committed to quality, cost & delivery

committed to quality, cost & delivery PT. CILEGON FABRICATORS PT. CILEGON FABRICATORS Jl. Raya Bojonegara - Salira, Argawana Pulo Ampel, Serang - Ba...
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committed to quality, cost & delivery

PT. CILEGON FABRICATORS PT. CILEGON FABRICATORS

Jl. Raya Bojonegara - Salira, Argawana Pulo Ampel, Serang - Banten 42454 Indonesia homepage: http://www.cilegonfab.co.id mail: [email protected]

BOILER PRESSURE PART, PIPING, HRSG, STEEL STRUCTURE & HEAVY EQUIPMENT

CONTENTS

committed to quality, cost & delivery

foreword COMPANY introduction values & trust PRODUCT FACILITIES certificatION

01 03 05 07 11 13

FOREWORD We are PT.Cilegon Fabricators was established in March 1984 it by JEL Singapore and PT. Tri Usaha Bakti and has grown into reputable steel fabricators to supply products to customers in all over the world. Management system has been applied in our company to make sure that all fabrication processes can be conducted to satisfy our customer international common standard. Year 2009, IHI Corporation. Japan take over all local company share, together with IHI Corp. PT.Cilegon Fabricators has been expanded its business to cover demand of steel structure for industrial, handling heavy equipment (crane), boiler component and piping works. With total area 25 hectares, shop facility and have private jetty, we are sure that we can serve you best quality products, competitive price and intime delivery.

Very Trully yours,

President Director

company profile

01

PT. CILEGON FABRICATORS

company profile

02

PT. CILEGON FABRICATORS

COMPANY INTRODUCTION

COMPANY HISTORY

PT. Cilegon Fabricators located at heavy industries area in Cilegon, Banten Province, approximate 100 km western of Jakarta, continues to exit Jakarta Merak high-way to Gate Cilegon Timur.

1984

: Founded

1985

: Start fabrication of steel structure

1994

: Certified ISO 9002

1995

: Start fabrication of packaged boiler

1996

: Start fabrication of heavy equipment

1998

: Investment by IHI Logistic Division (share 10.48%)

2002

: Investment by IHI Power Plant Division

With total area 250,000 m2, with engineering capability support by X-Steel (TEKLA) and CAD which compatible used. 50,000 m2 total under roof fabrication shop, open yard for full assembled of Heavy product and 300 m skid rail for load-out of heavy product, cover storage components. Private seaport (jetty) and bounded area to make convenience for receiving raw material and shipping out of bulky products direct from PT. Cilegon Fabricators Jetty.

(share 29.9% / 34.9% incl. preferred stock) 2003

: Certified ISO 9001 : 2008 & certified ASME S. U, PP stamp

2004

: Start fabrication of boiler pressure parts

2007

: Established 3D network for engineering

2009

: IHI become 100% share holder of PT.CF (IHI took over all local shares of PTCF)

Capital Stake Holder

: US $ 34,4 Billion

IHI Corporation, Japan

: 88,76 %

Jurong Engineering Limited, Singapore

: 11,24 %

2011

: Certified OSHAS 18001 : 2012 & SMK3 (Indonesian Government Certification for Safety)

2012

: Start fabrication of HRSG pressure parts shop, New investment by IHI in 2011

2013

: Start fabrication of new boiler pressure parts shop, New investment by IHI in 2012

company profile

03

PT. CILEGON FABRICATORS

company profile

04

PT. CILEGON FABRICATORS

VALUES We continuously developed and applied our values that strongly support our mission. Our values are :

Integrity transparency teamwork

creativity winning spirit excellence

trust When it comes to business it’s all about trust. Trust that your cooperations won’t fail and that you can count in your partner. PT. Cilegon Fabricators and IHI Corporation as new share holders will be increasing our facilities, technical capability and always improving technologies. As market requirement our factory could manufacture

