gray

Display LED input

DC5V power input 2

DC5V power input 1 VR output

CN2 JST XA2P

1A07MA**

(VR) Intensity adjustment

1

3

1A07M9**

Intensity adjustment Volume Section

Yellow Green Blue

1A07MB**

Trunk line for LED sensor PCB

Black Brown Black/White Brown/White

VR input 2 Orange

XA3P

3

2

1

XA4P

4

3

2

1

DC5V output 1 Red

(1G027Z**)

Yellow Green Blue

Black Brown Black/White Brown/White

Trunk line for LED module(Head)

2

1

2

1

AD10003W

CN1 JST EH3P

PC

PC

OFF

OFF

OFF

OFF

Default setting

AL-901*-EU* ??図 AL-901 20110606

1 Sensor power input 2 Sensor output 3 GND

(1G0280**)

1G027U**

LED Module Assy.

LED module 2

LED module 1

LED Sensor PCB.

Head Section

Yellow Green Blue

SM2P(Black)

Black/White Brown/White

Black Brown

SM2P(Black)

Sensor activation setting Off: Activate when a hand goes away, On: Activate when a hand comes in. 6 6 Includes Composite Mode Off:Yes, On: No Speed setting of communication line 7 Off: 4800bps, On: 2400bps 5

Setting condition

8 LED blink setting of Composite Mode Off: Slow blinking, On: Rapid blinking SW4 PC side: Clair Unit, 232 side: CP-One plus JP3 PC side: Clair Unit, 232 side: CP-One plus

SW3

Display LED PCB.

York Section

1 2 3 4

CN1 JST PH4P

OFF

ON

ON

OFF

Default setting

10KB

VR lower limit setting

SW1

Sensor Signal LED

LED2:Yellow

Power LED

LED1:Green

Ferrite (Four turns)

Light Blue

Pink

Bright Green

1A087L**

2

1

4

3

2

1

LED Light Power PCB.

1 N AC230V Brown 2 Power Input Power Switch Brown 3 L

Blue

Sensor/Manual Mode Selection Switch

Green/Yellow Noise filter section(AL-901) 1A08AH**

2 1

Blue

Trunk line for power PCB. (AL-905) 1A087M**

1A07X8**

Earth line for power PCB.

2-Fuse 250V/0.8A(T)

Green

Receptacle

The side with black dot has male pins

Terminal Block Light Blue

CAMU72**

Power cable 2900(GTCE)

Plug

2

1

Black dot

Setting condition Test mode ( Always OFF) Off: Normal operation, On: Test operation Transition time to Composite mode (by a sensor) Off: 1 second, On: 2 seconds Wake-up brightness setting from light off condition. Off : 1. Composite Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light stays in composite mode. On : 1. Regular Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light goes into regular mode. Combining dental unit Off: Clair unit, On: CP-One plus

Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).

GND

Remarks

White

PWM input

Pink Bright Green

Light Blue

PWM output

DC5V Power output

Black White Black

-2DC5V Power input

Connector Symbol SM ... SM Connector XA ... XA Connector

[3] WIRING DIAGRAM

3-1. Pole Mount Type (Type 901)

Plug

2

Receptacle

Remarks Connector Symbol SM ... SM Connector XA ... XA Connector XM ... XM Connector Black dot The side with black dot has male pins 1

-3-

Brown/White

Brown

Black/White

Red 9 1 Orange 2 3

Yellow 4 1 Green 2 Blue 3

XM4P

4

3

2

Black

Cuspidor Section

Arm Section

Red Orange Purple Gray 1 2 3 4

DC5V power input 2

York Section

Display LED input

XA3P

3

2

1

XA4P

4

3

2

1

CN2 JST XA2P

1A07MA**

1A07MB**

(VR) Intensity adjustment

1

3

1A07M9**

Intensity adjustment Volume Section

Yellow Green Blue

Trunk line for LED sensor PCB

Black Brown Black/White Brown/White

Red DC5V output 1 Orange VR input 2

DC5V power input 1 VR output

CN1 JST PH4P

(1G027Z**)

Display LED PCB.

Yellow Green Blue

Black Brown Black/White Brown/White

Trunk line for LED module(Head)

10KB

3 4

Purple 5 To LED Light Control PCB. 1 Gray (CN5) 2

To LED Light Control PCB. (CN9)

To LED Light Control PCB. (CN4)

Connect to trunk line for LED Light Power PCB. (CN201)

1

1A07ME**

Inside arm lead wire

2

1

2

LED Sensor PCB.

1G027U**

LED Module Assy.

LED module 2

LED module 1

1 Sensor power input CN1 JST 2 Sensor output EH3P 3 GND

Head Section

Yellow Green Blue

SM2P(Black)

Black/White Brown/White

1

SM2P(Black)

Black Brown

3-2. Unit Mount Type (Type 920)

CADQ74**

Earth line

Brown

Brown

Fuse 250V/0.8A(T)

1A08CK**

MANUAL

Lead wire(Brown)100MM CACP72**

Lead wire(Blue) 70MM 1A08CL**

Blue

SW3

Manual SW for operation test

SW2

6

1

1

2

+ -

1 2

CN1 JST XH3P

1

+

(1G02A0**)

LED Light Control PCB.

