COMMERCIAL & INDUSTRIAL SECTIONAL OVERHEAD DOORS General Installation Instructions

DO NOT attempt installation if you are not experienced and trained in the installation of garage doors. Contact a professional installer. SAFETY NOTICE 1. Operate door only when properly adjusted and free of obstructions. 2. Door is constantly under extreme spring tension. Repairs and adjustments, especially to cables and spring assembly, can be hazardous and should be performed by qualified door service personnel only. 3. Do not permit children to play with or operate garage door or electric controls. 4. If door is now, or later becomes electrically operated, pull down rope MUST be removed. 5. Avoid standing in open doorway or walking through doorway while any door is moving. 6. Should door become hard to operate or inoperative, it is recommended that a qualified door technician be contacted.

IMPORTANT For efficient and safe operation, the garage door should be installed in accordance with the manufacturer’s instructions. Anyone attempting to install a garage door should have proper tools and an understanding of these instructions to properly install the door. If in doubt, contact a professional installer.

CAUTION

A CAUTION indicates special procedures that must be followed to avoid damage to door.

WARNING

A WARNING indicates special procedures that must be followed to avoid injury.

Door Hardware Types and Headroom Specifications for Commercial and Industrial Applications

HEADROOM HEADROOM DOOR HEIGHT

HI-LIFT +12"

HIGH LIFT HEADROOM

+10"

HEADROOM

OPENING HEIGHT

OPENING HEIGHT

OPENING HEIGHT

VERTICAL LIFT

HIGH LIFT

OPENING HEIGHT

STANDARD LIFT

LOW HEADROOM

These are GENERAL installation instructions for STANDARD LIFT hardware. Supplement sheets are provided for reinforcing truss application and installation. Supplement sheets are also provided for High Lift, Vertical Lift, and Low Headroom applications.

WARNING

We strongly recommend large doors and specialty hardware types be installed by a Canadian Door Institute (CDI) certified door technician.

2

2" Tracks Track Construction

Back Room

Wood Frame

Steel Frame

Minimum Headroom

Side Room

Centre Post

Side Room

Centre Post

Standard Lift

Door Height Plus 18"

16"

5"

8"

3"

10"

Vertical Lift

24" Maximum At Top

Opening Height Plus 10"

5"

8"

3"

10"

High Lift

Minus High Lift

5"

8"

3"

10"

5"

8"

3"

10"

High Lift Plus 12"

Door Height Plus 18"

Low Headroom

Door Height Plus 24"

Trolley Operator

Door Height Plus 5 Feet

Additional 4"

--

--

--

--

Jackshaft

--

--

20"

20"

20"

20"

Chain Hoist

--

--

8"

8"

8"

8"

12"

3" Tracks Track Construction

Back Room

Wood Frame

Steel Frame

Minimum Headroom

Side Room

Centre Post

Side Room

Centre Post

Standard Lift

Door Height Plus 14"

19"

5"

10"

3"

12"

Vertical Lift

24" Maximum At Top

Opening Height Plus 10"

5"

10"

3"

12"

High Lift

Minus High Lift

High Lift Plus 12"

5"

10"

3"

12"

5"

10"

3"

10"

Door Height Plus 14"

Low Headroom

Door Height Plus 24"

Trolley Operator

Door Height Plus 5 Feet

Additional 4"

--

--

--

--

Jackshaft

--

--

20"

20"

20"

20"

Chain Hoist

--

--

8"

8"

8"

8"

14"

* 21 inches are required for doors over 18 feet high or doors weighing more than 1000 pounds.

3

Commercial and Industrial Framing Specifications Measure Opening

• Measure both door opening width and height and the door supplied to double check that they are the same.

Head Room

• 16 inches are required for doors with 2 inch hardware. • 19 inches are required for doors with 3 inch hardware. • 21 inches are required for doors over 18 feet high or doors weighing more than 1000 lbs.

Side Room

• 5 inches should be available for a standard installation.

Back Room

• Door height plus 2 feet depth into the building should be available for standard door installation.

Check that

• • • • • • •

Framing is adequate and flush with header. Framing is square and plumb. Floor is level. Header is level. Jamb extensions are in place. Spring anchor pads are properly placed. Chain hoist or jackshaft operator mount pads may be required (See FIGURES A or B on the next page.)

Before proceeding, check what type of hardware was supplied. There are three common possibilities: standard lift, high lift, and vertical lift. These instructions are for standard lift hardware. Supplemental sheets are provided for high lift and vertical lift. Prepare a clear work area and lay out hardware to double check if you have all the necessary components. Lay out tracks, springs and drums into left and right sides. Sort fastener package components by size and type. NOTE: References to left and right are determined from inside the building looking at the inside of the door. Wood and metal doors are generally installed using the same procedure; the main differences being the sections and hinge fasteners. Supplemental instruction sheets are provided for specific model variations.

CAUTION

If your new CREATIVE DOOR is metal, place bottom section, exterior side down, onto two saw horses. (Insert carpet or other protective material between sawhorses and section to prevent marking or scratching.) DO NOT INSTALL OVERHEAD DOOR HARDWARE ONTO DRYWALL, AS DRYWALL WILL CRUMBLE WITH TIME, CAUSING THE HARDWARE TO LOOSEN.

4

FIGURE A: DOOR MOUNTING FRAME (2" X 6") Door Width

Locate as required for each Spring Anchor

Jamb Extentions As Required

Headroom

Wood Mounting Frame

Recommended framing for wood Building (Top View) Opening Height

Electrical Operator Pad 26"H x 18"W

Chain Hoist Pad 14"H x 12"W

Inside View Of Recommended Wood Mounting Frame 2" x 6"

2"x 6"

Recommended framing for concrete block building (Top View) 2x6

2-2 x 12'S Install 2 x 6 with a minimum of 4-5/16 x 4" Lag bolt into header

FIGURE B: DOOR MOUNTING FRAME (STEEL) (3") Locate as required for each Spring Anchor

Door Width

Jamb Extention To Channel Iron Frame

Headroom

Opening Height

Chain Hoist Pad 14"H x 12"W

Electrical Operator Pad 26"H x 18"W

Typical Channel Installation

Steel frame detail using channel iron (Top View)

Steel Frame Must Be A Minimum Of 2 Inches Wide

Typical Angle Iron Installation

Steel frame using angle iron (Top View)

5

Commercial and Industrial Face Hardware Top Brackets Typical For Steel or Wood Doors

Typical For Wood Doors 1/4" Carriage Bolts

Roller Holder May Be Adjusted To Maintain Proper Track Angle From The Wall Long Stem Roller

5/16" Carriage Track Bolt c/w Flange Locking Nuts (Part # 62202/62201)

5/16" Carriage Track Bolt

Long Stem Roller

c/w Flange Locking Nuts (Part # 62202/62201)

Long Stem Roller Typical For Steel Doors 1/4" Tek Screws

Roller Holder May Be Adjusted To Maintain Proper Track Angle From The Wall

Before Installing Bottom Retainer, Make a Slit 1-1/4" Long And 1/16" High (As Shown) To Be Able To Slide The Bottom Portion Of Bottom Bracket Between The Retainer And The Bottom Edge Of Bottom Section.

