ClearVue Roofing System Important Installation Considerations

Components, Installation & Maintenance Manual & Design, Span Table & Technical Manual also available

ClearVue Roofing System Cleaning & Maintenance ClearVue Panels have a smooth non-porous surface that is retained even after long term outdoor exposure.

The ClearVue System requires minimal maintenance, given adequate roof pitch. The rain will generally wash off any soiling or debri. Should cleaning be necessary use a high pressure hose with a small amount of household dish-washing liquid.

NEVER USE: Strong industrial or abrasive cleaning agents, insecticides, window cleaning sprays, kitchen scouring components or solvents such as acetone, gasoline, benzene, alcohol, carbon tetrachloride, lacquer thinner or other corrosive agents. These can permanently damage the ClearVue Panel surface and/or weaken the sheet causing small surface cracks called “crazing”.

SUITABLE CLEANING AGENTS INCLUDE: • • • • • • • • • • • •

Lukewarm water with a little added dish-washing liquid. Concentrated vinegar diluted with water Isopropyl alcohol Pure naphtha A soft, damp vicose sponge or non-linting cloth A sponge cloth Chamois leather Glove-lining fabric Cotton dishcloth Shower squeegee with soft rubber blade Damp microfibre polishing cloth (e.g. Vileda*, microclean) PSP Cleaner and Cleaning Cloth

If the ClearVue Roofing system is damaged due to use of inappropriate cleaning agents or methods, then any warranties given may be deemed invalid.

Issue date: July 18, 2014

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ClearVue Roofing System Handling & Cutting HANDLING & STORAGE Once delivered to site, it is important to handle and store the ClearVue panels with care until they are installed into position on the roof. The panel should be covered and not left exposed to the sunlight for prolonged periods. The Panels should be stored horizontally, on a flat surface with the largest panels on the bottom. Stacking the panels vertically is not recommended.

CUTTING INSTRUCTIONS IMPORTANT NOTE: When using machinery always read follow the instructions provided. Work safely and keep work areas clean and hazard free at all times.

CLEARVUE PANELS PSP recommend Irwin Marathon PVC cutting blades when using a skill saw to cut ClearVue Panels. However, most circular saws are suitable for cutting ClearVue panels to size. Multi-tooth carbide blades are most suitable. The panels should be secured against flutter. It is best to work with a stop, such as a wooden bar, to prevent the saw from tilting and causing an accident or damaging the cut edge of the sheet.

CLEARVUE GLAZING BARS & SPAN BARS ClearVue Roofing Bars can be cut using either a hacksaw with a metal blade or with a drop saw with a suitable aluminium blade inserted. Ensure that any swarf or sharp burrs are removed prior to installation.

Issue date: July 18, 2014

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ClearVue Roofing System Installation Guidelines What is the minimum roof pitch? The recommended roof pitch for ClearVue is 5 degrees or greater. Please consult with PSP if your roof pitch is less than this, as it may void your warranty.

Is it possible to collect rainwater off a ClearVue Roof? Consider the requirements for water collection off your ClearVue roof. A gutter can be installed against the edge of the Span Bar, or against the edge of the timber roof structure if you are using Glazing Bars. See the install guidelines for more details. If installing a gutter at the edge of the ClearVue roof, a minimum overhang of 50mm is required. (i.e. if your roof is 3m long then your glazing bars will need to be a minimum of 3050mm) IMPORTANT: This water is not potable, but can be collected and used for gardening and cleaning.

Do I need a specialist installer? ClearVue is suitable for installation onto existing roof structures, or as part of a new outdoor living environment. PSP recommend that you contact our approved service providers for a supply and install service. Alternatively, a qualified tradesman or builder should be able to easily install the ClearVue system, using the installation guidelines provided. It is possible for competent DIYers to install this system, however it is important that the roof structure the ClearVue is being installed onto is structurally sound, and is fit for that purpose. You may need to consult a builder to verify this before you start. PSP will not accept responsibility for the lack of suitability of any roof structure or any installations which are not in accordance with their current technical specifications.