CN6 JST NH2P

2

CN204 JST NH2P

(1G028U**)

-

3

CN202 JST XH2P

CN201 JST XH4P

CN5 JST XH4P

DC5V power output 2 Display LED output

Purple 5

1 Gray 2 3 4

3

DC5V power Red 9 output 1 1 Orange VR input 2

Yellow 4

1 Green 2 Blue GND 3

Sensor power output Sensor input

Ferrite (Two turns)

Ferrite (Six turns)

Power Supply Box Section

CN9 JST NH3P

CN4 JST XA3P

1A086X**

Power line for Control PCB.

LED output K2 4

LED output K1 3

LED output A2 2

LED output A1 1

Black Black/White Brown Brown/White

Arm Section

1A087K**

Inside arm lead wire (AL-901/902)

Red Orange Purple Gray

DC5V power input 2 Display LED input

XA3P

3

2

1

CN2 JST XA2P

(VR) Intensity adjustment

AD100042

1

3

1A07M9**

Intensity adjustment Volume Section

1A07MB**

Trunk line for LED sensor PCB

Yellow Green Blue

VR input 2 Orange

Yellow Green Blue

XA4P

4

3

2

1

Black Brown Black/White Brown/White

1A07MA**

Trunk line for LED module(Head)

(1G0280**)

LED Sensor PCB.

1G027U**

LED Module Assy.

LED module 2

LED module 1

PC

PC

OFF

OFF

OFF

OFF

Default setting

AL-902*-EU* ??図 AL-902 20110606

1 Sensor power input CN1 JST 2 Sensor output EH3P 3 GND

Head Section

Yellow Green Blue

SM2P(Black)

2

1

2

1

SM2P(Black)

Black Brown Black/White Brown/White

PC side: Clair Unit, 232 side: CP-One plus PC side: Clair Unit, 232 side: CP-One plus

8 LED blink setting of Composite Mode Off: Slow blinking, On: Rapid blinking

DC5V output 1 Red DC5V power input 1 VR output

York Section

1 2 3 4

CN1 JST PH4P

(1G027Z**)

Setting condition Sensor activation setting 5 Off: Activate when a hand goes away, On: Activate when a hand comes in. 6 6 Includes Composite Mode Off:Yes, On: No Speed setting of communication line 7 Off: 4800bps, On: 2400bps

Black Brown Black/White Brown/White

SW4 JP3

SW3

Display LED PCB.

OFF

ON

ON

OFF

Default setting

10KB

VR lower limit setting

SW1

Sensor Signal LED

LED2:Yellow

Power LED

LED1:Green

Ferrite (Four turns)

Light Blue

Pink

Bright Green

1A087L**

2

1

CN101 JST VH3P

4

3

2

LED Light Power PCB.

1 N Brown AC230V 2 Power Input Power Switch Brown 3 L

Blue

Sensor/Manual Mode Selection Switch

Noise filter section(AL-902)

3 4

SENSOR

Green/Yellow

2 1

Blue

1A087M**

1A07X8**

Earth line for power PCB.

Trunk line for power PCB. (AL-905)

Green

Receptacle

The side with black dot has male pins

Terminal Block

Light Blue

Green/Yellow

CAMU72**

Power cable 2900(GTCE)

Plug

2

1

Black dot

1

Test mode ( Always OFF) Off: Normal operation, On: Test operation Transition time to Composite mode (by a sensor) Off: 1 second, On: 2 seconds Wake-up brightness setting from light off condition. Off : 1. Composite Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light stays in composite mode. On : 1. Regular Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light goes into regular mode. Combining dental unit Off: Clair unit, On: CP-One plus

Setting condition

Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).

GND

Remarks

White

PWM input

Pink Bright Green

Light Blue

PWM output

DC5V Power output

Black White Black

-4DC5V Power input

Connector Symbol SM ... SM Connector XA ... XA Connector

3-3. Ceiling Mount Type (Type 902)

Earth line 500mm

Green/Yellow

Brown

1A087N**

2

3 4

MANUAL

SENSOR

Brown

CACP76**

Manual SW for operation test

SW2

2

1

6

1

1

2

+ -

1 2

CN1 JST XH3P

1

+

-

3

(1G02A0**)

CN9 JST NH3P

CN4 JST XA3P

3

DC5V power 1 Red 9 output 1 Orange VR input 2

Blue GND 3

Sensor power 1 Yellow 4 output Green Sensor input 2

3 4

Power Supply Box Section

CN5 JST XH4P

DC5V power Purple 5 output 2 1 Display LED output 2 Gray

1A086X**

Ferrite (Two turns)

1A08GD**

Trunk line for LED signal

Ferrite (Six turns)

LED output A1 1 Black Black/White LED output A2 2 Brown LED output K1 3 Brown/White LED output K2 4

Trunk line for Control PCB. power

CN202 JST XH2P

(1G028U**)

LED Light Control PCB.