Bottom Brackets Bottom Brackets To Be Mounted Flush With Bottom Of Door

Standard Hinge

Section Joint

1/4" Fastener

Typical For All Hinge And Roller Bracket Mountings On Steel Doors (Self Tapping Screws Used In Doors Not Pre Drilled)

Carriage Bolt Are Typical For All Hinge And Roller Bracket Mounting On Wood Door.

Fold Excess Back on Itself And Tuck in

Insert Before Mounting Bracket On Door

2" Long Stem Roller

3" Long Stem Roller

For 2" Hardware

For 3" Hardware

FIGURE C 6

Attach cables to pick up pins of left and right bottom fixtures and install as shown in FIGURE C. Pilot holes for fasteners may be required if you are not using an impact tool or screw gun.

WARNING

It is extremely important that bottom fixtures are securely fastened to the bottom section as they support the complete door weight. (See FIGURE C.) Hinge mounting: Drilling pilot holes is usually not required for hinge fasteners as self-drilling screws are usually provided with most models. If an impact tool is not used, pilot holes may be required to fasten hinges, top and bottom fixtures and reinforcing struts if provided.

CAUTION

When pilot drilling, use a short drill bit or a stopper to prevent accidentally drilling through the front of the door. Install hinges on upper left, centre and right side of bottom section. (See FIGURE E.) Note hinge numbers: 2" hardware starts with a No. 1 roller bracket. 3" hardware starts with a No. 3 roller bracket. All centre hinges are stamped No. 1 or CNB. (See FIGURE E.) Refer to truss schedule supplemental sheet if the door is shown to require a truss on the bottom section. Place a sawhorse under the centre of the section to ensure it is straight. Fasten the truss into place. Install retainer and bottom rubber as shown in FIGURE G.

DOOR OPENING LEVEL ALONG TOP RAIL

FIGURE D

NOTE: APPROXIMATELY ONE INCH OF UNEVEN FLOORING WILL BE ACCOMMODATED BY FLEXIBILITY OF RUBBER BULB WEATHER STRIP. 3" HARDWARE

LEVELING BOTTOM SECTION (INTERIOR ELEVATION) No.12 No.1

FIGURE E

No.11 No.1

2" HARDWARE

NOTE: Horizontal spacing between hinges varies with different models. Hinges should be installed a minimum of 36 inches and a maximum of 55 inches apart. Check the parts pick list for quantity supplied with your door and space hinges an equal distance apart. Steel and wood doors with vertical muntins should have a hinge on each muntin.

No.10 No.1

No.7

No.9 No.1

No.1

No.1

No.1

No.1

No.1

No.1

No.1

No.1

No.1

No.1

No.1

No.1

No.1

No.6

No.8

No.5

No.7

No.4

No.6

No.3

No.5

No.2

No.4

No.3

No.1

7

Commercial and Industrial Face Hardware cont. FIGURE F

Centre Hinges #1 Standard Hinge 14 & 11 Gauge

TIP

CNB Centre Hinge 14 Gauge (Part# 62770)

1/4" Fastener

When mounting double end roller bracket, When mountinginsert doublelong end stem roller shaft into both roller brackets, insert long stem roller shaft into bothto brackets; fasten them thebrackets; door. fasten them to

1/4" Fastener

the door.

Steel Doors

Steel And Wood Doors

1/4" Fastener

1/4" Fastener

Standard Comm. Top Bracket

1/4" Fastener

Standard Truss

Z Truss

Top Truss Installation

Double End Standard Roller Brackets 14 & 11 Gauge

Double End Linear Roller Brackets 12 Gauge

( Do Not Use Truss Clips )

ICB Intermediate Cross Brace (Part# 62726) See Detail Below

5/16" Carriage Track Bolt c/w Flange Locking Nut (Part# 62202/62201)

Top Section

1/4" Fastener

Linear Top Bracket Assembly Detail

Truss Centre Hinge (Part# 62724) See Detail Below

2 1/2" Z-Truss 3 5/8" Z-Truss 4" Z-Truss

1/4" Fastener

1/4" Fastener

Intermediate Section Top Section

Intermediate Or Bottom Section

"ICB" Intermediate Cross Brace/Truss Centre Hinge

8

FIGURE G

Top & Bottom Weather Seal Installation

Garaga Dual Top Retainer/Rubber

Typical Wood Door Bottom Section

Typical Metal Door Bottom Section

#8 x 3/4" Soc/Pan Tek Screws (Part# 16035)

Garaga Rubber Seal (Part #78295) Garaga Aluminum Top Extrusion

#8 x 3/4" Soc/Pan Tek Screws (Part# 16035)

Inside Of Door

Inside Of Door

Roofing Nails @ 6"O.C. (Part# 16014)

Aluminum Or Vinyl Retainer

#8 x 3/4" Soc/Pan Tek Screws (Part# 16035)

Rubber Astragal

Install Vertical Tracks (FIGURE H)

Inside Of Door

Thermatite/G5000 Top Section

Bottom Vinyl Insert

Inside Of Door

G5000 Top Section (16'0" Wide Door And Up)

Assemble the vertical tracks to decorator angle, attach track brackets starting with No. 5 at bottom. (See FIGURE N for 2" hardware and FIGURE O for 3" hardware.) Install rollers into bottom fixtures and end hinges. Place section into opening so it is centered. Check for level and place temporary shim under low side if required. Position right vertical track over the rollers approximately 1/2 – 3/4 inches from the edge of the section. Ensure it is vertical plumb and 3/4" off the floor. Loosely fasten the top and bottom jamb brackets to the door jamb. Adjust the track so the top of the track slopes away from the jamb 1/8" per foot of height. (See FIGURE N and O.) FIGURE H NOTE: Above measurements will vary with door thickness or site conditions i.e. floor not level, jambs not plumb.

TOP OF BOTH TRACKS MUST BE SAME LEVEL 5/16" x 1 5/8" LAG SCREW (TYPICAL) 1/4" x 5/8" TRACK BOLT

LEVEL

VERTICAL TRACK

5/16" x 1 5/8" LAG SCREW (TYPICAL) #6 JAMB BRACKET #5 JAMB BRACKET

SLOTTED HOLES LEVEL

BOTTOM SECTION

3/4" BLOCK UNDER TRACK (REMOVE AFTER INSTALLATION COMPLETE) APPROX. 1/2"

TIP

Feed both left and right cables up between the track and door as you place each section. 9

Commercial and Industrial Face Hardware cont. & Headshaft Assembly Installation Instructions Place left vertical track assembly over rollers and against jamb. If you had to shim this end of bottom section to level it, you must also shim the bottom of the vertical track by the same amount.

