Section 4 Contents

SECTION 4

Controls & Steering

3-7 8-9 10-11 12-13 14-18 19 20-24 25-41 42 43 44-46 47-49 50-51 52

4

Engine Controls Control Accessories Control Cables Steering Cables Steering Systems Steering Accessories Steering Wheels Hydraulic Steering Hydraulic Accessories Hydraulic Hose Assemblies Engine Gauges & Accessories Trim Tabs Hatch Lifters & Actuators Gas Springs

Five Depots Nationwide Aquafax Limited, 14 Dencora Way, Sundon Business Park, Luton, Beds LU3 3HP Aquafax Ltd. (Hamble), 1-2 Mitchell Point, Ensign Business Park, Hamble, Southampton SO31 4RF Aquafax Ltd. (Plymouth), Unit 5 Plymouth Trade Park, 22 Macadam Road, Plymouth PL4 0RU Aquafax Ltd. (Middlewich), Unit 11, Valley Court, Sanderson Way, Middlewich, Cheshire CW10 0GF Aquafax Ltd. (Wroxham), Unit 31 Littlewood Lane, Stalham Road Ind. Estate, Hoveton, Norfolk NR12 8DZ

CATALOGUE K

Tel:(01582) 568700 Tel:(023) 80457206 Tel:(01752) 669944 Tel:(01606) 841111 Tel:(01603) 781881

SECTION 4

Fax:(01582) 568720 Fax:(023) 80457208 Fax:(01752) 667764 Fax:(01606) 841188 Fax:(01603) 781981

1

Ultraflex General Information GUARANTEE Conditions and Exclusions Ultraflex has over seventy five years experience in manufacturing complete steering systems, engine remote controls and push-pull cables for the marine industry.

Our products are guaranteed against defects in material or workmanship for a period of two years from the manufacture date. Alleged defective products should be returned, freight prepaid to the Ultraflex facility, and must be accompanied by an Ultraflex Returned Goods Authorisation Number. Upon receipt, the product will be examined to determine the cause of defect. If the product is determined to have a defect in workmanship or material, it will be repaired or replaced at the discretion of Ultraflex. This guarantee does not cover labour.

QUALITY SYSTEM The Ultraflex Quality System is certified CISQ-EQ Net by the Italian Shipping Registry (RINA), in conformity with the UNI EN ISO 9001 rule. Certification N420/96. The quality system involves all the company resources and processes starting from the design, in order to : • Assure product quality to the customer • Set up the actions to maintain and improve the quality standards constantly • Pursue a continuous process improvement to meet the market needs. The hydraulic marine products are constantly tested in order to verify their conformity with the EEC 94/25 and the ISO 10592 requirements.

Suggestions and Warnings when Selecting a Mechanical Steering System

We decline liability and exclude guarantee if products are improperly installed, misapplied or misused. Our products are not intended to be used in racing applications, therefore this guarantee does not cover our products if they are used for racing purposes. We kindly remind you that on the boats marked CE it is compulsory to install steering systems with components marked CE (see art. 4 and 5 of Directive 94/25/CE). We inform you the Ultraflex guarantee is null and void if some Ultraflex components are installed on a hydraulic steering system together with products of other brands, with the exception of those brands clearly specified on page 12 of this catalogue.

ADVANTAGES A PLANETARY DESIGN ADVANTAGES OF AOF PLANETARY GEARGEAR DESIGN 1

Selection of the appropriate mechanical steering system is an important factor for the safety and functionality of your boat. The combination of engine power, hull type and boat speed influence the correct selection of the steering system. The load on the steering system increases with the boat speed and engine power; the torque generated by the propeller rotation in high power outboard applications can make it hard to steer.

Ultraflex mechanical steering helms T71FC, T73NRFC as well as their dual cable versions use a Planetary Gear Design. A Planetary Gear Design has three satellite gears that rotate on their axis and at the same time rotate around the central helm axis. This allows for equal distribution of engine torque over three points of the central gear, dividing and balancing the system loads. The benefits of this special design are increased system longevity, increase efficiency & less engine feedback compared to single pinion gear helms.

Big boats with displacement hulls & inboard or stern drive engines, can generate high rudder loads: in these cases a mechanical steering systems will be inadequate and we suggest the use of hydraulic steering.

THE IMPORTANCE OF A NON REVERSIBLE STEERING SYSTEM FOR INCREASED SAFETY

We always recommend consulting qualified personnel when selecting, installing and maintaining a steering system for your boat.

Use and Maintenance The steering cable must be installed avoiding excessive and/or tight bends. This will provide the driver with easy handling at all speeds; reduce system inefficiency, & excess play in the system. Marine corrosion may cause the materials to deteriorate affecting manoeuvring efficiency and in the worst case, system failure. By following the engine manufacturers specifications, the steering cable end fittings and engine cable support must be cleaned and greased periodically. The steering cable must be regularly inspected. If steering becomes hard, inconsistent, cuts on the conduit surface are noticed, or any other component found damaged the cable must be replaced immediately. When storing your boat for an extended period of time we recommend removing the steering cable end fitting from its engine side support and cleaning adequately.

2

This guarantee does not cover products that have been misinstalled or misapplied. Further more, it does not cover claims for direct or indirect damage.

SECTION 4

3 2

With Ultraflex Non-Reversible steering helms T73NRFC, T74NRFC, T83NRFC the loads applied to the steering system are no longer a problem. A special patented device allows the helm shaft to lock until turned by the driver, maintaining the boat direction and neutralizing the feedback loads on the steering cable. The mechanism is engaged when the driver is not turning the wheel and is automatically disengaged as soon as the driver applies pressure on the wheel to change direction of the boat. The drawing illustrates how a boat equipped without a nonreversible steering system, starts a circular uncontrolled movement if the driver is expelled into the water, putting him in a very dangerous situation.

Single Lever Side Mount Controls SINGLE LEVER SIDE MOUNT CONTROLS Single lever / dual action control to operate both throttle and gear. Suitable for any type of boat with outboard, inboard or I/O power plants.

Features • Enables easy & safe gearing by preventing accidental gear engagement unless engine is idling • Can be installed horizontally or vertically, on the starboard or port side of the boat • Neutral safety switch (optional), prevents in gear starting. Exceeds EN ISO 11547 standards when installed.

MODELS B183, B184, B85

4-B183

4-B184

Also available contact Sales for more details

4-B85

4-B183, 4-B184

B310B

Additional Features • Provided with a brake tension release system, adjustable from outside • Models B183, B184, B85 are provided with positive lock-in neutral to prevent accidental gear engagement • Pull-out handle disengages gear for warm-up • B184 model is provided with power trim switch conveniently located in the handle grip which enables for easy tilting of the engine • Exceeds EN ISO 11547 standards when 4-X12 safety switch is fitted • For use with all Ultraflex engine Part No. Description control cables except C22, C4, 4-B183 Provided with a positive lock-in neutral C36 & MACH36. Ultraflex C5, 4-B184 Provided with a positive lock-in neutral and trim switch C16 & MACH15 requires 4-K35 4-B85 Sailboat design with positive lock-in neutral connection kit.

4-B85

MODELS B400 & B401-ETC Featuring AISI 316 stainless steel lever and bezel, the B400 has a sleek and modern design which is ideal for sailboats. The B400 has universal control mechanism that allows for both "push" or "pull" for throttle and shift, push button warm up, and will accept 33C style cables, as well as BRP®, Mercury® Gen I and Gen II cables with optional adapters. Available in mechanical version or hybrid version (patented) to control Part No. Description the shift by a mechanical cable and the throttle via 0-5V electric signal. 4-B400 Fully mechanical version 4-B401 Hybrid version Additional Features • 316 stainless steel lever and flange for a better resistance in the marine environment • Provided with a brake tension release system easily adjustable • Push-in button for throttle operation in Neutral (ENGINE WARM UP). • Exceeds EN ISO 11547 standards when 4-X41 safety switch is installed • The B401-ETC hybrid version (patented) can control the shift with a mechanical cable and the throttle via 0-5V electric signal. • The output signal can be set by the installer; the setting can be simply operated through dip-switches placed under the control box. • For use with all Ultraflex engine control cables except C22: C2, C8, MACHZero cables require no kit C14, MACH14 cables require 4-K71 connection kit C5, C16. MACH5 cables require 4-K72 connection kit C36, MACH36 cables require 4-K73 connection kit

NEW 4-B400

SECTION 4

4-B401

3

Single Lever Top Mount Controls SINGLE LEVER TOP MOUNT CONTROLS Single lever / dual action control to operate both throttle and gear. Suitable for any type of boat with outboard, inboard or I/O power plants.

Features • Enables easy and safe gearing by preventing accidental gear engagement unless engine is idling.

MODELS B103, B104 Additional Features • Pull out handle disengages gear for warm up • Built-in friction to avoid throttle creep. • Neutral safety switch 4-X43 (optional), prevents in-gear starting. Exceeds EN ISO 11547 standards when installed. • For use with Ultraflex C2, C8 & MACHZero engine control cables • To connect C22 cable to 4-B103 control only use 4-K33 kit • Made of mazak, chrome plated. 4-B103 Single lever control for one engine 4-B104 Single lever control for two engines 4-X55 Silver knob (optional)

4-X55 (2 Shown)

4-B104

4-B103

“LOW PROFILE” MODELS B301B & B302B, B301C, B302C

• Compact single lever controls offering a unique low profile style compared to other controls available on the market • Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling • Made of marine aluminium, chrome plated or powder coat finish • Push in button disengages shift for warm-up • Neutral safety switch 4-X12 (optional) prevents in-gear starting. Exceeds EN ISO 11547 when installed • For use with all Ultraflex control cables except C4 (discontinued): 4-X75 C14 and MACH14 cables require no kit (2 Shown) C2, C8 and MACH5 cables the connection kit is included C5, C16 and MACH5 cables require 4-K60 Kit C36 and MACH36 cables require 4-K62 Kit C22 cable requires 4-K61 Kit Part No. 4-B301B 4-B302B 4-B301C 4-B302C 4-X75

Description Single lever control for one engine, black dome, chrome plated lever Twin lever control for two engines, black dome, chrome plated lever Single lever control for one engine, chrome plated. Twin lever control for two engines, chrome plated. Silver knob (optional)

4-B302C 4-B301C

4

SECTION 4

4-B302C +X75

4-B301B

4-B302B

Single Lever Top Mount Controls SINGLE LEVER TOP MOUNT CONTROLS Single lever / dual action control to operate both throttle and gear. Suitable for any type of boat with outboard, inboard or I/O power plants.

Features • Enables easy and safe gearing by preventing accidental gear engagement unless engine is idling. • Pull out handle disengages gear for warm-up. • Neutral safety switch 4-X12 (optional). Exceeds EN ISO 11547 standards when installed • Made of marine aluminium, chrome plated or powder coat finish • For use with all Ultraflex engine control cables except C22, C4, C36 & MACH36. Ultraflex C5, C16 & MACH5 cable require 4-K35 kit

MODELS B65, B76, B66, B78, B73, B77, B74, B79 Additional Features • Power trim switch conveniently located in the handle grip enables for easy tilting of the engine.

4-B65 4-B76 with trim

4-B66 4-B78 with trim

4-B73 4-B77 with trim

4-B74 4-B79 with trim

4-B665

Part No. 4-B65 4-B76 4-B66 4-B78 4-B73 4-B77 4-B74 4-B79

Description Single lever control for one engine, chrome plated Single lever control for one engine, chrome plated, with trim Single lever control for two engines, chrome plated Single lever control for two engines, chrome plated, with trim Single lever control for one engine, black dome, chrome plated lever Single lever control for one engine, black dome, chrome plated lever, with trim Single lever control for two engines, black dome, chrome plated lever Single lever control for two engines, black dome, chrome plated lever, with trim

Handle with trim

4-B666

MODELS B665 & B666 Additional Features • Provided with a positive lock-in neutral to prevent accidental gear change engagement • For use with all Ultraflex engine control cables except C22, C4, C36 and MACH36 Ultraflex C5, C16 and Lock-in Neutral MACH5 cables require 4-K35 kit

Part No. 4-B665 4-B666

Description Single lever control for one engine. Chrome plated Twin lever control for two engines. Chrome plated

SECTION 4

5

Side Mount Controls & Control Box SINGLE LEVER SIDE MOUNT CONTROLS Single lever / dual action control to operate both throttle and gear. Suitable for any type of boat with outboard, inboard or I/O power plants.

Features • Enables easy & safe gearing by preventing accidental gear engagement unless engine is idling • Can be installed horizontally or vertically, on the starboard or port side of the boat • Pull-out handle disengages gear for warm-up • Neutral safety switch 4-X12 (optional), prevents in gear starting. Exceeds EN ISO 11547 standards when installed. • Models B89 & B90 are provided with positive lock-in neutral to prevent accidental gear engagement

Lock-in Neutral

4-B89

4-B90

MODELS B87, B88, B89, B90 Additional Features • Made of painted marine aluminium. • For use with all Ultraflex engine control cables except C22, C4, C36 & MACH36. Ultraflex C5, C16 & MACH5 cables require 4-K35, connection kit. To connect C14 & MACH14 cables to engine, use 4-K51 - connection kit. Part No. 4-B87 4-B88 4-B89 4-B90

Description Ivory finish without positive lock-in neutral Black finish without positive lock-in neutral Ivory finish with positive lock-in neutral Black finish with positive lock-in neutral

TWO LEVER SIDE MOUNT CONTROLS

CONTROL BOX

MODELS B47, B49 Suitable for all outboard engines 4-B47 Light grey finish 4-B49 Black finish

4-B49

4-B47 Features • Made of nylon fibreglass with anodized aluminium levers • Left or right side mount installation • For use with Ultraflex cables: C14 & MACH14 with 4-K23 connection kit C4 with 4-K24 connection kit C2, C8 and MACHZero with 4-K25 connection kit C5 & MACH5 without connection kit

6

SECTION 4

MODEL B35 Features • Lever & flange all stainless steel • Flush side mount installation • Particularly suitable for throttle control and hydraulic gear operation • Provided with adjustable brake tension release and detents • For use with Ultraflex C2, C8 and MACHZero cables Part No. 4-B35 Control Box

Two Lever Top Mount Controls TWO LEVER TOP MOUNT CONTROLS Two lever / single action control: each lever operates separately either the throttle or gear. Suitable for use with outboard, inboard or I/O power plants.

MODELS B46, B58, B50, B59

4-B46 4-B58 with interlock

• Flush mount design makes them suitable for exposed positions such as fly bridge • Made of marine aluminium with chrome plated lever • Throttle lever is provided with adjustable brake tension release system & gear lever with forward, reverse and neutral detents. Both the brake tension release & detents can be installed & adjusted from the outside • Available in straight or bent levers • For use with Ultraflex C2, C8 & MACHZero engine control cables. Ultraflex C22 cable requires 4-K22 connection kit • B58 & B59 models are provided with an interlock kit to prevent accidental gear engagement. Throttle and gear Throttle & gear + interlock

4-B59 with interlock

4-B99

Features • Neutral safety switch 4-X12 (optional) prevents in-gear starting. Exceeds EN ISO 11547 standards when installed.

4-B101

Installation Bent Levers Straight Levers 4-B46 4-B50 R/H 4-B58R 4-B59R

4-B102

MODELS B99, B101, B102

• Provided with the gear lever detents and with a brake tension release system adjustable from the outside of the throttle lever. • Neutral safety switch 4-X12 (optional) prevent in-gear starting. Exceeds EN ISO 11547 standard when installed. • Their design makes them suitable for exposed positions such as flying bridge. • For use with Ultraflex C2, C8 and MACHZero cables. Ultraflex C22 requires 4-K32 connection kit.

Part No. 4-B99 4-B99T 4-B99S 4-B101 4-B101T 4-B101S 4-B102 4-B102T 4-B102S

Description Throttle & gear. Throttle only. Gear only. Throttle & gear. Throttle only. Gear only. Throttle & gear. Throttle only. Gear only.