CN6 JST NH2P

2

CN201 JST XH4P

LED Light Power PCB.

CN101 JST VH3P

4

3

CN204 JST NH2P

1 N AC230V 2 Power Input 3 L

SW3

Purple Gray

Red Orange

Yellow Green Blue

Brown/White

Brown

Black/White

1A087R**

Trunk line A for power supply box

XA7P

7

6

5

4

3

2

1

XM4P

4

3

2

1

Black

Purple Gray

Red Orange

Yellow Green Blue

Brown/White

Brown

Black/White

XA7P

7

6

5

4

3

2

1

XM4P

4

3

2

1

1A087T**

Trunk line C for power supply box (Ceiling Height 9 F ~ )

XA7P

7

6

5

4

3

2

1

XM4P

4

3

2

1

Black

OFF

ON

ON

OFF

Default setting

4

1A087S**

AD10003X

CN2 JST XA2P

(VR) Intensity adjustment

Head Section

CN1 JST EH3P

PC

PC

OFF

OFF

OFF

OFF

Default setting

AL-905*-EU* ??図 AL-905 20110616

York Section

1

3

1A07M9**

(1G0280**)

LED Sensor PCB.

1G027U**

LED Module Assy.

LED module 2

LED module 1

1 Sensor power input 2 Sensor output 3 GND

Intensity adjustment Volume Section

Yellow Green Blue

SM2P(Black)

2

1

2

1

SM2P(Black)

Black Brown Black/White Brown/White

Red Orange VR input 2 DC5V output 1

(1G027Z**)

Display LED PCB.

1A07MB**

Trunk line for LED sensor PCB

Yellow Green Blue

CN1 JST PH4P

XA3P

3

2

1

XA4P

4

3

2

1

1A07MA**

Black Brown Black/White Brown/White

Red 1 DC5V power input 1 Orange 2 VR output Purple 3 DC5V power input 2 Gray Display LED input

Yellow Green Blue

Black Brown Black/White Brown/White

Trunk line B for power supply box

Purple Gray

Red Orange

Yellow Green Blue

Brown/White

Brown

Black/White

Black

Trunk line for LED module(Head)

8 LED blink setting of Composite Mode Off: Slow blinking, On: Rapid blinking SW4 PC side: Clair Unit, 232 side: CP-One plus JP3 PC side: Clair Unit, 232 side: CP-One plus

SW3

Setting condition Sensor activation setting 5 Off: Activate when a hand goes away, On: Activate when a hand comes in. 6 6 Includes Composite Mode Off:Yes, On: No Speed setting of communication line 7 Off: 4800bps, On: 2400bps

10KB

VR lower limit setting

SW1

Sensor Signal LED

LED2:Yellow

Power LED

LED1:Green

Ferrite (Four turns)

Light Blue

Pink

Bright Green

1A087L**

Sensor/Manual Mode Selection Switch

1A08CS**

Brown

Blue

Lead wire(Brown)150MM

Fuse Power Switch 250V/0.8A(T)

Noise filter section(AL-905)

Green/Yellow

2 1

Blue

1A087M**

Trunk line for power PCB.

1A07X8**

Earth line for power PCB.

Green

Receptacle

The side with black dot has male pins

Terminal Block

Light Blue

CAMV04**

Power cable (500mm)

Plug

1

2

White

Black dot

1

Test mode (Always OFF) Off: Normal operation, On: Test operation Transition time to Composite mode (by a sensor) Off: 1 second, On: 2 seconds Wake-up brightness setting from light off condition. Off : 1. Composite Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light stays in composite mode. On : 1. Regular Mode when a light is turned on by using a sensor. : 2. Keeps on getting on/off signal from dr table, light goes into regular mode. Combining dental unit Off: Clair unit, On: CP-One plus

Setting condition

Settings of PCB dip switches ( SW3,4) and jumper pin (JP3).

GND

PWM input

Pink Bright Green

Light Blue

PWM output

DC5V Power output

Black White Black

-5DC5V Power input

Remarks Connector Symbol SM ... SM Connector XA ... XA Connector XM ... XM Connector

3-4. Track Mount Type (Type 905)

INSTALLATION INSTRUCTIONS [4] POLE MOUNT TYPE (Type 901) 4-1. Dimensions (mm)

906 115

530

132

29º

90º

90º

294

151º

45

588.5

126

40º

42.7

210

646

681

40º

265

240

718

98

69

43

106

15º 130º

4-2. Installation Instructions * All necessary parts are included in the box. • M3 x 6 Painted Screw --------- 2pcs • M4 x 10 Painted Screw -------- 2pcs • Yoke Cover ---------------------- 1pce

Balance Arm M4 X 10 Painted Screw

Light Head

1) Install the light head to the balance arm with M4 x 10 painted screws. 2) Connect the wire harness 3P connector : yellow / green / blue 4P connector : black / black & white / brown / brown & white Same color to be met at each side of connector

Yoke Cover

4P Connector

4P Connector LED Light Display PCB. 3P Connector

4P connector : red / orange / purple / gray connec to LED Light display PCB of yoke cover. 3) Attach the yoke cover with M3 x 6 painted screws.

