Contents Sewing Thread
40
Advanced Bonded Polyester
41
Bonded Polyester
42-44
Polyester/Cotton Corespun
45-46
Bonded Nylon
47
Spun Nomex / Braided Polyester
48
Hand Sewing Thread & Wax
49
Sewing Machine Accessories Sewing Machine Needles
53
Sewing Thread
Solarfix Sewing Thread
50 51-52
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
39
Sewing Thread Sewing Thread SEWING THREAD INFORMATION
Sewing Thread
A great deal of thought and effort is required to make a good quality, consistent thread. Consider the demands placed on this product. Thread is expected to be consistent to the point that the tensions on a machine only need to be set once, for any batch. A thread’s colour needs to match from one batch to the next. When going through the needle cycle in an industrial machine the thread is accelerated to over 240 kph in two opposite directions in each stitch. The needle heats up to an amazing degree, enough to fuse certain threads. This is all repeated endlessly while sewing and the threads work through this to produce a flat, strong even seam when properly tensioned and matched to the machine and fabric being sewn. Threads are produced from either natural or synthetic materials, or a mixture of natural and synthetic. Cotton is the most commonly used natural material. Speciality threads made of silk or linen (flax) are available but they are expensive and can be replaced by stronger and more suitable synthetics. Cotton threads are either soft, glazed or mercerized. Soft cotton threads receive no special treatment other than bleaching or dyeing and the application of a uniform low friction lubricant. Glace or glazed cottons are produced from soft cottons that are consolidated then protected by the application of a special surface coating of a starch or similar synthetic formulation which is then brushed as it dries. Mercerized threads are treated under tension in a solution of caustic soda which causes the fibres to swell and become rounder in cross section. This process enhances the lustre of the thread and marginally increases strength of the fibres, as well as improving the ability to absorb colours. Generally, synthetic threads are produced from polyester or polyamide (nylon) fibres or filaments, either on their own or in combination with cotton, rayon or polyester fibres. All threads begin as a simple yarn. These basic yarns are manufactured by twisting together short fibres or fine continuous filaments. The thread is constructed by combining individual twisted yarns. The yarns are then twisted together to prevent the individual yarns from separating during sewing. The twist is defined as the number of turns inserted per centimetre of yarn or thread produced. Twist can be inserted in either direction and is an important property of the thread (see diagram below). A clockwise twist produces a Z twist which is also known as a left twist, and an anti clockwise produces an S twist or right twist. Most machines impart a bit of Z twist to the thread as it goes through, and with S twist thread this would unravel the thread and cause separation and breakage; therefore most thread is given some Z twist, and with the twist imparted by the action of the machine it reaches its equilibrium at the point of sewing. Almost all modern sewing machines require a Z twist thread.
PHYSICAL PROPERTIES SYNTHETIC – (Nylon (Tora)and Polyester (Anefil)) is generally processed to take wet washings at temperatures up to 100˚C or dry cleaning temperatures up to 150˚C without shrinkage. Softening of these fibres begins at about 230˚C and melting begins to occur at about 260˚C. Synthetic threads are not significantly affected by moisture, rot, mildew, insects or bacteria. Both nylon and polyester threads have exceptionally high tenacity (especially in continuous filament form) and also have high resistance to abrasion. Both possess good resistance to chemicals in general: nylon being more suitable where alkaline conditions apply while polyester is recommended for resistance to acids and ultra violet (UV) radiation. CORESPUN THREADS – (Duro) use a strong polyester core with a cotton or spun polyester outer wrap and receive the benefits of both worlds. The fibre wrap over the continuous filament core gives these threads a superior all round performance. The thread lubricant is carried well by the surface fibres and combined with the effects of air carried to the needle during sewing results in good performance. These threads are designed to maintain good loop formation even in multi directional sewing.