Colour Black with chrome levers Black with chrome levers Black with chrome levers White White White Black Black Black

MODELS B322, B324

• Made of aluminium, chrome plated or black powder coat finish • Throttle lever is provided with adjustable brake tension release system and gear lever with forward, reverse and neutral detents • Use with all Ultraflex control cables except C4 (discontinued): C14 and MACH14 cables require no kit C2, C8 and MACHZero cables the connection kit is included C5, C16 and MACH5 cables require 4-K63 Kit C22 cable requires 4-K64 Kit C36 and MACH36 cables require 4-K65 Kit

4-B324

4-B322

Chrome Plated: 4-B322 Throttle & Gear 4-B322T Throttle only 4-B322S Gear only

Black Finish: 4-B324 Throttle & Gear 4-B324T Throttle only 4-B324S Gear only

SECTION 4

7

Control Cable Connection Kits & Safety Switches ACCESSORIES FOR CONTROL BOXES 4-K22 Kit to connect C22 cable to top mount two lever control boxes B46, B50, B58, B59, B322, B324. 4-K23 Kit to connect C14 & MACH14 cable to B47 & B49 control boxes.

4-K25

4-K22 4-K23

4-K25 Kit to connect C2, C8 & MACHZero cables to B47 and B49 controls. 4-K32 Kit to connect C22 cable to top mount two lever control boxes, B99, B100, B101, B102. 4-K35

4-K32

4-K33 Kit to connect C22 cable to B103 control box. 4-K35 Kit to connect C5, C16 & MACH5 cables to single lever control boxes, except B103, B104, B301 & B302.

4-K33

4-K51 Kit to connect C14 & MACH14 cable to engine for use with B89 & B90 controls. 4-K61

4-K52 Adjustable ratchet for B203, B204, B207, B208, controls (not illustrated). 4-K60 Kit to connect C5, C16 and MACH5 cables to B301 and B302 control boxes.

4-K51

4-K62

4-K60

4-K61 Kit to connect C22 cable to B301 & B302 control boxes. 4-K62 Kit to connect C36 and MACH36 cables to B301 and B302 control boxes. 4-K63 Kit to connect C5, C16, MACH5 cables to B322 and B324 controls.

4-K63

Parts Shown x2

4-K64

4-K65 Parts Shown x2

Parts Shown x2

4-K64 Kit to connect C22 cable to B322 and B324 controls. 4-K65 Kit to connect C36 and MACH36 cables to B322 and B324 controls. 4-K71 Kit to connect C14 and MACH14 cables to B400 and B401-ETC controls.

4-K71

4-K72 Kit to connect C5, C16 and MACH5 cables to B400 and B401-ETC controls.

4-K72

4-X12 Neutral safety switch to prevent in-gear starting. 4-X41 Neutral safety switch to prevent in-gear starting, suitable for B400 and B401-ETC controls. 4-X12

4-X41

4-X43

CONTROL CABLE APPLICATION MATRIX

8

4-X43 Neutral safety switch to prevent in-gear starting, suitable for B103 & B104 controls.

Model

B301 B302

B103

B104

B65-B66-B73 B74-B76-B77 B78-B79 B665 - B666

C2 C8 C14 C5 C36 C16 C22 MACHZero MACH5 MACH36 MACH14

K59* K59* X K60 K62 K60 K61 K59* K60 K62 X

X X – – – – K33 X – – –

X X – – – – – X – – –

X X X K35 – K35 – X K35 – X

SECTION 4

*: Supplied with the control. X: NO KIT REQUIRED – : NO CONNECTION B183-B184 B89 B46-B50-B58 B99 B47 B35 B322 B400 B310-B85 B90 B59 B101-B102 B49 B324 B401

X X X K35 – K35 – X K35 – X

X X K51 K35 – K35 – X K35 – K51

X X – – – – K22 X – – –

X X – – – – K32 X – – –

K25 K25 K23 X – – – K25 X – K23

X X – – – – – X – – –

K67* K67* X K63 K65 K63 K64 K67* K63 K65 X

X X K71 K72 K73 K72 – X K72 K73 K71

Control Accessories ACCESSORIES FOR ENGINE CONTROL CABLES 4-L2

4-L13

4-L3

4-L7

4-L12

4-L14 4-K56

4-L25

4-L26

4-L2 4-L3 4-L7 4-L12 4-L13 4-L14 4-L25 4-L26 4-L23

Cable clamp block. Shim and clamp block. Fits C2, C8 & MACHZero cables. Ball joint 10-32 UNF. Stainless steel, fits C2, C8 & MACHZero cables Cable end fitting. Fits C2, C8 & MACHZero cables. Stop collar. Fits C4,and B14 cables. Cable clamp block. Fits C2, C8 & MACHZero cables. Clevis10-32 UNF. Fits C2, C8 & MACHZero cables. Clevis 1⁄4" x 28 threaded. Fits C22 cable. Selector unit for use with single lever controls in dual station applications. Enables independent control over throttle & gear from either steering locations. DS Control Units - not suitable for sterndrives. NOTE: before changing station, throttle must be on idling position & gear in neutral. Alternative: Throttle Only Dual Station Kit 4-L232 - see below 4-L234P Extended 304 S/S mounting plate for 4-L23 (165 x 63mm) 4-K56 Adapts C2, C8 & MACHZero cables for use with Mercury engines. 4-K57 Adapts C2, C8, & MACHZero cables for use with Johnson / BRP / Evinrude engines

4-K57

4-L23 4-K8

ENGINE KITS & CONNECTORS FOR YAMAHA ENGINES THROTTLE & GEAR CONNECTORS

4-K7

4-K14B

• 4-K2674P Pair (Carded) • 4-K2677P K14B Pair (Carded)

YAMAHA ENGINE KITS

4-K9B

4-K14F

4-K2674P

4-K36

4-K8

for 20A/20A/25A/25D 20V/28A/30A/30G 4-K14B for 9.9C/15C/9.9D/15D 4-K14F for 10/15hp engines 4-K7 for 9.5A/12A15A 4-K9B for 5C 4-K36 for 8C

4-K2677P

CONTROL ACCESSORIES PIVOT (Control Cable) Brass. Spindle Dia. 6.4mm. C/W split pins. Thread 10-32 UNF. C2/C8/MACHZero cables. Lever thickness 3mm (each) 4-L121 Lever thickness 6mm (see 4-L12)

With cable clamp screw spindle Dia. 6.4mm. Lever thickness 3mm Lever thickness 6mm

4-L131 4-L132

BALL JOINT Stud (10-32 UNF) 6mm 1/4'' UNF

CLEVIS - Plated steel Cable C2/C8/MACHZero (10-32UNF) C2/C8/MACHZero (10-32UNF) C22 (1⁄4 "UNF) 1 C22 ( ⁄4 "- 28UNF)

Saddle shim, screws, washers, nuts included. Two sets per pack. Cable C22 (43C) Part No. 4-L141

CABLE CLIPS

PIVOT (Stop Cable)

Cable C2/C8/MACHZero C2/C8/MACHZero C22

CABLE SADDLE CLAMP KIT

Material Nylon Z/P Steel Z/P Steel

Part No. 4-L700 4-L702 4-L703

Jaw 5mm 8.7mm 7mm 8.7mm

Part No. 4-L251 4-L252 4-L261 4-L262

JCS S/S ‘P’ CLIPS For 14/C2/C5/C14 For C8/MACHZero For C22

per 25 per 5 carded 1-88406 1-88406/5P 1-88408 1-88408/5P 1-88410 1-88410/5P

UNIVERSAL BRACKET Quick clamp for control cables. Multi hole fixing. Base size 40 x 25mm. Part No. 4-L31

DUAL STATION KIT For throttle only. Designed to fit throttle lever without removing it from injector. For C2/C8/MACHZero. Part No. 4-L232

SECTION 4

9

Engine Control Cables ENGINE CONTROL CABLES

MACH SERIES - HIGH EFFICIENCY & FLEXIBILITY ENGINE CONTROL CABLE MACH SERIES High quality, long lasting flexible cables. The innovative core design maximises efficiency and minimises lost motion, while the exclusive design of the conduit provides extremely high level of flexibility.

MACHZero MACH5 MACH14

Features & Performance • Suitable for outboard - inboard & sterndrive engines • High efficiency for smooth operation • High flexibility for reduced bend radius • Ideal for long complex cable routings • Maintenance free • Stainless steel cable ends and fittings • High resistance blue outer jacket against abrasion, UV & chemicals

Ultraflex offer a wide range of cables to suit most requirements and are interchangeable with virtually all other makes & fit most controls in use.

HOW TO MEASURE YOUR CABLE OUTBOARD

A + B + 90cm (3') = L

INBOARD / STERNDRIVE

NEW: Measure A + B distance from the control along an unobstructed cable routing to clutch and/or throttle connection. Round this off to the next whole foot: you will have your cable length. We recommend that the cable bends have a minimum radius of about 200mm (8"). For outboard engine installations add 3 feet to the obtained length in order to allow the engine movement.

A+B=L

REPLACEMENT: Measure it from tip to tip, rounding off to the next whole value.

Minimum bend radius: 200mm (8")

C2 Ø7 C2 23C TYPE Stroke: 87mm (3.4") For inboard, sterndrive and outboard engines with appropriate accessories.

C8 Ø8.5 C8 33C TYPE Stroke: 87mm (3.4") For inboard, sterndrive, outboard engines, with appropriate accessories.

MACHZero Ø8

C36 Ø7 C36 MERCURY TYPE Stroke: 87mm (3.4") For Mercury and Mercruiser engines and Mercury Generation IITM controls.

C5 Ø7 C5 MERCURY TYPE Stroke: 95mm(3.75") For Mercury and Mercruiser engines.

MACH5 Ø8

MACHZero 33C H/D TYPE (CZERO) Stroke: 87mm (3.4")

MACH5 MERCURY TYPE (like C5) Stroke: 95mm (3.75")

For inboard outboards, inboards and outboards. Ideal for high performance application and long cable runs and complex routings. Blue colour jacket.

For Mercury and Mercruiser engines. Blue colour jacket. High performance applications.

C14 Ø7 C14 OMC TYPE Stroke: 75mm (3")

C16 Ø7 C16 MARINER TYPE Stroke: 80mm (3.1") For Mariner engines up to 40hp.

For use with BRP, Evinrude, OMC engines manufactured after 1979.

MACH14 Ø7

10

C22 Ø10

MACH14 OMC TYPE (like C14) Stroke: 75mm (3")

C22 43C TYPE Stroke: 80mm (3.1")

For use with BRP, Evinrude, OMC engines manufactured after 1979. Blue colour jacket. High performance applications

Designed for commercial use where push-pull loads are more severe. Stainless steel clamp fittings.

SECTION 4

Engine Control Cables ENGINE CONTROL CABLES INBOARD OR OUTBOARD CONTROL CABLES

SELECTION OF ENGINE CONTROL CABLE ULTRAFLEX ENGINE CONTROL CABLES C36 - MACH36

ENGINES MERCURY® and GEN.IITM CONTROLS MERCURY® MARINER® over 50hp(37kw)

C5 - MACH5

MARINER® up to 50hp(37kw)

OUTBOARD

C16

FORCE® SELVA® YAMAHA® SUZUKI® TOHATSU® HONDA® NISSAN®

C2 - C8 MACHZero

JOHNSON® - EVINRUDE® - BRP® 1979 TO DATE C14 MACH14

STERNDRIVE MERCURY® and GEN.IITM

C36 - MACH36

CONTROLS MERCRUISER®

C5 - MACH5

OMC - BRP ®

1979 TO DATE C14 - MACH14

®

VOLVO PENTA® YANMAR® VOLKSWAGEN®

C2 - C8 - MACHZero - C22

INBOARD

C2 - C8 - MACHZero - C22

OUTBOARD CONTROL CABLES Ft Metres 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1.52 1.83 2.14 2.44 2.75 3.05 3.36 3.66 3.97 4.27 4.58 4.88 5.19 5.49 5.80 6.10

C14

C16

C5

C36

MACH5

MACH14

– 4-C14-06 4-C14-07 4-C14-08 4-C14-09 4-C14-10 4-C14-11 4-C14-12 4-C14-13 4-C14-14 4-C14-15 4-C14-16 4-C14-17 4-C14-18 4-C14-19 4-C14-20

– 4-C16-06 4-C16-07 4-C16-08 4-C16-09 4-C16-10 4-C16-11 4-C16-12 4-C16-13 4-C16-14 4-C16-15 4-C16-16 4-C16-17 4-C16-18 4-C16-19 4-C16-20

4-C5-05 4-C5-06 4-C5-07 4-C5-08 4-C5-09 4-C5-10 4-C5-11 4-C5-12 4-C5-13 4-C5-14 4-C5-15 4-C5-16 4-C5-17 4-C5-18 4-C5-19 4-C5-20

– – 4-C36-07 4-C36-08 4-C36-09 4-C36-10 4-C36-11 4-C36-12 4-C36-13 4-C36-14 4-C36-15 4-C36-16 4-C36-17 4-C36-18 4-C36-19 4-C36-20

– – 4-CM5-07 4-CM5-08 4-CM5-09 4-CM5-10 4-CM5-11 4-CM5-12 4-CM5-13 4-CM5-14 4-CM5-15 4-CM5-16 4-CM5-17 4-CM5-18 4-CM5-19 4-CM5-20

– – 4-CM14-07 4-CM14-08 4-CM14-09 4-CM14-10 4-CM14-11 4-CM14-12 4-CM14-13 4-CM14-14 4-CM14-15 4-CM14-16 4-CM14-17 4-CM14-18 4-CM14-19 4-CM14-20

The MACHZero cable is the same as the C8 (33C) but heavy duty. Ft

M

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

0.92 1.22 1.53 1.83 2.14 2.44 2.75 3.05 3.36 3.66 3.97 4.27 4.58 4.88 5.19 5.49 5.80 6.10 6.41 6.71 7.02 7.32 7.63 7.93 8.24 8.54 8.85 9.15 9.46 9.76 10.07 10.37 10.68 10.98 11.29 11.59 11.90 12.20

C2 (23C)

C8 (33C)

C22(43C)

MACHZero

4-C8-03 4-C2-05 4-C2-06 4-C2-07 4-C2-08 4-C2-09 4-C2-10 4-C2-11 4-C2-12 4-C2-13 4-C2-14 4-C2-15 4-C2-16 4-C2-17 4-C2-18 4-C2-19 4-C2-20

4-C8-05 4-CM0-05 4-C8-06 4-CM0-06 4-C8-07 4-CM0-07 4-C8-08 4-CM0-08 4-C8-09 4-CM0-09 4-C8-10 4-C22-10 4-CM0-10 4-C8-11 4-CM0-11 4-C8-12 4-C22-12 4-CM0-12 4-C8-13 4-CM0-13 4-C8-14 4-C22-14 4-CM0-14 4-C8-15 4-CM0-15 4-C8-16 4-C22-16 4-CM0-16 4-C8-17 4-CM0-17 4-C8-18 4-C22-18 4-CM0-18 4-C8-19 4-CM0-19 4-C8-20 4-C22-20 4-CM0-20 4-C8-21 4-CM0-21 4-C8-22 4-C22-22 4-CM0-22 4-C8-23 4-CM0-23 4-C8-24 4-C22-24 4-CM0-24 4-C8-25 4-CM0-25 4-C8-26 4-C22-26 4-CM0-26 4-C8-27 4-CM0-27 4-C8-28 4-C22-28 4-CM0-28 For longer 4-C8-29 4-CM0-29 lengths 4-C8-30 4-C22-30 4-CM0-30 use the 4-C8-31 4-CM0-31 C8 cable 4-C8-32 4-C22-32 4-CM0-32 4-C8-33 4-CM0-33 4-C8-34 4-C22-34 4-CM0-34 4-C8-35 4-CM0-35 4-C8-36 4-C22-36 4-CM0-36 4-C8-37 4-CM0-37 4-C8-38 4-C22-38 4-CM0-38 4-C8-39 4-CM0-39 4-C8-40* 4-C22-40 4-CM0-40 *For longer lengths use the MACHZero Heavy Duty cable

Longer Lengths & Other Sizes Available on Request

STOP/CHOKE/RELEASE CONTROL CABLES Although mainly used for fuel shut off these have many applications. Consisting of Black “T” bar handle fitted to solid stainless steel core inner cable fitted in brass housing for panel thickness 32mm. Supplied in standard length’s for fitting using saddle clamp and stop collar supplied.