-6-

M3 X 6 Painted Screw

[5] UNIT MOUNT TYPE (Type 920) 5-1. Dimensions (mm) 906 530

115

90º

90º 29°

294

151°

646

240

718

681

40°

98

40°

106

15°

130°

265

M6 Button Screw Balance Arm Joint

5-2 . Installation Instructions (1) Attach the light assembly to the light pole.

Pass the light cable through the light pole and insert the light pole joint into the light pole. Fasten with

Light Pole Light Cable

Light Head Assembly

two M6 button screws.

Light Pole

(2)Attach the light pole to the light post.

Pass the light cable through the light post and insert

the light pole into the light post. Fasten with screws.

Light Cable Light Post

-7-

(3) Connect the light cable

Attach the connectors of the light cable onto the dental light PCB and harness inside the cuspidor unit.

a) Connect the three connectors (3pins,3pins and 4pins) of the light cable onto the LED light control PCB. The LED light control PCB is located at the rear side of the cuspidor unit. b) Connect the 4pins connectors. 4P connector from j-box (LED light power pcb CN201)

4P connector

b

Brown/White

Brown/White Brown Black/White Black

4 Brown 3 2 Black/White 1 Black

3 2 1

a

Purple Gray

Yellow Green Blue

Orange Red

Light Cable

1 2 3

3P

3P

1 2 3 4

3

1 4

CN5

CN4

CN9

1

1

3

4P

LED light control PCB

CAUTION • Securely insert a connector

• Make sure pins are firmly inserted

• When you remove a connector, instead of pulling wire, pull a connector by holding connector housing

(4) Set the lower volume limit (Type 920 only) 1. Turn light intensity control volume to its lowest end. (turn counter clockwise) 2. Push SW1 (CHECK) on a LED Light Control PCB. Yellow LED2 brinks. 3. Push SW2 (ON-OFF) on a LED Light Control PCB. Yellow LED2 turns off. LED Light Control PCB Low Intensity Control Volume

ON-OFF

CHECK

SW1

SW2 LED2

-8-

[6] CEILING MOUNT TYPE (Type 902) 6-1. Dimensions (mm)

906 530

132

115

29º

588.5

646

240

681

718

98

45

40º

69

126

40º

42.7

210

90º

90º

43

294

151º

265

106

15º

6-2. Installation Instructions 130º 1) Secure mounting plate to the ceiling. 2) Route the power supply through the center of the mounting plate. 3) Install the leveling nuts between the mounting plate and the ceiling flange. 4) Install the ceiling flange to the mounting plate with washers and nuts supplied. 5) Insert the suspension tube into the ceiling flange and secure it with roll pin and set screws supplied. 6) Be sure the suspension tube is plumb. 7) Slide the flange cover and flange cover ring (flat side up) over the suspension tube and secure them about half way up the tube. Use only one set screw as you will be moving this on final installation. 8) Install the light assembly to the suspension tube running the 3 wire cord up through the tube to the ceiling flange. Secure it with 4 Allen set screws. 9) Connect the incoming power to the 3 wire cord from the light assembly. Be sure to follow the local electrical codes. 10) Test the light for proper operation. 11) Reposition the flange cover and secure it with the flange cover ring - Secure all set screws.

3

6 7 8

10

(1) Power Supply Cable (2) Mounting Plate (3) Leveling Nut (4) Washer (5) Nut (6) Ceiling Flange (7) Socket Screw for Flange (8) Suspension Tube (9) Roll Pin (10) Socket Screw for Arm (11) Flange Cover (12) Cover Ring (13) Socket Screw for Ring (14) Suspension Tube of Arm

1 2 4 5

9 11

12 14

13 -9-

6-3. Ceiling template (Full size)

164 mm

φ154 mm

φ60 mm

109 mm

φ11 mm Mounting Holes

-10-

Dimension (AL-905) [7] TRACK MOUNT LIGHT (Type 905) 7-1. Dimensions (mm)