Clockwise produces a left or ‘Z’ twist (STANDARD TYPE THREAD)
40
Counter-clockwise produces a right or ‘S’ twist
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
Sewing Thread Advanced Bonded Polyester SUNSTOP BONDED POLYESTER Sunstop Bonded Polyester is manufactured from high tenacity continuous filament polyester yarn with new proprietary process for advanced protection against degradation and fading. Also, improves strength retention. Sunstop Bonded Polyester outperforms competitive UVR products (confirmed by independent outside test labs; SAE J1885; AATCC 16-2004 Option3). Anti Wick Consistency in diameter Low moisture retention – not subject to mildew High chemical resistance High abrasion resistance
Cone Size in Ounces
Equivalent Metric Size
207/210
16
Item Code
Tex Size
SUN207W
• Consistency in physical characteristics. • High seam strength • Very good sewability • Improved ultraviolet (UV) light resistance
Recommended Needle Size Light Fabric/Heavy Fabric Metric
Singer
Breaking strain kg
M14
150/160
23
13
Colour
Approx. metres per cone
In boxes of
White
1,800
10
SUN207B
207/210
16
M14
150/160
23
13
Black
1,800
10
SUN138W
138/135
8
M20
130/160
21/23
10
White
1,500
10
SUN138
138/135
8
M20
130/160
21/23
10
Colours
1,500
10
SUN92W
92/90
8
M30
110/130
18/21
6
White
2,200
10
SUN92
92/90
8
M30
110/130
18/21
6
Colours
2,200
10
UV White
UV Natural
UV Silver
UV Cadet Grey
UV Sandalwood
UV Linen
UV Toast
UV Beige
UV True Brown
UV Forest Green
UV Jockey Red
UV Logo Red
UV Burgundy
UV Pacific Blue
UV Captain Navy
UV Navy
UV Sol Jet Black
Advanced Bonded Polyester
• • • • •
CAUTION It is occasionally possible for fabrics to be sewn to contain agents which encourage pigment migration from coloured threads and we recommend that the following be carried out before use. Take a small coil of thread intended for use and put it between two pieces of damp fabric to be sewn. Place a 5kg weight on top and leave for 24 hours after which check if any pigment migration has occured. DO NOT USE if there is any doubt concerning pigment migration.
NOTE: Although Anefil and Sunstop Bonded Polyester threads have good UV resistance, they are not immune to ultra violet (“UV”) degradation and they may deteriorate from continuous or prolonged exposure to the elements, temperature extremes or chemicals. If the thread is intended to be used for sewing shade sails, QCD recommends using at least Size 207 thread, as any smaller or thinner thread is neither strong enough nor resistant enough for that use. Anefil and Sunstop Bonded Polyester thread do not come with any express manufacturer’s warranty.
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
41
Sewing Thread Bonded Polyester SUNSTOP BONDED POLYESTER ANEFIL BONDED POLYESTER™ Anefil Bonded Polyester is produced from twisted continuous multi-filament Polyester yarn. The thread goes through a specially formulated bonding process which ensures that the twist piles remain together even during multi-directional sewing operations. Anefil Bonded Polyester is ideal for jobs that require strength and colour retention when the thread is exposed to UV sunlight radiation and acidic materials (e.g., salt water, diesel etc.)
Bonded Polyester
• • • • • •
High ultraviolet (UV) light resistance Consistency in diameter Consistency in physical characteristics High chemical resistance High abrasion resistance Solution dyed Anefil Poly has very good colour fastness Item Code
Size
SYN415
415
SYN415
415
Equivalent Metric Size
Recommended Needle Size Light Fabric/Heavy Fabric
• High seam strength • Excellent sewability • Low moisture retention not subject to mildew.
