Creating Efficient Distribution Strategies “10 Principles besides your normal ones” Kent Lumsden Division of Logistics and transportation Chalmers University of Technology
S-412 96 Göteborg Sweden
[email protected]
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Creating Efficient Distribution Strategies “10 Principles besides your normal ones” Kent Lumsden Division of Logistics and transportation Chalmers University of Technology
S-412 96 Göteborg Sweden
[email protected]
”First mile problem”
2
”Last mile problem”
2
3
”Princip 1” - Tillväxt
(EU, 2005)
1945
2030
2050
3
4
”Princip 2” - Förändringar Structural Changes Industry Share of Total Value Added GERMANY
JAPAN
SWEDEN
UNITED STATES
UNITED KINGDOM
45
40
30
25
20
Källa, IVA 2005
02 20
00 20
98 19
96 19
94 19
92 19
90 19
88 19
86 19
84 19
82 19
80 19
78 19
76 19
74 19
72
4 19
70
15
19
%
35
5
Inventory, Automotive industry
Industrial flow
(Hellveg, 2004)
5
6
”Princip 3” - Sändningar
(xxxx, 2011)
6
7
Fyllnadsgrad - Fjärrtrafik
7
8
Part loads 1 ton < X < 5 ton n, m ≤ 5
Consignment cargo 100 kg < X < 1 ton n, m > 5
A1
An
A1
An
A1
An
T
M1
T
T
alt.
T
T
i
n
An
Ai alt.
T
Mm
A1
Ai
T
T
T
An
Ai
T
Mm
A1
Ai
T
T
X < 1 kg n, m > A … . A … ...A 1000
T
Region II
An
Documents (Mailable goods)
1
Ai
Region I
Parcel 1 kg < X < 100 kg n, m > 50
T
Full loads >5 ton n=m= 1
Mj M1
Mm Mj
M1
Mm Mj
M1
Mm Mj
M1
Mm Mj M1… .. Mj…
Mn
Symbols (Explanation) Full container
Partly loaded container
Loaded Pallet
Package
Document
8
9
”Princip 4” - Godsflöden+ FLOW COMPANY A
COMPANY B
COMPANY C
CAPITAL INFORMATION (Horizontal)
MATERIAL (Customized) RETURNING MATERIAL (Bulked)
RESOURCES
= Reconditioned
= Flow of waste
9
Kund
Kund
CL
Kund
Kund
DL
CL
DL
Centrallager(CL) kontra decentraliserat lager (DL)
10
Value Opportunity Delivery Time - DT
Shorter distances or Faster transport
Value Opportunity Time - VOT
Longer distances
Increased PVT
Consumer
Producer Time
11
You need stocks!
Business Models and Return Percentages Industry Magazine Publishing Book Publishers Greeting Cards Catalog Retailers CD-ROMs Book Distributors Computer Manufacturers Electronic Distributors Mass Merchandisers Printers Auto Industry (Parts) Consumer Electronics Mail Order Computer Manufacturers Household Chemicals
Percentage %
Contribution Service Level Margin
50 20-30 20-30 18-35 18-25 10-20 10-20 10-12 4-15 4-8 4-6 4-5 2-5 2-3
Source: Rogers & Tibben-Lembke, Going Backwards: Reverse Logistics Trends and Practices, 1998, p. 7. 12
13
Material or Passenger
(COMPANY)
MICRO
”Princip 5” -Funktionsleveranser
TRANSPORT
Resources
(SOCIETY)
MACRO
TRAFFIC
Infrastructure
(Source in portion Wandel et al, 1989)
13
14
FREIGHT
COMPLEXITY
MARKET $
Money
Levels of OUTSOURCING $
$
Brand
$ $ $
$
$
Design
FUNCTION P
P
P P
Articles
P P
P
Production
Product
Subassembly Supply Chain
ACCESSIBILITY
Consignments
Warehouse Transport (3PL) TRANSPORT
Carrier Vehicles
Slot
Functional outsourcing
ACTOR
TRAFFIC
Infrastructure
14
15
No of employees 900 000
800 000
700 000
600 000
500 000
Industrial Services Other services Manufacturing Other industries
400 000
300 000 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
Källa, IVA 2005
15
16
”Princip 6” - DC/SC = Company in focus
Customer (Front tiers)
Supplier (Back tiers)
End customer (User) 1st tier
3rd tier 4th tier
Distributors
2nd tier
Supply Chain - SC
Demand Chain - DC
16
17
Consequences on delivery set-ups = Company in focus
Customer (Front tiers)
Supplier (Back tiers)
Supplier order Power Plans
End customer Customer demand Service Adaptation Distributors
“DDP or DDU” -Supplier responsibility Supply Chain - SC
“What ever” -Customer adaptation Demand Chain - DC
17
18
Function Delivery + Supplier reduction = Company in focus
Customer (Front tiers)
Supplier (Back tiers)
End customer (User) 1st tier Distributors
2nd tier Supply Chain - SC
Demand Chain - DC
18
19
”Princip 7” - Värdeaddering Function Supplier
Function
End customer (User) Time
Supply Chain - SC
Demand Chain - DC
Function contracting
19
20
Product- vs Servicecost 100
Procent
80
60 92
89
88
88
Service Product
40
20
0
8
11
12
12
Aircraft
Truck
Machinery
Transport equipment (Accenture, 2005)
20
21
”Princip 8” - Noder - Terminaler There is a difference between Perceived service
Customer
Delivered service
Agent or LSP or …
Production of service
LSP
Production of articles
Manufacturer
Level of service
21
22
From Lead-time to Capacity Variation Asymptotic Factory
Capacity
Customer Lead-time
Fixed Capacity (FC)
Capacity
Customer Lead-time
Variation in Capacity (VC)
Delivered Lead-time
Time
CLT = DLT
Time
CLT = DLT
22
23
”Princip 9” - Variantbetydelse % ”80/20 regeln”
The Long Tail
80
50 •Large article number •Indirect article number (”linked”) •Connected business •E-business •Virtual inventory •Software •“Print on demand” •Make to order
”50/20-regeln”
20
50
%
50
50
The Long Tail 23
24
”Princip 10” - Standards Sizes and equipment
24
25
Information and Flexibility ”Adding information is a way to reduce the number of alternatives – is reducing the flexibility”
(Lofti, 2005)
25
26
Frågor och tillrättalägganden!
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