1970 1450

227

380 mm for 2400 mm ceiling height

35°

1000 mm for 3000 mm ceiling height

3000

644

106

15º

240

110

756

40°

260º

90º

90º

130º

7-2. Ceiling Preparation For safety in operation as well as stability of the light source, the importance of proper ceiling structure cannot be overemphasized. In general, a ceiling structure capable of supporting 90kg (200 lbs) dead weight is required. A) In conventional ceilings with joists perpendicular to the center line of the light, attach the pallet by at least 6 (M8 x 76mm) lag screws. Suitable holes are provided in pallet for most installations, utilizing 16"(406 mm) or 24"(610 mm) center to ceiling joists. For other spacings or locations, additional holes can be cut in pallet. (SEE FIGURE 1.) IMPORTANT:Locate transformer end of track at headrest end of chair. - Not legrest. B) For conventional ceilings with joists parallel to the center line of the light, cross blocks must be installed in 3 places to allow mounting with at least 6 (M8 x 76 mm) lag screws. (SEE FIGURE 2.) C) For suspended ceilings, appropriate rigid structure must be attached to the ceiling framework to provide 90kg (200 lbs) dead weight capacity. (SEE FIGURE 3.) Electrical Feed Opening Transformer End

Used for 24" Center to Center Joists Used for 16" Center to Center Joists

FIGURE 1

8mm x 76 mm Lag Bolts (6)

-11-

265

CEILING PREPARATION

Crossblocks 3 Places 24" Center to Center

FIGURE 2

FIGURE 3

-12-

7-3. Electrical Preparation

Refer to FIGURE 4 for the location of electrical feed opening in pallet, provide 3 wire, circuit (fuse or

breaker) through flexible conduit with enough slack to protrude at least 50mm below the pallet when installed. Terminate the conduit with 13mm body box connector suitable for mounting through 5mm thickness. A readily accessible shut-off switch for this circuit is recommended. Use wiring suitable for 90˚C service. 40mm DIA (Electrical Feed Opening)

Head of Chair

9.5mm DIA HOLE 25.4mm DIA C'Bore (8Holes)

1657mm

160mm 125mm

92mm 108mm

610mm

203mm

16.5mm

406mm

FIGURE 4

7-4. Installation Instructions

1) Lead out the power supply cable from the ceiling where the track light is mounted. 2) Run the power supply cable through the pallet and mount the pallet.



3) Place track against the pallet and slightly engage two mounting bolts at the end opposite to the electrical opening.

4) Allowing the free end to hang down slightly for access, install the conduit box connector to the track.

5) Finish bolting the track securely to the pallet.

6) Connect the wires from the feed to the terminal block.

7) Slide the trolley onto the track (end near electrical opening) with the arrow on the trolley oriented toward the pulley on the track.

8) Carefully guide the wire from the trolley, around the spring-loaded pulley and back toward the end of track.

9) Attach retainer clamp to small screw in track. Clip the free end of the trolley wire into the plastic clip near end.

10) Install rubber bumpers at the end of the track in the holes provided. Power Supply Box

Install Rubber Bumpers after Trolley

Plastic Wire Clip

Z Clip To Trolley (Holds Bottom Cover)

Brown Connector Electrical Feed Light Blue Green/Yellow Terminal Block

-13-

Clamp (Factory Installed on Wire)

Rubber Bumpers

Pulley

End Cap

11) Check operation of the trolley. It is factory

adjusted to provide smooth effortless travel,



readjusted if necessary. Loosen the set screw



Trolley

without play; however rollers can be

Adjustment Screw Set Screw

and adjust the socket cap screw to vary roller clearance.

Rollers

12) Unpack the power supply box / housing assembly and mount it to the track with screws provided. 13) Attach the pigtail leads to the corresponding power line wires at the terminal block. Retain the wires under the plastic clip.

14) Connect the plug-in connector to the trolley wire.

15) Carefully slide bottom cover onto the track from free end. Be sure to engage lip onto Z bracket. 16) Install the end-cap with the screws provided.

17) Slide the trolley back and forth, checking for binding or rubbing.

18) Confirm that the swing arm is properly adjusted to stay where it is placed. If necessary, move the head up or down to expose the appropriate cross drilled nut and adjust with the tool provided.

19) Turn on power and check electrical operation of the light.

1 2

6 10 5

3

(2) Pallet

9

(3) Track

(4) End-cup

12

(5) Trolley

11 4

7

(6) Power Supply Box (7) Light Assembly (8) Bottom Cover (9) Rubber bumper

D L S

8

(1) Power supply cable

(10) Screw with plain washer &

spring washer M4x15(2 pcs)

This bracket is on the rear side of the cover

(11) Hex Head Bolt M8x25(6 pcs) (12) Spring Washer M8 (6 pcs)

-14-

[8] OPERATING INSTRUCTIONS 8-1. Major Parts Identification

Ceiling Mount (Type 902)

Unit Mount (Type 920)

9

12 11 7

6

4

8

10

Pole Mount (Type 901)

7

9

10

5

3

12 6

2

11

6

4

LED head (Rear side)