Issue date: July 18, 2014

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ClearVue Roofing System Installation Guidelines Should I allow for thermal movement of the panels? ClearVue panels are made from premium grade acrylic and when installed will expand and contract up to 5mm per meter depending on the air temperature. When calculating your panel length, deduct 5mm per meter to allow for this movement. (i.e. if your glazing bars are 3m long, then your panels should be cut at 2985mm) The required gap between panel and wall will be hidden under the flashing between the building and the roof, once installation is complete.

When installing the ClearVue panels into the glazing bars, always use the 2mm spacers provided to allow for movement across the width of the panel.

Can I walk on the roof once installed? Walking on the roof is not recommended, however, if necessary during maintenance or installation crawling boards at least 50cm wide must be used. Place a non-slip blanket between the ClearVue panel and the board to protect against scratching.

Issue date: July 18, 2014

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ClearVue Roofing System Installation Guidelines What type of ClearVue System should I use? The ClearVue roofing system offers three different installation options. If the roof structure is existing, it is likely that you will need to use the Glazing Bar System, onto either purlins or rafters. Measure the existing timber supports – either purlins or rafters, then check on the span tables provided for the best solution. The ClearVue Span Bar system has been designed to reduce the necessity for extra timber supports, and the need for cross bracing is eliminated. Consult the span tables provided to establish the maximum spans possible. Contact PSP for any technical advice and assistance at this stage of the project.

Is extra cross bracing required when installing ClearVue onto Timber Rafters? The span tables give the maximum possible spans when installing onto timber rafters. Timber is a natural material and may move overtime, particularly when there are no cross supports or purlins in the structure. Please consult with your builder/architect if you are unsure about the stability of the roof structure before commencing this type of installation. Where longer spans are required, the Span Bar system can be used.

What panel widths are available? ClearVue is available in two panel widths. When installing onto Rafters or Span Bars, the panel width is calculated as either 600mm for the 6mm panel, or 750mm for the 8m panel, measured from centre to centre as below.

When installing onto purlins, either panel width can be used depending on the purlin spacing. Check the Span Tables for more information.

Issue date: July 18, 2014

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ClearVue Roofing System Installation Guidelines How tightly should I fix the screws into the glazing bars? When screwing down the top Glazing Bars, care should be taken not to over-tighten the cap screws or 50mm screws. Use the torque control on your drill to prevent over tightening as this may cause the panels and the glazing wedges to distort. This may eventually compromise the performance of the roof.

When should the protective film be removed from the panels? During installation, peel away 50mm from the long edges of the panels on both sides to ensure it is not caught in the glazing bars. Leave the remainder of the film intact to protect the ClearVue panels until the installation of the roof is complete. IMPORTANT: Prolonged exposure to direct sunlight may make the masking brittle and difficult to remove.

Issue date: July 18, 2014

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ClearVue Roofing System Installation Guidelines What sizes and colours are available? Glazing Bars and Span Bars sizes: 3700mm 5100mm

Colour Options: Anodised Aluminium – Standard and Premium Powdercoated: To any Dulux colour code – leadtimes apply ClearVue Panels: 6mm

8mm

6mm x 586mm x 3700mm

8mm x 586mm x 3700mm

6mm x 736mm x 3700mm

8mm x 736mm x 3700mm

6mm x 586mm x 5100mm

8mm x 586mm x 5100mm

6mm x 736mm x 5100mm

8mm x 736mm x 5100mm

Colour Options: Clear Grey Tint Solar Grey (other colours available on indent) Other Sizes: Any non-standard lengths can be supplied on request. Please contact PSP for details – lead times may apply. ZERO WASTE Kitset options are also available. These are ready to assemble kitsets, precut to the required roof size, with all components included. No waste or offcuts left onsite apart from a small amount of fully recyclable packaging which can be returned to PSP at no cost, or disposed of with regular household recycling. This option is subject to lead times – Please contact PSP for more information.