Metric
Singer
Breaking strain kg
M7
230/250
26/27
M7
230/250
26/27
White
Colour
Approx. metres per cone
In boxes of
26
White
950
10
26
Colours*
950
10
Black
SYN350
350
M8.5
200/230
25/26
22
White
1,050
10
SYN350
350
M8.5
200/230
25/26
22
Colours*
1,050
10
White
Alpine Green
Black
SYN270
270
M10
160/200
23/25
17
White
1,250
10
SYN270
270
M10
160/200
23/25
17
Colours*
1,250
10
White
Black
SYN210
210
M14
150/160
23
13
White
1,800
10
SYN210
210
M14
150/160
23
13
Colours*
1,800
10
White
Forsythia
Royal Blue
Scarlet
SYN135
135
M20
130/160
21/23
10
White
3000
10
SYN135
135
M20
130/160
21/23
10
Colours*
3000
10
White
Natural
Forsythia
Mist
Silver
Smoke
Pebble Beige
Sable
Chinese Rust
Beaver
NOTE: For any special colour requirements we require a minimum order of 20 spools per colours.
42
Black
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
Sewing Thread Bonded Polyester ANEFIL BONDED POLYESTER™ (CONTINUED)
Carafe Green
Wedgewood
Navy
Pacific Blue
Rubytone
Alfalfa
Khaki - ODS1
Black
Size
SYN90
90
SYN90
90
Equivalent Metric Size
Recommended Needle Size Light Fabric/Heavy Fabric Metric
Singer
Breaking strain kg
M30
110/130
18/21
6
White
4,400
10
M30
110/130
18/21
6
Colours*
4,400
10
Colour
Approx. metres per cone
In boxes of
White
Natural
Linen
Mahogany
Pacific Blue
Rubytone
Alfalfa
Beaver
Chinese Rust
Carafe Green
Forsythia
Gold Brown
Mist
Navy
Pebble Beige
Sable
Scarlet
Smoke
Toast
Wedgewood
Bonded Polyester
Item Code
Scarlet
Black SYN70
70
M40
90/110
14/18
4
White
5,200
10
SYN70
70
M40
90/110
14/18
4
Colours*
5,200
10
White
Steel
Linen
Toast
Mahogany
Navy
Scarlet
Alfalfa
Carafe Green
College Blue
Copenhagen Blue
Chinese Rust
Forsythia
Mist
Orange Tobbogan
Purple
Pebble Beige
Smoke
Walnut
Wedgewood
Black
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
43
Sewing Thread Bonded Polyester ANEFIL BONDED POLYESTER™ (CONTINUED) SYN46
46
M60
80/90
12/14
3
White
7,500
10
SYN46
46
M60
80/90
12/14
3
Colours*
7,500
10
Bonded Polyester
White
44
Black
SYN35
35
M80
80/90
12/14
1.67
White
10
SYN35
35
M80
80/90
12/14
1.67
Black
10
12/14
1.67
White
10
White SYN30
Black 30
M100
80/90
White
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
Sewing Thread Polyester/Cotton Corespun SUNSTOP BONDED POLYESTER DURO
Item Code
Equivalent Metric Size
TDUR08 TDUR08
Recommended Needle Size Light Fabric/Heavy Fabric
Breaking strain kg
Colour
Approx. metres per cone
In boxes of
Metric
Singer
M8
200/230
25/26
15
Natural
1750
5 spools
M8
200/230
25/26
15
Colours*
1750
5 spools
Natural
Drab VC153
Brown VC179
Black
TDUR012
M12
160/200
23/25
10
Natural
2500
5 spools
TDUR012
M12
160/200
23/25
10
Colours*
2500
5 spools
White
Natural
Beige VC148
Drab VC153
Grey VC140
Charcoal Grey VC142
Brown VC179
Forest Green VC113
Light Green VC108
Army VC116
Green VC105
Blue VC126
Cap. Red VC193
Black
TDUR020
M20
130/160
21/23
7
Natural
2000
10 spools
TDUR020
M20
130/160
21/23
7
Colours*
2000
10 spools
White
Natural
Beige VC147
Beige VC148
Real Beige VC160
Drab VC153
Olive Drab VC115
Grey VC140
Charcoal Grey VC142
Brown VC179
Forest Green VC113
Army VC116
Erin Green VC108
Green VC105
Light Blue VC125
Royal VC127
Navy VC129
Blue VC126
Burgundy VC201
Cap. Red VC193
Red VC194
Yellow VC185
Hot Pink
Purple VC209
Black
Polyester/Cotton Corespun
Duro is manufactured from polyester/cotton corespun yarns. Each yarn is produced by spinning a sheath of cotton around a core of continuous polyester filament. This gives the thread the qualities of a cotton thread (low needle temperature, swelling action when wet to seal needle holes) whilst retaining many of the advantages of synthetic thread (strength, durability) Duro has special mould inhibitors included for durability as well as lubricants to ensure easy and consistent sewing.