5

3

5 1

2 1

(1) Touchless switch

Track Mount (Type 905) 17

(2) Handle

9

10

16 ࠈ‫ې‬

)86(

0$,1

9$7

0$18$/ 6(1625

(7) Balance arm (8) Swing arm

7

14

(4) LED light head (5) Intensity control volume (6) LED display

11

15

12

(3) Lens cover

(9) Power supply box (10) Main switch

13

3

(11) Mode selection switch (12) Fuse (13) Extension

4

(14) Track pole (15) Trolly 2

1

-15-

(16) Track

(17) End cap

8-2. Main Switch Turn on the main switch to the side marked with ' I ' Power on : ' I ' Mark Power off : ' ' Mark

Pole Mount Type Mode Selection Switch Main Switch Fuse

8-3. Mode Selection Switch Switching modes can be changed by this switch. This switch is located on power supply box. Sensor : Touchless ON/OFF and composite mode Manual : Manual Mode (ON only)

Ceiling Type Fuse

Mode Selection Switch

Main Switch

Track Type

Main Switch Fuse

8-4. Touchless Switch The light can be turned on/off with a touchless switch. The intensities are regular operation mode and composite mode.

Mode Selection Switch

LED Display

8-4-1. Confirmation of mode selection switch Make sure that the mode selection switch is at sensor mode.

Intensity Control Volume

8-4-2. Turning on/off The touchless switch has a sensor. The sensor activates within the distance of 65mm from the surface. Let your hand pass by within 65mm from the touchless sensor to turn on the light. Let your hand pass by again to turn off.

8-4-3. Switching to the composite mode During normal treatment mode, while the light is on, place and hold your hand within 65mm from the touchless sensor for 2 seconds. The light intensity will be automatically reduced to the composite mode which has intensity of 5500 lux. LED display under yoke blinks green on at composite mode. To switch back to the normal treatment mode, place your hand by the touchless sensor 2 seconds again. Note: by placing your hand for 2 seconds when the light is off. The light does not lit in the composite mode, but lit in normal treatment mode. Please make sure that the light is on before lighting in composite mode.

-16-

Active distance within 65mm

NORMAL TREATMENT MODE COMPOSITE MODE

Touchless Switch

INTENSITY

LED DISPLAY (Green)

4000 ~ 32000Lux

Light ON (Green)

5500 Lux

Blinks (Green)

LED Display Low Intensity Control Volume

High

[9] ADJUSTING TENSION of BALANCE ARM 9-1. Adjustment of the tension of the balance arm

Position the angle of the balance arm so the tension adjustment nut becomes visible just under slot A.

Turn the nut and adjust the tension with the adjustment bar supplied with the light.

Direction of rotation of the nut

When the light head tends to go up, turn the nut to + direction. When the light head tends to go down, turn the nut to – direction. Adjustment Bar

Slot A (for tension) Balance Arm

Slot C (for angle)

Adjustment Nut

Hole B (Socket Screw)

9-2 Adjustment of the angle of the light head 1) Use a 2mm hex key wrench to loosen socket screw in front of Hole B.

2) Position the angle of the balance arm so the head angle adjustment nut becomes visible just under the slot C. Turn the nut and adjust the tension with the adjustment bar supplied with the light.

When the light head tilts upward,

Slot C (for angle)

turn the nut to + direction.

Hole B

Hole B (Socket Screw)

When the light head tilts downward, turn the nut to - direction.

Slot C

Adjusting Nut

3) After adjustment is done, re-tighten the socket screw.

Note : Unless this socket screw is re-tightened, the angle of the head will be changed during use. -17-

[10] CLEANING

CAUTION Allow light to cool prior to cleaning. Wipe the surfaces with dry and soft cloth. If the stain is hard to remove, wipe it off with the cloth moistened with diluted netural detergent, be sure to wipe with dry cloth to wipe remaining moist. Neutral Detergent

Soft cloth

Never use the following for cleaning: Volatile chemicals such as thinner, alcohol, gasoline, or kerosene, abrasive wax, abrasive sponges, etc.

e Abrasivun Compo d

Thinner

Alcohol

Chemicals

Kerosene Wax

All surfaces can be disinfection with FD366 made by Durr. Spray the cleaner (Durr FD366) on cloth and wipe the surfaces with the cloth. Wipe all surfaces dry after cleaning.

-18-

[11] MAINTENANCE AND INSPECTION 11-1.Guide for daily maintenance and inspection (Maintenance and inspection by user) Management of maintenance and inspection of medical equipment should be implemented by the user (medical

inspection). In case the user does not implement such management, it is permitted that such management is outsourced to a qualified entity such as a medical equipment repair company.

For safe use of this product, it is necessary that inspection should be conducted in the specified frequency on the items described below.

No. Item

Frequency

Inspection Method and diagnosis

Influence if inspection is not conducted

Maintenance required in case of nonconformity

Deterioration of optical performance

Change a lens cover.

1

Appearance of Lens Cover

Before start

Check deformation, scratches by eyes

2

Light switch

Before start

Set Mode Selection switch to Manual. Light doesn't function. Confirms the light turns on.

