committed to quality, cost & delivery
PT. CILEGON FABRICATORS PT. CILEGON FABRICATORS
Jl. Raya Bojonegara - Salira, Argawana Pulo Ampel, Serang - Banten 42454 Indonesia homepage: http://www.cilegonfab.co.id mail:
[email protected]
BOILER PRESSURE PART, PIPING, HRSG, STEEL STRUCTURE & HEAVY EQUIPMENT
CONTENTS
committed to quality, cost & delivery
foreword COMPANY introduction values & trust PRODUCT FACILITIES certificatION
01 03 05 07 11 13
FOREWORD We are PT.Cilegon Fabricators was established in March 1984 it by JEL Singapore and PT. Tri Usaha Bakti and has grown into reputable steel fabricators to supply products to customers in all over the world. Management system has been applied in our company to make sure that all fabrication processes can be conducted to satisfy our customer international common standard. Year 2009, IHI Corporation. Japan take over all local company share, together with IHI Corp. PT.Cilegon Fabricators has been expanded its business to cover demand of steel structure for industrial, handling heavy equipment (crane), boiler component and piping works. With total area 25 hectares, shop facility and have private jetty, we are sure that we can serve you best quality products, competitive price and intime delivery.
Very Trully yours,
President Director
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PT. CILEGON FABRICATORS
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PT. CILEGON FABRICATORS
COMPANY INTRODUCTION
COMPANY HISTORY
PT. Cilegon Fabricators located at heavy industries area in Cilegon, Banten Province, approximate 100 km western of Jakarta, continues to exit Jakarta Merak high-way to Gate Cilegon Timur.
1984
: Founded
1985
: Start fabrication of steel structure
1994
: Certified ISO 9002
1995
: Start fabrication of packaged boiler
1996
: Start fabrication of heavy equipment
1998
: Investment by IHI Logistic Division (share 10.48%)
2002
: Investment by IHI Power Plant Division
With total area 250,000 m2, with engineering capability support by X-Steel (TEKLA) and CAD which compatible used. 50,000 m2 total under roof fabrication shop, open yard for full assembled of Heavy product and 300 m skid rail for load-out of heavy product, cover storage components. Private seaport (jetty) and bounded area to make convenience for receiving raw material and shipping out of bulky products direct from PT. Cilegon Fabricators Jetty.
(share 29.9% / 34.9% incl. preferred stock) 2003
: Certified ISO 9001 : 2008 & certified ASME S. U, PP stamp
2004
: Start fabrication of boiler pressure parts
2007
: Established 3D network for engineering
2009
: IHI become 100% share holder of PT.CF (IHI took over all local shares of PTCF)
Capital Stake Holder
: US $ 34,4 Billion
IHI Corporation, Japan
: 88,76 %
Jurong Engineering Limited, Singapore
: 11,24 %
2011
: Certified OSHAS 18001 : 2012 & SMK3 (Indonesian Government Certification for Safety)
2012
: Start fabrication of HRSG pressure parts shop, New investment by IHI in 2011
2013
: Start fabrication of new boiler pressure parts shop, New investment by IHI in 2012
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PT. CILEGON FABRICATORS
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PT. CILEGON FABRICATORS
VALUES We continuously developed and applied our values that strongly support our mission. Our values are :
Integrity transparency teamwork
creativity winning spirit excellence
trust When it comes to business it’s all about trust. Trust that your cooperations won’t fail and that you can count in your partner. PT. Cilegon Fabricators and IHI Corporation as new share holders will be increasing our facilities, technical capability and always improving technologies. As market requirement our factory could manufacture
BOILER PRESSURE PARTS, PIPING , HRSG, STEEL STRUCTURE & HEAVY EQUIPMENT With capability of 26,000 ton / year, at present condition and with our experiences we have grown into a reputable steel fabricators. We make it sure that PT. Cilegon Fabricators can serve you with best quality products, so don’t hesitate to meet your partnership to be trust on future project.
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PT. CILEGON FABRICATORS
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PT. CILEGON FABRICATORS
PRODUCT BOROSCOPE VISUAL INSPECTION
MEMBRANE WELDING 24+8
1. boiler presure parts and pipinG
1. boiler presure parts and pipinG CAPABILITY
2. HRSG ( Heat recovery steam generator )
5,000 Ton per year
3. steel structure and heavy equipment
FACILITIES Under Roof Workshop 21,600 m2 could cover all activities for
WELDING PROCESS
fabrication of boiler pressure part. Common Device Membrane Panel Welding 24+8, Welding Manipulator, 4” Pipe Bender, 4” NC Pipe Bender, 8 Electrode Panel Welder, 4 Electrode Gantry Welder, Equipment for Surface Preparation using for Tube, Pipe, and PWHT Furnace size 14m x 6m x 4m
MACHINING PROCESS
DELIVERY PRODUCT
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PT. CILEGON FABRICATORS
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BENDING PANEL
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PT. CILEGON FABRICATORS
FINNING TUBE MACHINE
ASSEMBLING AREA
CUTTING PROCESS
ASSEMBLING PROCESS
2. HRSG ( Heat recovery steam generator )
3. steel structure and heavy equipment
CAPABILITY
CAPABILITY
3,000 Ton per year (existing ave.) and further
18,000 Ton per year (existing ave.) and
expansion become 4,000 ton.
further expansion become 20,000 ton.
FACILITIES
FACILITIES
Under Roof Workshop
HARP ASSEMBLY
8,100 m2 could cover all activities for
fabri-
Under Roof Workshop
WELDING
19,827 m2 could cover all activities for
cation of boiler pressure part.
fabrication of boiler pressure part.
Common Device
Common Device
2 Unit Finning Machine,
CNC Cutting Machine, NC Sawing, Drilling
2 Unit Bending Tube 3”,
Machine, Bending & Rolling Machine,
1 Unit Bending Tube 4”, Assembled Area, and
Horizontal Boring & Milling Machine, Ringer
Hydro test Area.
Crane Cap 150 ton shop for erection at HARP HYDRO TEST
year, private jetty
MAGNETIC TEST
(width : 50m x
depth : 7m).
DELIVERY PRODUCT HRSG
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MODULARIZATION PROCESS
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PT. CILEGON FABRICATORS
DELIVERY
TRIAL ASSEMBLY PROCESS
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PT. CILEGON FABRICATORS
FACILITIES
ENGINEERING FACILITY (TEKLA MODEL)
24 + 8 MEMBRANE PANEL MACHINE
PAINTING INSPECTION
CHAMBER BLASTING
AUTOMATIC DRILLING MACHINE
CLINIC OPEN 24 HOURS
PAINTING FACILITY
MAGNETIC PARTICAL TEST
MOSQUE
UT/RT INSPECTION
CNC CUTTING MACHINE
PRIVATE JETTY
CERTIFICATION
ISO 9001 : 2008 OHSAS 18001 : 2007
ASME STAMP
SMK 3
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PT. CILEGON FABRICATORS
OUR EXPERIENCE ON WORLDWIDE
GERMANY
USA
SOUTH KOREA
CHINA MOROCCO KUWAIT ALGERIA
SAUDI ARABIA
THAILAND
YEMEN
CAMBODIA SRILANKA CAMEROON
TAIWAN
MYANMAR
VIETNAM
PHILIPINES
MALAYSIA SINGAPORE
INDONESIA
AUSTRALIA CHILE
STEEL STRUCTURE & HEAVY EQUIPMENT
BOILER PRESSURE PART
HRSG
JAPAN