CAUTION

It is very important that both vertical tracks are level with each other. (See FIGURE H).

You should have a 1/2" to 3/4" space between the track and door section. Too much space will allow the door to drift side to side; too little may cause the door to bind and damage the hardware or sections. Adjust the right track to ‘mirror image’ left track and loosely fasten to the jamb. With the two vertical track assemblies located in position, prepare the next section by mounting hinges, (and trusses if specified). Check that roller brackets are in the correct number sequence. (See FIGURE E.) When installing rollers, place them into sleeves furthest away from the door. Also feed both left and right cables up between the track and door as you place each section. Place intermediate sections one at a time, making sure you pull down firmly on the section to eliminate gaps between sections while fastening the top of the hinges from the section below. Install all intermediate sections (top section will be installed later). Double check vertical ‘track to door’ alignment. Now is the time to securely fasten them into place.

Install Horizontal Tracks (Red Part)

Install horizontal tracks to vertical tracks using 1/4" and/or 5/16" track bolts, and flange nuts to join the two tracks. Use 3/8" x1" and/or 5/16" bolts at top of tracks where angles meet. (See FIGURE N.) Fasten bolts just tight enough so track can move in slots. (These will be tightened after springs are installed.) Temporarily support back of horizontal tracks to permanent overhead structure. (Truss) Horizontal tracks should be positioned so they slope upwards approximately 1/4" to 1/2" per foot to ensure proper operation. (Track hangers not supplied.)

CAUTION

Track must be secure but able to move side to side at this point of installation.

Install end bearing plates to reinforcing angle on horizontal track with 3/8" and/or 5/16" bolts. Ensuring bearing plates are vertically straight, fasten them to the wall with 1-5/8" lags provided. (See FIGURE I for 2" hardware; FIGURE K for 3" hardware.) Preassemble spring shaft, spring anchor bracket and springs and drums. Gently snug set screws using FIGURE M and FIGURE P as guideline. On torsion spring assembly with one piece shaft, the assembly can be installed by sliding the left shaft end into the left end bearing plate then sliding it into the right end bearing plate (See FIGURE J for 2" hardware; FIGURE L for 3" hardware.) Allow sufficient shaft past end bearing plate on the end you will be installing a chain hoist or operator sprocket. Support the centre of the shaft so it is straight and level. Fasten the centre bearing plate(s) to the header spring pads (See FIGURE P.)

WARNING

NOTE: Spring pads must be structurally capable of withstanding high tension and weight imposed on them once the springs are fully wound. If in doubt, check with the building contractor or structural engineer. 10

FIGURE I

FIGURE K Figure J End Bearing Plate Orientation For Wood Frame

End Bearing Plate Orientation For Steel Frame

C

L. H. Drum (Marked With Red) Spring Shaft R. H. Drum (Marked With Black)

3/8" Hex Flange Locking Nut (Part #16004)

3/8" x 1" Hex Cap Screw (Part #16005)

Height Adjustment 1"

Approximate 3:00 Position Approx. 2" of Cable to Extend Out Past Edge of Drum (Third Set Screw Anchoring) Cable

Flag Angle c/w Splice Plate

End Bearing Plate Assembly (Right Hand Side)

Drum Assembly

2" Hardware FIGURE J

FIGURE L Figure L

C

3" Headplate 11ga Orientation For Wood Frame (Part #62160 LH & Part #62159 RH)

L. H. Drum (Marked With Red) Headplate Orientation For Steel Frame

5/16" x 3/4" Carriage Track Bolt (Part #62202)

R. H. Drum (Marked With Black)

Spring Shaft Approximate 3:00 Position Approx. 2" of Cable To Extend Out Past Edge of Drum (Third Set Screw Anchoring)

3" Horizontal Angle 5/16" Hex Flange Locking Nut (Part #62201)

Cable

Headplate Assembly (Right Hand Side)

Drum Assembly

3" Hardware

11

5/16" x 3/4" Carriage Track Bolt c/w 5/16" Hex Flange Locking Nut (Part #62202/62201)

1" Press Fit Bearing c/w Flangette (Part #62155)

Commercial and Industrial Headshaft Assembly cont. & Track Installation Instructions L.H. Drum Marked With Red

FIGURE M

R.H. Drum Marked With Black

Spring Pad

Winding Cone Painted Red R.W. (Right Wound Spring)

Wire Size

Spring Anchor Bracket

Note:

Single Torsion Spring If Spring Supplied Has Black Painted Cone - Mount The Spring On Right Hand Side Of Spring Anchor Bracket.

I.D. L.H. Drum Marked With Red

R.H. Drum Marked With Black

Spring Pad

Inside Diameter Winding Cone Painted Red

Winding Cone Painted Black

C

R.W. (Right Wound Spring)

L.W. (Left Wound Spring)

Two Springs - One Centre Plate

L.H. Drum Marked With Red

R.H. Drum Marked With Black

Spring Pad

Winding Cone Painted Red

Length

Winding Cone Painted Black

C

R.W. (Right Wound Spring)

L.W.

L.W. (Left Wound Spring)

R.W.

Two Spring Arrangement Note: Doors With 6" Or Duplex Springs Have One Bearing Bracket Per Spring.

Wind L.H. Drum Marked With Red

Spring Pad

R.H. Drum Marked With Black

Spring Pad

Winding Cone Painted Red R.W. (Right Wound Spring)

Winding Cone Painted Black

Winding Cone Painted Black

L.W. (Left Wound Spring)

L.W. (Left Wound Spring)

Three Spring Arrangement

Adjustable Coupling Bearing Support

Alternate Solid Coupling

Winding Cone Painted Red R.W. (Right Wound Spring)

L.H. Drum Marked With Red

Spring Pad

R.H. Drum Marked With Black

Spring Pad

Spring Pad

Winding Cone Painted Red R.W. (Right Wound Spring)

Winding Cone Painted Black

Winding Cone Painted Black

L.W. (Left Wound Spring)

L.W. (Left Wound Spring)

Four Springs With Solid Shaft And Coupling

Alternate Solid Coupling

Winding Cone Painted Red

L.H. Drum Marked With Red

Winding Cone Painted Red R.W. (Right Wound Spring)

Adjustable Coupling

Winding Cone Painted Red

R.W. (Right Wound Spring)

R.W. (Right Wound Spring)

Spring Pad

Spring Pad

R.H. Drum Marked With Black

Spring Pad Winding Cone Painted Black

Winding Cone Painted Black

L.W. (Left Wound Spring)

L.W. (Left Wound Spring)

Six Springs With Solid Shaft and Coupling Note: Doors With 6" Or Duplex Springs Have One Bearing Bracket Per Spring.