B14 B14 Stroke: 70mm (2.8") Designed for throttle, fuel shut-off and other applications. For universal mounting supplied with: 4-L13 stop collar 4-L14 saddle clamp and shim Optional extra: Part No. 4-B14-005 kit for shortening cable and fixing through bracket or plate.

NEW Recessed bulkhead support for B14 cable Part No. 4-K68

Ft 5 6 7 8 9 10 11 12 13 14 15 16

M 1.53 1.83 2.14 2.44 2.75 3.05 3.36 3.66 3.97 4.27 4.58 4.88

Part No. 4-B14-05 4-B14-06 4-B14-07 4-B14-08 4-B14-09 4-B14-10 4-B14-11 4-B14-12 4-B14-13 4-B14-14 4-B14-15 4-B14-16

Ft 17 18 19 20 22 24 26 28 30 32 34

SECTION 4

M 5.19 5.49 5.80 6.10 6.71 7.32 7.93 8.54 9.15 9.76 10.37

Part No. 4-B14-17 4-B14-18 4-B14-19 4-B14-20 4-B14-22 4-B14-24 4-B14-26 4-B14-28 4-B14-30 4-B14-32 4-B14-34

11

Ultraflex Steering Systems STEERING SYSTEMS

Steering Systems

STEERING CABLES STEERING SYSTEMS STEERING SYSTEMS FOR INFLATABLE BOATS PACKAGED STEERING SYSTEMS HYDRAULIC STEERING SYSTEMS STEERING WHEELS

STEERING SYSTEM SELECTION APPLICATION OUTBOARD

ENGINE POWER Up to 40kw (55hp) BOAT LENGTH Up to 9m (30ft)

STEERING SYSTEM TM48 - T67 T85 - T71FC - T81FC - T73NRFC - T83NRFC - T86 - T88NR - T96 - T98NR Twin cable rotary steering systems

INBOARD

Up to 10.5m (35ft)

T71FC - T81FC - T73NRFC - T83NRFC - T86 - T88NR - T96 - T98NR Twin cable rotary steering systems

STERNDRIVE

Up to 10.5m (35ft)

T85 - T71FC - T81FC - T86 - T96 Twin cable rotary steering systems

Note: Sterndrive engines not equipped with power steering can create very high steering loads. Ultraflex Hydraulic steering systems are recommended for these type of boats.

Twin cable systems are recommended for boats that exceed 50mph. Always follow engine manufacturer’s instructions.

• Speed, hull, horsepower, engine type, displacement and size are major factors in boat performance and handling characteristics. The above selection guide should be used as a general reference only. • One of the major factors in selecting a steering system is proper cable length. Due to a specific routing in each boat, these approximate lengths will vary. Final selection should be made with the assistance of a qualified installation mechanic. • Ultraflex mechanical steering systems should not be used on boats equipped with engines that exceed the maximum horsepower rating of the boat.

HOW TO MEASURE FOR NEW STEERING CABLE INSTALLATION Add: A + B + C and subtract 10cm (4'') for each 90° bend in the cable. For installation through the engine tilt tube, add 30.5cm (1ft) to the measure calculated above. Aquafax stocks M58 and M66 steering cables in foot length, to order divide by 30.5cm (1ft) and round off to the next whole foot. Fig. 2 TILT TUBE MOUNTING - Fig. 1 Example (dimensions in cm): Fig. 1 A(50) + B(250) + C(80)= 380 – 20 for two 90° bends = 360 + 30.5 For a thru-tube installation = 390.5cm ÷ 30.5 = 12.8ft; round off to 13ft.

12

SECTION 4

Fig. 3

TRANSOM SUPPORT OR SPLASHWELL MOUNTING - Fig. 2 & 3 Example (dimensions in cm): A(50) + B(250) + C(80) = 380 – 20 for two 90° bends = 360 ÷ 30.5 = 11.8ft; round off to 12ft.

Ultraflex Steering Systems REPLACEMENT STEERING CABLES ULTRAFLEX REPLACEMENT CABLE M58

M66

M47 DISCONTINUED (USE M66 + K66)

STEERING HELM

ADAPTOR REQUIRED

T67 Ultraflex C230/C231 MORSE® Compac - T® Teleflex® 805 TX®

None*

T85 - T71FC - T72FC - T73NRFC - T74NRFC T81FC - T83NRFC Safe - TQC®/NFB®, Teleflex - D290 MORSE®

None

T71 - T72 - T73NR - T74NR - T81 - T83NR Ultraflex (discontinued)

4-K66

T71 - T72 - T73NR - T74NR - T81 - T83NR Ultraflex (discontinued)

None

T85 - T71FC - T72FC - T73NRFC - T74NRFC - T81FC T83NRFC

4-K46 None

Safe - T® - Big-T® - Teleflex®

4-K54

806 TX®

TM86

G86 - G88NR - G96 - G98NR Ultraflex Command 200 Morse®, “The Rack” SSC-124 Teleflex® TO ORDER ONLY

None

NOTE: Will NOT work with dual cable helms

(*) NOTE: With C230/C 231 Morse® and Compact - T® Teleflex® steering helms a 4-K55 ADAPTOR is required if using M58 Ultraflex steering cable manufactured prior to January 1995.

HOW TO MEASURE FOR REPLACEMENT STEERING CABLES D = Conduit Length

ORDER LENGTH: “D” dimension + 56 cm = To order in foot length, divide by 30.5 and round up to the next whole foot. Example: D = 305cm + 56cm = 361cm ÷ 30.5 = 11'8''. Round up to 12ft.

ULTRAFLEX ROTARY STEERING SYSTEM PACKAGED IN A BOX A convenient kit form, especially suitable as replacement steering, that includes helm, bezel and cable. The cable is available in 1ft increments from 7 to 25ft (specify cable length when ordering). The wheel is not included. 4-ROTECH-1 4-T71FC Helm 4-X34 90° Bezel 4-M66 Steering cable

4-ROTECH-3 4-T73NRFC Helm 4-X34 90° Bezel 4-M66 Steering cable

4-ROTECH-5 4-T85 Helm & bezel 4-M66 Steering cable

AQUAFAX NOW STOCK M58 & M66 IN FOOT LENGTHS.

4-ROTECH-4 4-T67 Helm & bezel 4-M58 Steering cable

ULTRAFLEX STEERING CABLES Ft 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

M 2.14 2.44 2.75 3.05 3.36 3.66 3.97 4.27 4.58 4.88 5.19 5.49 5.80 6.10 6.41 6.71 7.02 7.32 7.63 7.93 8.24 8.54 8.85 9.15 9.46 9.76 10.07 10.37 10.68 10.98 11.29 11.59 11.90 12.20

M58 4-M58-07 4-M58-08 4-M58-09 4-M58-10 4-M58-11 4-M58-12 4-M58-13 4-M58-14 4-M58-15 4-M58-16 4-M58-17 4-M58-18 4-M58-19 4-M58-20 4-M58-21 4-M58-22 4-M58-23 4-M58-24 4-M58-25 – – – – – – – – – – – – – – –

SECTION 4

M66 4-M66-07 4-M66-08 4-M66-09 4-M66-10 4-M66-11 4-M66-12 4-M66-13 4-M66-14 4-M66-15 4-M66-16 4-M66-17 4-M66-18 4-M66-19 4-M66-20 4-M66-21 4-M66-22 4-M66-23 4-M66-24 4-M66-25 4-M66-26 4-M66-27 4-M66-28 4-M66-29 4-M66-30 4-M66-31 4-M66-32 4-M66-33 4-M66-34 4-M66-35 4-M66-36 4-M66-37 4-M66-38 4-M66-39 4-M66-40

13

Steering Systems T67 & T85 STEERING SYSTEMS T67 STEERING SYSTEM Applications • For use with outboard engines up to 40kw (55hp), with the exception of EVINRUDE E-TEC™ 50 for which the use of T85 or T71FC is recommended. Features & Technical Specifications • All stainless steel output end of cable as per ABYC P17 safety standards • Corrosion resistant materials • Standard friction externally adjustable. • 90° bezel • Four optional helm positions to facilitate steering cable installation • Lock-to-Lock steering wheel turns: approx. 2.5 • Stroke: 230mm (9") • Maximum allowable steering wheel diameter: 380 mm (15'') • Minimum steering cable bend radius: 200 mm (7.9'') • Exceeds EN 29775 safety standards

T67

A complete steering system consists of: T67 • Steering helm with friction: 4-T67 - black bezel 4-T67W - white bezel • Steering cable: 4-M58 available in foot length increments. • Steering wheel (optional) - See pages 20-24 • Engine connection kits - See page 19 T67W

T67

T85 ROTARY STEERING SYSTEM Features & Technical Specifications • All stainless steel cable output ends • Corrosion resistant materials • Particularly suitable where clearance is limited • Lock-to-lock steering wheel turns: approx. 3 • Stroke 228 mm (9'') • Maximum allowable steering wheel diameter: 406 mm (16'') • Minimum steering cable bend radius: 200 mm (7.9'') • Minimal feedback • Compact for mounting • T85 steering system should not be used on boats equipped with engines that exceed the maximum horsepower rating of the boat T85 • Exceeds EN 28848 and ABYC P17 safety standards

A complete steering system consists of: • Steering helm: 4-T85 Single cable steering helm - black bezel 4-T85W Single cable steering helm - white bezel • Steering cable: 4-M66 available in foot length increments • Steering wheel (optional) - See pages 20-24 • Engine connection kits - See page 19

T85W

14

SECTION 4

T85

T85

Steering Systems T71FC,T72FC,T73NRFC,T74NRFC STEERING SYSTEMS COMMON FEATURES: Particularly suitable where clearance is limited All stainless steel cable output ends as per ABYC safety standards Made exclusively in corrosion resistant materials Optional 90° or 20° installation Standard 3⁄4 " tapered shaft. Maximum steering wheel diameter: 406mm (16"). Lock - to - lock steering wheel turns: approx 3.8

Stroke: 228mm (9") Minimum steering cable bend radius: 200mm (7.9") Maximum operating load at the tiller end: 3300N (340kg; 750lbs) Should not be used on boats equipped with engines that exceed the max. horsepower rating of the boat For boats faster than 50mph the twin cable steering system is recommended Exceeds ABYC P17 & EN 28848 safety standards

T71FC, T72FC ROTARY STEERING SYSTEMS Features & Technical Specifications • Featuring Planetary Gear Design • Minimal feedback • Compact for mounting • Maximum steering wheel diameter: 406mm (16")

A complete steering system consists of: • Steering helm: 4-T71FC Single cable steering helm 4-T72FC Dual cable steering helm

4-T71FC

• Mounting bezel kit: 4-X34 Black 90° mounting 4-X34W White 90° mounting 4-X35 Black 20° mounting • Steering cable: 4-M66 available in foot length increments (Note: two 4-M66 are needed with the T72 system)

T71FC, T72FC

4-T72FC

• Steering wheel (optional) - See Pages 20-24 • Engine connection kits - See page 19 T71FC, T72FC

T73NRFC, T74NRFC NON-REVERSIBLE STEERING SYSTEMS Features & Technical Specifications • Featuring Planetary Gear Design • Patented non reversible mechanism. • Compact rotary helm unit. • The non-reversible steering helm eliminates the continuous load on the operator caused by the propeller torque making steering easy and safe. • Ideal for outboards and surfacing propellers.

A complete steering system consists of: • Steering Helm: 4-T73NRFC Single steering helm 4-T74NRFC Dual cable steering helm • Mounting bezel kit: 4-X34 Black 90° mounting 4-X34W White 90° mounting 4-X35 Black 20° mounting • Steering cable: 4-M66 available in foot length increments. (Note: two 4-M66 are needed with the T74NRFC system) • Steering wheel (optional) - See Pages 20-24 • Engine connection kits - See page 19

4-T73FC

T73NRFC, T74NRFC

4-T74FC

T73NRFC, T74NRFC

SECTION 4

15

Steering Systems T81FC, T82FC, T83NRFC, T84NRFC T81FC, T82FC, T83NRFC, T84NRFC TILT STEERING SYSTEMS Features & Technical Specifications • Featuring Planetary Gear Design • Tilt range of 48° and five locking positions • Fast connect, simple installation • Tilt device eliminates underdash movement • Standard 3⁄4 '' tapered shaft - stainless steel • All stainless steel cable output ends • Corrosion resistant materials • Lock-to-lock steering wheel turns: approx. 3.8 • Stroke: 228 mm (9'') • Maximum allowable steering wheel diameter: 406 mm (16'') • Minimum steering cable bend radius: 200 mm (7.9'') • T81FC & T83NRFC steering systems are not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat • For boats faster than 50mph hydraulic steering systems are recommended • Exceeds EN 28848 and ABYC P17 safety standards

A complete steering system consists of: • Steering helm: 4-T81FC Single cable steering helm 4-T82FC Dual cable steering helm 4-T83NRFC Non reversible single cable steering helm 4-T84NRFC Non reversible dual cable steering helm • Tilt mechanism and mounting bracket kit: 4-X52 Tilt range of 48º & five locking positions • Steering cable: 4-M66 available in foot length increments (Two 4-M66 are required for T82FC & T84NRFC systems) • Steering wheel (optional) - See pages 20-24 • Engine connection kits - See page 19

T81FC, T83NRFC

X52

TM48 STEERING SYSTEM TM48 STEERING SYSTEM

TO ORDER ONLY

Applications • For use with outboard engines up to 40kw (55hp) Features & Technical Specifications • All stainless steel output end of cable as per ABYC P17 standards • Reinforced nylon fibreglass housing • Two optional installation positions for G16 shaft assembly • Lock-to-lock steering wheel turns: approx. 2 • Stroke: 222mm (8.7") • Maximum allowable steering wheel diameter: 380mm (15'') • Minimum steering cable bend radius: 200mm (7.9'') • Exceeds EN 29775 safety standards

4-G16

TM48

A complete steering system consists of: • Pre-assembled helm with steering cable: 4-TM48 Cable engine end fitting as per ABYC standards • Shaft assembly: 4-G16N - with black bezel 4-G16B - with white bezel • Steering wheel (optional) - See pages 20-24 • Engine connection kits - See page 19

16

SECTION 4

TM48

Steering Systems T86, T88NR®, T96 & T98NR® RACK & PINION STEERING SYSTEMS COMMON FEATURES:

TO ORDER ONLY

Easy and safe steering: patented non reversible G88NR and G98NR helms eliminate the continuous load on the operator caused by the propeller torque All stainless steel output ends Corrosion resistant materials Standard 3⁄4" tapered shaft Lock-to-lock steering wheel turns: approx. 3.5 Stroke: 210mm (8.2") Maximum allowable steering wheel dia.: 420mm (16.5") Minimum steering cable bend radius: 200mm (7.9") T86, T88NR, T96 & T98NR steering systems are not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat Exceeds ABYC P17 & EN 28848 safety standards

G86 & G88NR G86 & G88NR

T86 & T88NR RACK & PINION STEERING SYSTEMS A complete steering system consists of:

T86 & T88NR

• Rack & pinion assembly: 4-TM86 helm with steering cable (to order only) • Helm & assembly: 4-G86 Standard helm assembly (to order only) 4-G88NR® Non reversible helm assembly (to order only) • Mounting Bezel Kit: G86 & G88NR 4-X34 Black 90º mounting 4-X34W White 90º mounting 4-X35 Black 20º mounting • Steering wheel (optional) - See Pages 20-24 • Engine connection kits - See page 19

T96 & T98NR RACK & PINION STEERING SYSTEMS WITH TILT

• Fast simple installation • Tilt range of 48º and five locking positions • Tilt device eliminates underdash movement

A complete steering system consists of:

TO ORDER ONLY

• Rack & pinion assembly: 4-TM86 helm with steering cable (to order only) • Helm & assembly: 4-G96 Standard helm assembly (to order only) 4-G98NR® Non reversible helm assembly (to order only) • Mounting Bezel Kit: 4-X34 Black 90º mounting 4-X34W White 90º mounting 4-X35 Black 20º mounting • Tilt mechanism & mounting bracket kit: 4-X52 90º mounting • Steering wheel (optional) - See Pages 20-24 • Engine connection kits - See page 19 PART NO.S IN RED = TO ORDER ONLY

T96 & T98NR

NOTE: X52 tilt mechanism fits Ultraflex tilt mount rotary and rack and pinion steering helms as well as Ultraflex tilt mount hydraulic pumps except Silversteer steering systems.

