Filling and Testing Machines e.K. Our Corporate Company Profile Design and manufacture of Filling and Testing Machines for   

Fire Extinguisher Production Fire Extinguisher Qualification Fire Extinguisher Service

Machines and appliances for     

charging of fire fighting equipment, for all types of extinguishing agents dry chemical powder, carbon dioxide, nitrogen, foam, and also replacement of halon pressure testing and burst testing of cylinders up to 1000 bar filling machines for life raft pressure cylinder filled with nitrogen / carbon dioxide test equipment for fire extinguisher qualification emptying of barrels and drums

Our Customer Profile         

Ohmstrasse 18 D - 70736 Fellbach GERMANY Phone: +49 711 5782006 Fax: +49 711 5782007 www.vulkan-werk.de [email protected]

Fire Extinguisher Manufacturer Fire Extinguisher qualification / approval institutes Fire Extinguisher Service Workshops Airports / Ports Military / Police / Civil Defence Municipal Fire brigades Works Fire brigades Refineries Chemical industry

  was founded 1921 as fire extinguisher manufacturer and has been making filling and testing equipment since 1965 for all types of fire extinguishers.

 design and manufacture filling and testing machines for charging and recharging of fire fighting equipment, for all types of extinguishing agents For fire extinguisher service Mobile and stationary powder- refilling machines Mobile powder- refilling machines model UP07 / model UP05 Stationary powder -refilling machines model UP15 / model UP02 / model UW02 Wet working place model NAP01 / model NAFF10 Special tools for service workshops CO2-refilling machine model CM01-6 Nitrogen refilling machines model NF 83 FM200 / Halon - refilling machine model HA107 Pressure testing machines model DPC01 Valve tightening assembling and de- assembling machine model VS91 Powder conveyor for filling extinguisher vehicles model LF207

Page 3 4- 7 8 - 13 14 - 15 16 - 19 20 - 21 22 23 24 – 28 29 30 - 31

For fire extinguisher production Stationary powder-filling machines model AE01 and AW01 Valve tightening machine model VS91 Pressurizing station model NF 81 Pressure testing machines model DP06

32 – 35 36 37 38 - 39

Test equipment for fire extinguisher Tapping test machine for portable fire extinguishers model TT01 Cylinder cycling test machine for portable fire extinguishers model CCT01 Manometer cycling test machine for fire extinguishers model MCT01 Manometer calibration test machine for fire extinguishers model MT02 Helium leak test machine model HLT02

For the chemical industry

Barrel and Drum emptying device model FE 51

Quality - our Principe

-2-

40 41 42 43 44 – 45 46

consult us!

 Mobil and Stationary Powder-Refilling Machines Brief technical description The purpose of our powder refilling machine is the dust free refilling of fine and finest grained powder above all for replenishing and periodic checking of powder extinguishers as well as initial filling of small series. All our powder refilling machines are working on the same principle. By means of a suction device the powder is leaded through a strainer (1,6 mm) in the separator. There, the filter unit is separating the intake air from the powder. Because of the low porosity at high suction performance the suction air is escaping while the powder is falling in the provided container (fire extinguisher). Through steady development of our machines and accessories we are in a position both to fill mobile fire extinguishers and smaller fire extinguishing vehicles by using the preliminary separator VA 230 and also plastic containers. The complete cleaning of the whole station after the filling procedure guarantees a very long useful life of the filter unit. Beside that an immediate change of powder is possible. The types UP 07-6 and UP 05-5 are especially suitable for mobile use in vehicles because of their small dimensions and weights and their voltage while the stationary operated stations UP 15-5 and UP 02-5 guarantee a very high suction performance thanks to their three phases current.

Filling output:

UP 07-6

UP 05-5

UP15

UP 02-5

15 8 2 -140 12 0,50 counter air manual radial compressor max. 190

35 20 3 1 250 12 1,00 counter air electrical gas ring compressor max. 210

40 25 4 1 300 12 1,00 counter air electrical gas ring compressor max. 220

50 30 6 1 600 50 1,50 counter air electrical gas ring compressor max. 220

1,0 60 % 230 V, 1 Ph, 50 Hz 450 x 450 900/1490 34 orange (RAL 2003)

0,8 100 % 230 V, 1 Ph, 50 Hz 430 x 650 1030/1380 60 white (RAL 9010)

1,5 100 % 400 V, 3 Ph, 50 / 60 Hz 460 x 700 1250/1570 70 white (RAL 9010)

1,5 100 % 400 V, 3 Ph, 50 / 60 Hz 850 x 1200 2200/2700 200 white (RAL 9010)

6-kg-container 12-kg-container 50-kg-container 250-kg-container Conveying capacity Storage capacity Filter range Reversing Compressor type Suction performance Motor performance Operating time Electric supply Dimension: W x D H min./max Weight Paint

Quality - our Principe

-3-

pcs./h pcs./h pcs./h pcs./h kg/h kg m²

mbar kW ED

mm mm kg powdercoated

consult us!

 Mobile Powder-Refilling Machines model UP 07 guarantee a dust-free and rapid check on the customer's premises. The most economical method for all expert testing services. Model UP 07-6

This, the smallest model, is very handle thanks to its compact dimensions and can be used anywhere. Two big transportation wheels permit the machine to be moved to wherever it is needed. There are also two sliding gear wheels at the handle so that it can be accommodated into any vehicle without problem. The filter cleaning is performed by our patented air reversing hood. Technical Data: Performance: Electrical supply: Weight: Transport dimensions:

approx. 7 - 12 kg/min. 230 V, 1 Ph, 50 Cy approx. 34 kg 450 x 450 x 900 mm

900 / 1315

460 Quality - our Principe

460

Filling output: 6-kg-container 12-kg-container 50-kg-container 250-kg-container Conveying capacity Storage capacity Filter range Reversing Compressor type Suction performance Motor performance Operating time Electric supply Dimension: W x D H min./max Weight Paint -4-

UP 07-6 15 8 2 -140 12 0,50 counter air manual radial compressor max. 190 1,0 60 % 230 V, 1 Ph, 50 Hz 450 x 450 900/1490 34 orange (RAL 2003)

pcs./h pcs./h pcs./h pcs./h kg/h kg m²

mbar kW ED mm mm kg powder- coated

consult us!

 Mobile Powder-Refilling Machines model UP 07 Preliminary separator model VA 230 for the filling of mobile extinguishers, consisting of a separator cone with connection hose. The soft plastic cone fits any filling hole from 55 mm to 125 mm diameter. Emptying of wheeled extinguishers with storage drum and preliminary separator VA 230

Filling of wheeled extinguishers with preliminary separator VA 230

Necessary additional equipment for maintenance larger fire extinguishers 

Universal preliminary separator VA230 for refilling of larger fire extinguishers The pre-separator cone with suction lines is mounted between the suction pipe and the existing suction hose. The connections at the suction hoses of the pre-separator cone are designed in a way that any confusion is excluded.



Storage drum filling for intermediate storage of powder or collection of old powder. Lid removable, with two strong handles.



Special suction pipe with diameter 38, 1300 mm long.

Quality - our Principe

-5-

consult us!

