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Control Technology for Mobile Machines

HYDAC Germany

Your Professional Partner for Mobile Machines With over 5,000 employees worldwide, HYDAC is one of the leading suppliers of fluid technology, hydraulic and electronic equipment.

HYDAC USA

Our wide range of products, combined with our expertise in development, manufacturing, sales and service enables the mobile machine industry worldwide to overcome the most diverse problems. Our quality and environment certification to ISO 9001/2000 and ISO 14001 denote first class quality and responsible management of our resources.

With over 40 overseas subsidiaries and over 500 distributors and service partners, HYDAC is your reliable partner worldwide.

System solutions One supplier One contact Wherever you need us, we are there to help you find the most effective solution – for every application, from components to a complete system.

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HYDAC Italy

HYDAC Netherlands

HYDAC France

HYDAC Korea

HYDAC China

Global and yet local

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HYDAC Control Technology for Mobile Machines From the components to the system In hydraulics, electronics or mechanics, providing you with the best solution is our challenge: Sector expertise and machine know-how Specially adapted range of electronic controls, hydraulic components and sensors Electronic control equipment for different system concepts and structures A broad range of tools for developing applications Comprehensive libraries Solutions for standard applications and safety-related applications (e.g. ISO 13849, IEC 61508) Visualization solutions for a wide range of requirements From advice and support through to a close development partnership Worldwide technical and commercial support through our global presence

Sensors

Pressure sensors

Temperature sensors

Sensors for enhanced safety requirements (e.g. PL d, SIL 2)

Linear position sensors

Oil condition sensors

Proportional valves

Cylinders

Cooling systems

Subsystems (e.g. spring damper element)

Operating controls

Supplementary package Tele service

Cable harnesses, cabling and connection technology

Accessories for training and testing purposes

Hydraulic Components

Mobile control blocks

Accessories

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I/O modules

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HYDAC Components

Sensors / Hydraulic Components / Accessories

Controllers HY-TTC Control Equipment With the HY-TTC Control Equipment, HYDAC provides different platforms for a wide variety of applications. 16-Bit Controller

32-Bit Controller - HY-TTC 50 (Standard Controller) - HY-TTC 60 (Extended Controller) - HY-TTC 90 (Extended Controller with SIL 2 and PL d)

- HY-TTC 100 (Standard Controller with SIL 2) - HY-TTC 200 (Extended Controller with SIL 2 and SIL 3)

Application in Centralized Control A central control unit with a high degree of efficiency and a large number of I/Os All the working functions are processed in the central control Central wiring of the sensors and actuators System expansion possible at any time using I/O modules Control equipment for standard applications and control equipment for safety-related applications (EN 13849, IEC 61508), TÜV certified Extensive range of options for developing the application (MATLAB Simulink; CoDeSys; C) Wide variety of communication interfaces: CAN (CANopen, J1939); TTP; RS232; LIN

Application in Decentralized Control Systems Several interconnecting control units with allotted functions and specific capabilities Control units are installed near to the functions to be controlled to keep the lines to the sensors and actuators as short as possible System can be expanded by adding further control units or I/O modules at any time Control equipment for standard applications and control equipment for safety-related applications (EN 13849, IEC 61508), TÜV certification Extensive range of options for developing the application (MATLAB Simulink; CoDeSys; C) Wide variety of communication interfaces: CAN (CANopen, J1939); TTP; RS232; LIN

Add-on module I/O module with case

I/O module w/o case

- HY-TTC 36X

- HY-TTC 37XH

Controllers 4

Visualization Control Equipment HY-Vision / HY-VisionPlus and Displays HY-Monitor / HY-eVision The different requirements concerning machine operation and machine monitoring are met by HYDAC‘s wide range of visualization solutions. 32-Bit Controller

Displays

- HY-Vision (w/o integrated I/Os)

- HY-Monitor 6.5 C

- HY-VisionPlus (with integrated I/Os)

- HY-eVision 10.4

Many different display solutions (from simple displays to transreflective colour displays) Various display sizes and formats Models available with fixed function keys and with / without touchscreen Connection of several cameras possible Various communication interfaces: Ethernet; CAN; RS232; LIN Programmable using CoDeSys or C For programming support, comprehensive software libraries are available Expansion pack for tele service

Development Tools

Libraries

Programming in C

Programming in CoDeSys

Programming in MATLAB / Simulink

Tailor-made, optimized modules for HYDAC components Unrestricted libraries for general valve technology Function modules with integrated multiple controller transfer (e.g. hydrostatic traction drive)

Visualization 5

Software Programming / Development Tools

Libraries

Development and Testing HYDAC will, on request, support the entire product development cycle - from design, simulation, creating the application software, right through to commissioning and series production.

Working Machine

Simulation Level Machine Source Code

Application Software

Simulation Level

Test Rig / Real Machine

Hardware Simulation

Software Simulation

Software Simulation

Software simulation on the test rig using real parts and components

MATLAB Simulink – Simulation and computer-based design

Hardware Simulation

Function test of the real control on simulated machines

Real-time tests and optimization on prototypes of the machines

System Solutions for a Wide Variety of Machines Operating / Controlling

Lighting

- CANopen

Camera HY-Vision Keypad

- LIN - RS232

Cab suspension HY-TTC

Working

- J1939

Working hydraulics

Hydraulic power unit

Diesel engine

- CANopen - Ethernet HY-TTC

- LIN - RS232

Driving mode / Power mode Axle suspension Level control

Development / Testing

HY-TTC Hydrostatic drive

System Solutions

HYDAC System

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Function / Safety / Comfort

Display

- Ethernet

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Fluid Engineering and Service – worldwide Functional Safety The technical requirements with regard to functional safety are derived from the standards IEC 61508 and EN 13849.

EN 954-1

EN 13849-1

IEC 62061

IEC 61508

Machinery Industry (Electronics, Hydraulics, Pneumatics, Mechanics)

HYDAC provides: Control units certified to - IEC 61508, SIL 2 (3) - EN 13849, PL d Other components for applications with enhanced functional safety - Sensors - Valves Support provided throughout, from risk analysis to certified machine function

Advice, Development Support, System Responsibility and Know-how On request HYDAC can provide support and advice to its customers before, during and after the entire development and commissioning process With the HYDAC package, different types of application software development are possible: Software developed by the customer, in consultation with HYDAC Software developed by systems integrators, in consultation with HYDAC Software development by HYDAC

Worldwide Service Constantly growing demands for operational availability, reduction in downtime, detailed load and service management (economy, wear & tear, service, warranty) require innovative monitoring, service and control concepts. Worldwide sales and service network Worldwide supply of spare parts Condition monitoring

Functional Safety 7

Advice / Development Support / System Responsibility / Know-how

Worldwide Service

Broch.: Cooling Systems DEF 5.700

HYDAC ELECTRONIC GMBH

Telephone: +49 6897 509-01

Fax: +49 6897 509-1726

Internet: www.hydac.com E-Mail: [email protected]

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Brochure: Electronics DEF 18.000 Brochure: Accessories DEF 6.100

Br.: Compact Hydraulics DEF 5.300 Br.: Construct. Mach. DEF 10.105.2 Brochure: Nordhydraulik E 5.254

Broch.: Filtration Range DEF 7.000

Br.: Accumulators DEF 3.000

Globale Presence Local Expertise www.hydac.com

HYDAC Headquarters

HYDAC Companies

HYDAC Distributors and Service Partners

Hauptstraße 27 66128 Saarbrücken Germany