T96, T98NR & X52

SECTION 4

17

Steering Systems for Inflatable Boats P14, P15, P26 STEERING SYSTEMS FOR INFLATABLE BOATS P14, P15

COMMON FEATURES: All stainless steel output end of cable Lock-to Lock steering wheel turns: approx. 2.5 Stroke: 230mm (9") Maximum allowable steering wheel dia.: 380mm (15") Minimum steering cable bend radius: 200mm (7.9") Maximum operating load at the tiller end:1200N (266lbs; 120kg)

P14, P15, STEERING SYSTEMS Application • For use with inflatable boats with outboard engines Features & Technical Specifications • Anodised alloy telescopic support • Exceeds EN 28848 & ABYC P17 safety standards

P14 - P15

P14 A = min. 1120 mm / max 1470 mm (45.7" - 57.8") P15 A = min. 1470 mm / max 1820 mm (57.8" - 71.6")

A complete steering system consists of:

TO ORDER ONLY

• Rack and pinion system with telescopic support tubes: 4-P14 Lacing cuff anchors (to order only) 4-P15 Lacing cuff anchors (to order only) • Steering cable: 4-M55 cable engine end fitting as per ABYC standards (to order only) • Steering wheel (optional) - See pages 20-24 • Control box mounting plates & connection kits - See pages 8 & 19

P26 STEERING SYSTEM Application • For use with inflatable boats with outboard engines up to 40kW (55hp) Features & Technical Specifications • S/S tubular support with anodized aluminium support brackets • Exceeds EN 28848 safety standards

T67 - For P26 system

P26

TO ORDER ONLY

PART NO.S IN RED = TO ORDER ONLY

A P26 complete steering system consists of: • Stainless steel, tubular, floor mounted pedestal: 4-P26 (to order only) • Steering helm with friction: 4-T67 black bezel 4-T67W white bezel • Steering cable: 4-M58 available in foot length increments • Steering wheel (optional) - See pages 20-24 • Control box mounting plates & connection kits - See pages 8 & 19

P26

18

SECTION 4

Steering Accessories STEERING ACCESSORIES A88 & A92 TIE BARS FOR TWIN OUTBOARD ENGINES Applicable to twin outboard engines using mechanical steering

R1

R2

R3

A88 Tie Bar • All stainless steel components Part No. Description 4-48188 Adjustable from 650mm (25.6") to 950mm (37.4") engine centres

R4

WIRE TYPE STEERING GROMMET & RING Size

Dimensions Dia Height 152mm 110mm 105mm 65mm 105mm 52mm 105mm 68mm

Large Small Two holes Adjustable

Black 4-R1 4-R2 4-R3 4-R4

Part No.s White 4-R1W 4-R2W 4-R3W 4-R4W

Grey – 4-R2G 4-R3G –

CONTROL BOX SUPPORT BRACKETS 4-S45 4-S56

Designed for B47 & B49 control boxes. To be positioned on the lacing cuff. Designed for single lever control boxes. To be positioned on the lacing cuff. 4-S56

A92 Tie Bars • Easily adjustable before or after installation • All stainless steel components Part No. Description 4-48192-2 Adjustable from 550mm (21.6") to 700mm (27.5") engine centres 4-48192-4 Adjustable from 700mm (27.5") to 950mm (37.4") engine centres WARNING: On those applications where the clearance between engine tiller arms and cowling is not sufficient for the use of the A88, the A92 tie bar is recommended

For more information on these and our full range of Ultraflex Tie Bars see page 28 of this catalogue...

4-S45

STEERING SYSTEM ACCESSORIES STEERING CABLE SUPPORTS 4-S39 4-S40 4-S55 4-S61 4-S61SS 4-S62 4-S62SS

Clamp block in marine aluminium & stainless steel. Splashwell mounting, corrosion resistant. 90° Rudder support, corrosion resistant. Clamp block in corrosion resistant painted steel with alloy tube. Clamp block in corrosion resistant painted steel with S/S tube. Smaller clamp block in corrosion resistant painted steel with alloy tube. Smaller clamp block in corrosion resistant painted steel with S/S tube.

4-S39

4-S55

4-S40

3m

m

28

3m

11 .3

2"

4-S61

A = WITH CLAMP BLOCK

B = WITH SPLASHWELL

C = WITH TILLER ARM

D = WITH 90° RUDDER SUPPORT

INSTALLATION

55mm 2.2"

117mm 4.68" 28

ACCESSORIES SELECTION GUIDE

m

A B C D

11 .3

2"

STEERING CABLE SUPPORT ENGINE CONNECTION KIT S39 or S61 or S62 +A75 S40 + A75 A73 or A74 S55 + A75

4-S62

ENGINE CONNECTION KITS

4-X34W

4-X34

4-X35

4-A73SS S/S Tiller arm for some Mercury engines 4-A74SS S/S Tiller arm for some OMC, Johnson, Evinrude engines & most other engines 4-A75 Clevis

4-A73SS & 4-A74SS

4-A75

WARNING: A73SS & A74SS TILLER ARMS ARE RECOMMENDED FOR MECHANICAL STEERING SYSTEMS ONLY

MOUNTING BEZELS

4-X34 4-X34W 4-X35

Black 90° Mounting Bezel Kit White 90° Mounting Bezel Kit Black 20° Mounting Bezel Kit

SECTION 4

19

Ultraflex Steering Wheels ULTRAFLEX STEERING WHEELS

4-V32 - Ø 335mm

4-V32W - Ø 335mm

4-V33 - Ø 342mm

4-V45 - Ø 280mm

4-V45W - Ø 280mm

4-V38 - Ø 350mm

NEW

4-V60-1 Antigua - Ø 350mm

4-V60G Antigua - Ø 350mm

4-V61-1 Antigua - Ø 350mm

ULTRAFLEX STEERING WHEELS

• Standard 3⁄4 " taper • Thermoplastic Anti Shock Material • Meets with the EN 28848 & ABYC P22 standards • Other colours & styles available to special order (minimum 5) - ask Sales Department for details

All the Antigua steering wheels are provided with an exclusive patented hub that easily allows the steering wheel to always be aligned properly. All Ultraflex steering wheels meet the EEC directive 94/25 requirements about pleasure boats & are CE marked in conformity with the EN 28848-EN29775 & ABYC P22 safety standards

20

SECTION 4

Part No. 4-V32 4-V32W 4-V33 4-V45 4-V45W 4-V38 4-V60-1 4-V60G 4-V61-1

Rim Black Hard Grip White Hard Grip Black Hard Grip Black Soft Grip White Soft Grip Black Soft Grip Black Soft Grip Grey Soft Grip Briar Look Hard Grip

Spokes Black White Black Black White Black Black & Black Cap Grey Black & Black Cap

A 335mm 335mm 342mm 280mm 280mm 350mm 350mm 350mm 350mm

B 92mm 92mm 105mm 82mm 82mm 85mm 85mm 85mm 85mm

ALL WHEELS ARE DESIGNED TO FIT 11⁄16 " - 3⁄4 " TAPER HELMS

C 90mm 90mm 91mm 90mm 90mm 90mm 86mm 86mm 86mm

Ultraflex Steering Wheels ULTRAFLEX STEERING WHEELS

NEW

4-VM01 Corsica W - Ø 350mm

4-VM05 Corsica BB - Ø 350mm

4-VM20 Lavezzi B/S - Ø 360mm

NEW

4-VM24 Spargi S - Ø 350mm

4-VM26 Nisida B/S - Ø 350mm

NEW

NEW

4-VM27 Palmaria B/B - Ø 350mm

NEW

4-VM29 Santorini B/S - Ø 350mm

4-VM35 Tavolara B/S - Ø 350mm

NEW

4-VF01 Foscari L - Ø 350mm

ULTRAFLEX STEERING WHEELS

C

A

B

Dimensions (in mm) Example: 4-V38 All Ultraflex steering wheels meet the EEC directive 94/25 requirements about pleasure boats & are CE marked in conformity with the EN 28848-EN29775 & ABYC P22 safety standards

• Standard 3⁄4 " taper • Meets with the EN 28848 & ABYC P22 standards • All wheels on this page are supplied with a 4-X63 hub* (Diameter: 86mm) *except 4-VF01 • Other colours & styles available to special order (minimum 5) - ask Sales Department for details Part No. 4-VM01 4-VM05 4-VM20 4-VM24 4-VM26 4-VM27 4-VM29 4-VM35 4-VF01

Name Corsica W Corsica BB Lavezzi B/S Spargi S Nisida B/S Palmaria B/B Santorini B/S Tavolara B/S Foscari L

ALTERNATIVE SIZES & COLOURS AVAILABLE TO SPECIAL ORDER ONLY (MINIMUM QUANTITY 5) CONTACT SALES DEPARTMENT FOR DETAILS

Rim Briar Look Black Soft Black Grip Silver Look & Black Grip Polyurethane Black Grip Polyurethane Black Grip Black Grip & Silver Inserts Polyurethane Black Grip Synthetic Leather (waterproof)

Spokes Black Black Silver Look Silver Look Silver Look Black Silver Look Silver Look Silver Look

SECTION 4

Dia. (A) 350mm (13.8'') 350mm (13.8'') 360mm (14.1'') 350mm (13.8'') 350mm (13.8'') 350mm (13.8'') 350mm (13.8'') 350mm (13.8'') 350mm (13.8'')

21

Ultraflex Non-Magnetic Steering Wheels ULTRAFLEX NON-MAGNETIC STEERING WHEELS

4-V70 - Ø 350mm

4-V70W - Ø 350mm

4-V23 - Ø 400mm & 4-V35 - Ø 345mm

4-V57 - Ø 350mm

4-V57G - Ø 350mm

4-V57W - Ø 350mm

NEW

4-V25 - Ø 350mm

NEW

4-V25G - Ø 350mm

4-V27 - Ø 350mm

ULTRAFLEX STEERING WHEELS

• Standard 3⁄4 " taper • Meet with the EN 28848 & ABYC P22 standards • Other colours & styles available to special order (minimum 5) - ask Sales Department for details Part No. 4-V70 4-V70W

Rim Black Firm Grip White Firm Grip

Spokes Black & Non Mag. S/S White & Non Mag. S/S

A 350mm 350mm

B 90mm 90mm

C 85mm 85mm

Non Magnetic S/S Non Magnetic S/S

Non Magnetic S/S Non Magnetic S/S

340mm 400mm

95mm 110mm

86mm 86mm

4-V57 4-V57G 4-V57W

Black Polyurethane Grey Polyurethane White Polyurethane

Non Magnetic S/S Non Magnetic S/S Non Magnetic S/S

350mm 350mm 350mm

75mm 75mm 75mm

92mm 92mm 92mm

4-V25 4-V25G 4-V27

Black Polyurethane Grey Polyurethane Non Magnetic S/S

Non Magnetic S/S Non Magnetic S/S Non Magnetic S/S

350mm 350mm 350mm

57mm 57mm 57mm

110mm 110mm 110mm

4-V35 4-V23 Dimensions in mm

All Ultraflex steering wheels meet the EEC directive 94/25 requirements about pleasure boats & are CE marked in conformity with the EN 28848-EN29775 & ABYC P22 safety standards

22

SECTION 4

ALTERNATIVE SIZES & COLOURS AVAILABLE TO SPECIAL ORDER ONLY (MINIMUM QUANTITY 5) CONTACT SALES DEPARTMENT FOR DETAILS

Steering Wheels STEERING WHEELS

CONSUL

LEADER

MANTA

NEW

RIVIERA Model CONSUL

LEADER MANTA RIVIERA DEL FINO RIVA

RIVA

DEL FINO Rim Black Polyurethane Soft Grip Black Polyurethane Soft Grip Black Polyurethane Soft Grip Mahogany Mahogany Black Polyurethane Soft Grip Black Thermoplastic Hard Grip Black Polyurethane Black Black

Spoke Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Black Anodised Alloy Black Thermoplastic Black Anodised Alloy S/S & Black S/S & Black

O.D. 330 360 400 360 390 355 350 310 320 360

Dish 60 70 80 65 70 65 90 63 – –

Part No. The above steering wheels conform with 94/25/CE directive to the standard ISO 8848 4-V019 4-V020 1) The colour of the Mahogany finish varies over 4-V021 which Aquafax has no control. 4-V060 2) All wood rimmed wheels are carefully inspected, 4-V061 packed and fitted with special rim protection 4-V065 material. Any damage to rims will be deemed to have been done after delivery from Aquafax. 4-V071 4-V073 3) Dishing: Measurement (mm) from rear of hub to 4-V075 underside of rim. 4-V076

For more Large Diameter Steering Wheels & Pedestals To Order see our Lewmar Section

ALL WHEELS ARE DESIGNED TO FIT 11⁄16 " - 3⁄4 " TAPER HELMS

SECTION 4

23

Large Diameter Steering Wheels SAVORETTI ARMANDO LARGE DIAMETER STEERING WHEELS All Savoretti Armando steering wheels conform with 94/25/CEE directives UNI EN 28848 UNI ISO 29775 Rina Certificate: DIP26897

TRADITIONAL WOOD Mahogany & Brass (Brass Hub Cap included).

TRADITIONAL WOOD RIM Mahogany, (Brass Hub Cap included). Part No. 4-46011 4-46013 4-46015

Diameter 37cm 49cm 60cm

Part No. 4-46033 4-46034 4-46035 4-46037

No. of spokes 6 6 6

Diameter 46cm 55cm 60cm 70cm

No. of spokes 6 6 6 6

All wheels are supplied with hub cap covers. All wheels are designed to fit 11⁄16 " to 3⁄4 " taper helms.

POLYURETHANE RIM

All wheels are carefully inspected, packed & fitted with special rim protection material. Any damage will be deemed to have been done after delivery from Aquafax. Alternative sizes, colours, styles and 3⁄4 " to 1" taper helms available to special order only (allow a minimum of 6 weeks for delivery).

Part No. Diameter Colour No. of Spokes

Adaptor available to make a 1'' wheel fit a standard 3⁄4 " taper Part No. 14-46009

4-46084 4-46094 55cm 55cm Black Grey 6 6

S/S WITH TEAK RIM

S/S RIM DESTROYER WHEEL Part No. 4-46062 4-46064 4-46065

24

Diameter 45cm 50cm 60cm

No. of spokes 5 6 6

SECTION 4

Part No. 4-46054 4-46055

Diameter 50cm 60cm

No. of spokes 6 6

For more large diameter steering wheels see our Lewmar section pages 63 - 65.