Contact your dealer or our office.

3

Touchless sensor

Before start

Set Mode Selection switch to Sensor. Confirms the light turns on.

Light doesn't function.

4

Intensity switch

Before start

Change intensity.

It may cause the difficulty at dental practice.

Clean the sensor surface. Turn off the light. Contact your dealer or our office.

5

Movement of the trolly (Track light)

Before start

Check the movement of the trolly. Make sure the trolly run smoothly.

Light head doesn't stay at the desired position.

6

Track section (Track light)

Before start

There is a possibility that Make sure that no wobble the track section when the product is operated. the light falls.

Contact your dealer or our office.

7

Functionality of Balance Arm

Before start

Swing the balance arm up/down. Swing the balance arm right/left. Light head doesn't stay at Make sure the balance arm stops and the desired position. holds its position.

Adjust the tension of the balance arm. Follow instructions on page 17.

8

Vertical rotation of the Before start Light head

Rotate the light head up/down. Make Light head doesn't stay at sure the light head stops and holds its the desired position. position.

Adjust the tension of vertical rotation. Follow instructions on page 17.

9

Light head angle

Before start

Confirms the light head is vertically aligned.

Light head doesn't stay at the desired position.

Adjust the angle of the light head.

10

Light head rotation

Before start

Rotate the light head right/left. Make sure the light rotate 160° to each direction.

Light head rotates freely. This may cause the snapping of a wire.

Contact your dealer or our office.

Discoloration and deterioration to the exterior, and corrosion and rusting to metallic components may arise.

Executes wiping in accordance with "Cleaning Instructions"

a mirror crack may advance to breakage and it may cause injury with a fragment.

Contact your dealer or our office.

11

Care exterior

Before start

Chemical and dirt on the product exterior must be cleaned.

12

Patient mirror (Option) Before start (Mirror surface)

Check crack of the mirror surface

13

Other 1

Once every week

Make sure that no abnormal noise Light may not function occurs when the product is operated. right.

Turn off the light. Contact your dealer or our office.

14

Other 2

As needed

If the light has not been used for a long time, make sure the light functions correctly and safely.

If the light malfunctions, Contact your dealer.

-19-

Contact your dealer or our office.

11-2. Guide for Periodical Check-up Some parts and components of the products are degraded or deteriorated depending on the frequency of use. Annual check-up and maintenance, as well as replacement of consumable parts, are required. The required parts (including consumable parts) are listed below. It may be different from the following list depending on the option of the light. For check-up and repair, call a technician of our authorized dealer.

Parts and components that require periodical check-up Standard Lifetime

No.

Moving part

7 years

3

Switches

5 years

Electric wiring of moving part

5 years

4

Control PCBs.

5 years

No.

Parts Description

1 2

Parts Description

Standard Lifetime

Consumable parts No . Parts Description 1

Lens Cover

2

Fuse

WARNING Execute the maintenance in accordance with this instraction manual and operating manual attached to each individual equipment ( Dental unit, Handpiece, etc..) . Failure to maintain this product may lead to physical injury or property damage.

12. BEFORE ASKING FOR REPAIRS

If any of phenomena described below has occurred, make the following checks before asking for repairs. Phenomenon When an indicator is not displayed.

The light does not light up.

When the indicator is on.

Check point and result

Action to be taken

Unit main switch is not on.

Turn on the unit main switch.

Dental light main switch is not on.

Turn on the dental light main switch to “ I ” mark.

Touchless sensor surface is dirty.

Clean the touchless sensor surface.

Confirm distance of a touchless switch.

Hand must pass by within 65mm from the touchless sensor.

If the dental light does not normally work even if actions were taken upon checkup stated above, then stop using the unit, turn off the main switch and contact your dealer or our office.

-20-

[13] ELECTROMAGNETIC COMPATIBILITY (EMC)

Medical electrical equipment needs special precautions regarding EMC and needs to be installed and put into service according to the EMC information provided in this manual. Portable and mobile RF communications equipment can affect medical electrical equipment. The equipment or system should not be used adjacent to or stacked with other equipment. If adjacent or stacked use is necessary, the equipment or system should be observed to verify normal operation in the configuration in which it will be used.