NOTE: For any special colour requirements we require a minimum order of 20 spools per colours.
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
45
Sewing Thread Polyester/Cotton Corespun
Polyester/Cotton Corespun
DURO (CONTINUED)
46
Item Code
Equivalent Metric Size
TDUR025 TDUR025
Recommended Needle Size Light Fabric/Heavy Fabric Metric
Singer
M25
120/140
19/22
M25
120/140
19/22
Breaking strain kg
Colour
Approx. metres per cone
In boxes of
5
Natural
2500
10 spools
5
Colours*
2500
10 spools
White
Natural
Beige VC148
Beige VC160
Drab VC153
Drab VC157
Drab VC157
Light Grey VC135
Grey VC139
Charcoal Grey VC142
Brown VC179
Green VC105
Forest Green VC113
Army VC116
Nato Green VC117
Black
Smoke Blue VC127
Steel Blue VC129
Light Blue VC125
Blue VC126
Dark Navy VC133
Red VC194
Burgundy VC201
Berry VC200
Yellow VC185
Hot Pink TDUR036
M36
100/120
16/19
3
Natural
4000
10 spools
TDUR036
M36
100/120
16/19
3
Colours*
4000
10 spools
White
Natural
Beige VC148
Drab VC155
Real Beige VC160
Drab VC156
Drab VC155
Brown VC179
Brown VC181
Forest Green VC113
VC107
Army VC116
Green VC105
Fed Green VC207
Grey VC136
Grey VC135
Grey VC136
Grey VC139
Grey VC142
Tan VC166
Tan VC167
Tan VC169
Burgundy VC201
Red VC203
Red VC194
Light Blue VC125
Steel Blue VC129
Blue VC126
Navy VC132
Dark Navy VC133
Purple VC209
Yellow VC185
Black
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
Sewing Thread Bonded Nylon TORA™
Item Code
Equivalent Metric Size
TTORA13
Recommended Needle Size Light Fabric/Heavy Fabric
Breaking strain kg
Colour
Approx. metres per cone
In boxes of
23/25
14
White
2500
5 spools
130/160
18/21
10
White
1500
10 spools
M20
130/160
18/21
10
Colours
1500
10 spools
TTORA40
M40
90/110
14/18
4
White
3000
10 spools
TTORA40
M40
90/110
14/18
4
Colours
3000
10 spools
TTORA60
M60
80/90
12/14
3
White
5000
10 spools
TTORA60
M60
80/90
12/14
3
Colours
5000
10 spools
Metric
Singer
M13
160/200
TTORA20
M20
TTORA20
White
Grey VN763
Black
Bonded Nylon
Tora is produced from high tenacity continuous filament Nylon 6.6 yarn. The thread goes through a specially formulated bonding process which ensures that the twist piles remain together even during multi-directional sewing operations. Tora provides very high strength, combined with exceptional abrasion resistance.
NOTE: For any special colour requirements we require a minimum order of 20 spools per colours.
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
47
Sewing Thread Braided Polyester MOX™ WAXED
Spun Nomex / Braided Polyester
Mox is a braided polyester hand sewing thread that has been treated with a synthetic wax to allow easy sewing through the heaviest of leathers. The braiding helps avoid the problem of untwisting of thread. Silicon Finish applied, designed to be used on sewing machines.