Hydraulic Steering TECHNICAL INFORMATION

How to Calculate the Rudder Torque

GENERAL SELECTION GUIDE A hydraulic manual steering system consists of three basic main components: a) The helm pump b) The cylinder c) The hose or tubing required to connect the cylinder to the helm pump To select the type of cylinder and the size of the helm pump best suited to your boat, take into consideration the following variables:

When the torque necessary to manoeuvre a boat is not specified by naval architect nor by the shipbuilders yard, it can be calculated as follows:It must be known that the torque necessary to manoeuvre a boat depends on: • The speed of the water flowing on the surface of the rudder at a certain angle • The rudder size • The total sweep of rudder (& a part of the boat) when rudder shaft is not perpendicular • The compensating surface Torque calculation for a maximum speed about 25 knots:

1) Type of boats (planing or displacement) 2) Type of engine (outboard, inboard, sterndrive) 3) Number of engines 4) Total power of the engines 5) Space available in the splashwell & dash areas for the steering components When making your choice, specify the following options: 1) Number of steering stations 2) Additional features such as autopilots Number of Turns in Relation to Steering Effort When choosing the responsiveness of a steering system, remember that the steering wheel effort is proportional to the number of wheel turns: the quicker the steering, the harder the effort. The number of wheel turns lock to lock depends on the volume of the cylinder and the displacement of the helm pump.

T = S x [(0.4a) -b ] x V2 x k T = Torque in kgm S = Total surface space of the rudder in m2 (h x a) h = Height of the rudder in m a = Width of rudder in m b = The value of the compensation in m V = Speed of the boat in knots k = Coefficient according to the total angle of rudder - Port to starboard 50° k = 10.84 - Port to starboard 60° k = 13.01 - Port to starboard 70° k = 15.89 - Port to starboard 80° k = 17.80 - Port to starboard 90° k = 19.52 Straightening according type of boats: - For boats equipped with jet engine - For power boats with two engines & one rudder - For sailboats - For twin rudders

T x 1.3 T x 0.5 T x 0.5 Tx2

h

b a

Example

Other factors that can influence steering effort are the vessel speed, rudder size, propeller selection, oil viscosity and hull type.

Assume a rudder with: Height of 0.5m (h) Overall width of 0.35m (a) Balance of 0.10m (b) Maximum boat speed = 22 knots Port to Starboard = 70º

CROSS REFERENCE HELM PUMPS (General Reference Only) PART NO.

MOUNTING

ULTRAFLEX

TELEFLEX®

4-48003 4-48004

Front Tilt

UP20 F UP20 T

Baystar™ HH4314 Baystar™ HH4315

4-48000 4-48000NV 4-48001

Front Front Tilt

UP25 F UP25NV F UP25 T

Seastar™ 1.7 HH5269 Seastar™ 1.7 HH5761 Seastar™ 1.7 HH5744

4-48006 4-48007 4-48008

Front Tilt Rear

UP28 F UP28 T UP28 R

Seastar™ 1.7 HH5271 Seastar™ 1.7 HH5741 Seastar™ 1.7 HH5261

4-48010 4-48010NV 4-48011 4-48012

Front Front Tilt Rear

UP33 F UP33NV F UP33 T UP33 R

Seastar™ 2.0 HH5273 Seastar™ 2.0 HH5760 Seastar™ 2.0 HH5743 –

4-48015 4-48016 4-48017

Front Tilt Rear

UP39 F UP39 T UP39 R

Seastar™ 2.4 HH5272 Seastar™ 2.4 HH5742 Seastar™ 2.4 HH5262

4-48018 4-48019 4-48020

Front Tilt Rear

UP45 F UP45 T UP45 R

– – –

The maximum torque on the rudder blade is given by: T = S x [(0.4a)-b] x V2 x k T = S x (0.4a-b) x V2 x 15.89 T = (0.5 x 0.35) x [(0.4 x 0.35) - 0.10] x 222 x 15.89 T = 0.175 X 0.04 x 484 x 15.89 T = 53.9kgm

Assuming twin rudders Maximum steering torque = (53.9 x 2) = 107.8kgm

Therefore the appropriate cylinder = 4-48034 (max torque rating of 111kgm)

CROSS REFERENCE CYLINDERS (General Reference Only) PART NO. 4-48061/3 4-48066/7/8 Silversteer™ 4-48060 4-48064

TYPE Outboard Outboard Outboard Outboard Outboard

ULTRAFLEX UC94-OBF UC128-OBF UC128-SVS UC68-OBS UC132-OBS

TELEFLEX® Seastar™ HC4645 Seastar™ HC5345 Seastar™ HC5345 – Seastar™ HC5370

4-48030 4-48031 4-48032 4-48034 4-48035 4-48055

Inboard Inboard Inboard Inboard Inboard Inboard

UC69-I UC116-I UC168-I UC215-I UC293-I UC378-I

– Seastar™ HC5312 Seastar™ HC5318 Seastar™ HC5319 – –

SECTION 4

25

Helm Pumps ULTRAFLEX 20cc HELM PUMPS • Built-in lock valve for positive rudder lock 4-48003 + 4-X64 • Integral relief valve for over-pressure protection • 3/4" tapered anodized aluminium shaft • Corrosion proof composite housing • Easy accessible lock valve & shaft seal for replacement • Complete with elbow fittings for 3/8" tube • For use with UC94-OBF, UC68-OBS and UC69-I cylinders only • Tilt mechanism 4-X52 for 4-48004 pump. Tilt range of 48º and five locking positions 4-48003 NOTE: X52 tilt mechanism fits standard Ultraflex tilt mount rotary and rack and pinion Elbow steering helms as well as standard Ultraflex tilt mount hydraulic pumps. On Fittings Silversteer™ high performance systems use X70-SVS tilt mechanism.

4-48004 + 4-X52 Tilt Mechanism

4-X64 - square flange permits installation of the UP20F pump in an intermediate dashboard position (see drawing below).

4-48003 Part No. Mounting 4-48003 Front Mount 4-48004 Requires X52 tilt

Model UP20F UP20T

4-48004 Displacement 20 cc - 1.2 cu. in. 20 cc - 1.2 cu. in.

No. of pistons 5 5

Relief valve setting 50 Bar - 700 PSI 50 Bar - 700 PSI

Max Wheel dia. 508mm - 20" 406mm - 16"

Weight kg - lbs 3.6kg - 8lbs 3.9kg - 8.5lbs

ULTRAFLEX FRONT MOUNT HELM PUMPS • Compact design • Ball bearing piston race • Built-in lock valve for positive rudder lock • UP25F and UP33 F models are also available without built-in lock valve (4-48000NV and 4-48010NV) • Integral relief valve for over-pressure protection • 3⁄4 " tapered stainless steel shaft • Easily accessible lock valve and shaft seal for replacement • Cast iron cylinder block for greater durability and longer life • 1⁄4 " NPT fitting for 3⁄8 " tube • Includes elbow fittings • UP45 F pumps are ideal for double cylinder applications • 4-X64 square flange or 4-X57 round flange, permit installation of pumps in an intermediate dashboard position

FRONT MOUNT

107 4.2"

4-X64 53 2"

132mm - 5.2"

4-X57 ø 154mm - 6"

ø 115mm – 4.5"

ø 67 – 2.6"

132mm - 5.2"

ø 76mm – 3"

NEW

26

with X57

215mm – 8.4" 55 2.1"

ø115mm - 4.5"

25cc & 45cc Part No. 4-48000 4-48006 4-48010 4-48015 4-48018

with X64

ø 115mm - 4.5"

ø 67 – 2.6"

Mounting Front Mount Front Mount Front Mount Front Mount Front Mount

Model UP25F UP28F UP33F UP39F UP45F

Displacement 25 cc - 1.5 cu. in. 28 cc - 1.7 cu. in. 33 cc - 2.0 cu. in. 39 cc - 2.4 cu. in. 45 cc - 2.7 cu. in.

SECTION 4

No. of pistons 5 5 7 7 7

Relief valve setting 70 Bar - 1000 PSI 70 Bar - 1000 PSI 70 Bar - 1000 PSI 70 Bar - 1000 PSI 70 Bar - 1000 PSI

Max Wheel dia. 710mm - 28" 710mm - 28" 710mm - 28" 710mm - 28" 710mm - 28"

Weight kg - lbs 5kg - 11lbs 5kg - 11lbs 5kg - 11lbs 5kg - 11lbs 5kg - 11lbs

WARNING: Do not use PTFE tape to seal the fittings. Use a thread sealant. We recommend Locktite ‘Lock ‘N Seal’

Helm Pumps ULTRAFLEX HELM PUMP COMMON FEATURES Easily accessible lock valve and shaft seal for replacement Cast iron cylinder block for greater durability and longer life 1 ⁄4 " NPT fitting for 3⁄8 " tube Complete with elbow fittings

Compact design Ball bearing piston race Built-in lock valve for positive rudder lock Integral relief valve for over-pressure protection

ULTRAFLEX TILT MOUNT HELM PUMPS Additional Features: • Stainless steel shaft • Tilt mechanism 4-X52 (to be ordered separately - not supplied with helm) • 4-X52 - tilt range of 48º and five locking positions (24º tilt from centre) • 4-47065 Remote Fill Adaptor (optional extra)

NEW

4-X52

Max Dash Depth: 25.4mm (1'')

25cc & 45cc

Ø115mm - 4.5"

397mm - 15.6" Ø127mm - 5"

Ø76 - 3"

174mm - 6.8" Ø127 - 5"

TILT MOUNT + 4-X52 TILT MECHANISM

NOTE: X52 tilt mechanism fits standard Ultraflex tilt mount rotary and rack and pinion steering helms as well as standard Ultraflex tilt mount hydraulic pumps. On Silversteer™ high performance systems use X70-SVS tilt mechanism. Part No. Mounting Model 4-48001 Requires X52 tilt UP25T 4-48007 Requires X52 tilt UP28T 4-48011 Requires X52 tilt UP33T 4-48016 Requires X52 tilt UP39T 4-48019 Requires X52 tilt UP45T Part No.s in Red = To Order Only

Displacement 25 cc - 1.5 cu. in. 28 cc - 1.7 cu. in. 33 cc - 2.0 cu. in. 39 cc - 2.4 cu. in. 45 cc - 2.7 cu. in.

196 - 7.7"

TILT MOUNT

6º

No. of pistons 5 5 7 7 7

Relief valve setting 70 Bar - 1000 PSI 70 Bar - 1000 PSI 70 Bar - 1000 PSI 70 Bar - 1000 PSI 70 Bar - 1000 PSI

Max Wheel dia. 406mm - 16" 406mm - 16" 406mm - 16" 406mm - 16" 406mm - 16"

Weight kg - lbs 5kg - 11lbs 5kg - 11lbs 5kg - 11lbs 5kg - 11lbs 5kg - 11lbs

ULTRAFLEX REAR MOUNT HELM PUMPS Additional Features: • 3⁄4 " tapered stainless steel shaft • 4-47065 Remote Fill Adaptor (optional extra) • 4-X68 Chrome bezel (optional extra)

FILLER PORT

4-47065 REMOTE FILL ADAPTOR (OPTIONAL)

45cc

Note: It is possible to convert the UP45 R pump from 3⁄8 '' to 12mm tube by ordering KIT SF12 that includes 2 straight fittings for 12 mm tube. Part No. 14-48020-1 Part No. 4-48008 4-48012 4-48017 4-48020

Mounting Rear Mount Rear Mount Rear Mount Rear Mount

Model UP28R UP33R UP39R UP45R

Displacement 28 cc - 1.7 cu. in. 33 cc - 2.0 cu. in. 39 cc - 2.4 cu. in. 45 cc - 2.7 cu. in.

WARNING: Do not use PTFE tape to seal the fittings. Use a thread sealant. We recommend Locktite ‘Lock ‘N Seal’

15 [0.59"]

Ø76 [Ø2.99"]

NEW

Comes with white bezel.

No3 SELF TAPPING SCREW (2.9 X 25mm)

BEZEL

160.5 [6.32"]

No. of pistons 5 7 7 7

99 [3.90"]

Relief valve setting 70 Bar - 1000 PSI 70 Bar - 1000 PSI 70 Bar - 1000 PSI 70 Bar - 1000 PSI

Ø114 [Ø4.49"]

Max Wheel dia. 710mm - 28" 710mm - 28" 710mm - 28" 710mm - 28"

SECTION 4

4-X68 Weight kg - lbs 5kg - 11lbs 5kg - 11lbs 5kg - 11lbs 5kg - 11lbs

27

Tie Bars for Twin Outboard Engines TIE BARS All stainless steel components with electropolished stainless steel ball joints

MODEL A88 Universal tie bars suitable for all outboard applications (racing application excepted) with single or dual cylinder. • Suitable for applications with single or dual UC68-OBS (4-48060) and UC132-OBS (4-48064) side mount cylinders • Applicable to twin outboard engines using mechanical steering Part No. 4-48188

MODEL A92 Universal tie bars suitable for all outboard applications (racing application excepted) with single or dual cylinder. • Easily adjustable before or after installation • Applicable to twin outboard engines using mechanical steering

Description Adjustable from 650mm (25.6") to 950mm (37.4") engine centres

Part No. Description 4-48192-2 Adjustable from 550mm (21.6") to 700mm (27.5") engine centres 4-48192-4 Adjustable from 700mm (27.5") to 950mm (37.4") engine centres

WARNING: On those applications where the clearance between engine tiller arms and cowling is not sufficient for the use of the A88, the A92 tie bar is recommended. UC128-OBF

MODEL A90

UC128P-OBF

• Suitable for applications with dual UC128-OBF (4-48066/7/8) or UC128-SVS* front mount cylinder NOTE: in applications with a single cylinder use A94 tie bar. • Allows to tilt the engines independently Part No. Description 4-48190 Adjustable from 660mm (26") to 950mm (37.4") engine centres WARNING: In applications with dual UC128-OBF or UC128-SVS* cylinders it is necessary to order a standard UC128-OBF or UC128-SVS* cylinder (link arm attached to the starboard side of the cylinder), and a UC128P-OBF or UC128P-SVS* port cylinder (link arm attached to the port side of the cylinder).

STB

Starboard cylinders: UC128-OBF/1 (4-48066) UC128-OBF/2 (4-48067) UC128-OBF/3 (4-48068)

PORT

Port cylinders: UC128P-OBF/1 (4-48066P) UC128P-OBF/2 (4-48067P) *UC128-SVS Available to Order

NEW A94 Tie Bar Applications MODEL A94

Engine

• Suitable for applications with single UC128-OBF (4-48066/7/8) or UC128-SVS* front mount cylinder NOTE: in applications with a dual cylinder use A90 tie bar. • Allows to tilt the engines independently • Not recommended for applications exceeding 500HP

Mercury®

Part No. Description 4-48194 Adjustable from 660mm (26'') to 950mm (37.4'') engine centres

Honda®

HYDRAULIC TIE BAR LTB1 Hydraulic Tie Bar for twin engine / twin cylinder applications where a mechanical tie bar is not feasible. Engine centers must be at least 38" wide as engine can periodically misalign. It connects using standard outboard hose kits (see page 34). Part No. 4-48180

28

NEW

SECTION 4

Yamaha® Evinrude® Suzuki®

Power 135-150-175 Optimax 2 Stroke 200-225 Optimax 2 Stroke 250 PRO XS 135-150-175 Verado 4 Stroke 200 Verado 4 Stroke 115-135-150 OHC BF 200 SOHC BF 225 A6 F115-150-200-225-250 4 Stroke E115-130-150-175-200 V6 E200-225-250-300 DF70-80-90 4 Stroke DF100-115-140-150-175 4 Stroke DF200-250-300 DOHC 4 Stroke

WARNING: These recommendations should be used as a general reference only. For further information please contact Aquafax. ATTENTION: As the tiller arm position varies from engine to engine and the distance between two engines is not predictable, unexpected interferences may occur while tilting. Checking the tie bar installation is then strongly recommended. Should you need additional information, please contact Aquafax.