12

Winding Cone Painted Black L.W. (Left Wound Spring)

Horizontal Angle Installation Instructions 2" Hardware

Note: Slots in Horizontal Track Allow For Upward Angle Adjustment Up to 1-1/2".

1/4" x 3/4" Carriage Track Bolt (Part #16013)

12" Track Radius

1/4" Hex Flange Locking Nut (Part #16003) Horizontal Angle Horizontal track

1/4" x 3/4" Carriage Track Bolt (Part #16013)

15" Track Radius

1/4" Hex Flange Locking Nut (Part #16003) Horizontal Angle Horizontal track

E dg to Fir e of Ang Horiz st Hole le of o (See ntal Tra ck Pick List)

*May Come Preassembled Equa

lly S

pace

d

5/16" x 3/4" Carriage Track Bolt (Part #62202)

Track Radius

5/16" Hex Flange Locking Nut (Part #62201)

Horizontal Angle

Horizontal track

Distance From The Edge of Horizontal Angle to The First Hole of Horizontal Track ( SEE PICK LIST). Note: 1) To Find The Required Number of 5/16" x 3/4" Carriage Track Bolts (Part #62202) And Nuts (Part #62201): ( Door Height ÷ 2 + 1 ) per Side. 2) To Find The Distance Between Track Bolts: Horizontal Angle Length Minus (The Distance of Edge of Angle to First Hole of Horizontal Track) Then Divide by The quantity of Track Bolts Per Side.

Horizontal Angle Installation Instructions 3" Hardware

13

FIGURE N

3/8" Hex Flange Locking Nut (Part #16004) 3/8" x 1" Hex Cap Screw (Part #16005)

Install Additional Support For Doors Over 5 Sections High Or 12' Wide (Optional) (Optional)

Lag Screw Or Bolt To Ceiling Joist (Typical) Horizontal Angle Drop Angle (Optional)

Flag Angle & Splice Plate Part #34000F (For 12" Radius Track) OR Part #34008/ 34114 (For 15" Radius Track)

5/16" x 1 5/8" Lag Screw (Part #16006)

Sway Brace (Optional)

1/4" x 3/4" Track Bolt (Part #16013) 1/4" Hex Hex Flange Locking Nut (Part #16003)

Vertical Track Slopes Away From Door Jambs 1/8"/Foot #4 Jamb Bracket (Part #34045) OR #6 Jamb Bracket (Part #34047)

#3 Jamb Bracket (Part #34044) (For Doors Less Than 1 1/2" Thick) OR #5 Jamb Bracket (Part #34046) (For Doors Up To 2" Thick)

1/4" x 3/4" Track Bolt c/w 1/4" Hex Flange Locking Nut (Part #16013/16003) (Optional)

Horizontal Track Slope Up Minimum 1/4" Per Foot Level 1/4" x 3/4" Track Bolt (Part #16013)

Level

3/8" Hex Flange Locking Nut (Part #16004) One Per Side 3/8" x 1 1/2" Hex Cap Screw (Part #16017) One Per Side

5/16" x 1 5/8" Lag Screw (Part #16006)

(The Above Screw And Nut Must Be Installed To Prevent The Door From Coming Off The Track)

3/4" Shim Under Track (Remove After Installation Complete)

Typical 2 Inch Hardware

14

Commercial and Industrial Track and Headshaft Assembly FIGURE O

5/16" Hex Flange Locking Nut (Part #62201)

Install Additional Support For Doors Over 5 Sections High Or 12' Wide (Optional) (Optional)

Lag Screw Or Bolt To Ceiling Joist (Typical) 5/16" x 3/4" Carriage Track Bolt (Part #62202)

Drop Angle (Optional)

5/16" x 1 5/8" Lag Screw (Part #16006)

Headplate 11ga (Part #62159/ 62160)

5/16" x 3/4" Track Bolt (Part #62202)

Sway Brace (Optional)

Horizontal Angle Horizontal Track Slope Up Minimum 1/4" Per Foot

Vertical Track Slopes Away From Door Jambs 1/8"/Foot

5/16" x 3/4" Track Bolt c/w 5/16" Hex Flange Locking Nut (Part #62202/62201) (Optional)

Level 5/16" x 3/4" Track Bolt (Part #62202) Level

3/8" Hex Flange Locking Nut (Part #16004) One Per Side

5/16" x 1 5/8" Lag Screw (Part #16006)

3/8" x 1 1/2" Hex Cap Screw (Part #16017) One Per Side

4" Track Bracket (Part #62209)

(The Above Screw And Nut Must Be Installed To Prevent The Door From Coming Off The Track) 3/4" Shim Under Track (Remove After Installation Complete)

Typical 3 Inch Hardware 15

WARNING

Proper winding bars are required to wind or adjust torsion spring. DO NOT attempt to install or adjust the torsion spring system if you are not experienced in the installation or operation of garage doors and their components. FIGURE P 5/16 x 1-5/8" LAG BOLT (3) REQUIRED (FOR DOORS OVER 195 SQ. FT. USE 3/8" x 3" LAGS)

SPRING ANCHOR BRACKET 3/8" x 1 1/2" HEX CAP SCREW C/W FLANGE LOCKING NUT

SPRING WARNING TAG

BEARING

STATIONARY CONE DANGER TIGHTLY WOUND SPRING. DO NOT ATTEMPT TO ADJUST.

SPRING SHAFT

2 x 6 WHITE PINE OR DENSER WOOD

CENTRE OF OPENING WIDTH

TORSION SPRING ASSEMBLY

Split shaft

Large doors are usually supplied with a two-piece spring shaft and coupler, and installation is done in the same manner as solid shaft. One extra centre bearing support is provided for installation beside the coupler. If solid coupler is supplied with your new door, ensure that the solid shafts butt together in the centre of the coupling and that the keyways line up, as both shafts share the same key. (See FIGURE Q.) Adjustable couplers are supplied with 3-5/8" keys which allows each to be independently adjusted. Proceed with installation of the top section. After placing top section, tack a nail into the header to temporarily hold the top section in place, being careful not to damage the section. Be sure to pull down on the section while securing hinges from the section below. Insert rollers into the top fixtures and place rollers into curved portion of the track. (See FIGURE R.) Fasten top brackets to the section approximately 1-1/2" from top of section on 2" thick doors and approximately 3" on thinner doors. (See FIGURE C.) Top section should be approximately 1/2" away from the header/frame. NOTE: Measurements are a guideline and will vary with door thickness and site conditions. Double check all fasteners to ensure all connections are secure. If a side lock is supplied, install it. If it is not supplied, clamp locking pliers on each track just above a roller. This will hold the door closed while you do the next step. (See FIGURE R.) If the door is chain hoist operated, proceed with installation as per FIGURE X or Y.