 Mobile Powder-Refilling Machine model UP05 guarantee a dust-free and rapid check on the customer's premises. The most economical method for all expert testing services. Model UP 05-5

The powerful, practical machine for the PROFESSIONAL. This machine is fitted with an effective filter-rinsing system. The better the filter is cleaned, the better the performance, the longer the service life. This equipment can be used for work both in vehicles and for dust-free work on customer premises. Its light weight and the advantage of wheels make it simple to handle and easy to transport. Technical Data: Performance: approx. 10 - 15 kg/min. Electrical supply: 230 V, 1Ph, 50 Hz, 0,8 kW Weight: approx. 60 kg Transport dimensions: 430 x 650 x 1030 mm

1380 mm 1030 mm

632 mm

Quality - our Principe

454 mm -6-

Filling output: 6-kg-container 12-kg-container 50-kg-container 250-kg-container Conveying capacity Storage capacity Filter range Reversing Compressor type Suction performance Motor performance Operating time Electric supply Dimension: W x D H min./max Weight Paint

UP 05-5 35 20 3 1 250 12 1,00 counter air electrical gas ring compressor max. 210 0,8 100 % 230 V, 1 Ph, 50 Hz 450 x 650 1030/1380 60 white (RAL 9010)

pcs./h pcs./h pcs./h pcs./h kg/h kg m²

mbar kW ED mm mm kg powdercoated

consult us!

 Mobile Powder-Refilling Machine model UP05 Preliminary separator model VA 230 for the filling of mobile extinguishers, consisting of a separator cone with connection hose. The soft plastic cone fits any filling hole from 55 mm to 125 mm diameter. Emptying of wheeled extinguishers with storage drum and preliminary separator VA 230

Filling of wheeled extinguishers with preliminary separator VA 230

Necessary additional equipment for maintenance larger fire extinguishers 

Universal preliminary separator VA230 for refilling of larger fire extinguishers The pre-separator cone with suction lines is mounted between the suction pipe and the existing suction hose. The connections at the suction hoses of the pre-separator cone are designed in a way that any confusion is excluded.



Storage drum filling for intermediate storage of powder or collection of old powder. Lid removable, with two strong handles.



Special suction pipe with diameter 38, 1300 mm long.

Quality - our Principe

-7-

consult us!

 Stationary Powder-Refilling Machine model UP15 This versatile workshop unit convinces with its fully developed construction and its wide-spread application. Model UP 15-5

Workshop machine for filling and checking powder extinguishers with 1-250 kg content. Two large gum wheels which make possible an easy transport of the machine. Because of the very strong laid out extract fan and the high-grade technical conception it is the ideal machine for all larger checking services and works fire brigades. Technical Data: Performance: approx. 12 - 17 kg/min. Electrical supply: 400 V, 3 Ph, 50 / 60 Cy also available for other voltages. Weight: approx. 70 kg Dimensions: 460 x 700 x 1570 mm

1300 mm

800 mm

Quality - our Principe

500 mm -8-

Filling output: 6-kg-container 12-kg-container 50-kg-container 250-kg-container Conveying capacity Storage capacity Filter range Reversing Compressor type Suction performance Motor performance Operating time Electric supply Dimension: W x D H min./max Weight Paint

UP15 40 25 4 1 300 12 1,00 counter air electrical gas ring compressor max. 220 1,5 100 % 400 V, 3 Ph, 50 / 60 Hz 460 x 700 1250/1570 70 white (RAL 9010)

pcs./h pcs./h pcs./h pcs./h kg/h kg m²

mbar kW ED mm mm kg powdercoated

consult us!

 Stationary Powder-Refilling Machine model UP15 This versatile workshop unit convinces with its fully developed construction and its wide-spread application. Working position of our powder refilling machine UP15-5 Transport of the machine

Refilling from one extinguisher to an other New filling of extinguishers place the powder storing container or storing sack on to the balance, and suction the required quantity of powder by means of the suction pipe into the extinguisher to be filled.

Discharge of old powder and filling in to plastic bags. Emptying of wheeled extinguishers with storage drum and preliminary separator VA230

New filling of wheeled extinguishers with preliminary separator VA230 Quality - our Principe

-9-

consult us!

 Stationary Powder-Refilling Machine model UP02 The biggest and most powerful powder-refilling machine, highly successful worldwide for more than 40 years. Model UP 02-5

With our most efficient filling machine you can fill directly all powder extinguishers up to 250 kg content. With its ergonomic design it is suitable for smaller filling series. The filter cleaning is done electrically by push button and can be made easily after each filling process. For fine cleaning a vibrator is installed at the separator. Technical Data: Performance:approx. 14 - 19 kg/min. Electrical supply: 400 V, 3 Ph, 50 Cy also available for other voltages. Weight: approx. 200 kg Dimensions: 850 x 1200 x 2700 mm

Innovations - from  developed - for Experts at work. Standard by all Machines since 1973  Vessel valve D 80 mm / D 100 mm – for optimised powder flow.  All around sight glass ( Control funnel ) for better view of the powder flow.  Sealing cone to change for different size of cylinder orifice / since 1985  Strainer in the suction pipe, Stainless steel mesh wide 1,6 mm,  Connecting of the cylinder by worm gear lifting, easy to move, in all positions self locking.  Suction hose, suction tube and all powder contacted parts are constant up to the electrical connector grounded, therefore no electrostatic discharge. Quality - our Principe

- 10 -

consult us!

 Stationary Powder-Refilling Machine model UP02 The biggest and most powerful powder-refilling machine, for more than 30 years. General - brief technical description

The most important requirement for such a machine is the dust-free filling and the dust-free emptying of cylinders. For this purpose, an efficient suction unit as well as a sufficiently dimensioned filter equipment is required to guarantee the function for a prolonged period without having an important decrease in performance. Furthermore it is important that the filters are cleaned after each operation by means of the reversing unit. The most efficient way to clean a filter is by counter current blowing (reversing) and subsequent vibration with the builtin vibrator. Furthermore this machine is equipped with a subsequent fine filter for the very finest dust particles which cannot be retained by the filter. Thus no dust particles will penetrate into the suction unit, which means a considerable increase of working life. In order to guarantee the required dust-free filling without additional exhauster, we have created a close system in connecting the fire extinguisher container to be filled in a dustproof way to the filling funnel. Here it is important to have a universal design for the clamping device and the holding fixture for the individual containers to allow the filling of a variety of different types and sizes of fire extinguishers without major alterations. In the closed filling system, the extinguisher to be filled is pressed against a sealing, so that it is not possible to control at the same time the powder weight to be filled by means of a balance. Therefore the powder storage container (a sack or a drum) is placed beside the machine on a floor balance, preferably a digital balance with tare, which continuously displays the weight of the powder being sucked out of the container. Another very practical feature is the sieve in the suction pipe, preventing the transport of clotted powder into the filling funnel and from there to the fire extinguisher. This is very important because such powder lumps cannot only block the nozzle or the deliver pipe but the humidity contained in it may even cause an expansion of the lumping and a total failure of the fire extinguisher. The machine is designed in such a way that all powder fire extinguishers from 1 to 50 kg can be clamped in and filled without auxiliary equipment. In swinging the lifting table out of the way, most types of wheeled units P 50 can be placed directly under the filling funnel and closed hermetically. For filling of larger wheeled units P 100 and P 250, the powder separator is moved up to its topmost position. This allows enough head to connect the units dust-tightly by means of a flexible connection line.

2380 mm

1220 mm Quality - our Principe

Filling output: 6-kg-container 12-kg-container 50-kg-container 250-kg-container Conveying capacity Storage capacity Filter range Reversing Compressor type Suction performance Motor performance Operating time Electric supply Dimension: W x D H min./max Weight Paint

UP 02-5 50 30 6 1 600 50 1,50 counter air electrical gas ring compressor max. 220 1,5 100 % 400 V, 3 Ph, 50/60 Hz 850 x 1200 2200/2700 200 white (RAL 9010)

pcs./h pcs./h pcs./h pcs./h kg/h kg m²

mbar kW ED mm mm kg powdercoated

1140 mm - 11 -

consult us!