BOILER PRESSURE PARTS, PIPING , HRSG, STEEL STRUCTURE & HEAVY EQUIPMENT With capability of 26,000 ton / year, at present condition and with our experiences we have grown into a reputable steel fabricators. We make it sure that PT. Cilegon Fabricators can serve you with best quality products, so don’t hesitate to meet your partnership to be trust on future project.

company profile

05

PT. CILEGON FABRICATORS

company profile

06

PT. CILEGON FABRICATORS

PRODUCT BOROSCOPE VISUAL INSPECTION

MEMBRANE WELDING 24+8

1. boiler presure parts and pipinG

1. boiler presure parts and pipinG CAPABILITY

2. HRSG ( Heat recovery steam generator )

5,000 Ton per year

3. steel structure and heavy equipment

FACILITIES Under Roof Workshop 21,600 m2 could cover all activities for

WELDING PROCESS

fabrication of boiler pressure part. Common Device Membrane Panel Welding 24+8, Welding Manipulator, 4” Pipe Bender, 4” NC Pipe Bender, 8 Electrode Panel Welder, 4 Electrode Gantry Welder, Equipment for Surface Preparation using for Tube, Pipe, and PWHT Furnace size 14m x 6m x 4m

MACHINING PROCESS

DELIVERY PRODUCT

company profile

07

PT. CILEGON FABRICATORS

company profile

BENDING PANEL

08

PT. CILEGON FABRICATORS

FINNING TUBE MACHINE

ASSEMBLING AREA

CUTTING PROCESS

ASSEMBLING PROCESS

2. HRSG ( Heat recovery steam generator )

3. steel structure and heavy equipment

CAPABILITY

CAPABILITY

3,000 Ton per year (existing ave.) and further

18,000 Ton per year (existing ave.) and

expansion become 4,000 ton.

further expansion become 20,000 ton.

FACILITIES

FACILITIES

Under Roof Workshop

HARP ASSEMBLY

8,100 m2 could cover all activities for

fabri-

Under Roof Workshop

WELDING

19,827 m2 could cover all activities for

cation of boiler pressure part.

fabrication of boiler pressure part.

Common Device

Common Device

2 Unit Finning Machine,

CNC Cutting Machine, NC Sawing, Drilling

2 Unit Bending Tube 3”,

Machine, Bending & Rolling Machine,

1 Unit Bending Tube 4”, Assembled Area, and

Horizontal Boring & Milling Machine, Ringer

Hydro test Area.

Crane Cap 150 ton shop for erection at HARP HYDRO TEST

year, private jetty

MAGNETIC TEST

(width : 50m x

depth : 7m).

DELIVERY PRODUCT HRSG

company profile

MODULARIZATION PROCESS

09

PT. CILEGON FABRICATORS

DELIVERY

TRIAL ASSEMBLY PROCESS

company profile

10

PT. CILEGON FABRICATORS

FACILITIES

ENGINEERING FACILITY (TEKLA MODEL)

24 + 8 MEMBRANE PANEL MACHINE

PAINTING INSPECTION

CHAMBER BLASTING

AUTOMATIC DRILLING MACHINE

CLINIC OPEN 24 HOURS

PAINTING FACILITY

MAGNETIC PARTICAL TEST

MOSQUE

UT/RT INSPECTION

CNC CUTTING MACHINE

PRIVATE JETTY

CERTIFICATION

ISO 9001 : 2008 OHSAS 18001 : 2007

ASME STAMP

SMK 3

company profile

13

PT. CILEGON FABRICATORS

OUR EXPERIENCE ON WORLDWIDE

GERMANY

USA

SOUTH KOREA

CHINA MOROCCO KUWAIT ALGERIA

SAUDI ARABIA

THAILAND

YEMEN

CAMBODIA SRILANKA CAMEROON

TAIWAN

MYANMAR

VIETNAM

PHILIPINES

MALAYSIA SINGAPORE

INDONESIA

AUSTRALIA CHILE

STEEL STRUCTURE & HEAVY EQUIPMENT

BOILER PRESSURE PART

HRSG

JAPAN

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