Guidance and manufacture’s declaration - electromagnetic emissions

The 900 DENTAL LIGHT is intended for use in the electromagnetic environment specified below. The customer or the user of the 900 DENTAL LIGHT should assure that it is used in such an environment. Emissions test Compliance Electromagnetic environment - guidance RF emissions The 900 DENTAL LIGHT uses RF energy only for its CISPR 11 internal function. Therefore, its RF emissions are very Group 1 low and are not likely to cause any interference in nearby electronic equipment. RF emissions The 900 DENTAL LIGHT is suitable for use in all Class B CISPR 11 establishments, including domestic establishments and those Harmonic emissions directly connected to the public low-voltage power supply Class A IEC 61000-3-2 network that supplies buildings used for domestic purposes. Voltage fluctuations/ Flicker emissions Complies IEC 61000-3-3

Guidance and manufacture’s declaration - electromagnetic immunity

The 900 DENTAL LIGHT is intended for use in the electromagnetic environment specified below. The customer or the user of the 900 DENTAL LIGHT should assure that it is used in such an environment. IEC 60601 Electromagnetic environment Immunity test Compliance level test level guidance Electrostatic Floors should be wood, concrete or ± 6 kV contact ± 6 kV contact discharge (ESD) ceramic file. If floors are covered ± 8 kV air ± 8 kV air IEC 61000-4-2 with synthetic material, the relative humidity should be at least 30%. Electrical fast Mains power quality should be that ± 2 kV for power ± 2 kV for power transient/burst supply lines supply lines of a typical commercial or hospital IEC 61000-4-4 environment. ± 1 kV for input/output ± 1 kV for input/output lines lines Surge ± 1 kV differential mode ± 1 kV differential mode Mains power quality should be that IEC 61000-4-5 of a typical commercial or hospital ± 2 kV common mode ± 2 kV common mode environment. Voltage dips, short 95% dip in UT) of a typical commercial or hospital voltage variations for 0.5 cycle for 0.5 cycle environment. If the user of the 900 on power supply 40% UT 40% UT DENTAL LIGHT requires continued input lines (60% dip in UT) (60% dip in UT) operation during power mains IEC 61000-4-11 for 5 cycle for 5 cycle interruptions, it is recommended that 70% UT 70% UT the 900 DENTAL LIGHT be powered (30% dip in UT) (30% dip in UT) from an uninterruptible power supply for 25cycle for 25cycle or a battery. 95% dip in UT) for 5 s for 5 s Power frequency 3 A/m 3 A/m Power frequency magnetic fields (50/60 Hz) should be at levels characteristic magnetic field of a typical location in a typical IEC 61000-4-8 commercial or hospital environment. NOTE UT is the a.c. mains voltage prior to applications of the test level.

-21-

Guidance and manufacture’s declaration – electromagnetic immunity

The 900 DENTAL LIGHT is intended for use in the electromagnetic environment specified below. The customer or the user of the 900 DENTAL LIGHT should assure that it is used in such an environment. Compliance Immunity test IEC 60601 test level Electromagnetic environment － guidance level Portable and mobile RF communications equipment

should be used no closer to any part of the 900 DEN-

TAL LIGHT, including cables, than the recommended separation distance calculated from the equation applications to the Frequency of the transmitter. Recommended separation distance

Conducted RF IEC 61000-4-6

3 Vrms 150 kHz to 80 MHz outside ISM bandsa

3 Vrms

d = 1.2 √ P

Radiated RF IEC 61000-4-3

3V/m 80 MHz to 2.5 GHz

3 V/m

d = 1.2 √ P 80 MHz to 800 MHz d = 2.3 √ P 800 MHz to 2.5 GHz Where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer and d is the recommended separation distance in metres (m). Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey,a should be less than the compliance level in each frequency range.b Interference may occur in the vicinity of equipment marked with the following symbol:

NOTE 1 At 80 MHz and 800MHz, the higher frequency range applies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by adsorption and reflection from structures, objects and people. a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the 900 DENTAL LIGHT is used exceeds the applicable RF compliance level above, the 900 DENTAL LIGHT should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the 900 DENTAL LIGHT. b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3V/m. Essential performance (purpose of IMMUNITY testing) There is no essential performance.

-22-

Recommended separation distances between Portable and mobile RF communications equipment and the 900 DENTAL LIGHT

The 900 DENTAL LIGHT is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the 900 DENTAL LIGHT can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the 900 DENTAL LIGHT as recommended below, according to the maximum output power of the communications equipment. Separation distance according to frequency of transmitter Rated maximum output power m of transmitter 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz W d = 1.2 √ P d = 1.2 √ P d = 2.3 √ P 0.01 0.12 0.12 0.23 0.1 0.38 0.38 0.73 1 1.2 1.2 2.3 10 3.8 3.8 7.3 100 12 12 23 For transmitters rated at a maximum output power not listed above, the recommended separation distance d in metres (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer. NOTE 1 At 80 MHz and 800MHz, the separation distance for the higher frequency range applies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by adsorption and reflection from structures, objects and people.

-23-

NOTE

Takara Belmont (U.K.) Ltd. Belmont House One St.Andrews Way,Bow, London E3 3PA U.K. Tel: (44)20 7515 0333 Fax: (44)20 7987 3596

TAKARA BELMONT CORPORATION

2-1-1, Higashishinsaibashi,Chuo-ku, Osaka, 542-0083, Japan TEL : 81-6-6213-5945 FAX : 81-6-6212-3680 Book No. 1E02JMD0

　　　　 Printed in Japan 2012-04