 Stationary Powder-Refilling Machine model UP02 The biggest and most powerful powder-refilling machine, highly successful worldwide for more than 30 years. Working position of our powder refilling machines. New Filling or Refilling of extinguishers - P 12 kg The container to be filled is placed onto the lifting table and pressed against the sealing cone of the control funnel when actuating the crank handle. To this effect the container orifice and the centre of the sealing cone have to be aligned towards each other. Then the holding magnets at the fork can be adjusted in away that further containers of same type and size are automatically aligned. Then place the powder storing container or storing sack on to the balance if available and suction the required quantity of powder by means of the suction pipe into the extinguisher to be filled.

Filling of mobile Extinguishing Units - P 50 kg For emptying and refilling of larger mobile extinguishing units the lifting device is swung away, and the extinguishing unit up to a size of type P 50 can be placed directly below the control funnel. After that lower the separator until the sealing cone covers the filling orifice.

Filling of mobile Extinguishing Units - P 250 kg If the mobile fire extinguishing units P 100 and P 250 are to be filled, these units we first place most closely to the filling machine. Then crank the powder separator completely upwards to maintain a fall between the connecting flange of the control funnel and the filling orifice. Replace the control funnel with the two knurled nuts by the interchangeable connecting piece (accessory).

Quality - our Principe

- 12 -

consult us!

 Stationary Powder-Refilling Machine with digital scale model UW02 This versatile workshop unit convinces with its fully developed construction and integrated digital scale with automatic cut of. Model UW 02-1

Workshop machine for dustless filling of portable fire extinguishers from 2 to 50 Kg contents. Because of the very strong laid out extract fan and the high-grade technical conception it is the ideal machine for all small fire extinguisher productions. Technical Data: Electrical supply: 400 V, 3 Ph, 50 Cy Suction high: 200 mbar Weighing range: 0 - 150 kg Digit steps: 20 g Performance: ca. 60 Extinguisher a 6 kg/hrs. Weight: ca. 200 kg Dimensions: 850 x 1200 x 2700 mm

The filling machine is working with a vacuum system. The empty container 2 kg / 6Kg / 12 Kg / 50 Kg are placed manually under the filling opening to which are joined closely by means of a hand crank. The quantity to be filled into the container can be set and is measured accurately by a digital scale; witch automatically interrupts the suction process of the hand held suction – pipe when the set weight is reached. ( Option for automatic filling ) The filter are cleaned automatically by air reversing. ( Option for automatic filling from 1 tone Big Bag )  Special execution with stronger suction fan differential pressure 400 mbar / 4,0 kw  With pneumatic lifting and pneumatic flap valve.  Two hands activated filling procedure.  Automatic filter cleaning after each filling.  Connection funnel for powder transport containers ( Big Bag ) Container connection Ø 296 mm. Quality - our Principe

- 13 -

consult us!

 Wet working place model NAP suitable for the maintenance of fire extinguisher with wet extinguishing medium, enabling quick and secure checking of all maintenance works. Model NAP01

with a height adjustable working plate with clamping device and a water supply hose is located over a collecting tub with a stainless steel housing to protect the surrounding as far as possible against spray water. Filling pump for emptying and refilling of extinguisher with liquid agent. Carried out as hose pump, suitable for gentle supporting of foaming and aggressive medium Built in the working place Technical Data: Performance: ca. 10 l / min Electrical supply: 230 V, 1 Ph, 50 Cy Weight: approx. 200 kg Dimensions: 1400 x 800 x 1800 mm

Mobil liquid agent refilling machine model NAFF10 for emptying and refilling of extinguisher with liquid agent, suitable for gentle supporting of foaming and aggressive medium. Conveying capacity: Power supply: Control voltage: Weight: Dimensions:

Quality - our Principe

- 14 -

approx. 10 l / min 230 V, 1 Ph, 50/60 Cy DC 24 V approx. 27 kg 405 x 325 x 1005 mm

consult us!

 Workshop Additional Equipment to complete our filling and testing machines. Insulation resistance tester model IT1M to control the cylinder- inner coating of water-, and foam- extinguisher

Insulation resistance tester model IT1M Testing voltage: 500 V Testing current: 3 mA Accuracy: 0,1 MOhm Testing pick to free hang in the with water filled cylinder Testing clamp to connect on the cylinder neck ring. Insulation resistance over 1 MOhm - the cylinder- inner coating is good for further service Insulation resistance less 1 MOhm - the cylinder- inner- coating is to reject.

Quality - our Principe

- 15 -

consult us!

 Workshop Additional Equipment to complete our filling and testing machines. Cylinder clamping device model BS 102-B as floor unit, with special non-skid surfacing and foot holds, to secure the fire extinguishers during dismantling.

Bar light

for interior control of fire extinguisher cylinders. Flexible thin bar with attached mirror, also suitable for the inside inspection of stored - pressure extinguishers.

Cylinder clamping device BS 102-B Inspection mirror Ø 24 mm Inspection light Flexible thin bar Battery handhold

Quality - our Principe

- 16 -

consult us!

 Workshop Additional Equipment to complete our filling and testing machines. Set of Form spanners

Form spanners special key to open and close fire extinguishers - Gloria; Minimax; Total; Bavaria; Vulkan; Ansul; Amerex according your instructions. Handhold for form spanners Torque wrench for torque up to 130 Nm Pin wrench Clamping range: 0 - 100 mm Hook wrench Clamping range: 20 - 100 mm Universal valve wrench Clamping range: 0 - 80 mm

Quality - our Principe

- 17 -

consult us!

 Workshop Additional Equipment to complete our filling and testing machines. Hose testing device model SP 223-T for the required testing of fire extinguisher hose with shutoff valve and of safety valves on fire extinguishers. Sophisticated device for the service workshop with plexiglas tube to observe the testing process. With a control manometer, a safety valve and hose connection including 12 different adapters for different connection threads Test pressure: max. 30 bar.

Plexiglas tube to observe the testing process. Connection Adapter –with female thread: M 22x1,5 / R ½“ / M 22x1,5 Connection Adapter –with male thread: R ¼“ / R 3/8“ / M 22x1,5 / M 18x1,5 / M 16x1,5 / M 14x2 / M14 x 1,5 / M 12x1,5 / M 12x1 / Testing connection for safety valves with M 16x1,5 Pressure reducer for connection to the nitrogen storage vessel. This pressure reducer is absolutely necessary, as it is not allowed to connect the hose testing device model SP 221 directly to the storage bottle. Ingoing pressure: max. 200 bar Outlet pressure: 0 - 50 bar Quality - our Principe

- 18 -

consult us!

 Workshop Additional Equipment to complete our powder refilling machines. Nitrogen refilling device model NF 80-B is serves for the purpose of pressurizing permanently pressurized extinguishers by means of nitrogen for a wide range of makes. A quick-acting coupling is fixed at the end of the hose pipe so that further filling clamps or screw adapters can be connected.

The device is installed in housing with shut-off valve with pressure release, safety valve and manometers for ingoing and filling pressure. Mounted at a floor frame with Cylinder clamping device model BS 102-T and height adjustable table. Universal filling clamp model VZ 211. Screw adapter for external thread VG 8 Screw adapter for internal thread R 1/4" Pressure reducer 200 / 50 bar for connection to the nitrogen storage vessel. This pressure reducer is absolutely necessary, as it is not allowed to connect the filling device NF 80 and the hose testing device model SP 221 directly to the storage bottle. Quality - our Principe

- 19 -

consult us!