Issue date: July 18, 2014

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ClearVue Roofing System Installation Guidelines PROJECT EXAMPLE ONE – Existing Pergola 1. Measure the length of the roof from building to roof edge. Dimension: 1050mm 2. Measure the overall dimension of the roof from end to end. Dimension: 3100mm (based on 5 x 600mm wide panels plus 25mm each side of timber after @ 90 x 50mm approx)

3. The rafters are installed at 600mm centers, so the 6mm 586mm wide panel should be used. 4.

A gutter will be required on the edge of the timber beam.

5. Colour selected is Grey Tint

Issue date: July 18, 2014

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ClearVue Roofing System Installation Guidelines 6. Calculate the length of the panels required: - Total length of rafter - Add 50mm overhang for water collection into gutter - Deduct 6mm off length for expansion gap - Total Panel Length required 1094mm x 5 panels to complete roof 7.

Total Glazing Bar Length required - 1100mm x 6 to complete roof.

- 6 x Glazing Top Rail - 6 x Glazing Bottom Rail - 6 x Glazing Cover Rail 8. 2 x F Sections 1100mm to finish roof at each end 9. 6 x ClearVue Glazing End Caps (screws included) 10. Glazing Rubbers required 1100mm x 24 11. ClearVue Pan Square Self-Drive tappers. 1100mm x 6 @ 300mm centers plus 2 per length. - Quantity required: 34

Issue date: July 18, 2014

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ClearVue Roofing System Installation Guidelines Components required for this installation: (Refer to component sheet for full list of codes and descriptions) Product Name ClearVue Panel 6m Grey 3700x586mm*

ClearVue Code

Technical Ref

CLV-06.0-GRY-3700x5

Quantity 2

ClearVue Glazing Bottom Rail 3.7m*

CLV-GLZG-BTM-3700

CV-BE

2

ClearVue Glazing Cover Rail 3.7m*

CLV-GLZG-CVR-3700

CV-CE

2

ClearVue Glazing Middle Rail 3.7m*

CLV-GLZG-MID-3700

CV-TE

2

Clear F Profile 3.7m*

CLV-PROF-F3700

CV-FE

1

ClearVue Glazing Gasket 15m*

CLV-GLZG-GASKET-3700

CV-RS

2

ClearVue Glazing End Cap 6mm

CLV-GLZG-END-CAP6

CV-EP6-01

6

ClearVue Pan Square Drive Self Tappers

CLV-FIX-SQS-TAPPER

CV-F03

34 (Jar of 50)

*These components will need to be cut down to the correct lengths. (See below tool requirements if DIY installation)

Tools required to install • • • • • • • •

Hacksaw Skillsaw with Irwin Marathon PVC cutting blade (to cut panels) Hex Key (4mm) Square Drive Screw Bit (No. 2) Pozi Drive Screw Driver Rubber Mallet Electric/Battery Drill Measuring Tape

Issue date: July 18, 2014

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ClearVue Roofing System Installation Guidelines BEFORE YOU START Complete all cutting of Glazing Bars, Panels and Glazing Rubbers on the ground and pre drill holes through the glazing bars as per the installation guide before attempting to assemble the system on the roof. Carefully following the appropriate guidelines for your installation will ensure that you get the best result and years of performance from your ClearVue Roofing System.