FIGURE Q BEARING SUPPORT

BEARING SUPPORT

KEY

KEY

SOLID COUPLING ADJUSTABLE COUPLING

16

Commercial and Industrial Headshaft Assembly cont. FIGURE R R.H.Drum (Marked With Black) L.H. Drum (Marked With Red) Tighten Drum First Before Winding Springs

Winding Cone (Painted Red)

Stationary Cone Spring Anchore Bracket Locking Pliers

Lift Cable

Winding Bars (18" x 1/2" Or 24" x 5/8") Wind Up Toward Ceiling Winding Cone (Painted Black)

Locking Plier Above Roller

WARNING

Proper winding bars are required to wind or adjust torsion spring. DO NOT attempt to install or adjust the torsion spring system if you are not experienced in the installation or operation of garage doors and their components. Never stand directly in front of winding bars while winding a spring. The person winding the spring should be on a solid platform and positioned just past the end of the spring. Always wind up. Check chart figure for approximate number of complete turns required. Loosen the set screws and remove keyway (if supplied). Rotate spring to make sure it is free on shaft. Use chalk to mark a straight line across entire spring. This will be a reference for the number of turns. (See chart FIGURE S.)

17

Winding Springs

Thread the right side cable between the track and door all the way to the top. Slide the right hand drum (marked black) snugly against the bearing. Bring the cable up from behind the drum (See FIGURE J for 2" hardware; FIGURE L for 3" hardware.) and insert the cable into the slot in the drum. With the cable in the first groove, rotate the top of the drum away from the header until all the cable is on the drum. Align the keyway (if supplied) in the drum with the keyway in the shaft and install the key. Tighten the set screws on the drum with a 6" wrench (25 PSI). Turn the drum until cable is taut. Clamp locking pliers on shaft between drum and springs so that the end of locking pliers will be firmly against the header keeping the cable tight. (See FIGURE R.) Next, repeat the same procedure for the left side. Note that you will need to place a second locking pliers near the left hand drum only if you have a large door with split (2 piece) shaft and adjustable coupler. To wind spring you will need 2 - 24" by 5/8" or 2 - 18" by 1/2" high strength steel winding bars (not supplied).

FIGURE S Diameter of Cable Drum 4 4 4 4 5 5 5 5 5 5

Door Height

Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch

7 8 10 12 8 10 12 14 16 18

Feet Feet Feet Feet Feet Feet Feet Feet Feet Feet

Approximate Number of Full Turns 7 1/2 8 1/2 10 1/2 12 1/2 7 8 9 1/2 11 12 1/2 13 1/2

Tensioning of the springs must be done in 1/4 turns. Insert one of the winding bars completely and push up until it is possible to insert the second bar completely into winding cone as it comes around from the bottom. (This is a quarter turn.) Remove the first bar, push up on the second bar and repeat this cycle until the required number of turns have been applied to the spring. Springs should get longer in length and smaller in diameter as winds are applied. If this is not what is happening, STOP! Reread spring mounting instructions. If no error is obvious, phone your nearest Creative Door Services location and ask for technical assistance, or schedule a Creative Door Services professional or authorized installer to complete the installation. After the spring has been wound to the correct number of turns, carefully align the keyway on the shaft with the keyway in the winding cone, slide the key fully into place, firmly stretch the spring out along the shaft 1/4 inch. (This allows the spring to wind and unwind freely.) Tighten set screws before removing any winding bars. NOTE: If your winding cones do not have a keyway, tighten both set screws before removing winding bars. Repeat this procedure until all springs have been wound to the same number of turns. If the door supplied has a two-piece shaft and an adjustable coupler, before removing locking pliers from the shaft, align the two halves of the coupler, install the keyways and tighten all set screws and bolts that join the coupler together.

CAUTION

Tie a pull rope to the bottom roller fixture. Holding the door in a closed position, unlock the door and remove locking pliers from vertical tracks. SLOWLY raise the door 1/3 to 1/2 open position and tie the rope so the door cannot open further. Reclamp the locking pliers above a roller. Adjust the horizontal track by moving them together (or apart) so you have an even space on either side of the door. (You should have approximately 1/2" between the door and track for the 2" hardware, and 3/4" for the 3" hardware.) Permanently install the track hangers and sway braces (See FIGURE N for 2" hardware; FIGURE O for 3" hardware) to hold horizontal track in place. (continued) 18

Winding Springs (continued)

If the door is over 10 feet high, two braces are recommended per side. If there is a high ceiling, cross bracing (not shown) is recommended. Remove locking pliers and close the door. With the door closed, check and adjust vertical track, ensuring that the door does not rub or bind against the door jamb as the door is opened or closed. Now slowly open the door fully, checking all track alignments and operating balance of the door. If tracks are properly aligned, the door will always open and close maintaining the same gap between the door and track on both sides through the open and close cycle. If the door will not stay in the 1/2 open position by itself, then adjust the springs following spring winding procedures, making sure the winding bar is fully inserted into the winding cone before loosening the set screws. Adjust each spring 1/4 turn at a time, checking for proper balance. If three ‘quarter’ turns on each spring do not balance the door, contact your nearest Creative Door Services location for technical advice.

Procedure to Unwind Springs

Fully close door. Apply locking pliers to track above roller and to spring shaft as shown in FIGURE R. Fully insert 5/8" x 24" or 1/2" x 18" winding bars into horizontal winding cone hole. Push up on the winding bar, then insert the other winding bar fully into the lower hole. Slowly unwind the top bar allowing the lower bar to rest against the door supporting the spring tension. Remove the top bar and fully loosen the set screws in the winding cone. Insert winding bar into the horizontal hole and push up just enough to remove the lower bar. Unwind the spring 1/4 turn at a time until all the tension is removed.

WARNING

DO NOT TOUCH THE SPRING OR WINDING CONE unless you are positive that all tension has been removed from the spring.

Open and close the door and check for smooth operation before installing outside weather-stripping. With the door in a closed position, install exterior jamb weather-strip so that it gently contacts the door. Open and close the door and check for smooth operation.

TIP

Before fastening weather strips, push in gently on the door face. This seats the rollers against the track and ensures a good weather seal.