 CO2-Refilling Machine model CM01 for refilling of CO2 propellant gas bottles and CO2 fire extinguishers Simple design - safe to handle – strong construction - proven in operation Model CM 01-6

With the CO2 refilling unit fast and safe clamping and filling of all CO2 bottles on the market is possible. Outside CO2 cartridges with turning valve and CO2 fire extinguishers can be filled by means of a special clamping device with filling adapter. For exact dosing of the different filling quantities our CO2 refilling unit is equipped with variable filling speed. Technical Data: Filling performance: 0,5 - 4,0 kg/min Electrical supply: 230 V, 1 Ph, 50 /60 Cy Weight: approx. 180 kg Dimensions: 1300 x 800 x 1400 mm

Pump Stop

Speed control

CO2 release >

1190

Stop

Filling performance: Motor performance: Control voltage: Power supply: Digital balance: Reading accuracy: Dimensions Weight: Paint:

0 OFF

1 ON

900

Quality - our Principe

0,5 - 4,0 230 / 3 / 50/60 0,75 24 230 / 1 / 50/60 30 kg 0,002 900 x 700 x 1400 180 green (RAL 6000)

kg/min V / Ph / Cy kW V DC V / Ph / Cy kg kg mm kg powdercoated

750

- 20 -

consult us!

 CO2-Refilling Machine model CM01 for refilling of CO2 propellant gas bottles and CO2 fire extinguishers Simple design - safe to handle – strong construction - proven in operation Brief technical description

This system serves to remove the carbon dioxide (CO2) from a supply container to smaller containers for use, such as CO2 cartridges for fire extinguishers or CO2 fire extinguishers, etc. The cartridges to be filled are clamped on scales and thus filled by weight. For the feeding of CO2, the machine is equipped with an electrically driven pump, two solenoid valves, manometers, a safety valve and a balance on which a universal filling head with quickacting clamping device is mounted. It permits the quick filling and safe chucking of all commercial types of CO2 cartridges. A suitable socket is required for each valve design of inside CO2 cartridges. As a rule, the cartridges to be filled are sealed at the bottle neck. Appropriate special filling head flanges for special forms and smaller cartridges are available. A special adapter with filling connection is provided for filling CO2 fire extinguishers as well as CO2 bottles with turning valve. For a serial filling the attachment of a pneumatically-operated screw to close the CO2 bottles by means of an adjustable torque is also possible. The feed line is equipped with a filter in standard execution. The system is enclosed in a wheeled housing.

Work process:

The CO2 cartridges are manually inserted and chucked. Then the filling valve is opened by selected switch and the pump is started. When the filling weight has been reached, the pump is turned off and the CO2 cartridge is closed by means of the locking plug and the suitable socket. Then by actuated the selected switch to release , the system is pressure-released. The output of the machine depends on various factors. It is important that the ambient temperature does not exceed + 28 °C. For higher temperatures, we offer a refrigerator for the master bottle.

Quality - our Principe

- 21 -

consult us!

 Nitrogen Refilling Machine model NF 83 for the Nitrogen filling of high-pressure cylinders and stored pressure fire extinguishers. Simple design - safe to handle – strong construction - proven in operation Model NF 83

for the filling of high-pressure bottles for fire extinguisher up to 30 l contents consisting of: Equipped with a double working piston pump with automatic cut-off. Complete with filling valve, safetyvalve, pressure reducer and different manometers, adapter with filling connection to fill nitrogen bottles with rotary valve. The complete machine is accommodated in a wheeled housing with 2 doors. Technical Data: Air supply: 8 bar Air consumption: 2,5 Nm3 / min Working pressure: up to 300 bar Electrical supply: 230 V, 1 Ph, 50/60 Cy Weight: ca. 180 kg Dimensions: 1300 x 800 x 1400 mm

Leistungsdaten NF83 Ingoing Working pressure pressure 20 bar 200 bar 35 bar 200 bar 45 bar 200 bar

Filling performance 80 lN/min 130 lN/min 180 ln/min

Filling time / Liter

Air consumption

2,5 min 1,5 min 1,1 min

1100 lN/min 1250 lN/min 1400 lN/min

Optional with low pressure part NF 80 is installed in the housing with pressure regulator, shut-off valve with pressure release, safety valve and manometers for ingoing and filling pressure. Quality - our Principe

- 22 -

consult us!

 FM200 / Halon - Refilling Machine model HA107 for the recharging of FM 200 and Halon fire extinguishers Simple design - safe to handle – strong construction - proven in operation Model HA107-3

for filling of manual extinguishers . Suitable for FM 200, HAL 1301 and HAL 1211 (BCF). Consisting of an electric filling pump and a digital weighing device for exact filling of Halon cylinder, with automatic switch off, whenever the filling weight is obtained Filling hose with quick-acting coupling and 2 different Filling clamp (up to 20 bar) Universal bracket for fire extinguisher. cylinders up to 6 kg filling weight. Connection hose for Halon and Nitrogen. Technical Data: Inlet Pressure: 2 bar to 14,5 bar (at + 200 Cy Safety valves: 20 bar / 72 bar Weighing range: up to 30 kg Reading accuracy: 2g Electrical supply: 400 V, 3 Ph, 50 Cy Power rating: 0,75 kW Weight: approx. 180 kg Dimensions: 1300 x 800 x 1400 mm Work process: The fire extinguisher to be filled is placed on the scale and fixed by means of the clamping device. It is connected with the filling hose, the valve of the extinguisher is opened and secured. Then the filling operation is started via the push button and automatically switched off via the scale when the required weight has been reached. Then the nitrogen is filled in and the fire extinguisher valve is closed. Finally the feed line is released by pushing a button and the extinguisher is removed. The output will depend on the section of the extinguisher valve which is mostly smaller than the section of the feed line. If both sections are of equal size, an output of about 10 kq/min. will be obtained.

Filling performance: Motor performance: Control voltage: Power supply: Digital balance: Reading accuracy: Dimensions: w / d / h Weight: Paint:

Quality - our Principe

5 - 10 kg/min 400 / 3 / 50/60 0,75 24 400 / 3 / 50/60 30 kg 0,002 900 x 700 x 1400 180 green (RAL 6000)

- 23 -

V / Ph / Cy kW V DC V / Ph / Cy kg kg mm kg powder- coated

consult us!

 Pressure Testing Machine model DPC for hydrostatic testing of fire extinguisher cylinders and high pressure cylinders with test pressures up to 500 bar (7112 PSI) model DPC 01 Model DPC 01

Simultaneous testing of several cylinders and cartridges is possible. For repeated pressure testing of CO2 high-pressure and breathing air cylinders. The number of test stands can be adapted to the special requirements. Testing of high-pressure cylinders up to 30 litre is possible without any problems. Technical Data: Test pressure: 25 - 500 bar Power supply: 230 V, 1 Ph, 50 / 60 Cy Air supply: 8 bar Weight: approx. 250 kg Dimensions: 800 x 1500 x 2500 mm

Performance Test pressure Air supply: Power supply: Safety equipment:

1956,54

Dimension: Weight: 2651

Quality - our Principe

DPC01 20 bis 500

bar

358 bis 7112 8

PSI bar

230 / 1 / 50

V/Ph/Hz

Rolladen mit Verriegelung schlagfeste Sichtfenster 150 x 80 x 210 250

cm kg

903,5

- 24 -

consult us!