Issue date: July 18, 2014

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ClearVue Roofing System Installation Guidelines Maximum Allowable Spans Rafter Configurations with PSP ClearVue Acrylic Panel Wind Zone from NZS 3604:2011 Rafter Type

Arcylic Max Rafter Extra Thckness Spacing High (mm) (mm)

Very High

High Medium

Low

Aluminium Span Bar

6.0

600

4.5

4.9

5.6

6.7

7.7

SPAN BAR 6MM

Aluminium Span Bar

8.0

750

4.0

4.4

5.0

6.0

6.9

SPAN BAR 8MM

6.0

600

1.9

2.1

2.4

2.8

3.3

RAFTERS ONLY

8.0

750

1.7

1.9

2.1

2.5

2.9

RAFTERS ONLY

6.0

600

3.0

3.3

3.7

4.4

5.1

RAFTERS ONLY

8.0

750

2.6

2.9

3.3

5.3

6.1

RAFTERS ONLY

6.0

600

4.0

4.4

5.0

6.0

6.9

RAFTERS ONLY

8.0

750

3.6

3.9

4.5

5.3

6.1

RAFTERS ONLY

6.0

600

5.1

5.6

6.3

7.5

8.7

RAFTERS ONLY

8.0

750

4.5

5.0

5.7

6.7

7.8

RAFTERS ONLY

50 x 100 Timber MSG8 50 x 100 Timber MSG8 50 x 150 Timber MSG8 50 x 150 Timber MSG8 50 x 200 Timber MSG8 50 x 200 Timber MSG8 50 x 250 Timber MSG8 50 x 250 Timber MSG8

Issue date: July 18, 2014

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ClearVue Roofing System Installation Guidelines Maximum Allowable Spans Rafter and Purlin Configurations with 6mm PSP ClearVue Acrylic Panels at Max 600mm Centres Wind Zone from NZS 3604:2011 Rafter Type

Max Rafter Spacing (mm)

Max Purlin Spacing (mm)

50 x 150 Timber MSG8

600

Max Rafter Length (m) Max Purlin Length (m)

3.0 1.0

3.3 1.2

3.7 1.3

4.4 1.6

5.1 1.9

50 x 200 Timber MSG8

600

Max Rafter Length (m) Max Purlin Length (m)

4.0 1.0

4.4 1.2

5.0 1.3

6.0 1.6

6.9 1.9

50 x 250 Timber MSG8

600

Max Rafter Length (m) Max Purlin Length (m)

5.1 1.0

5.6 1.2

6.3 1.3

7.5 1.6

8.7 1.9

50 x 150 Timber MSG8

750

Max Rafter Length (m) Max Purlin Length (m)

2.6 1.0

2.9 1.2

3.3 1.3

3.9 1.6

4.5 1.9

50 x 200 Timber MSG8

750

Max Rafter Length (m) Max Purlin Length (m)

3.6 1.0

3.9 1.2

4.5 1.3

5.3 1.6

6.1 1.9

50 x 250 Timber MSG8

750

Max Rafter Length (m) Max Purlin Length (m)

4.5 1.0

5.0 1.2

5.7 1.3

6.7 1.6

7.8 1.9

50 x 150 Timber MSG8

900

Max Rafter Length (m) Max Purlin Length (m)

2.4 1.0

2.7 1.2

3.0 1.3

3.6 1.6

4.1 1.9

50 x 200 Timber MSG8

900

Max Rafter Length (m) Max Purlin Length (m)

3.3 1.0

3.6 1.2

4.1 1.3

4.9 1.6

5.6 1.9

50 x 250 Timber MSG8

900

Max Rafter Length (m) Max Purlin Length (m)

4.1 1.0

4.6 1.2

5.2 1.3

6.2 1.6

7.1 1.9

Extra Very High Medium Low High High

Issue date: July 18, 2014

6MM SHEET ONLY 600MM CENTRES PURLINS AND RAFTERS

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ClearVue Roofing System Installation Guidelines Maximum Allowable Spans Rafter and Purlin Configurations with 8mm PSP ClearVue Acrylic Panels at Max 750mm Centres Wind Zone from NZS 3604:2011 Rafter Type

Max Rafter Spacing (mm)

Max Purlin Spacing (mm)

50 x 150 Timber MSG8

600

Max Rafter Length (m) Max Purlin Length (m)

3.0 0.8

3.3 1.0

3.7 1.3

4.4 1.6

5.1 1.9

50 x 200 Timber MSG8

600

Max Rafter Length (m) Max Purlin Length (m)