Outboard Steering UC94-OBF FRONT MOUNT CYLINDER FOR ENGINES UP TO 150HP TOTAL Adjustable boss style fittings for easy installation. High resistance stainless steel connection bolt (Ultrabolt). INNOVATIVE DESIGN (PATENTED): Split and pinned cylinder mounting rod for easy installation and bushings to prevent friction with engine tilt tube. Specifications Volume: Output Force: Inside Diameter: Stroke: 3/8" (9.5mm) Fittings: Bleed Fittings:

4-48061 4-48063 94cc (5.7cu.in) 278kg (613lbs) 30mm (1.18") 186mm (7.3") For connection to outboard hose kits DN5 Quick connect

UC94-OBF - Balanced: the number of turns lock to lock is equal port to starboard or vice-versa

APPLICATION GUIDE FOR 4-48061 & 4-48063 Engine

Mercury® Mariner®

Evinrude® Depending on the applications on the outboard engines, the UC94-OBF cylinder is available in 2 versions: UC94-OBF/1 Part No. 4-48061

Yamaha®

Honda®

Suzuki® UC94-OBF/3 Part No. 4-48063 Tohatsu® Nissan®

Selva® SPLASHWELL DIMENSIONS REQUIREMENTS For twin engine applications minimum engine centre distance is 550mm (21.6"). No. of Engines A B C 1 540mm (21.25") 152mm (5.98") 152mm (5.98") 2 1110mm (43.70") 152mm (5.98") 152mm (5.98")

Johnson®

Power 50 - 75 - 90 2 Stroke 115 - 125 - 150 EFI 2 Stroke 75 - 90 - 115 - 125 Optimax 2 Stroke 135 - 150 Optimax 2 Stroke 40 - 50 - 60 EFI 4 Stroke 75 - 80 - 90 EFI 4 Stroke 100 - 115 EFI 4 Stroke E40 - E50 - E55 - E60 2 Stroke E75 - E90 2 Stroke E115 - E130 - E135 2 Stroke V4 E150 2 Stroke V4 60 - 70 2 Stroke 75C - 90 2 Stroke 115C - 130B 2 Stroke 150F 150 HPDI VMAX 2 Stroke F60 - F75 - F80 EFI 4 Stroke F90 - F100 - F115 - F150 EFI 4 Stroke F80 - F100 4 Stroke F115 - F150 BF75 - BF90 4 Stroke BF115D BF115A BF130A BF135 - BF150 4 Stroke BF90 - BF150 V-TEC 4 Stroke DF70 - 80 - 90 4 Stroke DF100 - 115 - 140 4 Stroke* DF100 - 115 - 140 4 Stroke New Model DF150 4 Stroke 50 - 60 - 70 - 90 2 Stroke 115 - 120 - 140 2 Stroke 40 - 50TLDI 4 Stroke 70 - 90 - 115 TLDI 4 Stroke 50 Madeira/Bull Shark-60 Grey Shark/St Tropez- 70 Mako Shark 2 Stroke 80 Portofino/Tigershark 2 Stroke 150 White Shark 2 Stroke 50-60 Dorado EFI 4 Stroke 100 EFI Marlin - 115 EFI Narwhal - 150EFI Killer Whale 4 Stroke BJ60-70 4 Stroke BJ90-115-140 4 Stroke J90-115 V4 2 Stroke

Year 1990 - 2008 1990 - 2007 2004 to date 1999 to date 2004 to date 2000 to date 2007 to date 2004 to date 2004 to date 1995 to date 1995 to date 1984 - 2008 1998 - 2008 1990 - 2008 1996 - 2007 2000 - 2008 1999 - 2007 1999 - 2007 2000 to date 2004 to date 1995 to date 1998 - 2009 2009 to date 1998 - 2005 2005 to date 2008 to date 1998 to date 1998 - 2008 2008 to date 2006 to date 2004 to date 2004 to date 2004 to date 2004 to date

Cylinder UC94-OBF/1 UC94-OBF/1 UC94-OBF/3 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/3 UC94-OBF/1 UC94-OBF/3 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1* UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1

Part No. 4-48061 4-48061 4-48063 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48063 4-48061 4-48063 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061 4-48061

UC94-OBF/1 4-48061 1995 - 2008 UC94-OBF/1 4-48061 2001 - 2007 UC94-OBF/1 4-48061 UC94-OBF/1 4-48061 2000 to date UC94-OBF/1 4-48061 2001 -2007 UC94-OBF/1 4-48061 2001 -2007 UC94-OBF/1 4-48061 2001 -2007 UC94-OBF/1 4-48061

*NOTE: Suzuki® engines built from 1998 to 2008 installing UC94-OBF/1 cylinder require optional KIT SU

WARNING: These recommendations should be used as a general reference only. For any further information please contact Aquafax.

WARNING: The UC94-OBF front mount cylinder is recommended for use with outboard engines 150 hp total and less, and where the boat speed does not exceed 40 mph (40 knots). Not intended for use in racing application.

SECTION 4

29

Outboard Steering UC128-OBF - FRONT MOUNT CYLINDER The UC128 cylinder is built to last with heavy duty stainless steel cylinder rod, seals and link assemblies. Constructed of top grade materials, this cylinder is simple to install and fits almost every 2 and 4 stroke outboard engine on the market. See the application guide on page 31. Recommended for use with UP25, UP28, UP33 and UP39 series helms and preassembled hoses (Kit OB and Kit OB/R5). Adjustable boss style fittings for easy installation. High resistance stainless steel connection bolt (Ultrabolt).

Depending on the applications, the UC128OBF Front Mount Cylinder is available in 3 versions

UC128-OBF/1 P/No. 4-48066

UC128-OBF - Balanced: the number of turns lock to lock is equal port to starboard or vice-versa

UC128-OBF/2 P/No. 4-48067

UC128-OBF/3 P/No. 4-48068 Specifications Volume: Output force: Inside diameter: Stroke: 3 ⁄8 " (9.5mm) Fittings: Bleed Fittings:

4-48066, 4-48067, 4-48068 120cc - 7.3 cu.in 450kg - 992lbs 35mm - 1.37" 185mm - 7.28" For connection to outboard hose kits DN5 Quick connect

SPLASHWELL DIMENSIONS REQUIREMENTS For twin engine applications minimum engine centre distance is 550mm (21.6").

DUAL CYLINDER APPLICATIONS (PORT CYLINDER) In the applications with dual UC128-OBF cylinder it is necessary to order a standard UC128-OBF cylinder (link arm attached to the starboard side of the cylinder) and a port UC128P-OBF cylinder (link arm attached to the port side of the cylinder). See page 28 for A90 tie bar, required for dual engine/dual cylinder applications. Depending on the applications on the outboard engines, the UC128P-OBF port cylinder is available in 2 versions:

UC128P-OBF/1 P/No. 4-48066P

UC128P-OBF/2 P/No. 4-48067P

No. of Engines A B C 1 560mm (22.05") 152mm (5.98") 152mm (5.98") 2 1110mm (43.70") 152mm (5.98") 152mm (5.98") WARNING These recommendations should be used only as a general reference. Final selection should be made with the assistance of a qualified installation technician. For any further information please contact our technical service.

30

SECTION 4

UC128P-OBF P/No. 4-48066P

WARNING: The UC128-OBF front mount cylinder is not recommended for use in installations where the boat exceeds 50mph (50 knots), (or 60mph (60 knots) in dual engine, dual cylinder and counter rotating engines application). Not intended for use in racing applications.

Outboard Steering UC128-OBF - FRONT MOUNT CYLINDER LA1, LA2, LA3 link arm kits for UC128-OBF standard cylinder and LA1P, LA2P link arm kits for UC128P-OBF port cylinder can also be supplied separately for the first application only, in case the UC128-OBF cylinder needs to be adapted to the already installed outboard engine (see application guide).

APPLICATION GUIDE FOR 4-48066, 4-48067 & 4-48068 Engine

Mercury® Mariner®

Evinrude®

Yamaha®

Honda®

Suzuki®

Tohatsu®

Selva®

Johnson®

Power 75 - 90 - 115 - 125 Optimax 2 Stroke 135 - 150 - 175 Optimax 2 Stroke 200 - 225 - 250 Optimax 2 Stroke RACING 300 Optimax 2 Stroke 100 - 115 EFI 4 Stroke 225 - 250 EFI 2 Stroke 250 Saltwater EFI 4 Stroke 135 - 150 - 175 - 200 Verado L4 4 Stroke E75 - E90 2 Stroke E115 - E130 - E135 2 Stroke V4 E150 - E175 - E200 2 Stroke V6 E200 HO- E225 - E250 2 Stroke V6 E250 HO- E300 2 Stroke V6 75C - 90 2 Stroke 115C - 130B 2 Stroke 150F - 200F - 250G 2 Stroke 150 HPDI VMAX 2 Stroke 175 - 200 - 225 - 250 - 300 HPDI VMAX 2 Stroke F70 Stroke F90 - F100 - F115 - F150 EFI 4 Stroke F200 - F225 - F250 4 Stroke F115 - F150 F200 - F225 - F250 - F300 4 Stroke F350 4 Stroke BF75 - 90 4 Stroke BF115D BF115A BF130A BF135 - 150 4 Stroke BF90 - BF150 VTEC 4 Stroke BF175 - 200 - 225 4 Stroke DF70 - 80 - 90 4 Stroke DF100 - 115 - 140 4 Stroke* DF100 - 115 - 140 4 Stroke new model DF150 - 175 4 Stroke DF200 - DF225 - DF250 - DF300 115 - 120 - 140 2 Stroke 70 - 90 - 115 TLDI 4 Stroke 80 Portofino/Tigershark 2 Stroke 150 White Shark 2 Stroke 100 EFI Marlin - 115 EFI Narwhal 150 EFI Killer Whale 4 Stroke BJ90 - 115 - 140 4 Stroke J90 - 115 V4 2 Stroke J150 - 175 V6 2 Stroke J200 - 225 V6 4 Stroke

Year 2004 to date 1999 to date 1999 to date

2004 to date 2004 to date 1995 to date

Cylinder UC128-OBF/3 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128P-OBF/1 UC128-OBF/1 UC128-OBF/2 UC128-OBF/1 UC128-OBF/2 see UC128-SVS UC128-OBF/1 UC128-OBF/3 UC128-OBF/1 UC128-OBF/3 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 UC128-OBF/2 UC128-OBF/1* UC128-OBF/1 UC128-OBF/1 UC128-OBF/2 UC128-OBF/2 UC128-OBF/1 UC128-OBF/1

Part No. 4-48068 4-48066 4-48066 4-48066 4-48066 4-48066 4-48066 4-48066 4-48067 4-48067 4-48067 4-48067 4-48067 4-48067 4-48067 4-48067 4-48067 4-48067 4-48066P 4-48066 4-48067 4-48066 4-48067 SilverSteer 4-48066 4-48068 4-48066 4-48068 4-48066 4-48066 4-48066 4-48067 4-48066 4-48066 4-48066 4-48067 4-48067 4-48066 4-48066

2001 - 2007 2000 to date 2001 - 2007 1995 - 2007 1995 - 2007 2004 - 2007

UC128-OBF/2 UC128-OBF/1 UC128-OBF/1 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2

4-48067 4-48066 4-48066 4-48067 4-48067 4-48067

2007 to date 2000 - 2007 2007 to date 2004 - 2006 2004 to date 1995 to date 1995 to date 1995 to date 1998 - 2008 1990 - 2008 1996 - 2007 2000 - 2008 2000 - 2008 2010 to date 1999 - 2007 2002 - 2007 2004 to date 2006 to date 2008 to date 1995 to date 1998 - 2009 2009 to date 1998 - 2005 2005 to date 2008 to date 2001 to date 1995 to date 1998 - 2008 2008 to date 2006 to date

STANDARD LINK ARMS

LA1 for UC128-OBF/1 (P/No. 4-48066-1)

LA2 for UC128-OBF/2 (P/No. 4-48067-1)

LA3 for UC128-OBF/3 (P/No. 4-48068-1)

“PORT” LINK ARMS

LA1P for UC128P-OBF/1 (P/No. 4-48066P-1)

LA2P for UC128P-OBF/2 (P/No. 4-48067P-1)

WARNING: LA1, LA2, LA3 and LA1P, LA2P link arm kits are recommended for use on the first instalation ONLY and NOT as a retrofit. Installation has to be made by qualified technicians only. The tightening load to be applied to the screws of the link arm kit is recommended on the installation manual and the mounting instructions supplied with the products.

SECTION 4

31

Outboard Steering SIDE MOUNT CYLINDERS FOR ENGINES UP TO 150HP TOTAL

Unbalanced: the number of turns lock to lock is not equal port to starboard or vice-versa

UC68-OBS SIDE MOUNT CYLINDER

SPLASHWELL DIMENSIONS REQUIREMENTS

Specifications Volume Output Force Inside Diameter Stroke 3 ⁄8 " (9.5mm) Fittings

A = 340mm (13.4") minimum

Part No. 4-48060 68 / 100cc - 4.1 / 6.1cu.in. 185 / 270kg - 408 / 595lbs 25 mm - 0.98" 203 mm - 8" For connection to outboard hose kits

329.3mm - 12.96"

Dual station

Single station

Installation: The 4-48060 side mount cylinder features a turning nut for a fast and easy installation to the engine tube (Patented) Clearance required at the engine tube side: 340mm (13.4")

WARNING: Recommended for use where the boat speed does not exceed 40mph (40 knots).

Unbalanced: the number of turns lock to lock is not equal port to starboard or vice-versa

UC132-OBS SIDE MOUNT CYLINDER Specifications Volume Output Force Inside Diameter Stroke 3 ⁄8 " (9.5mm) Fittings

Part No. 4-48064 132 / 163cc - 8 / 9.95cu.in. 464 / 574kg - 1023 / 1265lbs 32 mm - 1.25" 203 mm - 8" For connection to outboard hose kits

340mm 13.39"

32

SECTION 4

Dual station

SPLASHWELL DIMENSIONS REQUIREMENTS

A = 375mm (14.76") minimum

Single station

Installation: 4-48064 side mount cylinder features a turning nut for a fast and easy installation to the engine tube (Patented). Clearance required at the engine tube side: 375mm (14.76")

WARNING: The UC-132-OBS is not recommended for use in installations where the boat speed exceeds 45mph (45 knots), & the power exceeds max. Coast Guard recommendation for the boat. Not intended for use in racing applications.

Outboard Steering Order Guide OUTBOARD STEERING ORDER GUIDE UC128-OBF (4-48066/7/8) FRONT MOUNT CYLINDER Systems Single engine Single cylinder

Application

Wheel Turns (Helm - P/No.)

Up to 300 hp max.

4.8 (UP25 - 4-48000) 4.3 (UP25 - 4-48006)

Systems Dual engine Single cylinder

Application

Wheel Turns (Helm - P/No.)

Up to 300 hp max. (non-counter rotating engines)

4.8 (UP25 - 4-48000)

Up to 500 hp max. (counter rotating engines) Systems Dual engine Dual cylinder

Application Up to 500 hp max. (non-counter rotating engines) Up to 600 hp max. (counter rotating engines)

4.3 (UP25 - 4-48006) Wheel Turns (Helm - P/No.) 6.1 (UP39 - 4-48015) 5.3 (UP45 - 4-48018)

Requires:

Part No.

Qty

Cylinder Helm Pump Hose Kit Oil Steering Wheel

4-48066/7/8 4-48000 or 4-48006 see page 42 4-47067 see page 20-24

Requires:

Part No.

Cylinder Helm Pump Hose Kit Oil Steering Wheel A94 Tie Bar

4-48066/7/8 4-48000 or 4-48006 see page 42 4-47067 see page 20-24 4-48194

Requires: Cylinder Cylinder Port Helm Pump Hose Kit Oil Steering Wheel A90 Tie Bar Connection Kit

Part No. 4-48066/7/8 4-48066P/67P 4-48015 or 4-48018 see page 42 4-47067 see pages 20-24 4-48191 4-48301/2/3 (page 43)

Qty 1 1 1 3 1 1 1 1

Requires:

Part No.