48
Item Code
Size in mm
Colour
Metres per Cone
TMS6BL/BR
0.6mm
Black & Brown - Silicon Finish
1000
TM6
0.6mm
White, Black, Brown Yellow
1000
TM8
0.8mm
White, Black, Brown Yellow
400
TM1
1.0mm
White, Black, Brown, Yellow
400
TM1.2
1.2mm
White, Black, Brown, Yellow
400
TM1.4
1.4mm
White, Black, Brown, Yellow
400
TM1.6
1.6mm
Black
400
Spun Nomex SPUN NOMEX THREAD Nomex staple spun sewing thread manufactured from Dupont Nomex designed to provide seam integrity and long term heat or flame resistance. Available in a variety of colours including uniform shades. Excellent resistance to long term heat exposure, Superior abrasion resistance, Good resistance to most organic solvents. Age has limited effect on physcial properties. Features: • Fibre Resistance to Acid- Excellent
• Fibre Resistance to Heat 210°C (Highest continuous temperature before breakdown)
• Fibre Resistance to Bleach- Good • Fibre Resistance to Alkali- Good • Fibre Abrasion Resistance- Good • Fibre Melting Point- N/A (Does Not Melt)
For increased strength and cut protection, Para-Aramid thread, such as Kevlar® or Anefil® Kevlar® are recommended Item Code
Equivalent Metric size
Tex Size
Approx. metres per cone
TNXS40
75
40
TNXS60
50
60
TNXS80
36
80
5,500
Needle Size
Colour
Strength (Lbs.)
Strength (Grams)
5,500
90
Black/ White
2.5
1134
5,500
100
Black/ White
3.5
1588
110
Black/ White
5.4
2449
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
Sewing Thread Hand Sewing Thread & Wax POLYESTER SAILTWINE • Easy to wax, no kink polyester hand sewing sailtwine.
HEMINWAY & BARTLETT PRE-WAXED HAND SEWING THREAD
Part No.
Size
Colour
Pack Qty
Q381
5-ply x 227g/8oz
White
1
Part No.
Size
g/lb
Q382
7-ply x 227g/8oz
White
1
HEW346
V-346
450/1
HEW462
V-462-M
450/1
HEW499
V-9-C
450/1
SAILMAKERS WAX
WAXED SAILTWINE BOBBINS
• Natural bees wax C040.
• • • •
Part No.
Description
HC040
50g of Thread Wax
Pre-Waxed thread equivalent to EW499 wound into bobbins. Ideal for sail repair kits. Sailtwine is sold in full packs only. 12 bobbins per pack. Approximately 24m/27 yards per bobbin.
Part No.
Size
Per Pack
HEW500
V6M
12
Hand Sewing Thread & Wax
• Supplied on spools. • Available only in white.
WAXED LACING TAPE • Flat braided to lie flatter than normal.
Part No.
Description
Color
HEW351
Spool of 500yd
White
Width (mm/in) 1.6/0.06
HEW352
Spool of 500yd
White
3.2/0.125
HEW352BK
Spool of 500yd
Black
3.2/0.125
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
49
Sewing Thread Hand Sewing Thread & Wax THREAD LUBRICATORS
SEWING MACHINE OIL
Sewing Machine Accessories
• Lubricator box fixes securely to sewing machine to lubricate thread as you sew. • Does not require removal from sewing machine for refilling. • Magnet on base holds lubricator firmly in place.
50
Part No.
Description
Use With
HC061
Lubricator Box with Felt Pads and Reservoir
M305
• Lubricator box fixes securely to sewing machine to lubricate thread as you sew. • Does not require removal from sewing machine for refilling. • Magnet on base holds lubricator firmly in place.
THREAD LUBRICANT • M-301 - Non-toxic combination of petroleum lubricants and silicone oils. Thread is dipped for a few minutes into the lubricant for application. • M305 - Concentrated silicone. Lubricant is applied to felt pads in lubricator boxes or placed in reservoir of C061 style lubricator. • Use on cotton, Dacron, nylon and other synthetic thread or old thread from which the manufacturers lubricant has evaporated.