 Pressure Testing Machine model DPC for hydrostatic testing of fire extinguisher cylinders and high pressure cylinders with test pressures up to 500 bar (7112 PSI) model DPC 01

Testing connection with thread connection for testing of small propellant-cylinder

Protection equipment

a solid roller shutter made of aluminium Basic width: 1000 mm

Protection equipment extension Additional width:

2 x 500 mm

Pairs of extension hoses, 1600 mm lg.

for testing with expansion measurement

Working place lighting

highly shack-resistant and splash-proof

Testing connection

for pressure cylinder equipped with a quick clamping device and height-adjustable table to support the cylinder, filling hose and venting hose with coupling for thread adapter.

Quality - our Principe

- 25 -

consult us!

 Pressure Testing Machine model DPC for hydrostatic testing of fire extinguisher cylinders and high pressure cylinders with test pressures up to 500 bar (7112 PSI) model DPC 01 The equipment is custom-built and equipped with various testing connections. Examples - different variants DPC01-2-2x0 with 2 x Testing connection

for pressure cylinder equipped with a quick clamping device and height-adjustable table to support the cylinder, filling hose and venting hose with coupling for thread adapter.

and without of Testing connection with thread connection

for testing of small propellant-cylinder

The wide of the cabinet are 1 meter DPC01-2-3x1 with 3 x Testing connection

for pressure cylinder equipped with a quick clamping device and height-adjustable table to support the cylinder, filling hose and venting hose with coupling for thread adapter.

and 1 x Testing connection with thread connection

for testing of small propellant-cylinder

The wide of the cabinet are 2 meter DPC01-2-10x0 D with 10 x Testing connection

for pressure cylinder equipped with a quick clamping device and height-adjustable table to support the cylinder, filling hose and venting hose with coupling for thread adapter. and without of testing connection with thread connection for testing of small propellantThe wide of the cabinet are 2 x 2,5 meter cylinder.

All other selection and combination of testing connections are possible by customer’s request.

Quality - our Principe

- 26 -

consult us!

 Pressure Testing Machine model DPC for hydrostatic testing of fire extinguisher cylinders and high pressure cylinders with test pressures up to 500 bar (7112 PSI) model DPC 01 Brief technical description

The machines are equipped with a pneumatically driven high-pressure pump. In the standard plant, the water is fed directly out of the main. As an alternative, we also offer a water circulation with an appropriate receptacle and a transfer pump. The advantage of the water circulation is that an emulsion may be admixed to prevent corrosion inside the cylinders. The cylinders are placed on a vertically adjustable table and retained by a quick-acting clamping device. For propellant gas bottles the machine is equipped with a fixed connection with suitable thread adapter.

Function

Propellant gas bottles to be tested are directly screwed into the suitable thread adapter. Cylinders have to be equipped additionally with a fitting according to the customer's requirements and are connected with quick-acting couplings, installed at the pressure hoses. Afterwards the test cylinders are filled completely with water by means of the mains water pressure or the transfer pump. The air inside the bottle is let off through a relief tube. The roll front should not be closed before water is running out without any bubbles at the overflow nozzle. After pressing the roll front switch, the pressure transformer may be switched on. After reaching the test pressure the pressure transformer is cut off by a pre adjusted contact switch at the pressure gauge.

Expansion measurement test equipment

in which the pressure container are put in during the water pressure test to measure the permanent expansion in accordance with the US - DOT regulations, the Compressed Gas Association pamphlet C-1, the NFPA 10 Standard for portable fire extinguisher, the British Standard 5430 Part 3 / BS EN 1968 This device consists of a container with cover into which the cylinder to be tested is placed in order to measure the expansion remaining after the pressure test. For this purpose, the cylinder to be tested is suspended on the cover of this container with an adapter in such a way that the cylinder can freely expand in all directions. Dimension: approx. diam. 300 mm X 1000 mm

Prepared breathing apparatus high pressure cylinder to hydrostatic test Calibrated manometer and Calibrated test cylinder necessary to calibrate the Expansion measure test equipment. for the pressure testing in accordance with the US - DOT regulations, the Compressed Gas Association pamphlet C-1, the NFPA 10 Standard for portable fire extinguisher one set of 6 manometers with a range of 0 - 25 bar / - 40 bar / - 100 bar / - 250 bar / - 400 bar / - 600 bar Calibrated test cylinder Max. Test Pressure: 9,000 psi / 632.79 bar Expansion at Test Press.: 160 cc Dry weight: 120 lbs / 44,78 kg Internal Volume: 1460 in3 / 23,925 litre

Quality - our Principe

- 27 -

consult us!

 Pressure Testing Machine model DPC Additional Equipment to complete our hydrostatic pressure testing machine. Container dryer model BT 30 for inside drying of the containers of various sizes after the hydraulic test. Drying is performed by a temperature adjustable heater fan at 4 drying stations with interchangeable receiving lugs fitted acc. to different container sizes. The drying capacity depends largely on the inner surface and the volume of the container. Our experience gives a drying time average, depending on the container size. Drying period: approx. 5 to 10 min Heating capacity: 3,0 kW Electric supply: 400 V, 3 Ph, 50 / 60 cycle

Cylinder rumbling roller model BR02 for refurbishing the interior of light corroded cylinders with inside rotated slide grinding ceramic pellets. With tilting roller frame for easy emptying the cylinder from the ceramic pellets. Refurbishing period: Electric supply:

approx. 15 min 230 V, 1 Ph, 50 / 60 cycle

Cylinder clamping device model BS101-BS heavy design mounted on a floor frame, to opened and closed of cylinder valves before and after high pressure testing. With pneumatic cylinder, operated by hand switch. Compressed air supply:

Quality - our Principe

- 28 -

8 bar

consult us!

 Valve tightening assembling and de- assembling machine model VS91

Simple design - safe to handle – strong construction - proven in operation for simple mounting and de- mounting of the cylinder armatures. Model VS91-2

With the valve tightening machine a fast and safe clamping of cylinders and tightening of the valves in or out is possible. With hydraulic clamping device for simple mounting and de- mounting of the armatures into or out of cylinders. For the exact turning moment of the different cylinders our valve tightening machine is equipped with a adjustable torque cut off and a variable wrench speed. Technical Data: Maximum torque: 350 Nm / 253 Ft-lbs Hydraulic system: 160 bar / 2275 psi Safety equipment: Two-hand control unit Maximum cylinder size: Diam: 250 mm / Height: 1600 mm Electrical supply: 400 V, 3 Ph, 50/60 Cy Weight: approx. 180 kg Dimensions: 1000 x 1000 x 2000 mm

   

Electric high adjustment Hydraulic Clamping device for centred clamping of the cylinder, clamping force adjustable. Hydraulic motor, speed adjustable. Digital torque display with automatic cut out torque.

Quality - our Principe

- 29 -

consult us!

 Powder Conveyor model LF 207 for the rapid and dust free filling and refilling of dry powder extinguisher vehicles and Big - Bag containers with maximum filling high 6 meters. Model LF 207 They comprise a powder separator and a suction fan. The filter cleaning is performed by compressed air The powder separator is to mounted on the top of the powder silo. The suction fan is mounted on a wheeled frame. With hose connections from the powder silos to the powder separator and the suction fan for easy installation. With connection funnel for powder transport containers to the automatic feed of the powder conveyor, including flap valve.

POWDER EMPTYING HOSE

POWDER FILLING HOSE AIR SUCTION HOSE

POWDER SEPARATOR

SUCTION TUBE

Crane system customer side

BIG - BAG Container

POWDER SEPARATOR AIR SUCTION HOSE SUCTION FAN BIG - BAG Container

SUCTION FAN

Emptying of dry powder extinguisher vehicles Quality - our Principe

Refilling of dry powder extinguisher vehicles - 30 -

consult us!