19

FIGURE T

Roller No.4 No.4

No.1

No.3

No.3

Or Centre Hinge No.2

No.2 No.1

No.1

Wood Door

Bottom Retainers With Rubber Astragal

Keyless Lock

STANDARD 2" HARDWARE

2" R.W. LINEAR HARDWARE TOP BRACKET

TOP BRACKET

ROLLER BRACKET No. 4

ROLLER BRACKET No. 4

4

ROLLER BRACKET No. 3

ROLLER BRACKET No. 3

ROLLER POSITION (TYPICAL)

ROLLER POSITION (TYPICAL)

3

ROLLER BRACKET No. 2

ROLLER BRACKET No. 2 ROLLER

2

BRACKET No. 1

ROLLER BRACKET No. 1

1

DRILL HOLES AS REQUIRED TO MOUNT STEP PLATE

DRILL HOLES AS REQUIRED TO MOUNT STEP PLATE

STEP PLATE

STEP PLATE

1/4" TEK SCREWS TYPICAL

BOTTOM BRACKET

TIP

1/4" TEK SCREWS TYPICAL

BOTTOM BRACKET

Mount the keyless lock so the end of the slide bar is flush with door. This will prevent the slide bar from binding on the track which can cause the cables to come off the cable drum. 20

FIGURE U

ROLLER No.6 No.6

No.1 OR CENTRE HINGE

No.5

No.5

No.4

No.4 No.3

No.3

WOOD DOOR

BOTTOM RETAINERS WITH RUBBER ASTRAGAL

KEYLESS LOCK

STANDARD 3" HARDWARE TOP BRACKET

3" R.W. LINEAR HARDWARE TOP BRACKET

ROLLER BRACKET No. 6

ROLLER BRACKET No. 6

6

ROLLER BRACKET No. 5

ROLLER BRACKET No. 5

5

ROLLER BRACKET No. 4

ROLLER BRACKET No. 4

ROLLER BRACKET No. 3

4

ROLLER BRACKET No. 3

ROLLER POSITION (TYPICAL)

3

ROLLER POSITION (TYPICAL)

DRILL HOLES AS REQUIRED TO MOUNT STEP PLATE

INSERT BEFORE MOUNTING BRACKET ON DOOR

DRILL HOLES AS REQUIRED TO MOUNT STEP PLATE

INSERT BEFORE MOUNTING BRACKET ON DOOR

STEP PLATE

1/4" TEK SCREWS TYPICAL

BOTTOM BRACKET

TIP

STEP PLATE

1/4" TEK SCREWS TYPICAL

BOTTOM BRACKET

Mount the keyless lock so the end of the slide bar is flush with door. This will prevent the slide bar from binding on the track which can cause the cables to come off the cable drum. 21

Angle Mount (Optional)

Angle iron instead of the standard track brackets is used to mount the tracks to the wall. This option is generally used for installations where the door opening has steel jambs, and are commonly welded in place. Once welded, there is no easy adjustment, so it is important that the installer is a professional who can do it right the first time. Common types are standard angle mount, clip style angle mount and reverse angle mount for lap doors (doors that are two inches wider than the finished opening).

gu e / age

FIGURE V

3" Headplate 11ga (Part #62160/62159) 1" Pressfit Bearing w/ Flangette (Part #62155)

End Bearing Plate

3" Horizontal Track

3/8" x 1" Hex Cap Screw (Part# 16005)

2" Horizontal Track

May

e Com

bled ssem Prea

Horizontal Angle Horizontal Angle

5/16" x 3/4" Knurl Neck Bolt c/w Hex Flange Locking Nut (Part #62203/62201)

1/4" x 3/4" Knurl Neck Track Bolt c/w Hex Flange Locking Nut

Track Clip

Vertical Track

Vertical Track

Track Clip

Lower Wall Angle

Reverse Angle Mount

Typical Lower Wall Angle 3" Hardware

Typical Clip Angle Mount 2" Hardware

Pull Chain With Spring (Optional)

A pull chain with spring is recommended for manually operated door installations where there is a possibility that someone will open the door too quickly, forcing the door to open further than for which it was designed. This action can cause the door to throw the cables off the cable drums, force the door past the end of the tracks, damage the top fixtures, or all of the above. The pull chain helps limit how far the door can open. The spring works like a shock absorber, preventing a sudden stop. (See FIGURE W.)

22

FIGURE W

Vertical Track Length = Door Height Minus 6"

(Part# 16013/16003)

Angle Mount Length = Door Height Minus 8"

1/4" x 3/4" Track Bolt c/w Hex Flange Locking Nut

5/16" x 3/4" Carriage Track Bolt c/w Hex Flange Flange Locking Nut (Part# 62202/62201)

Vertical Track Length = Door Height Minus 8"

Angle Mount Length = Door Height Plus 9"

(Part# 16013N/16003)

Shaft Mounted Chain Hoists (Optional)

When installing spring shaft assembly, ensure that you have enough of the shaft extending on the side of the door on which you will be installing the chain host – 6" minimum. (See FIGURE J for 2" hardware; FIGURE L for 3" hardware.) For trouble free operation, your door should be balanced and operate smoothly. Open and close the door slowly. Opening or closing the door too quickly can throw the cables off the drums, jamming the door and kinking the cables. Improper operation is not considered warranty by the manufacturer or installer. Open and close the door slowly. FIGURE X

Right Hand Drum

Lock Collar Chain Hoist

Wall Mounted Chain Hoists (Optional)

After deciding the side of the door you wish to operate the chain hoist from, and ensuring that you have sufficient spring shaft extending so there is room for mounting the chain hoist sprocket, (minimum 6") you may need to install a pad on which the chain hoist will be mounted. (See typical framing methods FIGURES A and B.) Opening or closing the door too quickly can throw the cables off the cable drums, jamming the door and kinking the cables. Improper operation is not considered warranty by the manufacturer or installer. Open and close the door slowly. FIGURE Y Sprocket

Right Hand Drum

No.41 Sprocket Chain

23

Jackshaft (Side Mount)

Electric Operators (Optional)

Jackshaft operators are recommended for standard lift doors over 144 square feet and all doors equipped with high lift or vertical lift hardware. Solid spring shafts are required for doors that will be electrically operated with a side mount operator. Most commercial operators can be mounted on either side of the door. After deciding the side that is best for operation and power availability, install an operator mounting pad using FIGURE A and B as guidelines. Ensure you have sufficient shaft protruding to accept collars and sprocket (and optional spreader bar). Refer to the detailed operator installation instructions supplied with electric operator for mounting, wiring and operating information. NOTE: Electrically operated doors with radio controls and/or remote open/close devices require a safety reverse device to meet code requirements. Such devices can include pneumatic safety, mechanical safety, photo eye safety reverse devices or loop detectors. Before installing an electric operator, it is important that the door is balanced and operates smoothly through the entire open/close cycle. FIGURE Z Right Hand Drum

Lock Collar Chain Tensioner Sprocket

No.40 Sprocket Chain Electrical Hoist Operator

Spreader Bar/Chain Spreader bars are recommended for jackshaft electric Tensioner operator installations. By limiting the flex of the spring (Optional)

shaft and keeping the drive chain at a constant tension, spreader bars ensure the drive chain will not slip or jump on the sprocket if there is a sudden change of direction by the electric operator, (or on start up of large doors). If the drive chain jumps a few teeth on the sprocket, this will cause the operator to stop at a different level. This in turn could leave the door open a couple of inches or could cause the operator to FIGURE AA continue running after the door has made contact with the floor and cause the cables to loosen and come off the cable drums.

