Delivering the gray iron castings you need when you need them

D e l i v e r i n g t h e g r ay i r o n c a s t i n g s yo u n e e d — w h e n yo u n e e d t h e m . ISO/TS 16949 Timely Solutions For Your Busin...
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D e l i v e r i n g t h e g r ay i r o n c a s t i n g s yo u n e e d — w h e n yo u n e e d t h e m .

ISO/TS 16949

Timely Solutions For Your Business Founded in 1945, Great Lakes Castings (GLC) brings over six decades of gray iron casting experience to a diverse range of industries. We are committed to providing our customers with the quickest turn-around times possible to meet their casting requirements and schedules. Innovative production processes, efficient inventory management and advanced technologies enable us to meet your need for high quality castings delivered on time — every time. GLC produces and delivers both high and low volume castings to customers across North America. Industries served include construction, valve, pump, agricultural, gas, automotive, HVAC and many others. To add value in meeting your casting requirements, GLC offers engineering services including pattern shop design and dimensional layouts. In addition, our fully equipped laboratory is capable of metallurgical, chemical, physical and material code specifications.

Valve Body

Pump Body

Filter Body

Construction Equipment industry

Gain A Competitive Edge With 2-Week Lead Time GLC is focused on providing you with the shortest lead times possible — an industryleading two weeks. Your production orders are produced and shipped in 14 days or less. Your regular daily or weekly casting requirements are met through our Kanban/pull type JIT system. Both options allow you to respond quickly to your market demands, creating a competitive edge and an opportunity for additional sales. In addition, you are able to order inventory based on your current needs rather than a historical sales forecast. This allows you to minimize inventory, reduce costs and increase profit margins.

Exceeding Your Expectations For Quality Castings We have invested significant resources in the Great Lakes Castings Production System, a dynamic, Lean manufacturing philosophy designed to drive quality by setting standards aimed at efficiently organizing work flow and eliminating waste. This approach allows us to better manage quality, process improvements, productivity, equipment reliability, costs and safety. As a result, we strive to exceed your expectations on every order with industry-leading lead times, on-time delivery and the highest quality castings.

Bearing industry

A Workforce Committed To Meeting Your Needs GLC’s experienced team of more than 200 employees helps to further sharpen your competitive edge by providing market insight and superior performance across the entire spectrum of your casting requirements. The experience and can-do attitude of the GLC team is the foundation for our quality castings, two-week lead times, on-time delivery, expert technical service, responsive customer service and competitive pricing. To keep pace with a changing casting industry, training and continuing education are top priorities at GLC. A systemized team management approach is instrumental to enabling our workforce to continually provide the skills and service necessary to meet and exceed your needs. Today, our high level of productivity ensures delivery of quality castings to meet your schedules. We are proud to have earned the ISO/TS 16949 certification.

Electric Motor industry

Supporting Excellence And Innovation With New Technology To keep pace with your requirements, we complement traditional casting processes by applying new, advanced technologies. We are committed to making the strategic investments necessary to assure our leading position in the competitive gray iron castings marketplace. GLC’s investments in quality production equipment include: > Disa Match 130 Automated Molding Machine with stacking turntable > Roberts Sinto 20 x 24 Automated Molding > Hunter 20 x 24 Molding > Hunter 14 x 19 Molding > Roberts Sinto Barinder Auto-Grinder > 2013B Disa Automated Vertical Molding Machine > Didion Drum Shakeout System > Inductotherm Pressure Pour Furnace with Visi-Pour Tundish Backup > Pouring with Visi-Pour

Valve industry

Anticipating Your Growth With Our Capacity GLC operates through two production facilities: a foundry in Ludington, Michigan, and a finishing facility in Holland, Michigan. We have the capacity to produce 55,000 tons of specialty castings per year and the capacity to melt 72,600 tons per year. These facilities provide a total of 193,500 square feet of production and finishing capacity, allowing us to consistently meet your casting needs and delivery requirements. Our quality castings are produced in weights ranging from a few ounces up to 60 pounds, in gray iron classes 18-40, with a base iron tensile of 30,000. We have the flexibility to accommodate small and large production runs.

Standing Behind Our Service Quality You can rely on our commitment to produce quality, efficient, reliable castings. We implement Lean manufacturing principles to support our commitment everyday, with every order. And, through our GLC Quality System that includes a non-conforming product replacement policy and our Customer Issue Resolution/ Correction process, we stay focused on delivering world-class gray iron castings.

Caring For The Environment The most advanced systems available for air emissions control and monitoring have been installed at our foundry. These systems minimize the generation of solid waste and demonstrate our desire to protect the environment and control our carbon footprint. In addition, we collaborate with Resource Recovery Corporation of West Michigan to continuously evaluate and pursue innovative and beneficial reuse opportunities for our foundry residuals. We take pride in being a conscientious corporate citizen and doing our part to preserve the environment.

Discover The Advantages Of GLC’s Quality And Speed Great Lakes Castings is ready to put its dedicated workforce to work on your company’s casting needs. For more information about GLC, contact us to discuss your requirements.

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LUDINGTON 31

GRAND RAPIDS HOLLAND

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DETROIT

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Great Lakes Castings LLC 800 North Washington Avenue Ludington, MI 49431 USA

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CHICAGO 94

Phone: 231.843.2501 Fax: 231.845.1534 www.greatlakescastings.com ©2008 Great Lakes Castings LLC