 Powder Conveyor model LF 207 for the rapid and dust free filling and refilling of dry powder extinguisher vehicles and Big - Bag containers with maximum filling high 6 meters. Powder filling system model LF 207 These appliances are used for the rapid and dust free filling and refilling of dry powder extinguisher vehicles. - for emptying of dry chemical powder extinguisher vehicles into Big-Bag containers with frame to hold the powder separator and the Big-Bag container, with 4 castor wheels - for filling of dry chemical powder extinguisher vehicles. The powder separator is to mounted on the top of the dry powder extinguisher vehicles on the filling hole and seal fitted. The maximum filling high is 6 meters. The dry chemical powder is delivered trough the suction tube ( manual operated ) from the Big-Bag container, Barrels or Bags. The filter cleaning is performed by compressed air. The suction fan is mounted on a wheeled frame with 4 castor wheels.. Technical Data: Filling performance: approx. 1500 kg / h Suction performance: 0,5 bar / 1 m3/ min Rating: 5,7 kw Voltage necessary: 400 V, 3 Ph, 50 Cy Air supply: 6 bar / 87 psi

Connection lid, fitting on the fire truck in accordance with customer's information

A crane system ( customer side ) is necessary for handling the powder separator and the Big-Bag filling of dry chemical powder extinguisher vehicles with LF 207 from Big Bags. Quality - our Principe

- 31 -

consult us!

 Powder filling machine model AE 01 Complete system with silo and conveying system to fill the silo. Ideal for dustless and rapid filling at fire extinguisher production plant. Model AE01

for dustless and rapid filling at production plant of portable fire extinguisher from 0,5 kg to 12 kg contents. The machine is working with a vacuum system, with a oil vacuum pump The machine contains a suction and a shut-off valve, a height adjustable filling head and table, complete with pneumatic and electric control. Technical data: Electrical supply:400 V, 3 Ph, 50 Cy Air supply:6 bar Safety equipment: Two-hand control unit Filling capacity: approx. 120 pcs. x 6 kg / hour

Performance

1520

1420 Quality - our Principe

AE01

Electrical 400 / 3 / 50/60 supply: Rating: 3 Air supply: 6 Vacuum: 980 Operating time: 100 Filling output: 120 Container: Extinguisher Dimensions: 900 x 1100 x 1900 Weight: ca. 300 Paint : white

V / Ph / Cy kW bar mbar % 6-kg /h Bags/Drums mm kg

1060 - 32 -

consult us!

 Powder filling machine model AE 01 Complete system with silo and conveying system to fill the silo. Ideal for dustless and rapid filling at fire extinguisher production plant. Brief technical description The purpose of our automatic powder filling machine AE 01, which has been used for many years mainly for initial filling of fire extinguishers, is the dust free filling of fine and finest grained powder. Even through smallest orifices unobjectionable and smooth filling is possible. Optionally we also offer filling of plastic bottles and bags. The machine is working with a vacuum system. The weight to be filled is adjusted through the pre-adjustable height of the vacuum. With this system a filling accuracy of + 2 % is achieved depending on the powder and state of powder. Each required weight can be adjusted continuously. Change-over to another type of cylinder is possible in short time. The fire extinguishing cylinder is manually inserted, then the automatic filling operation is released by pushing the button. For automatic charging, a commercial conveyor belt may be attached to the machine. To ensure a faultless operation it is important to have at all times a sufficient quantity of quiet de-aerated powder at the silo outlet. For accurate dosing we offer our model AW 01 with digital scale and automatic cut-of. With this machine a filling accuracy of 1kg  5%; 2kg  3%; 3kg  2% is achieved.

Quality - our Principe

- 33 -

consult us!

 Powder filling machine model AW 01 Complete system with silo and conveying system to fill the silo. Ideal for dustless and rapid filling at fire extinguisher production plant. Model AW 01

for nearly dust free and rapid filling at production plant of portable fire extinguisher from 0,5 kg to 12 kg contents. The machine is working with a vacuum system. The quantity to be filled into the container can be set and is measured accurately by a digital scale. The machine contains a suction and a shut-off valve, a height adjustable filling head, a programmable digital scale, complete with pneumatic and electric control. Technical Data: Power supply: 400 V, 3 Ph, 50 Hz also available for other voltages. Compressed air supply: 6 bar Safety equipment: Two-hand control unit Vacuum high: absolute 20 mbar Filling capacity: 100 pcs. x 6 kg container / hour

Performance

AE01

Electrical 400 / 3 / 50/60 supply: Rating: 3 Air supply: 6 Vacuum: 980 Operating time: 100 Filling output: 100 Container: Extinguisher Dimensions: 1700 x 1100 x 1600 Weight: 300 Paint : white

Quality - our Principe

- 34 -

V / Ph / Cy kW bar mbar % 6-kg /h Bags/Drums cm kg

consult us!

 Powder filling machine model AW 01 Complete system with silo and conveying system to fill the silo. Ideal for dustless and rapid filling at fire extinguisher production plant.

4000

5000

Brief technical description The purpose of our automatic powder filling machine AW 01, which has been used for many years mainly for initial filling of fire extinguishers, is the dust free filling of fine and finest grained powder. Even through smallest orifices unobjectionable and smooth filling is possible. Optionally we also offer filling of plastic bottles and bags. For accurate dosing we offer our model AW 01 with digital scale and automatic cut-of. With this machine a filling accuracy of 1kg  5%; 2kg  3%; 3kg  2% is achieve. Change-over to another type of cylinder is simple possible in short time. The fire extinguishing cylinder is manually inserted, then the automatic filling operation is released by pushing the button. For automatic charging, a commercial conveyor belt may be attached to the machine. To ensure a faultless operation it is important to have at all times a sufficient quantity of quiet de-aerated powder at the silo outlet.

4360

30 °

Quality - our Principe

- 35 -

consult us!

 Valve tightening assembling machine model VS91 for simple mounting of the cylinder armatures. Model VS91-2

With the valve tightening machine a fast and safe clamping of cylinders and tightening of the valves in or out is possible. With hydraulic clamping device for simple mounting and demounting of the armatures into or out of cylinders. adjustable torque For the exact turning moment of the different cylinders our valve tightening machine is equipped with a adjustable torque cut off and a variable wrench speed. Technical Data: Maximum torque: 75 Nm Hydraulic system: 160 bar / 2275 psi Safety equipment: Two-hand control unit Maximum cylinder size: Diam: 200 mm / Height: 600 mm Electrical supply: 400, 3 Ph, 50 Cy Weight: approx. 180 kg Dimensions: 1000 x 800 x 2000 mm

 

300



1700



Manuelle Höhenverstellung Hydraulische Spannvorrichtung zum zentrischen spannen des Behälters, Spanndruck einstellbar. Hydraulischer Drehantrieb , Drehzahl einstellbar. Drehmoment einstellbar mit Abschaltkontakt

900 Quality - our Principe

- 36 -

consult us!