Part No.
Description
M301
1 Quart (32 Ounces /0.95 Liters)
Dipping
M305
1 Quart (32 Ounces /0.95 Liters) Concentrated
Lubricator
Part No.
Description
M321
1 Quart (32 Ounces /0.95 Liters)
M322
1 Gallon (128 Ounces / 3.6 Liters)
OIL BOTTLE • Application bottle has screw-on cap to prevent accidental spills when bottle is on its side.
Use With
Part No.
Description
HC063
4 Ounce Bottle with Long Pour Tube and Cap
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
Sewing Thread Sewing Machine Needles SEWING MACHINE NEEDLE SELECTION CHART
Groz-Beckert sewing machine needles represent a level of craftsmanship which few can equal. They have been designing and producing needles for over 130 years, and are known worldwide for producing extremely high precision needles. We guarantee that every needle you purchase has been engineered for reliability - stitch after stitch.
SEWING MACHINE NEEDLE FACTS Needle Thread Breakage/Fraying Causes: • There are several causes of thread breakage or fraying. Usually it is the result of some interference with the needle thread. • Any sharp edge along the path the needle thread travels can cause this failure. This includes the thread guides, needle, needle hole plate, presser foot, feed dog and looper. These areas must be free of burrs and sharp edges. • Too tight tension can also cause thread breakage or fraying. Thread breakage could result from excessive needle heat.
• Every single Groz-Beckert sewing machine needle is string polished with an eye matching thread and polishing compound to achieve a smooth thread protective surface. • Many other needle system styles are available. Please consult with your representative for precise sewing machine to needle compatibility. Part No.
System
Part No.
System
Adler 67
134
Singer 107
135x7
Adler 98-2
134-5
Singer 111W100
135x7
Adler 166-1
328
Singer111W112
135x17 135x7
Adler 167
134
Singer 167
Pfaff 138, 238
134
Singer 211G151
135x7
Pfaff 145
134
Juki LU562
135x17
Pfaff 545
134
Juki LH512
135x7
Consew 272
134
Juki LU651
135x17
Consew 206RB
135x17
Bernina 217-25
278WKH
Needle Recommendations: • Check for correct needle size. • Try a larger size needle. Skip Stitches Basic Reason: Inability to obtain proper formation of the needle thread loop or failure of the looper or hook to enter the thread loop at the proper time and place. Some Causes: • Timing of looper or hook is incorrect. • Incorrect setting of the take up and pull off devices. • Loss of thread control (too large an eye in the needle, usually resulting from needle size being too large for thread being used). • Needle vibration or staggering. • Incorrect hole size in throat plate. • Needle being deflected by resistance of material (multi-plies of material, elastic inserts, etc.). • Needle crooked or bent.
SEWING MACHINE NEEDLES Thread - Metric
80
90
100
110
120
130
140
160
180
200
Thread - Singer
12
14
16
18
19
21
22
23
24
25
V-30 V-46 V-69 V-92
Hints: • Rotate needle slightly so it throws the needle thread loop into the looper. • Check machine setting and thread tension. • If possible, try larger size needle Needle Breakage Causes: • Too small a size needle being used to perform the seaming operation. • Incorrect needle being used in machine. • Machine interference - looper hitting needle, feed dog timing, too small a hole in throat plate. A: Chemically polished needle eye. B: Groz-Beckert string polished needle eye. A
B
BASIC MANUFACTURING SEQUENCE Blank
V-138 V-207 V-346 Part No.