Qty

Cylinder Helm Pump Hose Kit Oil Steering Wheel

4-48060 4-48003 see page 42 4-47067 see page 20-24

Requires:

Part No.

Cylinder Helm Pump Hose Kit Oil Steering Wheel

4-48064 4-48000 or 4-48006 see page 42 4-47067 see page 20-24

Requires:

Part No.

Cylinder Helm Pump Hose Kit Oil Steering Wheel A94 Tie Bar

4-48064 4-48000 or 4-48006 see page 42 4-47067 see page 20-24 A88 or A92 (page 28)

Requires:

Part No.

Cylinder Helm Pump Hose Kit Oil Steering Wheel Tie Bar Connection Kit

4-48064 4-48015 or 4-48018 see page 42 4-47067 see pages 20-24 A88 or A92 (page 28) 4-48301/2/3 (page 43)

1 1 1 2 1 Qty 1 1 1 2 1 1

UC68-OBS (4-48060) SIDE MOUNT CYLINDER Systems Single engine Single cylinder

Application

Wheel Turns (Helm - P/No.)

Up to 150 hp max.

3.4 (UP20 - 4-48003)

1 1 1 2 1

UC132-OBS (4-48064) SIDE MOUNT CYLINDER Systems Single engine Single cylinder

Application

Wheel Turns (Helm - P/No.)

Up to 300 hp max.

5.3 / 6.5 (UP25 - 4-48000) 4.7 / 5.8 (UP28 - 4-48006)

Systems Dual engine Single cylinder

Application

Wheel Turns (Helm - P/No.)

Up to 300 hp max. (non-counter rotating engines)

5.3 / 6.5 (UP25 - 4-48000)

Up to 450 hp max. (counter rotating engines) Systems Dual engine Dual cylinder

Application

Wheel Turns (Helm - P/No.)

Up to 500 hp max. (non-counter rotating engines)

6.7 / 8.3 (UP39 - 4-48015)

Up to 600 hp max. (counter rotating engines)

FOR DUAL STATION REQUIREMENTS

4.7 / 5.8 (UP28 - 4-48006)

You need:

Dual Engine Dual Cylinder Plus:

5.8 / 7.3 (UP45 - 4-48018)

1 x Identical Helm 1 x Fitting Kit 1 x Hose Kit 1 x Oil 1 x Steering wheel 2 x Equal Tees

4-47014 See page 42 4-47067 See pages 20-24 4-47073

SECTION 4

Qty 1 1 1 2 1 Qty 1 1 1 2 1 1 Qty 2 1 2 3 1 1 1

33

Outboard Steering Boxed Systems OUTBOARD HYDRAULIC STEERING SYSTEMS PACKAGED IN A BOX HYCO-OBF BOXED SYSTEM: • Wheel turns 4.7 System consists of: • 1 x 20cc front mount helm pump (4-48003) • 1 x front mount outboard cylinder UC94-OBF (4-48061* or 4-48063*) • 2 x litres of hydraulic oil (2 x 4-47067) WARNING: UC94-OBF cylinder is available in 2 versions: UC94-OBF/1 (4-48061) and UC94-OBF/3 (4-48063). *Check application guide on page 29 for system required. Note: For twin engine applications a tie bar is required (see page 28). HYCO-OBF/1 Part No. 4-48071 4-48071-1 4-48071-2 4-48071-3 4-48071-4 4-48071-5 4-48071-6 4-48071-7 4-48071-8 4-48071-9

HYCO-OBF/3 Part No. 4-48073 4-48073-1 4-48073-2 4-48073-3 4-48073-4 4-48073-5 4-48073-6 4-48073-7 4-48073-8 4-48073-9

Description Kit without hoses Kit with 4.50m hoses (4-47035) Kit with 5.00m hoses (4-47036) Kit with 5.50m hoses (4-47037) Kit with 6.00m hoses (4-47038) Kit with 6.50m hoses (4-47039) Kit with 7.00m hoses (4-47040) Kit with 7.50m hoses (4-47041) Kit with 8.00m hoses (4-47042) Kit with 8.50m hoses (4-47043)

For other hose lengths order 4-48071 or 4-48073 & then order a hose kit (see below)

The wheel is not included

HYCO-OBS BOXED SYSTEM: • Wheel turns 3.4/5 System consists of: • 1 x 20cc front mount helm pump (4-48003) • 1 x side mount outboard cylinder UC68-OBS (4-48060*) • 2 x litres of hydraulic oil (2 x 4-47067) *Check application guide on page 32 for system required Note: For twin engine applications a tie bar is required (see page 28). HYCO-OBS Part No. 4-48070 4-48070-1 4-48070-2 4-48070-3 4-48070-4 4-48070-5 4-48070-6 4-48070-7 4-48070-8 4-48070-9

For other hose lengths order 4-48070 & then order a hose kit (see below)

The wheel is not included

8mm (5⁄16 ") ID HYDRAULIC OUTBOARD HOSE KITS ONLY For single station installation. Consists of a pair of high pressure flexible hoses with pre-attached hose fittings. Dual station will require additional kit.

34

SECTION 4

Description Kit without hoses Kit with 4.50m hoses (4-47035) Kit with 5.00m hoses (4-47036) Kit with 5.50m hoses (4-47037) Kit with 6.00m hoses (4-47038) Kit with 6.50m hoses (4-47039) Kit with 7.00m hoses (4-47040) Kit with 7.50m hoses (4-47041) Kit with 8.00m hoses (4-47042) Kit with 8.50m hoses (4-47043)

Part No. 4-47027 4-47028 4-47029 4-47030 4-47031 4-47032

Length 0.50m 1.00m 1.50m 2.00m 2.50m 3.00m

Part No. 4-47033 4-47034 4-47035 4-47036 4-47037 4-47038

Length 3.50m 4.00m 4.50m 5.00m 5.50m 6.00m

Part No. 4-47039 4-47040 4-47041 4-47042 4-47043 4-47044

Length 6.50m 7.00m 7.50m 8.00m 8.50m 9.00m

WARNING: REFER TO EACH INDIVIDUAL CYLINDER’S APPLICATION GUIDE TO ENSURE THE CYLINDER FITS THE ENGINE MODEL

Outboard Steering Boxed System & BubbleBuster™ OUTBOARD HYDRAULIC STEERING SYSTEMS PACKAGED IN A BOX NAUTECH 1 BOXED SYSTEM: • Suitable for single station, single engine up to 300hp maximum. • Wheel turns 4.3 System consists of: • 1 x 28cc front mount helm pump (4-48006) • 1 x Front mount outboard cylinder (4-48066)* • 2 x litres of hydraulic oil (2 x 4-47067) *Check application guide on page 30 for system required Part No. 4-48080 4-48080-1 4-48080-2 4-48080-3 4-48080-4 4-48080-5 4-48080-6 4-48080-7 4-48080-8 4-48080-9

The wheel is not included

Description Kit without hoses Kit with 4.50m hoses (4-47035) Kit with 5.00m hoses (4-47036) Kit with 5.50m hoses (4-47037) Kit with 6.00m hoses (4-47038) Kit with 6.50m hoses (4-47039) Kit with 7.00m hoses (4-47040) Kit with 7.50m hoses (4-47041) Kit with 8.00m hoses (4-47042) Kit with 8.50m hoses (4-47043)

For other hose lengths order 4-48080 & then order a hose kit (page 34)

BUBBLEBUSTER™ A portable device for the automatic filling and purging of hydraulic systems. Reduce time and simplify purging hydraulic steering systems with the self contained and portable BubbleBuster™ purging unit. Attach the hoses using the quick connect fittings to the helm and cylinder and with the push of a button the BubbleBuster™ begins cycling oil throughout the entire systems free of air. The system features a ZeroEmulsion pump, a 4 quart capacity reservoir and is compatible with competing helms and cylinders.

NEW

Components Included • 1 x motor pump with safety valve, switch and 5 litres (1 gal) tank included, it allows the purging of 2 hydraulic steering systems before refilling. 12V electric motor with thermal protection; current absorption 8A • 1 x 4m (13’) electric harness with alligator clips for fast connection with the battery. • 1 x double spiralled hose to connect to helm pump. Extended length: 6m (19,6’) • 1 x double spiralled hose to connect to cylinder. Extended length: 6m (19,6’) • 1 x utility tray Optional Components • KBE1: No. 1 double spiralled hose to connect to cylinder 15m (49’) extension • KBD2: No. 1 kit for double cylinder systems filling & purge • KH94: Connection kit for UC94-OBF cylinders with old bleeders (not fast connect) • KH128: Connection kit for UC128-OBF cylinders with old bleeders (not fast connect)

Part No.

Model

Description

4-47150 4-47151 4-47152 4-47153 4-47154

BB KBE1 KBD2 KH94 KH128

BubbleBuster™ - complete set Extension Kit Double cylinder purging kit Connection Kit for UC94-OBF cylinder with old fittings Connection Kit for UC128-OBF cylinder with old fittings

WARNING: REFER TO EACH INDIVIDUAL CYLINDER’S APPLICATION GUIDE TO ENSURE THE CYLINDER FITS THE ENGINE MODEL

SECTION 4

35

Silversteer™ Outboard Steering SILVERSTEER SYSTEM

Wheel not included

ULTRAFLEX SILVERSTEER™ HIGH PERFORMANCE OUTBOARD STEERING SYSTEM

SVS-28 (Wheel Turns: 4.3) SilverSteer™ SVS-28 package kit contains:

The Silversteer hydraulic steering system is designed for use on high performance boats such as sports ribs.

UP28 F-SVS Front mount helm pump UC128-SVS Front mount outboard cylinder. Specify engine type when ordering.

The helm pump operates at a higher pressure than the standard helms. (Relief valve setting at 105 bar (1500psi) instead of 70 bar (1000psi) on the standard helms).

OIL 15 Hydraulic oil 2 litres (0.5 gallons).

Adjustable 45º stainless steel helm pump fittings and Kevlar stranded high pressure hoses can be supplied in a range of lengths to make the connections between the helm and cylinder.

KIT OB-SVS Hose kit with pre-assembled fittings. Specify length required when ordering.

The combination of the higher pressure helm pump and technical features on the UC128SVS cylinder make the system particularly fast and stress resistant.

UC128-SVS CYLINDER POWER GUIDE System Single Engine Single Cylinder

Application Up to 350hp max

Second station option available

36

System Dual Engine Single Cylinder

Application Up to 350hp max (non-counter rotating engine)

System Dual Engine Dual Cylinder

Application Up to 600hp max (non-counter rotating engine)

Up to 600hp max

Up to 700hp max

(counter rotating engine)

(counter rotating engine)

Second station option available

Second station option available

WARNING

ATTENTION

The UC128-SVS front mount cylinder is NOT RECOMMENDED FOR USE IN INSTALLATIONS WHERE THE BOAT SPEED EXCEEDS 50mph (50 knots), 60mph (60knots) in dual engine, dual cylinder and counter rotating engines application.) Not intended for use in racing applications.

The SilversteerTM helm pumps are always to be installed in conjunction with UC128-SVS cylinder and the Kevlar reinforced hose KIT OB-SVS.

SECTION 4

AVAILABLE TO ORDER Contact Sales Office for further details.

MasterDrive Power Assisted Steering MASTERDRIVE SYSTEM

POWER ASSISTED STEERING SYSTEM Effortless steering for the most demanding applications! For the ultimate in steering performance, look no further then the MasterDrive™ power assisted outboard steering system which delivers fingertip control regardless of speed or torque conditions. With installation similar to conventional manual hydraulic system, the MasterDrive™ eliminates torque at the steering wheel, yet the system maintains functional manual hydraulic steering override in the event of a loss of power.

MasterDrive™ SYSTEM FEATURES

• Three different selectable levels of power give the boater the desired feeling on the wheel (Patented). • Automatically reverts to manual mode in case of power loss • High efficiency, low Amp draw • Immediate control in any sea conditions through the system always running. • Equipped with safety switch ON/OFF (Smart Button) • Can be used on dual station installations • Suitable for use with autopilot • Low noise • Voltage: 12V DC • CE marked in conformity with ABYC P21, ISO 10592 safety standards • Ignition protected (SAE J-1171 and UNI EN 28846)

SYSTEM COMPONENTS: 1 Front or Tilt Mount Helm UH 1 Power Unit UPMD, 15’ wiring harness included 1 Silversteer™ Steering Cylinder UC128-SVS (1 UC128- SVS starboard+1 UC128/P-SVS port on dual cylinder applications) 1 User Interface UCMD 1 Kit OBMD: high pressure antidumping hose kit complete with preassembled fittings 1 Kit OB-SVS: SilverSteer™ high pressure hose kit complete with preassembled fittings 1 Kit OB-2C-SVS: SilverSteer™ high pressure hose kit complete with preassembled fittings for cylinder connection (dual cylinder applications only). Hydraulic oil OIL 15

OPTIONAL COMPONENTS:

Single Cylinder Application

Dual Cylinder Application

1 Tilt mechanism X66 suitable for Tilt Mount Helm. Tilt range of 48° and five locking positions. Dual cylinder application Tie Bar: see selection Steering Wheel: see selection

HELM FEATURES - UH

• Available in two different displacement sizes: 32cc (1.95 cu.in) & 40cc (2.44 cu.in) • Front Mount and Tilt Mount versions • Dual station installation version (front mount, 40cc displacement only) • Built-in relief valve • 3⁄4 '' tapered shaft • Corrosion resistant painted body • Waterproof • Tilt Mount version is suitable for use with X66 tilt mechanism

USER INTERFACE FEATURES - UCMD

• Safety switch ON/OFF (Smart Button) • Three different power levels with light indicator (Patented) • Motor temperature visual indicator • Twin engine key selection included • Lighted panel for stand-by position • Plug-in wiring harness • Suitable for a second station installation

AVAILABLE TO ORDER Contact Sales Office for further details.

POWER UNIT FEATURES - UPMD

• 12V DC Motor • IP67 waterproof • 45° swiveling fittings for easy installation • Semitransparent 0.5 litre (0.11gal) tank shows the level • Vented filler plug • Wall or floor mount • Black galvanized motor case, salt water resistant • 4.5 m (15') Wiring Harness included • Ignition protected (SAE J-1171 and UNI EN 28846)

SECTION 4

37

Inboard Steering INBOARD HYDRAULIC STEERING SYSTEM PACKAGED IN A BOX The wheel is not included

HYCO-I INBOARD HYDRAULIC STEERING KIT • Wheel turns 3.5

System consists of: 1 x front mount helm pump (UP20 F) - 4-48003 1 x inboard cylinder (UC69-I) - 4-48030 2 x litres of hydraulic oil - 2 x 4-47067 Part No. 4-48040 4-48040-1 4-48040-2 4-48040-3 4-48040-4 4-48040-5 4-48040-6 4-48040-7 4-48040-8 4-48040-9

WARNING: HYCO-I steering system is suitable for inboard boats up to approx. 7.5 - 8m (24-26ft) length and 25mph max speed.