 Pressurizing station model NF 81 Simple design - safe to handle – strong construction - proven in operation Model NF81-1

The machine serves for the pressurising of fire extinguisher containers different size up to 12 kg powder contents with nitrogen and/or helium via the extinguisher valve through the riser pipe. The containers which can be filled are placed by hand into the machine and set on the preset prism. The pressure is controlled automatically by a digital manometer with limited switch. Technical Data: Filling pressure: max. 25 bar Electrical supply: 230 V, 1 Ph, 50 Cy Compressed air supply: 6 bar Safety equipment: Two-hand control unit automatic plexiglas shield Filling capacity: 100 pcs. x 6 kg /hrs Weight: approx. 80 kg Dimensions: 1000 x 800 x 2200 mm

In the automatic operation becomes after clearing of the two - hand circuit  the cover hood lowered  the interlock closes and fixes the armature  the filling heading to the valve opening and presses the conical nipple in slightly  the fire extinguisher valve is opened  the helium filling cycle is started and terminated after a preset time  the nitrogen filling cycle is afterwards started and terminated after to achieve the adjustable current and the required filling pressure  the fire extinguisher valve is closed thereafter  the pressure conducting line system is relieved after acknowledgement that the system is pressure-free,  it becomes the filling heading back driven  the interlock opened  the cover hood opens

Quality - our Principe

- 37 -

consult us!

 Pressure testing Machine for Extinguisher Cylinders model DP for hydrostatic testing of fire extinguisher cylinders up to 40 bar of cylinders with 1 to 20 litres capacity in two lines max. with 2 x 10 = 20 test stations Model DP 04D

for serial hydraulic testing of extinguisher containers. Twin unit working alternately, equipped with two test stations with each two test positions, thereby enabling water discharge and re-setting at second station whilst test runs at first station. Standard equipment charging and testing pump, electric- and hydraulic-control, without individual test adapters for the different fire extinguishers.

Technical Data: Test pressure: 20 - 40 bar Power supply: 400 V, 3 Ph, 50 Cy Compressed air supply: 6 bar Weight: approx. 500 kg Dimensions: approx. 800 x 4000 x 1200 mm

Quick-acting clamping heads Our patented quick-clamping head offers the quickest method of clamping the cylinders. These quick-acting clamping heads are equipped with clamping claws (clamping hooks) which grip the container filler opening rim and draw the edge or the seal seat of this filler hole towards a seal. The clamping lever of the quick-acting clamping head will require light pressure only.

Clamping head for inside tread M 30 x 1,5 outside thread M 74 x 2 are also available Quality - our Principe

Clamping head for Extinguishers without tread connection ( France design ) - 38 -

consult us!

 Pressure testing Machine for Extinguisher Cylinders model DP for hydrostatic testing of fire extinguisher cylinders up to 40 bar of cylinders with 1 to 20 litres capacity in two lines max. with 2 x 10 = 20 test stations Brief technical description

The units operate with a water cycle system. A rust preventive agent may be added to the water to prevent corrosion after the pressure test. The cylinders are manually inserted in a threaded head or in a quick-clamping head with a short lever movement, without any effort. Our patented quick-clamping head offers the quickest method of clamping the cylinders. Alternatively you can use threaded attachment heads or intermediate clamping parts, which can be screwed on by hand with just a few rotation and fit to the quick-clamping head. All operations are controlled and checked at a switchboard. A low pressure pump fills the cylinders and a high pressure pump is used for the checking. A contact manometer controls the required pressure. The water is drained out through a suction line of the low pressure pump. The output of the units is determined by five factors: a) the number of pressure test stations b) the volume of the cylinders to be checked c) the diameter of the filling hole of the cylinder (smallest possible opening 28 mm dia; smaller openings require a threaded adapter). d) the number of personnel available e) duration of the checking phase. In order to utilise the waiting periods during filling and draining and also in order to obtain a certain checking period under test pressure, the machines are designed in such a way that alternative use is allowed. The clamping heads are arranged in an angle or in one row, depending to the customer's request.

1480

For the following inside drying of the cylinders we offer our cylinder drying device type BT 30.

3480 Performance per hour Cylinder Opening volume 6l

M 30 x 1,5

Quality - our Principe

Test connections

Test pressure

Model DP04-D

Model DP08-D

Model DP20-D

4 / 8 / 20

30 bar

60 Cyl.

120 Cyl.

300 Cyl

- 39 -

consult us!

 Tapping test machine for portable fire extinguishers model TT01 to pre compaction of fire extinguishing powder prior the discharge test in accordance EN 3 Part 7 Chapter 5 and Appendix K and also ISO 7165 – Chapter 7.7 Excerpt of EN 3-7:2004 Appendix K Tapping test procedure The extinguisher, in the condition in which it is put into service, i.e. filled and charged according to the manufacturer’s instructions with the extinguishing agent specified by the manufacturer for use in that extinguisher, and conditioned (20 ± 5) °C shall be subjected to the compaction procedure. The extinguisher shall be held in the vertical position in the compaction machine and dropped vertically 500 times, from a height of 15 mm, at a frequency of 1 Hz, onto a rigid horizontal steel plate. Technical Data: Power supply: 230 V, 1 Ph, 50 / 60 Cy. With automatic cut of after the pre set counting. Weight: ca. 140 kg Dimensions: 500 x 1200 x 1000 mm

Excerpt of EN 3-7:2004 Appendix K Tapping test Apparatus The compaction machine shall be designed to accept only one extinguisher at a time, which shall be raised by a rod and guided by castors. The plate supporting the extinguisher shall be steel, (300 ± 5) mm square and (60 ± 1) mm thick.  The compaction machine shall conform to the following:  the rod shall be adjustable to adjust to the extinguisher base;  the rod shall be able to move freely;  the extinguisher shall be guided without constraint in the guide castors;  the impact shall take place on the steel plate and not on the rod; Recorded by a digital counter with automatic cut of after the required test times.

Quality - our Principe

- 40 -

consult us!

 Cylinder cycling test machine for portable fire extinguishers model CCT01 to pressure cycling test of fire extinguisher cylinders after welding in accordance with ISO 7165 – Chapter 9.2.5 Excerpt of ISO 7165 – Chapter 9.2.5 Cylinder cycling test procedure A minimum of two cylinders shall be tested. An extinguisher cylinder shall sustain, without rupture, 5 000 cycles from 0 to the test pressure (pt) and back to 0 at the rate of 6 cycles/min. At the conclusion of testing, the cylinder shall be subjected to and comply with the burst test.

Technical Data: Power supply: 230 V, 1 Ph, 50/60 Cy. Air supply: 10 bar With automatic cut of after the pre set counting. Weight: approx. 200 kg Dimensions: approx. 800 x 1200 x 1000 mm

Pressure cycling test of extinguisher cylinder to subjected 5500 cycles of pressure load alternation with a rate of 6 cycles /min recorded by a digital counter  With automatic pressure increase and decrease from 0 to 35 bar.  The system works with water pressure with maximum pump pressure of 150 bar  The master gauge have range from 0 – 40 bar and a accuracy of 0,25% of the total range and a automatic cut of after reach of the pre adjusted test pressure.  With tilting support for easy handle and thread connection for pressure cycling test of 1 Cylinder at time with a maximum size of diameter 200 mm / and a maximum length of 600 mm

Quality - our Principe

- 41 -

consult us!

 Manometer cycling test machine for fire extinguishers model MCT01 to pressure cycling test of fire extinguisher manometer before calibration test in accordance EN 3 Part 7 Chapter 11.1.3 and ISO 7165 – Chapter 9.12.5 Excerpt of ISO 7165 – Chapter 9.12.5 Impulse test — gauges 9.12.5.1 The difference in readings of indicated service pressure before and after a pressure gauge is subjected to 1 000 cycles of pressure impulse shall not exceed 4 % of the indicated service pressure. 9.12.5.2 Attach sample pressure gauges to a regulated source of pressure, either air, nitrogen, or water. Vary the pressure from 0 % to 125 % of the indicated service pressure or 0 % to 60 % of the gauge capacity, whichever is higher, and then back to 0 % at a rate of six complete cycles each minute. The samples then are to be subjected to the calibration test described in 9.12.2. Technical Data: Power supply: 230 V, 1 Ph, 50 Cy. Air supply: 6 bar Weight: ca. 200 kg Dimensions: 800 x 1200 x 1000 mm With automatic cut of after the pre set counting.