Maximum Cord Size (mm/in)
Size
NN30/0/140
System 328
140
NN30/0/160
System 328
160
NN30/0/180
System 328
180
NN40/0/100
System 134, 135 x 7
100
NN40/0/110
System 134, 135 x 7
110
NN40/0/120
System 134, 135 x 7
120
NN40/0/125
System 134, 135 x 7
125
NN40/0/130
System 134, 135 x 7
130
NN42/0/110
System 135 x 17
110
NN42/0/120
System 135 x 17
120
NN42/0/125
System 135 x 17
125
NN42/0/130
System 135 x 17
130
NN42/0/140
System 135 x 17
140
NN42/0/160
System 135 x 17
160
NN44/0/110
System 134 x 35
110
NN44/0/120
System 134 x 35
120
A
A Swage
NN44/0/130
System 134 x 35
130
B C
B
Strike Groove
NN44/0/140
System 134 x 35
140
C
Pierce Eye
D
Mill Flash
E
Mill Groove
F
Point, Harden, Polish, Straighten
D E F G
Sewing Machine Needles
SEWING MACHINE NEEDLES
Coil-Wire
G Finish Point, Buff - Tumble Plating, Finish Buff, Final Inspection
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
51
Sewing Thread Sewing Machine Needles
Sewing Machine Needles
WALKING FOOT
52
Item Code
Description
Groz Beckert 134
Size 70 Regular
Groz Beckert 134
Size 80 Regular
Groz Beckert 134
Size 90 Regular
Groz Beckert 134
Size 100 Diamond
Groz Beckert 134
Size 100 Regular
Groz Beckert 134
Size 110 Diamond
Groz Beckert 134
Size 110 Regular
Groz Beckert 134
Size 120 Diamond
Groz Beckert 134
Size 120 Regular
Groz Beckert 134
Size 130 Diamond
Groz Beckert 134
Size 130 Regular
Groz Beckert 134
Size 140 Diamond
Groz Beckert 134
Size 140 Regular
Groz Beckert 134
Size 180 Regular
Item Code
Description
Groz Beckert 134-35
Size 80 Regular
Groz Beckert 134-35
Size 90 Diamond
Groz Beckert 134-35
Size 90 Regular
Groz Beckert 134-35
Size 100 Regular
Groz Beckert 134-35
Size 110 Diamond
Groz Beckert 134-35
Size 110 Regular
Groz Beckert 134-35
Size 120 Diamond
Groz Beckert 134-35
Size 120 Regular
Groz Beckert 134-35
Size 130 Diamond
Groz Beckert 134-35
Size 130 Regular
Groz Beckert 134-35
Size 140 Regular
Groz Beckert 134-35
Size 150 Diamond
Item Code
Description
Groz Beckert 135 x 16
Size 125 Triangle Point
Item Code
Description
Groz Beckert 135 x 17
Size 90 Regular
Groz Beckert 135 x 17
Size 100 Regular
Groz Beckert 135 x 17
Size 110 Regular
Groz Beckert 135 x 17
Size 120 Regular
Groz Beckert 135 x 17
Size 130 Regular
Groz Beckert 135 x 17
Size 140 Regular
Groz Beckert 135 x 17
Size 160 Regular
Groz Beckert 135 x 17
Size 180 Regular
Item Code
Description
Groz Beckert 16 x 231
Size 90 Regular
Groz Beckert 16 x 231
Size 100 Regular
Groz Beckert 16 x 231
Size 110 Regular
Item Code
Description
Groz Beckert 214 x 1
Size 120 Regular
Groz Beckert 214 x 1
Size 130 Regular
Groz Beckert 214 x 1
Size 140 Regular
Groz Beckert 214 x 1
Size 160 Regular
Groz Beckert 214 x 1
Size 180 Regular
Groz Beckert 214 x 1
Size 200 Regular
Groz Beckert 214 x 1
Size 230 Regular
Item Code
Description
Groz Beckert 216 x 1
Size 160 Regular
Groz Beckert 216 x 1
Size 180 Regular
Groz Beckert 216 x 1
Size 200 Regular
Item Code
Description
Groz Beckert 287 WKH
Size 80 Regular
Groz Beckert 287 WKH
Size 90 Regular
AF-135 Groz Beckert 287 WKH
Size 100 Regular
Groz Beckert 287 WKH
Size 110 Regular
Groz Beckert 287 WKH
Size 120 Regular
Item Code
Description
Groz Beckert 438
Size 80 Regular
Groz Beckert 438
Size 90 Regular
Groz Beckert 438
Size 100 Regular
Groz Beckert 438
Size 110 Regular
Groz Beckert 438
Size 120 Regular
Item Code
Description
Groz Beckert 7 x 23
Size 140 Regular
Groz Beckert 7 x 23
Size 160 Regular
Groz Beckert 7 x 23
Size 180 Regular
Groz Beckert 7 x 23
Size 200 Regular