24

Emergency Disconnect Cable & Lever For Chain Hoist

Emergency Chain Hoist Hand Chain

Pusher Springs (Optional)

Pusher springs are recommended for all doors equipped with a jackshaft (sidemount) electric operator. Maintaining constant tension on the cables greatly reduces the chance of cables coming off the cable drums, ensuring trouble free operation of your sectional overhead door. Pusher springs are mounted on the top and near the end of the horizontal tracks. Position the pusher springs so that they have 6 inches to 12 inches of compression when door is in full open position. Ensure that they are mounted so that both pusher springs compress the same amount and that rubber bumper pad on the pusher springs aligns with the top of the door to give a full contact. FIGURE BB

Top Door Section

Horizontal Track (2" Or 3")

FIGURE CC

Restraint Strap To Prevent The Bumper Spring From Falling Down Causing Injury In Case Of Breakage

Vertical Track (2" & 3")

Horizontal Track (2" Or 3")

Trolley Operators (Optional)

Commercial trolley operators pull the door open and push the door closed. These types of operators are recommended for standard lift doors, high cycle applications like parkades and for critical operation installations such as ambulance bays and fire halls. (See note under jackshaft operators regarding safety reverse devices.) A special plate may be required to be installed on the top section to allow trolley operator arm to be connected to the door. FIGURE DD

An Additional 4" Of Headroom is Required For Trolley Opener Rail

25

Trolley Operator Plate (Optional)

Trolley operator plates or other suitable reinforcement of the top section is required to be installed on doors that will be electrically operated with a trolley type operator. It is important that the operator plate has sufficient strength to handle the door weight and must be securely fastened to the top and bottom of the top section. FIGURE EE

Pneumatic Safety Edge (Optional)

Most commercial operators do not have a built-in safety reverse. If a commercial door meets an obstruction during the close cycle, a properly installed pneumatic safety reverse will instruct the electric operator to reverse direction and take the door to the fully open position, preventing injury, damage to property and reducing the chances of cables coming off the drums. Doors must be equipped with a bulb type bottom rubber to accept a pneumatic safety system. Insert plug supplied into one end of the gum hose. On the side that the jackshaft operator is installed, cut a slit in the bottom bulb rubber approximately 6 inches from the end. (See FIGURE FF.) Insert plugged gum hose end into slit and slide it in all the way to the end of the door. Splice gum hose to treadle hose and attach it to the nipple on the air switch. Mount the air switch on the door using FIGURE FF as a guide. Make sure there are no kinks in the hoses. Install the offset bracket and coil cord as per drawing using the following guidelines: • If the electric operator is less than 12 feet above the floor, the coil cord can be connected directly to the operator. • If the electric operator is installed between 12 feet and 24 feet above the floor, connect the coil cord to a junction box located at 12 feet above the floor. • If the operator is more than 24 feet off the ground, the junction box should be located at half the distance between the operator and the floor. FIGURE FF

26

FIGURE GG ELECTRIC OPERATOR

ELECTRIC OPERATOR

JUNCTION BOX FOR 24V CONTROL WIRING 120V JUNCTION BOX JUNCTION BOX FOR 24V CONTROL WIRING 120V JUNCTION BOX 24V COIL CORD EMERGENCY CHAIN HOIST HAND CHAIN

EMERGENCY CHAIN HOIST HAND CHAIN

EMERGENCY DISCONNECT CABLE & LEVER FOR CHAIN HOIST 24V COIL CORD

CONTROL BOX CONTROL BOX EMERGENCY DISCONNECT CABLE & LEVER FOR CHAIN HOIST

AIR SWITCH

AIR SWITCH

LINK SAFETY CHAIN

LINK SAFETY CHAIN

Please note that to meet safety requirements, electric operators with radio controls or other automatic devices require a safety reverse mechanism such as pneumatic safety edge or photo cells.

27

Installation

For efficient and safe operation, the garage door must be installed in strict accordance with the manufacturer’s instructions. If the door is installed by an authorized representative of the manufacturer, the manufacturer’s installation instructions must be followed explicitly. If the door is to be installed by other than the manufacturer’s representative, it is essential that the installation instructions be followed explicitly. If an upward acting garage door should become damaged in any way, its operation could become hazardous; therefore, when damage occurs, call a qualified door repair service immediately; preferably the representative of the door manufacturer. When opening or closing a manually operated door, caution must be exercised to keep hands and fingers clear of section joints, track, etc., particularly while the door is operating.

Do-It-Yourself Installations

A significant number of smaller doors are installed by handymen, contractors, or “do-it-yourselfers” who make minor adjustments to the door. In all cases, the original manufacturer’s instructions and precautions must be observed. If in doubt about what is required to properly install a door, stop and contact a professional door installer or service company to do the job for reasons pointed out in the paragraph headed Maintenance and Repair.

Maintenance and Repair

Like any piece of mechanical and moving equipment, garage doors do require some maintenance and periodic service. Unless the user is experienced in the maintenance and repair of garage doors, the maximum amount of maintenance undertaken should be the lubrication of moving parts such as rollers, hinges, pulleys, moveable lock parts, springs and bearings, plus tightening of loose fasteners. Replacement of worn rollers, hinges, frayed cables, worn bearings or broken springs should be left to trained professionals. Professional service will ensure the job will be done correctly, and more importantly, it will take the personal exposure of danger away from the user. The best place to obtain knowledge and professional service for your door is from an authorized representative of the door manufacturer.

28

NOTE: Dimensions may vary depending on

particular installation, and should be installed by professional installer only. Flag Angle & Splice Plate (Part #34008) Or (Part #34114)

Ceiling Back Hanging Angle (Optional)

Double Radius Track Package

3/8" Hex Flange Locking Nut (Part #16004) One Per Side

Back Hanging Angle (Optional)

3/8" x 1 1/2" Hex Cap Screw (Part #16017) One Per Side

(The Above Screw And Nut Must Be Installed To Prevent The Door From Coming Off The Track)

338-13ga End Bearing Plate (Part #18001)

3/8"x 1" Hex Cap Screw c/w Hex Flange Locking Nut (Part #16005/16004)

No.1 Or Centre Hinge

1/4" x 3/4" Track Bolt c/w Hex Flange Locking Nut (Part #16013/16003)

Low Headroom Top Brackets (Part #62023)

Track Brackets

5/16" x 1 5/8" Lag Screw (Part #16006)

Note: If tight headroom and electrically operated, doors with single torsion spring will require to be offset from centre. Doors with two torsion springs will require to be split and to add one additional spring anchor plate and bearing.