The system works with air pressure with maximum pressure of 60 bar to subjected 1000 cycles with a rate of 6 cycles /min recorded by a digital counter. With 1 pc reference gauge accuracy of 1% of the total range. and a digital master gauge. The master gauge have range from 0 – 60 bar and a accuracy of 0,25% of the total range and a automatic cut of after reach of the pre adjusted test pressure. With thread connection M10 x 1 for impulse test of 1 Manometer Calibration certificates are included.

Quality - our Principe

- 42 -

consult us!

 Manometer calibration test machine for fire extinguishers model MT02 to calibration test after pressure cycling test of fire extinguisher manometer in accordance with EN 3 Part 7 Chapter 11.1.2 and ISO 7165 – Chapter 9.12.2 Excerpt of ISO 7165 – Chapter 9.12.2 Calibration test- gauges and indicators 9.12.2.1 An indicator shall be accurate to within 4 % of the service pressure (ps) at the lower limit of the operable range. 9.12.2.2 The error of a pressure gauge at the indicated service pressure (ps) shall not exceed ± 4 % of the service pressure. The error at the upper and lower limits of the operable range shall not exceed the following percentages of the service pressure: ± 4 % for powder and water-based extinguisher gauges and; ± 8 % for clean-agent extinguisher gauges. Technical Data: Power supply: 230 V, 1 Ph, 50 Cy. Air supply: 6 bar Weight: ca. 200 kg Dimensions: 800 x 1200 x 1000 mm

Excerpt of ISO 7165 – Chapter 9.12.2.3 The pressure gauge or indicator is to be installed on a piping apparatus with a master gauge having an accuracy of no less than 0,25 %. The pressurizing medium may be nitrogen. The pressure is to be applied to the gauge under test in uniform increments until the upper limit of the gauge is reached. The pressure then is to be reduced in the same increments until the zero point is reached. The pressure applied, the gauge or indicator reading, and net error are to be recorded for each increment in both the increasing and decreasing pressure conditions. The system works with air pressure with maximum pressure of 60 bar 1 EA reference gauge accuracy of 1% of the total range. and a digital master gauge. The master gauge have range from 0 – 60 bar and a accuracy of 0,25% of the total range and a automatic cut of after reach of the pre adjusted test pressure. With quick acting coupling for manometer connection thread size M10 x 1. Quality - our Principe

- 43 -

consult us!

 Helium leak test machine model HLT02 for leak test of fire extinguishers from 1 kg to 12 kg in accordance with European standard EN3-7. ( 6% of the expanded gas per year ) Excerpt of EN 3-7 – Chapter 8.2 Acceptance levels Leakage from an extinguisher, or propellant cartridge, shall not exceed the following: a) for stored pressure extinguishers a rate less than or equal to 6 % (v/v) of the expanded gas at 20 °C per year; NOTE The volume of the expanded gas is the free volume of the gas at 20 °C; 8.3 Production leak tests To test for conformity to 8.2a) and 8.2b), all extinguishers and propellant cartridges shall be tested. A rate of leakage greater than the limit specified in 8.2a) or 8.2b) shall result in the rejection of the extinguisher. Technical Data: Power supply: 400 V, 3 Ph, 50/60 Cy. Air supply: 10 bar Weight: approx. 350 kg Dimensions: approx. 800 x 1600 x 1600 mm

Leak test of extinguisher for example by a 6 kg Stored pressure extinguisher:    

Nitrogen volume = 3,666666 litre by 16 bar Expanded Nitrogen volume = 58,66666 barlitre Tolerated leak per year = 3,52 barlitre Tolerated leak per second =0,0000001116 barlitre = 1,12E-7 barl/sec = 1,12E-4 mbarl/sec by using of 3% Helium in the nitrogen the equipment will be able to measure this fine leak rate of 0,00000334855 mbarl/sec ( 3,34855E-6 ) mbarl/sec in one minute.

Quality - our Principe

- 44 -

consult us!

 Helium leak test machine model HLT02 for leak test of fire extinguishers from 1 kg to 12 kg In accordance with European standard EN3-7. ( 6% of the expanded gas per year ) Execution examples - different variants

Operating in centre

Operating by side

Test chamber horizontal for CNG Cylinder

Operating and control panel Compressed air manometer

Operating panel left side

Operating and display unit

Emergency Switch

Vacuum indicator in mV

Operating panel right side

Control signal red fail Control signal green pass Control signal white operation

Quality - our Principe

- 45 -

consult us!

 Barrel and Drum emptying device model FE 51 Model FE 51 - B

hydraulic handling device of barrels and drums for the dust-less

feeding of conveyors, machines and silos in production facilities of the chemical industry. Technical Details::  Flexible sealing sleeve which

prevents the emission of dust during the tilting and draining.

 Hydraulic tilting device therefore less working exertion.  The tilting movement may be

stopped at any position  Can be operated in cycles or in time intervals.  For difficultly flowing powder, the drum can be knocked a few times against the stop

Technical Data: Performance: 40 - 60 Barrels/hrs Load: max.250 kg Power supply: 400 V, 3 Ph, 50 Cy Weight: ca. 580 kg Dimensions: 2010 x 1370 x 2200 mm

1800 mm

Work process:

2100 mm

Quality - our Principe

1500 mm

- 46 -

The barrel is fixed in a prismatic holder, the drum to be emptied is first lifted and the upper edge is centred in a funnel-shaped holder and pressed dust-tightly against a rubber sealing. Then the drum together with the holder is hydraulically tilted with a tilting angle of 155°. During the removal of the drained barrel it is an advantage to generate a vacuum inside the receiving drum by means of an optionally attached dust collector, so that the rising dust is drawn inside without causing irritation or pollution.

consult us!



 Filling and Testing Machines e.K. Ohmstrasse 18 D - 70736 Fellbach GERMANY Phone: +49 711 5782006 Fax: +49 711 5782007 www.vulkan-werk.de [email protected]

Certificate This is to certify that our complete product range is designed and manufactured in accordance with

C Standard

EC Machinery Directive 2006/42/ EG EC low voltage standard 2006/95/EG EC standard for electro magnetic tolerance 2004/108/EG and also with the following standards and regulations Title of the Standard

Harmonized standard EN 292, 1

Safety of machinery: Basic concepts, general principles for

EN 292, 2

design; Part 1 and 2

EN 294

Safety of machinery: Safety distance to prevent danger zones being reached by the upper limbs

EN 60204

Electrical equipment of machines

EN 50081, 1

Electromagnetic compatibility: Generic emission standard;

EN 50081, 2

Part 1 and 2

EN 50082, 1

Electromagnetic compatibility; Generic immunity standard;

EN 50082, 2

Part 1 and 2

DIN-EN-ISO-3740

Measurement of airborne noise emitted by machines

EN-ISO-11200 National standard DIN-VDE-0100

Erection of power installations with rated voltages below 1000 V

Our Quality management system is in accordance with AQAP-131 Quality - our Principe

Nato Quality Assurance - 47 -

consult us!



Quality - our Principe

- 48 -

consult us!