Item Code
Description
Groz Beckert 794H
Size 120 Regular
Groz Beckert 794H
Size 140 Regular
Groz Beckert 794H
Size 160 Regular
Groz Beckert 794H
Size 180 Regular
Groz Beckert 794H
Size 200 Regular
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
Sewing Thread Solarfix Sewing Thread QCD takes great pride in bringing the latest and most innovative products to our New Zealand market. For some time now we have been looking for a PTFE sewing thread with improved sewability. SolarFix® gives us this feature and as an added bonus it is also more cost effective than other brands of similar thread. As you all know, flatter sewing threads can cause machine issues while sewing. SolarFix sewing thread are made in such a way that they are rounder than other PTFE sewing threads and therefore sew much better. SolarFix® PTFE offer a written warranty to all original owners of fabric articles sewn exclusively with SolarFix® PTFE sewing thread. This warranty is for the shorter period of 8 years or the life of the fabric article which it is sewn exclusively with SolarFix® PTFE sewing thread. SolarFix® PTFE thread will not lose any significant strength due to UV or chemical exposure, unlike conventional polyester, nylon and cotton threads.
SOLARFIX ® PTFE SEWING THREAD WARRANTY AY Tech LLC represents and warrants to qualified original owners of fabric articles, on which SolarFix® PTFE sewing thread will not break due to exposure to sunlight, weather, or water, for shorter period of eight (8) years or for the life of the qualified fabric article. AY Tech LLC will replace any SolarFix® PTFE sewing thread that fails to meet the express warranty described herein. In addition, AY Tech LLC will pay an authorised fabricator for the reasonable and customary expense of re-stitching any fabric article that was entirely stitched with SolarFix® PTFE sewing thread. To enjoy this express warranty, please cut and then mail the Warranty Registration Card provided to: AY Tech LLC, 4001 Kennett Pike, Ste. 134-211, Greenville, DE 19807-2000, USA. This warranty does not cover damage from fires, cuts, abrasion, improper sewing, when applied to sails, or when applied to material that includes stitching with material other than SolarFix® PTFE sewing thread. Nor shall AY Tech LLC be responsible for any defects that arise from the owner’s misuse or by external forces other than exposure to sunlight, weather, or water. Other than the above express warranty, there are no warranties, express or implied, provided for any products, materials, or services furnished by AY Tech LLC. The exclusive remedy described herein shall constitute complete fulfillment of all liabilities and responsibilities of AY Tech LLC to the owner and shall constitute full satisfaction of all claims, whether based on contract, negligence, and strict liability or otherwise. The Owner agrees that no other remedy for failure to perform (including, but not limited to incidental or consequential damages for lost sales, lost profits, infury to person or property) shall be available.
Solarfix Sewing Thread
SOLARFIX ® PTFE SEWING THREAD BY AYTECH
Call us to discuss the correct Solarfix thread for your job.
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]
53
Notes
54
QCD Limited, 28 Hargreaves Street, Ponsonby, Auckland 1011, New Zealand | PO Box 47760, Ponsonby, Auckland 1144, New Zealand Phone: +64 9 366 7118 | Freephone: 0800 240 040 | Fax: +64 9 366 7119 | E-mail:
[email protected]