Cable Universal Spring Anchor 13 ga (Part #18040) Or Universal Spring Anchor 10 ga (Part #18004)

2" Commercial Bottom Bracket (Part #18031)

Left Wound Spring

Right Wound Spring

1" Flanged Ball Bearing (Part #34004)

Ceiling Back Hanging Angle (Optional)

3/8"x 1" Hex Cap Screw c/w Hex Flange Locking Nut (Part #16005/16004)

Flag Angle & Splice Plate (Part #34008) Or (Part #34114)

Low Headroom Front Mount Double Track System Installation Instructions (2" Hardware)

Back Hanging Angle (Optional)

Double Radius Track Package

Cable

3/8"x 1" Hex Cap Screw c/w Hex Flange Locking Nut (16005/16004)

3" Cable Pulley (Part #62029) 3/8"x 1 1/2" Hex Cap Screw c/w Hex Flange Locking Nut (Part #16017/16004)

1/4" x 3/4" Track Bolt c/w Hex Flange Locking Nut (Part #16013/16003)

No.1 Or Centre Hinge

Low Headroom Top Brackets (Part #62023)

Track Brackets

5/16" x 1 5/8" Lag Screw (Part #16006)

Cable Right hand Cable Drum Tight To End Bearing

Cable 1" Centre Plate 338" Offset 11 ga To Support Shaft (Part #62196)

2" Outside pick Up Bottom Bracket c/w 1/4" Clevis & Cotter Pin (Part #35050)

Left Wound Spring To Be Wound Down

Right Wound Spring To Be Wound Down End Bearing Plate (Part #35052)

Cable

Left hand Cable Drum Tight To End Bearing

Place High Side Of Built-in Bearing facing The Drum To Act As Spacer

3/8"x 1 1/2" Hex Cap Screw c/w Hex Flange Locking Nut (Part # 16017/16004)

29

Low Headroom Rear Mount Double Track System Installation Instructions (2" Hardware)

NOTE: Dimensions may vary depending on

particular installation, and should be installed by professional installer only. Drumplate Support Angle (Part of LHR kit)

Ceiling Back Hanging Angle (Optional)

5/16" x 3/4" Knurl Neck Track Bolt c/w Hex Flange Locking Nut (Part #62203/62201)

Horizontal Track Support Frame L.H (Part of LHR kit)

(Part of LHR kit)

3/8" Hex Flange Locking Nut (Part #16004) One Per Side

Back Hanging Angle (Optional)

Upper Vertical Track

3" Drumplate c/w 1" Press Fit Bearing (Part of LHR kit)

3/8" x 1 1/2" Hex Cap Screw (Part #16017) One Per Side

(The Above Screw And Nut Must Be Installed To Prevent The Door From Coming Off The Track)

Track Splice Plate (Part of LHR kit)

3" Headplate L.H Low Headroom

(Part of LHR kit) Upper & Lower 3" Track Curve (Part of LHR kit)

No.1 Or Centre Hinge

Low Headroom Top Brackets

5/16" x 3/4" Track Bolt c/w Hex Flange Locking Nut (Part #62202/62201)

5/16" x 1 5/8" Lag Screw (Part #16006)

(Part #62023)

Lower Vertical Track Length = (Door height - 14")

Note: If tight headroom and trolly operated, doors with single torsion spring will require to be offset from centre. Doors with two torsion springs will require to be split and to add one additional spring anchor plate and Nylon Insert.

Cable 4" Track Bracket (Part #62209)

Universal Spring Anchor 10 ga (Part #18004)

3" Commercial Bottom Bracket c/w Saddle (Part #18030)

Left Wound Spring

Right Wound Spring

Low Headroom Front Mount Double Track System Installation Instructions (3" Hardware)

1" Flanged Ball Bearing (Part #34004)

Ceiling Back Hanging Angle (Optional) Back Hanging Angle (Optional)

Upper Vertical Tracks Length = (Door Height + 6")

Horizontal Track Support Frame L.H (Part of LHR kit) 5" OD Sheave c/w Plate Washers And Jamb Nut (Part of LHR kit) Note: Install Bolt, Sheave, Plate Washers And Hex Jamb Nut Before Installing Curves

Cable

5/16" x 3/4" Track Bolt c/w Hex Flange Locking Nut (Part #62202/62201)

3" Headplate L.H Low Headroom

(Part of LHR kit) Upper & Lower 3" Track Curve (Part of LHR kit)

No.1 Or Centre Hinge

Low Headroom Top Brackets

5/16" x 3/4" Track Bolt c/w Hex Flange Locking Nut (Part #62202/62201)

(Part #62023)

Lower Vertical Track Length = (Door height - 14")

5/16" x 1 5/8" Lag Screw (Part #16006)

Note: If tight headroom and trolly operated, doors with single torsion spring will require to be offset from centre. Doors with two torsion springs will require to be split and to add one additional spring anchor plate and Bearing.

Cable

4" Track Bracket (Part #62209)

Cable

3" Outside pick Up Bottom Bracket (Part #62779)

Right hand Cable Drum Tight To End Bearing

Universal Spring Anchor 10 ga (Part #18004) Right Wound Spring To Be Wound Down 1" Flanged Ball Bearing (Part #34004)

Left Wound Spring To Be Wound Down

3" Drumplate c/w 1" Press Fit Bearing (Part of LHR kit)

Cable

Left hand Cable Drum Tight To End Bearing

3" Drumplate c/w 1" Press Fit Bearing (Part of LHR kit)

Place High Side Of Press Fit Bearing facing The Drum To Act As Spacer

30

5/16" x 3/4" Track Bolt c/w Hex Flange Locking Nut (Part #62202/62201)

Low Headroom Rear Mount Double Track System Installation Instructions (3" Hardware)

Notes

31

SERVICE LOG

INSTALLATION DATE: INSTALLED BY:

SERVICE DATE

SERVICED BY

REMARKS

DOOR STATUS OPERATIONAL

REQUIRES SERVICE

NONOPERATIONAL

THIS MANUAL SHOULD BE ATTACHED TO WALL IN CLOSE PROXIMITY TO DOOR.

www.creativedoor.com

WITH BRANCHES IN EVERY MAJOR CITY IN WESTERN CANADA 32