Description Kit without hoses Kit with 4.50m hose kit (4-47035) Kit with 5.00m hose kit (4-47036) Kit with 5.50m hose kit (4-47037) Kit with 6.00m hose kit (4-47038) Kit with 6.50m hose kit (4-47039) Kit with 7.00m hose kit (4-47040) Kit with 7.50m hose kit (4-47041) Kit with 8.00m hose kit (4-47042) Kit with 8.50m hose kit (4-47043)

For other hoses lengths order 4-48040 kit & then order a hose kit on page 34 or 42

INBOARD CYLINDERS

UC69-I Balanced: the number of turns lock to lock is equal port to starboard or vice-versa

UC116-I, UC168-I, UC215-I All balanced cylinders: the number of turns lock to lock is equal port to starboard or vice-versa

Ø

UC293-I Balanced: the number of turns lock to lock is equal port to starboard or vice-versa

A B C D E F G Rod Ø

38

4-48030 (UC69-I) 150mm - 5.9" 129mm - 5.11" 136mm - 5.35" 417mm - 16.42" 31.3mm - 1.23" 40mm - 1.57" 73mm - 2.87" 14mm - 0.6"

4-48031 (UC116-I) 178mm - 7" 155mm - 6.1" 127mm - 5" 466mm - 18.3" 102mm - 4" 40mm - 1.6" 73mm - 2.9" 14mm - 0.6"

SECTION 4

4-48032 (UC168-I) 178mm - 7" 155mm - 6.1" 127mm - 5" 512mm - 20" 107.5mm - 4.2" 40mm - 1.6" 105mm - 4.1" 20mm - 0.8"

4-48034 (UC215-I) 228mm - 9" 199mm - 7.8" 163mm - 6.4" 587mm - 23.1" 132.5mm - 5.2" 40mm - 1.6" 105mm - 4.1" 20mm - 0.8"

4-48035 (UC293-I) 178mm - 7" 163mm - 6.4" 134mm - 5.2" 506mm - 19.9" 107mm - 4.2" 40mm - 1.6" 125mm - 4.9" 20mm - 0.8"

Inboard Steering INBOARD CYLINDERS Specifications (Model)

4-48030 (UC69-I)

4-48031 (UC116-I)

4-48032 (UC168-I)

4-48034 (UC215-I)

4-48035 (UC293-I)

Material Volume Torque Output Force Inside Diameter Stroke 3 ⁄8 " (9.5mm) Fittings

Aluminium 69cc - 4.2cu.in. 32kgm - 2783lbs.in 168kg - 371lbs 25mm - 0.98" 150mm - 5.9" For 3⁄8 " nylon tube or outboard hose kits

Aluminium 116cc - 7cu.in. 58kgm - 5043lbs.in. 464kg - 1023lbs. 32mm - 1.25in. 178mm - 7in. For 3⁄8 " nylon tube or outboard hose kits

Aluminium 168cc - 10.25cu.in. 87kgm - 7565lbs.in. 673kg - 1483lbs. 40mm - 1.57in. 178mm - 7in. For 3⁄8 " nylon tube or outboard hose kits

Aluminium 215cc - 13.12cu.in. 111kgm - 9652lbs.in. 673kg - 1483lbs. 40mm - 1.57in. 228mm - 9in. For 3⁄8 " nylon tube or outboard hose kits

Brass 293cc - 17.8cu.in. 146.5kgm - 12816lbs.in. 1155kg - 2545lbs. 50mm - 1.97in. 178mm - 7" For 3⁄8 " nylon tube or outboard hose kits

SINGLE STEERING STATION INSTALLATION

DUAL STEERING STATION INSTALLATION MAIN STEERING STATION

HELM

WARNING! With inboard cylinders and copper tube ø 9.5mm (3⁄8 "), an additional flexible hose kit needs to be connected to the cylinder.

VENTED FILLER PLUG (black plug)

COMPENSATION TUBE

NYLON TUBES

ADDITIONAL STEERING STATION

HELM WITH NON VENTED FILLER PLUG (silver plug)

NYLON TUBES

WARNING! With inboard cylinders and copper tube ø 9.5mm (3⁄8 "), an additional flexible hose kit needs to be connected to the cylinder.

WARNING! In order to avoid oil leakage, the non vented filler plug (silver plug) must be correctly mounted.

BALLJOINT CYLINDER

BALLJOINT CYLINDER

EACH SYSTEM REQUIRES:

COPPER TUBE

1 helm

Steering wheel (see pages 20-24)

1 cylinder

Tubing 3⁄8 " OD - or outboard hose kits

Oil

Copper tube is available in 10 or 30m coils:

O.D. 3 ⁄8 " 3 ⁄8 "

Length 10m 30m

Part No. 1-50151 1-50153

ORDER GUIDE System

Max. Rudder Torque

Turns lock

1 2 3 4 5 6 7 8

58 kgm - 5043 lbs. in. 58 kgm - 5043 lbs. in. 87 kgm - 7565 lbs. in. 87 kgm - 7565 lbs. in. 111 kgm - 9652 lbs. in. 111 kgm - 9652 lbs. in. 146.5 kgm -12816 lbs. in. 146.5 kgm -12816 lbs. in.

4.6 4.1 6 5 6.5 5.5 7.5 6.5

Helm to lock 4-48000 4-48006 4-48006 4-48010 4-48010 4-48015 4-48015 4-48020

Cylinder Pump 4-48031 4-48031 4-48032 4-48032 4-48034 4-48034 4-48035 4-48035

Oil No. 4-47067 2 x 4-47067 2 x 4-47067 2 x 4-47067 2 x 4-47067 2 x 4-47067 3 x 4-47067 3 x 4-47067 3 x 4-47067

3 ⁄8 " OD Nylon tube or outboard hose kits 4-47070 per m or outboard hose 4-47070 per m or outboard hose 4-47070 per m or outboard hose 4-47070 per m or outboard hose 4-47070 per m or outboard hose 4-47070 per m or outboard hose 4-47070 per m or outboard hose 4-47070 per m or outboard hose

For Dual Station or Autopilot add: 1 x Helm as original; 1 x Fitting Kit Part No. 4-47087; 1 x Oil Part No. 4-47067; plus more 3⁄8 " OD tube (or outboard hose) & steering wheel. NOTE: 1) For systems 1, 2, 3, 4, 5, 6, 7 & 8 copper tubing ( 3⁄8" dia.) can be used as an alternative to the nylon tubing for plumbing the system. For these applications a fitting kit 4-47085 is required (see page 42). 2) For applications on work boats, the use of copper tubing is recommended. 3) For systems 4, 5, 6, 7 & 8, 8mm (5⁄16 ") ID outboard type hose kits can be used as an alternative to the standard 3⁄8 " OD tubing for plumbing the system.

WARNING: These recommendations should be used as a general reference only. Final selection should be made with the assistance of a qualified installation mechanic.

SECTION 4

39

Inboard Steering HEAVY DUTY INBOARD HYDRAULIC STEERING HD SERIES REAR MOUNT HELM • Behind dash mounting configuration with 3⁄4 " tapered shaft • We recommend the helm is fitted with a separate lock valve (4-47094) • 3⁄8 " BSPP fitting for 12mm tube to prevent feedback from rudder (as required by MCA)

Part No. 4-47004

Mounting Rear & Front Mount

Displacement 63 cc - 3.84 cu. in.

No. of pistons 5

Min Wheel dia. 700mm - 27.5"

Max Wheel dia. 1016mm - 40"

Weight kg - lbs 8.7kg - 19.2lbs

INBOARD CYLINDERS Specifications 4-47054 4-47055 (I-B378) Volume: 281.77 cc - 17.19 cu.in. 377.2 cc - 23.02 cu.in. Torque @ 70 Bar: 140.85 kgm - 12197 lbs. in. 187.6 kgm - 16347 lbs. in. Output Force: 1108 kg - 2442 lbs. 1155 kg - 2545 lbs. Inside Diameter: – 50 mm - 1.9 in. Stroke: 178 mm - 7 in. 228 mm - 9 in. Fitting: For 12mm copper tube For 12mm copper tube

Model

A B C D mm in. mm in. mm in. mm in. 584 23 93 3.66 329 12.95 22 0.87 724 28.5 40 1.6 580 22.8 20 0.8

4-47054 4-47055

This table shows the correct offset positions ‘S’ for the ram anchorage and the operating radius R for the tiller arm to provide 35° - 0 - 35° rudder travel. Model S R 4-47054 127mm 153mm 4-47055 163mm 198mm

APPLICATION GUIDE Cylinder 4-47054 4-47054 4-47055 4-47055

Max Boat Length 17.40m 18.30m 18.90m 19.80m

(57ft) (60ft) (62ft) (65ft)

VENTED FILLER PLUG

NON-VENTED FILLER PLUG

INCLUDED IN THE FITTING KIT

DOUBLE STATION

40

Hull Type

No. of Engines

Max Torque

Order

Planing/Displacement Planing/Displacement Planing/Displacement Planing/Displacement

1 2 1 2

Up to 140kgm 12197lbs.in. Up to 140kgm 12197lbs.in. Up to 188kgm 16347lbs.in. Up to 188kgm 16347lbs.in.

System 11 System 11 System 12 System 12

HD SYSTEM ORDER GUIDE EACH HD SYSTEM REQUIRES: • 1 helm • Steering wheel (see pages 20-24) • 1 cylinder • 1 fitting kit 12mm • Oil • Copper tube 12mm HD System 11 12

Max Rudder Turns Helm Torque lock to lock 140kgm - 12197lbs.in. 4.5 4-47004 188kgm - 16347lbs.in. 6 4-47004

*Copper tube is available in 10 or 30m coils: O.D. 12mm 12mm Cylinder 4-47054 4-47055

Length 10m 30m

12mm Fitting Kit 4-47094 4-47094

Part No. 1-50161 1-50163

Oil 12mm No. 4-47067 Copper Tube 3 x 4-47067 See table* 3 x 4-47067 See table*

For Dual Station or Autopilot add: 1 x Helm as original; 1 x Fitting Kit Part No. 4-47096(12mm), 1 x Oil Part No. 4-47067; plus more tubing & steering wheel.

SECTION 4

WARNING: These recommendations should be used as a general reference only. Final selection should be made with the assistance of a qualified installation mechanic.

Sterndrive Steering STERNDRIVE STEERING

Balanced cylinder: the number of turns lock to lock is equal port to starboard or vice-versa.

UC133-IOB

Cylinder for Volvo DP-E & DP-G Power Assisted Sterndrives

UC133V-IOB

Part No.4-48050

Part No. 4-48051

320mm 12.6"

UC132-OBS

Part No. 4-48064

Unbalanced cylinder: the number of turns lock to lock is not equal port to starboard or vice-versa. Part No. Model

4-48050 Balanced UC133-IOB

4-48051 Balanced UC133V-IOB

4-48064 Unbalanced UC132-OBS

Volume Torque Output Force Inside Diameter Stroke 3 ⁄8" (9.5mm) Fittings

132 cc - 8 cu.in. 66 kgm - 5738 lbs. in. 464 kg - 1023 lbs. 32 mm - 1.25 in. 203 mm - 8 in. 3 ⁄8 " OD nylon tube or outboard hose kits

132cc - 8 cu. in 66 kgm - 5738 lbs. in 464 kg - 1023 lbs 32 mm - 1.25 in. 203 mm - 8 in. 3 ⁄8 " OD nylon tube or outboard hose kits

132/163cc - 8/9.95 cu. in – 464 / 574 kg - 1023 / 1265 lbs. 32mm - 1.25 in 203mm - 8 in 3 ⁄8 " OD nylon tube or outboard hose kits

ORDER GUIDE

APPLICATION GUIDE STERNDRIVE CYLINDER ENGINE

YEAR

Mercruiser To date To date To date To date Volvo To date To date To date To date To date To date

MODEL

Alpha Bravo One Bravo Two Bravo Three 275 280 290 DP-E DP-G DP-S

Non Power see Power see Assist notes Assist notes Engine Engine 4-48050 4-48050 4-48050 4-48050 4-48032 4-48050 4-48050 4-48050 N/A N/A

1, 3 1, 3 1, 3 1, 3

4-48064 4-48064 4-48064 4-48064 N/D 1, 3, 4 4-48064 1, 3, 4 4-48064 1, 3, 5 4-48051 4-48051 4-48064

Turns lock to lock Max. rudder torque Balanced 4.7 or 66 kgm - 5739 in. Unbalanced 4.7 / 5.8

Turns lock to lock Balanced 4 or Unbalanced 4/5

Components Helm Pump Cylinder Oil (2 x 1 litre bottles) 3 ⁄8 " Nylon tube or Outboard Hose Kit Steering Wheel

Part No. 4-48006 See application guide 2 x 4-47067 4-47070 see page 42

Part No. 4-48010 See application guide 2 x 4-47067 4-47070 see page 42

See pages 20-24

See pages 20-24

2 2 2 2 2 2

2

Dual Station Kit Requires: Extra Helm, Fitting Kit Part No. 4-47087, 1 extra oil, hose kit and steering wheel. NOTE: 3⁄8 " dia. copper tubing can be used. Use fitting kit 4-47085.

1. Balanced Cylinder (the number of turns lock to lock is equal port to starboard or vice-versa). 2. Unbalanced Cylinder (the number of turns lock to lock is not equal port to starboard or vice-versa). 3. Clearance required at the engine tube side: 540mm (21.2"). UC132-OBS cylinder can be installed as an alternative cylinder. 4. Ultraflex hydraulic cylinder can be installed as an alternative to a mechanical steering system only. 5. The Volvo P. No. 872388 adaptor fitting is required for the installation.

WARNING: NOT INTENDED FOR USE WITH SILVERSTEER™ SVS SERIES HELMS

WARNING: These recommendations should be used as a general reference only and they apply to factory stock sterndrives only. If in doubt, contact a qualified installation technician.

SECTION 4

41

Accessories ACCESSORIES 8mm (5⁄16") ID HYDRAULIC OUTBOARD HOSE KITS ONLY For single station installation. Consists of a pair of high pressure flexible hoses with pre-attached hose fittings. Dual station will require additional kit. 4-47087

4-47065

Part No. 4-47030 4-47031 4-47032 4-47033 4-47034

4-47089

TUBING AND FITTING KITS 4-47065

Remote Fill Adaptor for rear mount & tilt mount helm pumps

4-47070

3 ⁄8 " OD Nylon tubing (per m) This tube is sold in coils by required lengths. For the standard boxed coil please order 76m (250ft). It is not recommended in the applications where the total tubing exceeds 30m (100ft). 3 ⁄8 '' copper tubing fitting kit. It includes two pieces of nylon tubing 0.5m (1.6ft) and all necessary fittings for a single station. Fitting kit for a second steering station or for autopilot installation. It includes all necessary fittings for 3⁄8 " nylon or copper tube By - pass kit for 3⁄8 " OD nylon tube or copper tube. Can fit straight onto a PH female nut.

4-47085

4-47087

4-47089

4-47098

Length 2.00m 2.50m 3.00m 3.50m 4.00m

Part No. 4-47035 4-47036 4-47037 4-47038 4-47039

Length 4.50m 5.00m 5.50m 6.00m 6.50m

8mm (5⁄16") ID FLEXIBLE HYDRAULIC OUTBOARD HOSE

Part No. 4-47040 4-47041 4-47042 4-47043 4-47044

Length 7.00m 7.50m 8.00m 8.50m 9.00m

4-47083

4-47082 8mm ID flexible hydraulic outboard hose (per m) 4-47083 8mm ID hydraulic outboard hose connector

COPPER TUBE 1-50051 1-50161 1-50053 1-50163

4-47096

3 ⁄8 " O.D. 10m coil 12mm OD 10m coil 3 ⁄8 '' O.D. 30m coil 12mm OD 30m coil

Dual Station Installation with optional Autopilot Interface

VALVE AND FITTING KITS FOR HD SERIES 4-47094

4-47096

4-47098

12mm copper tube fitting kit. It includes one valve, one pair of high pressure flexible hoses 0.5m (1.6ft) to connect the tubing to the cylinder & all necessary fittings for a single station. Part No.s in Red = To Order Only Fitting kit for a second steering station or for autopilot installation. It includes all necessary fittings for 12mm copper tube By - pass for 12mm copper tube

Hydraulic Oil - Part No. 4-47067 It is sold in 1 litre (0.26 gallons) containers Hydraulic oil Viscosity Viscosity index Solidification point

ISO VG 15 15cst a 40°C