4.0 0.8

4.4 1.0

5.0 1.3

6.0 1.6

6.9 1.9

50 x 250 Timber MSG8

600

Max Rafter Length (m) Max Purlin Length (m)

5.1 0.8

5.6 1.0

6.3 1.3

7.5 1.6

8.7 1.9

50 x 150 Timber MSG8

750

Max Rafter Length (m) Max Purlin Length (m)

2.6 0.8

2.9 1.0

3.3 1.3

3.9 1.6

4.5 1.9

50 x 200 Timber MSG8

750

Max Rafter Length (m) Max Purlin Length (m)

3.6 0.8

3.9 1.0

4.5 1.3

5.3 1.6

6.1 1.9

50 x 250 Timber MSG8

750

Max Rafter Length (m) Max Purlin Length (m)

4.5 0.8

5.0 1.0

5.7 1.3

6.7 1.6

7.8 1.9

50 x 150 Timber MSG8

900

Max Rafter Length (m) Max Purlin Length (m)

2.4 0.8

2.7 1.0

3.0 1.3

3.6 1.6

4.1 1.9

50 x 200 Timber MSG8

900

Max Rafter Length (m) Max Purlin Length (m)

3.3 0.8

3.6 1.0

4.1 1.3

4.9 1.6

5.6 1.9

50 x 250 Timber MSG8

900

Max Rafter Length (m) Max Purlin Length (m)

4.1 0.8

4.6 1.0

5.2 1.3

6.2 1.6

7.1 1.9

Extra Very High Medium Low High High

Issue date: July 18, 2014

8MM SHEET ONLY 750MM CENTRES PURLINS AND RAFTERS

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Warranty PSP Limited warrants that the ClearVue Roofing System will remain free of defects in material and manufacture for a period of 15 years from the date of purchase. In the event of any failure of the Product caused by the direct result of a defect in the material or manufacture of the Product, PSP Limited will at its option replace or repair, supply an equivalent product, or pay for doing one of these. The warranty does not apply where the Product has been used in a manner not in accordance with the Manufacturer’s instructions, nor the reuse of the Product after it has been installed. The installation and maintenance must be done in accordance with the latest version of the Technical Manual, which can be found on the PSP Limited website, or by contacting 0800 786 883. Where any components or parts of the system have been substituted, the warranty may not apply. The project must be designed and built in accordance with all relevant provisions of the New Zealand Building Code, regulations and standards. Any products used in conjunction with or applied to the ClearVue Roofing System must be used in accordance with the manufacturers’ instructions or permission and good trade practice. PSP Limited will need to be satisfied that any defect in the ClearVue Roofing System is attributable to material or manufacture defects and not any other cause before any warranty can be claimed. To the extent allowable, PSP Limited excludes all liability for loss and damage (including consequential loss) in connection with the Product. PSP Limited will not be liable for any claims, damages or defects arising from or in any way attributable to poor workmanship, poor design or detailing, settlement or structural movement and/or movement of materials to which the Product is attached, incorrect design of the structure, high levels of pollution, acts of God including but not limited to earthquakes, cyclones, floods or other severe weather conditions, or normal wear and tear. Subject to the limitations in the Commerce Act 1986, the Fair Trading Act 1986, the Consumer Guarantees Act 1993 and any other applicable legislation, PSP Limited excludes all other warranties, guarantees and remedies with regard to the Product including all implied warranties and guarantees. Notification of any warranty claim must be made to PSP Limited within 30 days of the defect becoming apparent. Failure to allow PSP Limited to examine an alleged faulty Product may result in the voiding of the warranty. The warranty is non-transferable. To make a claim under this warranty, you must contact PSP Limited on 0800 786 883 or [email protected]. All related costs of claiming the warranty will be borne by the claimant. PSP Limited may request written documentation in support of the warranty claim.

www.psp.co.nz