After Harvest CLAAS Jaguar Inspection

Jaguar Forage Harvester

After Harvest Jaguar Forager Harvester Inspection

After Harvest Jaguar Forager Harvester Inspection Dear Customer The After Harvest Jaguar Forage Harvester Inspection is to enable an accurate picture of the machine’s condition after each harvest. This will highlight possible failures which could be avoided. The reliability of the machine for the next harvest could also be increased, thus reducing the risk of down time. This procedure is also required to qualify used Jaguar’s for the ValuCARE® extended protection program for used machines. Prior to the sale of the Jaguar with the ValuCARE coverage, this procedure must be carried out and signed by the dealer. Components that show natural wear and tear, should be graded by percentage of wear in the "Comments" section, but are not required to be replaced, if they will not adversely affect the machine’s operation or create problems for other components. The machine should be clean inside and out. Apart from that the maintenance should be carried out as per the operator's manual at the intervals designated in the maintenance section. A combination of the prescribed maintenance work and the after harvest checks should be carried out. For the after harvest check, see the following: 1. Complete the following statement: DEALER / CUSTOMER INFORMATION

MACHINE INFORMATION

Dealer:

Machine model:

Owner:

Machine serial number:

Street:

Engine hours:

City:

Zip/Postal Code:

Operating hours:

Technician:

acres:

Date:

Farmer

Contractor

Cooperative

Engine ready to start?

Machine has run?

Yes No

Yes No

Engine oil change needed?

Gearbox oil change needed?

Yes No

Yes No

Machine cleaned? Yes No Hydraulic oil change needed? Yes No

Maintenance completed as per operator's manual: Yes No 2. Check all the components of the machine sections listed in the following table. Check all those points that have been highlighted by a cross in the "Check" columns. 3. Please place a “cross” in the results section: • Not available / Not correct • OK • To be adjusted, repaired or replaced If required, further information can be added to the "Comments" column, such as any special repairs carried out. 4. Specify for each problem or failure what necessary step would be required to repair the fault. 5. In the "Repair time" column, either the estimated or the calculated repair time should be entered. (Optional for the ValuCARE Inspection purposes) 6. The completed after harvest check should be signed by the dealer as well as the customer (only dealer signature needed for ValuCARE Inspections).

Jaguar Forage Harvester (REV. Sep-07)

1

After Harvest Jaguar Forager Harvester Inspection

Comments (Explain what was adjusted, repaired or replaced.)

Estimated Repair Time (Optional)

Adj / Replace / Repair Needed

OK

Not available / Not correct

With diagnostic computer (CDS)

RESULTS

Adjustment / Tension / Play

Operation

Sealing

Condition / Wear / Clean

Level / Pressure / Charge

MACHINE SECTIONS COMPONENTS

Available / Complete / Correct fit

CHECK

OPERATOR'S PLATFORM / CAB X X

Wiper motor and arm Windshield washer operation

X X X X

Cab Fan Heater Operation

X

Heater Core

X

Cab Filters

X

Air conditioner

X X X X X X X X X

Evaporator Hoses Condenser Receiver Drier Air conditioner compressor Mirrors Operator’s seat Buddy Seat Steering column Steering Motor Decal Condition and locations

X

X X X X X X

X

X X X

X X X

Parking brake operation Foot brake operation Master cylinder & Rubber Boot

X

Brake fluid

X

Gear Selector and Operation Cab Door(s) Operation Cab Door(s) Sealing

X X

X

X X

X

ELECTRICAL SYSTEM X

CIS Display Central Electrical Compartment Modules

X X X

Relays Fuses

2

X

X

Jaguar Forage Harvester (REV. Sep-07)

After Harvest Jaguar Forager Harvester Inspection

Comments (Explain what was adjusted, repaired or replaced.)

Estimated Repair Time (Optional)

Adj / Replace / