Cutting tools from Sandvik Coromant
Top-Lok PARTING & GROOVING
ordering out e r o m r Fo eck tion, ch informa urning tools T our new . catalog
Allow us to introduce our new catalogs
Appears from 11.2
In your hands, you have one of our latest brochures or catalogs. It includes several new features. Find out more about what’s new below.
- Easier to find information - Includ es the latest machining solutions - Includes CoroPak 11. 1 - Two parts, more user-friendly - Metric and inch assortment
What’s new? There are two parts; rotating and turning tools and all the news from CoroPak 11.1 is included. Rotating tools – milling, drilling, boring and related tooling systems Turning tools – general turning, parting & grooving, threading and related tooling systems More information about the new tools and machining solutions is presented in a new brochure, New cutting tools and solutions.
Where to find ... ... ordering information, dimensions, cutting data:
... more information about new cutting tools and machining solutions:
e 2011 Main catalogu
in catalog Rotating tools or Turning tools or, for new tools from 11.2, in a CoroPak Supplement
DVD
ogue German and French Main cash,tal uese, Italian, Portug US, English,
Spani
US, English,
Spani
in New cutting tools and solutions.
To quickly get you started
Head office: t AB Sandvik Coromann, Sweden SE-811 81 Sandvike t.com dvik. coroman ndvik.com www.san C-XXXX:XXX mant@sa MUL 1 © AB Sandvik E-mail: info.coro Coroman 2011.XX Coromantt 2011.XX E-mail: info.coro 1 © AB Sandvik MULmant@sa C-XXXX:XXX www.san dvik. coroman ndvik.com t.com SE-811 81 Sandvike AB Sandvik Coromann, Sweden t Head office:
The CoroKey guide provides a first-choice selection of tools, inserts and cutting data.
1102 eugola tac niaM
It’s all online
Italian, Portug uese, Main cash,tal ogue German and French DVD
You can download all catalogs, brochures and technical guides from our website, www.sandvik.coromant.com. You can also get a DVD version that includes all latest catalogs, New cutting tools and solutions and the Technical Guide. The DVD contains active links, illustrative animations and many film sequences. To order your copy of the DVD or any other printed media, contact your nearest sales representative or order it at www.sandvik.coromant.com.
O ur website is al upd ated wi th th wa ys la te st infor m ate io n.
US_Top_Lok_export2.fm Page 1 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Insert overview
Insert overview Parting and grooving inserts Grooving Top-Lok®
TLG Insert width, inch .031-.250
Threading Top-Lok®
TLGP .031-.250
TLR .062-.250
TLTP -
Bear Paw
TLTF -
TLTK -
BP .500-.750
Page
Toolholder overview Coromant Capto® cutting units for parting and grooving
Shank tools for parting and grooving
Top-Lok®
Grooving
Face grooving
Top-Lok®
Insert width, inch
Cx-TLSR/L .031-.250
Cx-TLER/L .031-.250
C3-C6
C4-C6
TLSR/L Insert width, inch .031-.250 Shank size, inch .500-1.250 Shank dim., mm Page
Coromant Capto® size Page
Grooving
Face grooving 0°
TLER/L .031-.250 .500-1.250 -
Boring bars for parting and grooving Top-Lok® Coromant Capto®
Grooving
Top-Lok®
Cx-CTLHOR/L .031-.250
Insert width, inch Coromant Capto® size Page
C4-C6
Insert width, inch Min. bore, inch Bar diameter, inch Page
Shank tools for parting and grooving Bear Paw
Insert width, inch Shank size, inch Page
Grooving
BPGN .500-.750 1.250-1.500
Grooving
SI-CTLHOR/L .031-.250 1.000-2.750 .625-2.000
Insert width, inch
Grooving
570C-TLER/L .031-.250
Coupling size, mm 20-40 Page
Parting blades Bear Paw double ended grooving blade
BPGR/L .500-.750 1.500
Top-Lok® grooving head
Insert width, inch Max ar, inch Page
Parting off
BPR/L .500-.750 3.93
PARTING AND GROOVING Insert overview
1
US_Top_Lok_export2.fm Page 2 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Insert geometries and grades
Complementary systems with grooving and profiling geometries Top-Lok®
Bear Paw
The Top-Lok clamping system locks the insert against both the back and side of the pocket, providing clamping integrity axially and radially. - Precision ground inserts. - Interchangeable with similar clamping systems. - Double-ended inserts provide maximum edge security.
Bear paw for heavy duty external grooving applications with insert widths of .500, .625 and .750 inch. Special widths and corner radii available upon request.
Application
Low feed
Medium feed
High feed
External grooving
Internal grooving
Profiling
ISO P = Steel ISO M = Stainless steel
Conditions
Above systems available in different carbide grades to cover most types of workpiece materials.
Stable Wear resistance
Grades
ISO N = Aluminum and non-ferrous materials ISO S = Heat resistant super alloys
PARTING AND GROOVING Insert geometries and grades
2
Toughness
ISO K = Cast iron
Unstable
US_Top_Lok_export2.fm Page 3 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Top-Lok® inserts
Top-Lok® Grooving inserts
Neutral precision TLG ar
rε
3° la
iW 55° s
Tolerances: ±.001 inch
For ISO application areas, see bottom of the table.
la =
Right hand style shown Dimensions
P
M
K
N
la
la
mm 0.79 1.04 1.04 1.19 1.19 1.47 1.47 1.57 1.57 2.39 2.39 3.17 3.17 1.19 1.19 1.57 1.57 1.83 1.83 1.98 1.98 2.24 2.24 2.39 2.39 2.46 2.46 2.67 2.67 2.79 3.10 3.17 3.61 3.96 3.96 4.52 4.70 4.80 3.17 4.80 4.80 5.41 6.35 6.35
inch .031 .041 .041 .047 .047 .058 .058 .062 .062 .094 .094 .125 .125 .047 .047 .062 .062 .072 .072 .078 .078 .088 .088 .094 .094 .097 .097 .105 .105 .110 .122 .125 .142 .156 .156 .178 .185 .189 .125 .189 .189 .213 .250 .250
s
ar
.219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .219 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .453 .453 .453 .453 .453 .453
.050 .050 .050 .050 .050 .050 .050 .110 .110 .110 .110 .110 .110 .075 .075 .094 .094 .094 .094 .094 .094 .094 .094 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .250 .250 .250 .250 .250
min mm 0.05 0.05 0.05 0.05 0.05 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.25 0.25 0.13 0.13 0.25 0.13 0.13 0.25 0.13 0.13 0.13 0.51 0.51 0.13 0.51 0.51 0.13 0.51 0.51
rε
mm 0.13 0.13 0.13 0.13 0.13 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.38 0.38 0.25 0.25 0.38 0.25 0.25 0.38 0.25 0.25 0.25 0.63 0.63 0.25 0.63 0.63 0.25 0.63 0.63
inch .005 .005 .005 .005 .005 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .015 .015 .010 .010 .015 .010 .010 .015 .010 .010 .010 .025 .025 .010 .025 .025 .010 .025 .025
rε min max max inch .002 .002 .002 .002 .002 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .010 .010 .005 .005 .010 .005 .005 .010 .005 .005 .005 .020 .020 .005 .020 .020 .005 .020 .020
iW .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .255 .255 .255 .255 .255 .255
S
- GC -
★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩
✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩
★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
✩ ✩ ✩ ✩ ★ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ★ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ★ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ★ ✩ ★ ✩ ✩ ✩ ✩ ★ ★ ✩ ✩ ✩ ✩ ✩ ★ ✩ ✩ ✩ ✩ ✩ ★ ★ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ★ ✩ ✩ ✩ ✩ ✩
★ ★ ★
★ ★ ★
★ ★ ★
★ ★ ★ ★ ★ ★ ★
✩ ★ ✩ ★ ★ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ★ ★ ✩ ★ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ✩ ✩ ★ ✩ ✩ ★ ✩ ★ ✩ ★ ✩ ★ ★ ✩ ★ ★ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ✩ ★ ✩ ★ ✩ ★ ★ ✩ ✩ ★ ✩ ★ ★ ✩ ★ ✩ ★ ✩ ✩ ★ ✩
★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
P30 P35 P15 M25 M30 M15 K30 K15 K20 N20 S25 S15
Insert size Ordering code 2 TLG-2031R/L TLG-2041L TLG-2041R TLG-2047L TLG-2047R TLG-2058L TLG-2058R TLG-2062L TLG-2062R TLG-2094L TLG-2094R TLG-2125L TLG-2125R 3 TLG-3047L TLG-3047R TLG-3062L TLG-3062R TLG-3072L TLG-3072R TLG-3078L TLG-3078R TLG-3088L TLG-3088R TLG-3094L TLG-3094R TLG-3097L TLG-3097R TLG-3105L TLG-3105R TLG-3110R/L TLG-3122R/L TLG-3125R/L TLG-3142R/L TLG-3156L TLG-3156R TLG-3178L TLG-3185R/L TLG-3189R/L 4 TLG-4125R/L TLG-4189L TLG-4189R TLG-4213R/L TLG-4250L TLG-4250R
rε
1125 2135 3020 1125 2135 H13A 1125 3020 H13A H13A 1125 H13A
GC GC GC GC GC - GC GC -
rε
R = Right hand, L = Left hand ★= First choice
PARTING AND GROOVING Top-Lok® inserts
3
US_Top_Lok_export2.fm Page 4 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Top-Lok® inserts
Top-Lok® Grooving inserts
Positive precision TLGP 3°
ar
rε
la
iW
55° s
10°
Tolerances: la = ±.001 inch
For ISO application areas, see bottom of the table. Right hand style shown Dimensions
P
M
K
N
la
la
mm 0.79 1.04 1.04 1.19 1.19 1.47 1.57 2.39 3.17 1.19 1.19 1.57 1.83 1.83 1.98 2.24 2.39 2.46 2.67 2.79 3.10 3.17 3.61 3.96 3.96 4.52 4.70 4.80 4.80 3.17 4.80 6.35
inch .031 .041 .041 .047 .047 .058 .062 .094 .125 .047 .047 .062 .072 .072 .078 .088 .094 .097 .105 .110 .122 .125 .142 .156 .156 .178 .185 .189 .189 .125 .189 .250
s
ar
.219 .219 .219 .219 .219 .219 .219 .219 .219 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .344 .453 .453 .453
.050 .050 .050 .050 .050 .050 .110 .110 .110 .075 .075 .094 .094 .094 .094 .094 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .250 .250
min mm 0.05 0.05 0.05 0.05 0.05 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.25 0.13 0.25 0.13 0.13 0.25 0.13 0.13 0.13 0.51 0.51 0.51 0.13 0.51 0.51
rε
mm 0.13 0.13 0.13 0.13 0.13 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.38 0.25 0.38 0.25 0.25 0.38 0.25 0.25 0.25 0.63 0.63 0.63 0.25 0.63 0.63
inch .005 .005 .005 .005 .005 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .010 .015 .010 .015 .010 .010 .015 .010 .010 .010 .025 .025 .025 .010 .025 .025
rε min max max inch .002 .002 .002 .002 .002 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .005 .010 .005 .010 .005 .005 .010 .005 .005 .005 .020 .020 .020 .005 .020 .020
iW .150 .150 .150 .150 .150 .150 .150 .150 .150 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .195 .255 .255 .255
S
- GC -
★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
✩ ✩ ✩ ✩
✩ ✩ ✩ ✩
✩ ✩ ✩
★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
✩ ✩ ★ ★ ✩ ★ ★ ✩ ★ ★ ✩ ✩ ★ ★ ★ ★ ✩ ✩ ✩ ✩ ★ ✩ ★ ★ ★ ✩ ✩ ✩ ★ ★ ★ ✩ ✩ ✩ ✩ ★ ★ ✩ ★ ★ ★ ★ ✩ ★ ★ ★
✩ ★ ✩ ★ ★ ★ ★ ★ ★ ✩ ★ ✩ ★ ★ ✩ ★ ★ ★ ★ ★ ★ ✩ ★ ★ ★ ★ ★ ✩ ★ ✩ ★ ★ ★ ★ ★ ★ ✩ ✩ ★ ✩ ★
P30 P35 P15 M25 M30 M15 K30 K15 K20 N20 S25 S15
Insert size Ordering code 2 TLGP-2031R/L TLGP-2041L TLGP-2041R TLGP-2047L TLGP-2047R TLGP-2058R/L TLGP-2062R/L TLGP-2094R/L TLGP-2125R/L 3 TLGP-3047L TLGP-3047R TLGP-3062R/L TLGP-3072L TLGP-3072R TLGP-3078R/L TLGP-3088R/L TLGP-3094R/L TLGP-3097R TLGP-3105R/L TLGP-3110R/L TLGP-3122R TLGP-3125R/L TLGP-3142R/L TLGP-3156L TLGP-3156R TLGP-3178R TLGP-3185R TLGP-3189L TLGP-3189R 4 TLGP-4125R/L TLGP-4189R/L TLGP-4250R/L
rε
1125 2135 3020 1125 2135 H13A 1125 3020 H13A H13A 1125 H13A
GC GC GC GC GC - GC GC -
rε
R = Right hand, L = Left hand ★= First choice
PARTING AND GROOVING Top-Lok® inserts
4
US_Top_Lok_export2.fm Page 5 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Top-Lok® inserts
Top-Lok® Grooving inserts Full radius Neutral precision TLR
Tolerances: ±.001 inch
For ISO application areas, see bottom of the table.
la =
Right hand style shown Dimensions
P
M
K
N
la
la
inch .062 .094 .124 .156 .156 .188 .188 .124 .188 .250
mm 1.57 2.39 3.15 3.96 3.96 4.78 4.78 3.15 4.78 6.35
s
ar
.344 .344 .344 .344 .344 .344 .344 .453 .453 .453
.094 .150 .150 .150 .150 .150 .150 .150 .250 .250
rε
inch .031 .047 .062 .078 .078 .094 .094 .062 .094 .125
rε
mm 0.79 1.19 1.57 1.98 1.98 2.39 2.39 1.57 2.39 3.17
iW .195 .195 .195 .195 .195 .195 .195 .255 .255 .255
✩ ✩ ✩ ✩ ★ ★ ★ ★ ★ ✩
✩ ✩ ✩ ✩ ★ ★ ★ ★ ★ ✩
✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ★ ✩ ★ ★ ✩ ★ ★ ✩
✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ★ ✩ ★ ✩ ★ ✩ ★ ★ ✩ ★ ✩ ★ ★ ✩
P30 P35 P15 M25 M30 M15 K30 K15 K20 N20 S25 S15
Insert size Ordering code 3 TLR-3031R/L TLR-3047R/L TLR-3062R/L TLR-3078L TLR-3078R TLR-3094L TLR-3094R 4 TLR-4062R/L TLR-4094R/L TLR-4125R/L
S
- GC -
1125 2135 3020 1125 2135 H13A 1125 3020 H13A H13A 1125 H13A
GC GC GC GC GC - GC GC -
R = Right hand, L = Left hand ★= First choice
PARTING AND GROOVING Top-Lok® inserts
5
US_Top_Lok_export2.fm Page 6 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Top-Lok® inserts
Top-Lok® 60° V-profile
Non-topping TLTP 5° positive
Non-topping, fine pitch, close to shoulder TLTF Neutral TLTK
5° positive
For ISO application areas, see bottom of the table. Right hand style shown Dimensions
Pitch range
P
M
K
N
S
Insert size TPI2) 2 3
1125 1125 H13A 1125 H13A 1125 H13A 1125 H13A
GC GC - GC - GC - GC -
s
f1
l11)
rε
iW
4
Ordering code TLTP-2R/L TLTP-3004R/L TLTP-3R/L TLTP-4R/L
.219 .344 .344 .453
.075 .098 .098 .128
.266 .399 .399 .630
.003-.005 .003-.005 .005-.008 .005-.008
.150 .195 .195 .255
✩ ✩ ✩ ✩
2 3
TLTF-2R/L TLTF-3R/L
.219 .344
.110 .141
.266 .402
.002-.004 .002-.004
.150 .195
✩ ✩ ✩ ✩
✩ ✩
✩
✩ ✩
2 3
TLTK-2R/L TLTK-3R/L
.219 .344
.110 .141
.266 .402
.002-.004 .002-.004
.150 .195
✩ ✩ ✩ ✩
✩ ✩
✩ ✩
✩ ✩
✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩
✩ ✩ ✩ ✩ ✩ ✩ ✩ ✩
TLTP
TLTF
P20 M20 M25 K15 K20 N20 N25 S20 S25
TLTK
1) 2)
Over theoretical sharp corner For pitch recommendations see page .
R = Right hand, L = Left hand
Note: inserts in grade H13A have a sharp cutting edge without ER treatment.
TLTP
3 004 R | Radius Insert size
P = Positive F = Fine pitch K = Fine pitch positive
PARTING AND GROOVING Top-Lok® inserts
6
US_Top_Lok_export2.fm Page 7 Friday, January 21, 2011 11:10 AM
Pitch recommendations - Top-Lok
PARTING AND GROOVING
60° V-profile application data f1
f1 rε
rε HA
HA
TLTP
TLTF TLTK
Feed direction
Feed direction
Insert
Dimensions
Recommended threads per inch TPI
Recommended thread pitch Metric
HA
f1
rε
TLTP 2R/L TLTP 3R/L TLTP 4R/L TLTP 3004R/L
.113 .148 .196 .148
.075 .098 .128 .098
.003-.005 .005-.008 .005-.008 .003-.005
External 36-8 20-5 20-4 36-5
Internal 20-7 12-5 12-4 12-5
External 0.70-3.00 1.25-4.00 1.25-6.25 1.25-4.00
Internal 1.25-3.50 2.00-5.00 2.00-6.25 2.00-5.00
TLTF 2R/L TLTF 3R/L
.062 .083
.110 .141
.002-.004 .002-.004
44-14 44-10
24-12 24-9
0.60-1.75 0.60-2.50
1.00-2.00 1.00-2.50
TLTK 2R/L TLTK 3R/L
.062 .083
.110 .141
.002-.004 .002-.004
44-14 44-10
24-12 24-9
0.60-1.75 0.60-2.50
1.00-2.00 1.00-2.50
PARTING AND GROOVING Pitch recommendations - Top-Lok
7
US_Top_Lok_export2.fm Page 8 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Top-Lok® −External machining
Coromant Capto® cutting units Clamp design Cx-TLSR/L
Note: Right hand tools use right hand inserts. Left hand tools use left hand inserts. Right hand style shown Dimensions Main application
Insert size 2 3
4
1)
Ordering code C3-TLSR-22040-2 C4-TLSR/L-27050-2 C3-TLSR-22045-3 C4-TLSR/L-27050-3 C5-TLSR/L-35060-3 C6-TLSR/L-45065-3 C4-TLSR-27055-4 C5-TLSR-35060-4 C6-TLSR/L-45065-4
D5m
f11)
l1
1.260 1.575 1.260 1.575 1.968 2.480 1.575 1.968 2.480
.866 1.063 .866 1.063 1.378 1.772 1.063 1.378 1.772
1.575 1.969 1.772 1.969 2.362 2.559 2.165 2.362 2.559
f1 dimension qualified over sharp point of insert.
Gauge inserts TLG 2 TLG 2 TLG 3 TLG 3 TLG 3 TLG 3 TLG 4 TLG 4 TLG 4
R = Right hand, L = Left hand
Coromant Capto® cutting units Clamp design Cx-TLER/L
Right hand tools use left hand inserts. Left hand tools use right hand inserts Right hand style shown Dimensions Main application
1)
Insert size 3
Ordering code C4-TLER/L-27050-3 C5-TLER/L-35060-3 C6-TLER/L-45065-3
D5m
f11)
l1
1.575 1.968 2.480
1.063 1.378 1.772
1.969 2.362 2.559
f1 dimension qualified over sharp point of insert.
R = Right hand, L = Left hand
Main spare parts Clamp Tool type TLSR/L
TLER/L
Insert size 2 3 4 3
PARTING AND GROOVING Top-Lok® −External machining
8
Right hand C2R C3R C4R C3R
Left hand C2L C3L C4L C3L
Gauge inserts TLG 3 TLG 3 TLG 3
Clamping screw (thread) 10440 (6-32) 10090 (10-32) 10090 (10-32) 10090 (10-32)
Key (inch) 3021 011-764 (7/64) 3021 010-040 (5/32) 3021 010-040 (5/32) 3021 010-040 (5/32)
US_Top_Lok_export2.fm Page 9 Friday, January 21, 2011 11:10 AM
Top-Lok® −External machining
PARTING AND GROOVING
Shank tools Clamp design TLSR/L
TLSR/L-S
Note! ar of the insert gives the maximum depth of cut.
Note: Right hand tools use right hand inserts. Left hand tools use left hand inserts. Right hand style shown Dimensions
Main application
1)
Insert size Ordering code 2 TLSR/L-82V TLSR/L-102 TLSR/L-122B TLSR/L-162C TLSR 62D-S TLSR 82D-S TLSR 102D-S 3 TLSR/L-123B TLSR/L-163C TLSR/L-163D TLSR/L-203D TLSR 83D-S TLSR 103D-S TLSR 123D-S 4 TLSR/L-164C TLSR/L-164D TLSR/L-204D
ar
b
f11)
h
h1
l1
l3
.125 .125 .125 .125 .125 .125 .125 .180 .180 .180 .180 .180 .180 .180 .280 .280 .280
.500 .625 .750 1.000 .375 .500 .625 .750 1.000 1.000 1.250 .500 .625 .750 1.000 1.000 1.250
.750 .875 1.000 1.250 .375 .500 .625 1.000 1.250 1.250 1.500 .500 .625 .750 1.250 1.250 1.500
.500 .625 .750 1.000 .375 .500 .625 .750 1.000 1.000 1.250 .500 .625 .750 1.000 1.000 1.250
.500 .625 .750 1.000 .375 .500 .625 .750 1.000 1.000 1.250 .500 .625 .750 1.000 1.000 1.250
3.500 4.500 4.500 5.000 6.000 6.000 6.000 4.500 5.000 6.000 6.000 6.000 6.000 6.000 5.000 6.000 6.000
.880 .880 .880 1.300 .880 .880 .880 1.300 1.300 1.300 1.300 .880 .880 1.300 1.400 1.400 1.400
f1 dimension qualified over sharp point of insert.
Gauge inserts TLG 2 TLG 2 TLG 2 TLG 2 TLG 2 TLG 2 TLG 2 TLG 3 TLG 3 TLG 3 TLG 3 TLG 3 TLG 3 TLG 3 TLG 4 TLG 4 TLG 4
R = Right hand, L = Left hand
Main spare parts Clamp Tool type TLSR/L
Insert size 2 3 4
Right hand C2R C3R C4R
Left hand C2L C3L C4L
Clamping screw (thread) 10440 (6-32) 10090 (10-32) 10090 (10-32)
Key (inch) 3021 011-764 (7/64) 3021 010-040 (5/32) 3021 010-040 (5/32)
PARTING AND GROOVING Top-Lok® −External machining
9
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Top-Lok® −External machining
PARTING AND GROOVING
Shank tools Clamp design TLER/L
Right hand tools use left hand inserts. Left hand tools use right hand inserts Right hand style shown Dimensions Main application
1)
Insert size Ordering code 2 TLER/L-82V TLER-122B TLER-162C 3 TLER/L-163C TLER/L-163D TLER-203D 4 TLER/L-164D
ar
b
f11)
h
h1
l1
l3
.125 .125 .125 .180 .180 .180 .280
.500 .750 1.000 1.000 1.000 1.250 1.000
.750 1.000 1.250 1.250 1.250 1.500 1.375
.500 .750 1.000 1.000 1.000 1.250 1.000
.500 .750 1.000 1.000 1.000 1.250 1.000
3.500 4.500 5.000 5.000 6.000 6.000 6.000
1.000 1.000 1.000 2.000 2.000 2.000 2.000
f1 dimension qualified over sharp point of insert.
R = Right hand, L = Left hand
Main spare parts Clamp Tool type TLER/L
Insert size 2 3 4
PARTING AND GROOVING Top-Lok® −External machining
10
Right hand C2L C3L C4L
Left hand C2R C3R C4R
Gauge inserts TLG 2 TLG 2 TLG 2 TLG 3 TLG 3 TLG 3 TLG 4
Clamping screw (thread) 10440 (6-32) 10090 (10-32) 10090 (10-32)
Key (inch) 3021 011-764 (7/64) 3021 010-040 (5/32) 3021 010-040 (5/32)
US_Top_Lok_export2.fm Page 11 Friday, January 21, 2011 11:10 AM
Top-Lok® −Internal machining
PARTING AND GROOVING
Coromant Capto® cutting units Clamp design Cx-CTLHOR/L
Right hand tools use left hand inserts. Left hand tools use right hand inserts Right hand style shown Dimensions Main application
Insert size 3
4
Ordering code C4-CTLHOR/L-17070-3 C5-CTLHOR/L-22090-3 C6-CTLHOL-27140-3 C5-CTLHOL-24140-4
D1
D5m
Dm min
f1
l1
l3
1.000 1.250 1.750 1.250
1.575 1.969 2.480 1.969
1.260 1.580 2.130 1.580
.669 .866 1.063 .945
2.756 3.500 5.512 5.512
1.886 2.680 4.547 4.626
Gauge inserts TLG 3 TLG 3 TLG 3 TLG 4
R = Right hand, L = Left hand
Main spare parts Clamp Tool type Cx-CTLHOR/L
Insert size Right hand 3 C3L 4 C4L
Left hand C3R C4R
Clamping screw (thread) 10090 (10-32) 10090 (10-32)
Key (inch) 3021 010-040 (5/32) 3021 010-040 (5/32)
PARTING AND GROOVING Top-Lok® −Internal machining
11
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Top-Lok® −Internal machining
PARTING AND GROOVING
Steel shank boring bars Clamp design SI-CTLHOR/L
Right hand tools use left hand inserts. Left hand tools use right hand inserts Right hand style shown Dimensions Main application
Insert size 2
3
4
Ordering code SI-CTLHOR/L-05102 SI-CTLHOR/L-06102 SI-CTLHOR/L-08122 SI-CTLHOR/L-08123 SI-CTLHOR/L-10143 SI-CTLHOR/L-12143 SI-CTLHOR/L-16163 SI-CTLHOR-14143 SI-CTLHOR/L-14144 SI-CTLHOR-16164
dmm
Dm min
f1
l1
.625 .750 1.000 1.000 1.250 1.500 2.000 1.750 1.750 2.000
1.000 1.130 1.380 1.380 1.750 2.000 2.500 2.250 2.500 2.750
.500 .562 .688 .688 .875 1.000 1.250 1.125 1.250 1.375
10.000 10.000 12.000 12.000 14.000 14.000 16.000 14.000 14.000 16.000
Gauge inserts TLG 2 TLG 2 TLG 2 TLG 3 TLG 3 TLG 3 TLG 3 TLG 3 TLG 4 TLG 4
R = Right hand, L = Left hand
Main spare parts Clamp Tool type SI-CTLHOR/L
PARTING AND GROOVING Top-Lok® −Internal machining
12
Insert size 2 3 4
Right hand C2L C3L C4L
Left hand C2R C3R C4R
Clamping screw (thread) 10440 (6-32) 10090 (10-32) 10090 (10-32)
Key (inch) 3021 011-764 (7/64) 3021 010-040 (5/32) 3021 010-040 (5/32)
US_Top_Lok_export2.fm Page 13 Friday, January 21, 2011 11:10 AM
Top-Lok® −Internal machining
PARTING AND GROOVING
Grooving head with CoroTurn® SL Coupling Clamp design 570C-TLER/L
Right hand tools use left hand inserts. Left hand tools use right hand inserts Right hand style shown Dimensions Main application
Insert size 2 3 4
Ordering code 570C-TLER-20-2 570C-TLER-25-2 570C-TLER/L-32-3 570C-TLER-40-3 570C-TLER-40-4
Coupling size, mm 20 25 32 40 40
dmm
Dm min
f1
l1
.790 .980 1.260 1.580 1.580
1.340 1.340 1.730 2.210 2.210
.669 .669 .866 1.102 1.102
.984 .984 1.340 1.575 1.575
Gauge inserts TLG 2 TLG 2 TLG 3 TLG 3 TLG 4
R = Right hand, L = Left hand
Main spare parts Clamp Tool type TLER/L
Insert size 2 3 4
Right hand C2L C3L C4L
Left hand C2R C3R C4R
Clamping screw (thread) 10440 (6-32) 10090 (10-32) 10090 (10-32)
Key (inch) 3021 011-764 (7/64) 3021 010-040 (5/32) 3021 010-040 (5/32)
PARTING AND GROOVING Top-Lok® −Internal machining
13
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PARTING AND GROOVING
Bear Paw
Bear Paw inserts For external grooving
For ISO application areas, see bottom of the page. Dimensions
P M S
iC
la
la
inch .500 .625 .750
mm 12.7 15.88 19.05
d1
s
.173 .173 .216
.188 .188 .250
rε
inch .030 .030 .030
rε
mm 0.76 0.76 0.76
★ ★ ★ ★ ★ ★ ★ ★ ★
P45 M35 S30
.375 .500 .625
Ordering code BP-500030 BP 625030 BP-750030
235 235 235
GC GC GC
★= First choice
Double ended grooving blade Screw clamp
Right hand blade shown.
For tool blocks, see page . Dimensions
Main application
Cutting edge height, mm 45
iC
ar max
.375
3.937
Ordering code BPR/L151.2-45 500
b
h
h1
l1
.435
2.067
1.772
10.236
Gauge inserts BP 500030
R = Right hand, L = Left hand
Main spare parts
Blade BPR/L 151.2-45
PARTING AND GROOVING Bear Paw
14
Insert screw 5513 020-29
Key (Torx Plus) 5680 043-13 (9IP)
US_Top_Lok_export2.fm Page 15 Friday, January 21, 2011 11:10 AM
Bear Paw
PARTING AND GROOVING
Bear Paw Shank tools for grooving Screw design
Neutral style
Right hand style Dimensions
iC
Main application
.375 .500 .625 .375 .500 .625
ar max Ordering code 1.120 1.380 1.630 1.250 1.500 1.750
BPGN 50020 BPGN 62520 BPGN 75024 BPGR/L 50024 BPGR/L 62524 BPGR/L 75024
b
f1
h
h1
l1
l3
1.250 1.250 1.500 1.500 1.500 1.500
.875 .937 1.125 1.500 1.500 1.500
1.250 1.250 1.500 1.500 1.500 1.500
1.250 1.250 1.500 1.500 1.500 1.500
6.000 6.000 7.500 6.000 6.000 7.000
1.380 1.630 1.870 1.140 1.420 1.650
Gauge inserts BP 500030 BP 625030 BP 750030 BP 500030 BP 625030 BP 750030
N = Neutral, R = Right hand, L = Left hand
Main spare parts
Shank tool BP-500030 BP-625030 BP-750030
Insert screw 5513 020-29 5513 020-29 5513 020-26
Key (Torx Plus) 5680 049-01 (15IP) 5680 049-01 (15IP) 5680 043-14 (20IP)
PARTING AND GROOVING Bear Paw
15
US_Top_Lok_export2.fm Page 16 Friday, January 21, 2011 11:10 AM
PARTING AND GROOVING
Tool blocks
Tool block for parting blades
Metric version Dimensions Cutting edge height on blades, mm 45 45
ar max 100 100
Ordering code 151.2-3232-45 151.2-4040-45
b21
bc
f1
h
h1
h2
h7
l1
l21
l22
20.4 20.4
31.6 39.6
13.4 13.4
32 40
32 40
82.5 82.5
29.7 21.7
160 160
5 5
150 150
Inch version Dimensions, inch Cutting edge height on blades, mm 45 45
ar max 3.93 3.93
Ordering code 151.2-20-45 151.2-24-45
b21
bc
f1
h
h1
h2
h7
l1
l21
l22
.800 .800
1.230 1.480
.5299 .5299
1.250 1.500
1.250 1.500
3.250 3.250
1.181 1.929
6.299 6.299
.197 .197
5.906 5.906
Main spare parts Tool block mm 151.2-3232-45 151.2-4040-45
Inch 151.2-20-45 151.2-24-45
Clamp 5412 120-03 5412 120-03
Clamp screw 3212 010-412 3212 010-412
Key (mm) 3021 010-060 (6.0) 3021 010-060 (6.0)
Coolant adapter for tool blocks and adapters Dimensions, mm, inch Cutting edge height on blades, mm Ordering code 45 5691 050-011
Assembling
b22
h21
h22
l23
l24
17
10
28
26
16.2 17.2 G¼"
l25
Dth
.669 .394 1.10 1.02 .638 .677 G¼"
Ordering example: 2 pieces 5691 050-011
Main spare parts 1
2
3
Nozzle 5691 029-02
Mounting screw 3212 010-358
Plug 5519 055-01
PARTING AND GROOVING Tool blocks
16
Key (mm) for plug 3021 010-060 (6.0)
Key (mm) for mounting screw 3021 010-050 (5.0)
US_Top_Lok_export2.fm Page 17 Friday, January 21, 2011 11:10 AM
Tool blocks
PARTING AND GROOVING
Adapter for CoroCut® and T-Max Q-Cut® parting blades Coromant Capto® Radial mounting
Neutral style shown Dimensions, inch Cutting edge height, mm 45
Coromant Capto® size Ordering code C6 C6-APBA-80068-45 C8 C8-APBA-80068-45
D5m
b21
b22
D1
h21
h22
l21
l22
l23
V
2.480 3.150
6.299 6.299
3.150 3.150
7.795 7.795
2.835 2.835
1.654 1.654
2.677 2.677
2.382 2.382
.913 1.228
11.9
Warning! The adapters are designed for automatic tool change. Make sure that there is no risk of interference in the magazine and tool changing cycle.
Coolant adapter ordered separately. See page
Main spare parts
Adapters C6-APBA-80068-45 C8-APBA-80068-45
Screw 3212 010-412 3212 010-412
Clamp 5412 120-03 5412 120-03
Plug 5519 055-01 5519 055-01
Key (mm) 3021 010-060 (6.0) 3021 010-060 (6.0)
PARTING AND GROOVING Tool blocks
17
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PARTING AND GROOVING
Spare parts
Top-Lok® external screw clamp tools Tool type and size
1
2
3
4
Clamp Right hand Left hand C2L C2R
Clamping screw Thread 10440 (6-32)
Key (inch) 3021 011-764 (7/64)
Nozzle
C3L
C3R
10090 (10-32)
3021 010-040 (5/32)
5691 029-01 5691 029-01 5691 029-02 5691 029-02
C4L
C4R
10090 (10-32)
3021 010-040 (5/32)
C5L
C5R
C3L
C3R
10310 (5/6-18) 10090 (10-32)
174.1-873 (1/4) 3021 010-040 (5/32)
C2R
C2L
10440 (6-32)
3021 010-764 (7/64)
C3-TLSR/L-22045-3 C4-TLSR/L-27050-3 C5-TLSR/L-35060-3 C6-TLSR/L-45065-3
C3R
C3L
10090 (10-32)
3021 010-040 (5/32)
5691 032-01 5691 032-02 5691 032-02 5691 032-02
C4-TLSR/L-27055-4 C5-TLSR/L-35060-4 C6-TLSR/L-45065-4
C4R
C4L
10090 (10-32)
3021 010-040 (5/32)
5691 032-02 5691 032-02 5691 032-02
C5R
C5L
C6R
C6L
10310 (5/16-18) 10090 (10-32)
174.1-873 (1/4) 3021 010-040 (5/32)
Coromant Capto® Shank holders TLER/L-82V TLER/L-102B TLER/L-122B TLER/L-162C TLER/L-163C TLER/L-163D TLER/L-203D TLER/L-243D TLER/L-164D TLER/L-204D TLER/L-244D TLER/L-205D TLRR/L-123B TLRR/L-163D TLRR/L-203D TLRR/L-243D TLSR/L-82V TLSR/L-102 TLSR/L-122B TLSR/L-162C TLSR/L-123B TLSR/L-163C TLSR/L-163D TLSR/L-203D TLSR/L-243D TLSR/L-164C TLSR/L-164D TLSR/L-204D TLSR/L-244E TLSR/L-205D TLSR/L-245D
C3-TLER/L-22040-3 C4-TLER/L-27050-3 C5-TLER/L-35060-3 C6-TLER/L-45065-3 C6-TLER/L-45065-4
C3-TLRR/L-22045-3 C4-TLRR/L-27050-3 C5-TLRR/L-35060-3 C6-TLRR/L-45065-3 C3-TLSR/L-22040-2 C4-TLSR/L-27050-2
C5-TLSR/L-35060-6 C6-TLSR/L-45065-6
PARTING AND GROOVING Spare parts
18
5691 032-01 5691 032-02 5691 032-02 5691 032-02 5691 032-01 5691 032-02
5691 032-02 5691 032-02
US_Top_Lok_export2.fm Page 19 Friday, January 21, 2011 11:10 AM
Spare parts
PARTING AND GROOVING
Top-Lok® internal screw clamp tools Tool type and size
1
2
3
Clamp Right hand Left hand C2L C2R
Clamping screw Thread 10440 (6-32) 10090 (10-32) 10440 (6-32)
Key (inch) 3021 011-764 (7/64) 3021 010-040 (5/32) 3021 011-764 (7/64)
3 2 1
Coromant Capto® Shank holders C-CTLHOR/L-05102 C-CTLHOR/L-06102 C-CTLHOR/L-08123 SI-CLHOR/L-05102 SI-CTLHOR/L-06102 SI-CTLHOR/L-08122 SI-CTLHOR/L-08123 SI-CTLHOR/L-10143 SI-CTLHOR/L-12143 SI-CTLHOR/L-14143 SI-CTLHOR/L-16143 SI-CTLHOR/L-20143 SI-CTLHOR/L-14144 SI-CTLHOR/L-16164 SI-CTLHOR/L-18164 SI-CTLHOR/L-20164 SI-CTLHOR/L-16165 SI-CTLHOR/L-20165 SI-CTLHOR/L-16166 SI-CTLHOR/L-20166
C3L
C3R
C3-CTLHOR/L-13060-2 C2L
C2R
C3-CTLHOR/L-17060-3 C3L C4-CTLHOR/L-17070-3 C5-CTLHOR/L-22090-3 C6-CTLHOR/L-27140-3 C6-CTLHOR/L-32150-3
C3R
10090 (10-32)
3021 010-040 (5/32)
C5-CTLHOR/L-24140-4 C4L C6-CTLHOR/L-27140-4 C6-CTLHOR/L-32150-4
C4R
10090 (10-32)
3021 010-040 (5/32)
C5L
C5R
C6L
C6R
C3-CTLSOR/L-17060-3 C3L C4-CTLSOR/L-17070-3 C5-CTLSOR/L-22090-3 C6-CTLSOR/L-27140-3
C3R
10310 (5/16-18) 10090 (10-32) 10090 (10-32)
174.1-873 (1/4) 3021 010-040 (5/32) 3021 010-040 (5/32)
1
2
3
Clamp Right hand Left hand C2L C2R
Clamping screw Thread 10440 (6-32)
Key (inch) 3021 011-764 (7/64)
C3L
C3R
10090 (10-32)
3021 010-040 (5/32)
C4L
C4R
10090 (10-32)
3021 010-040 (5/32)
C6L
C6R
10090 (10-32)
3021 010-040 (5/32)
Tool type and size
Shank holders 570C-TLER/L-20-2 570C-TLER/L-25-2 570C-TLER/L-32-2 570C-TLER/L-32-3 570C-TLER/L-40-3 570C-TLER/L-50-3 570C-TLER/L-60-3 570C-TLER/L-40-4 570C-TLER/L-50-4 570C-TLER/L-60-4 570C-TLER/L-40-6 570C-TLER/L-50-6 570C-TLER/L-60-6
Bear Paw blade and shank tools
Tool type BPR/L 151.2-45-500 BPGN-50020 BPGN-62520 BPGN-75024 BPGR/L-50024 BPGR/L-62524 BPGR/L-75024
1
2
Insert screw 5512 020-29 5513 020-29 5513 020-29 5513 020-26 5513 020-29 5513 020-29 5513 020-26
Key (Torx Plus) 5680 043-13 (15IP) 5680 049-01 (15IP) 5680 049-01 (15IP) 5680 043-14 (30iIP) 5680 049-01 (15IP) 5680 049-01 (15IP) 5680 043-14 (20IP)
PARTING AND GROOVING Spare parts
19
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PARTING AND GROOVING
Spare parts
Tool block for parting blades Tool block
Metric 151.2-3232-45 151.2-4040-45
Inch 151.2-20-45 151.2-24-45
1
2
3
Clamp 5412 120-03 5412 120-03
Clamp screw 3212 010-412 3212 010-412
Key (mm) 3021 010-060 (6.0) 3021 010-060 (6.0)
Coolant adapter 4
5
6
7
8
Nozzle 5691 029-02
Mounting screw 3212 010-358
Plug 5519 055-01
Key (mm) for mounting screw 3021 010-050 (5.0)
Key (mm) for plug 3021 010-060 (6.0)
Adapter for CoroCut® and T-Max Q-Cut® parting blades 1
Adapter Screw C6-APBA-80068-45 3212 010-412 C8-APBA-80068-45 3212 010-412
PARTING AND GROOVING Spare parts
20
2
3
Key (mm) Clamp 3021 010-060 (6.0) 5412 120-03 3021 010-060 (6.0) 5412 120-03
4
Plug 5519 055-01 5519 055-01
Optional coolant adapter 5691 050-011 5691 050-011
US_Top_Lok_export2.fm Page 21 Friday, January 21, 2011 11:10 AM
Tailor Made
PARTING AND GROOVING
PARTING AND GROOVING Tailor Made
21
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PARTING AND GROOVING
PARTING AND GROOVING Tailor Made
22
Tailor Made
US_Top_Lok_export2.fm Page 23 Friday, January 21, 2011 11:10 AM
Grade descriptions
PARTING AND GROOVING
Grades for parting and grooving P
Steel, cast steel, long chipping malleable iron
Basic grades GC3020 (HC) – P15 (P05 – P25) A very high wear resistant CVD coated grade. Especially recommended for grooving and turning in stable conditions. Due to its excellent hot hardness, also effective in hard steels. To be used at high cutting speeds under good conditions. GC1125 (HC) - P30 (P15-P45) An excellent general purpose grade. First choice for parting off tubes in steel. Also very good in grooving and turning operations. This new PVD coated grade works very well in low carbon steel and other smearing materials. Speeds and feeds from medium to low. GC2135 (HC) – P35 (P20-P50) A CVD coated carbide grade for toughness demanding operations such as cut-off to center and interrupted cuts. Backup alternative when grooving and turning. Very good bulk and edgeline toughness. To be used at low to medium cutting speeds.
Complementary grades GC235 (HC) – P45 (P25-P50) Parting and grooving of steel in operations requiring toughness. Suitable for low speeds and under unfavorable conditions.
Cast iron, chilled cast iron, short chipping malleable iron.
Austenitic/ferritic/martensitic stainless steel, cast steel, manganese steel, alloy cast iron, malleable iron, free cutting steel. Basic grades GC1125 (HC) - M25 (M15-M35) An excellent general purpose PVD coated grade with a combination of high wear resistance and good edge security for stainless steels. First choice for grooving and turning operations. Also good for parting off, especially tubes. Medium to low cutting speeds and feeds from medium to low. GC2135 (HC) – M30 (M20-M40) First choice CVD coated carbide grade for parting off in stainless steel and other toughness demanding operations. Very good bulk and edgeline toughness. To be used at medium to low cutting speeds.
Complementary grades H13A (HW) – M15 (M10-M30) Combines good abrasive wear resistance and toughness for grooving of heat resistant steels and titanium alloys. GC235 (HC) – M35 (M25-M40) Parting and grooving of stainless steels where toughness is required. Use at low speeds and under unfavorable conditions.
Non-ferrous metals
Basic grades
Basic grades
GC1125 (HC) - K30 (K15-K35) A new PVD coated all-purpose grade for toughness demanding operations and interrupted cuts. To be used at medium to low cutting speeds.
H13A (HW) – N20 (N10-N30) Uncoated carbide grade. Combines good abrasive wear resistance and toughness for parting and grooving of aluminum alloys.
Complementary grades GC3020 (HC) – K15 (K05-K25) A very high wear resistant CVD coated grade for high cutting speeds in grooving and turning under good conditions. Due to its excellent hot hardness, also effective on hard cast iron. H13A (HW) – K20 (K10-K30) Good abrasive wear resistance and toughness for parting/grooving of cast iron.
Heat resistant super alloys
Basic grades H13A (HW) – S15 (S10-S30) Uncoated carbide grade. Combines good abrasive wear resistance and toughness for parting and grooving. First choice in titanium. GC1125 (HC) - S25 (S15-S35) A PVD coated grade for toughness demanding operations. First choice for interrupted cuts. To be used at low cutting speeds.
Complementary grades GC235 (HC) – S30 (S25-S40) A CVD coated carbide grade for parting and grooving of heat resistant super alloys. Use at low cutting speeds.
PARTING AND GROOVING Grade descriptions
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GENERAL INFORMATION
Safety information
Safety information in connection with grinding of cemented carbide Material compositon Hard metal products contain tungsten carbide and cobalt. Other substances may contain titanium carbide, tantalum carbide, niobium carbide, chromium carbide, molybdenum carbide or vanadium carbide. Some grades contain titanium carbo nitride and/or nickel.
Routes of exposure Grinding or heating of hard metal blanks or hard metal products will produce dust or fumes with dangerous ingredients that can be inhaled, swallowed or come in contact with the skin or eyes.
Acute toxicity The dust is toxic by inhalation. Inhalation may cause irritation and inflammation of the airways. Significantly higher acute inhalation toxicity has been reported during simultaneous inhalation of cobalt and tungsten carbide compared to inhalation of cobalt alone. Skin contact can cause irritation and rash. Personnel whose skin is sensitive may experience an allergic reaction.
Chronic toxicity Repeated inhalation of aerosols containing cobalt may cause obstruction in the airways. Prolonged inhalation of increased concentrations may cause lung fibrosis or lung cancer. Epidemiological studies indicate that workers exposed in the past to high concentrations of tungsten carbide/ cobalt carried an increased risk of developing lung cancer. Cobalt and nickel are potent skin sensitizers. Repeated or prolonged contact can cause irritation.
Risk phrases Toxic: danger of serious damage to health by prolonged exposure through inhalation Toxic by inhalation Limited evidence of a carcinogenic effect. May cause sensitization by inhalation and skin contact
Preventive measures Avoid formation and inhalation of dust. Use adequate local exhaust ventilation to keep personal exposure well below the nationally authorised limits. • If ventilation is not available or adequate, use respirators nationally approved for the purpose. • Use safety goggles or glasses with side shields when necessary. • Avoid repeated skin contact. Wear suitable gloves. Wash skin thoroughly after handling. • Use suitable protective clothing. Launder clothing as needed. • Do not eat, drink or smoke in the working area. Wash skin thoroughly before eating, drinking or smoking.
GENERAL INFORMATION Safety information
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Coromant Recycling Concept
GENERAL INFORMATION
For the sake of the environment Get into the Coromant Recycling Concept (CRC) now! The Coromant Recycling Concept (CRC) is a comprehensive service for used carbide inserts (including CBN and PCD if “carrier” is cemented carbide) and solid carbide tools offered by Sandvik Coromant to all its customers. In the light of increasing consumption of non-renewable raw materials, the economic management of dwindling resources is a duty owed by all manufacturers. Sandvik Coromant is playing its part by offering to collect used carbide inserts and solid carbide tools and recycle them in the most environmently friendly way. All used hard-metal inserts are collected in the collection box at the workplace. When the collection box is sufficiently full, its contents are transferred to the transport box. The full transport box is then sent to the nearest Sandvik Coromant office or to your Coromant dealer who can also give you more information.
The benefits of the CRC speak for themselves -
A one-stop worldwide recycling system. For direct and trade customers. Simple procedure with collection and transport boxes. Less waste, easing the burden on the environment. Better utilisation of resources. Other manufacturers’ carbide inserts are also accepted.
Order collection boxes for each lathe, milling machine, drill or for your machining center. We recommend one collection box for inserts and one separate box for solid carbide tools for each cutting workplace.
Collection box (yellow): Transport box for solid carbide tools (wooden): Transport box inserts (wooden):
Order numbers 91617 92994 92995
GENERAL INFORMATION Coromant Recycling Concept
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Notes
Local suppor t is
just a click away
m o .c t n a m o r o .c ik v www.sand
Your local Sandvik Coromant distributor:
Phone: 1 800-SANDVIK E-mail:
[email protected]
LIT-CAT-TOPLOK 11 © AB Sandvik Coromant 2011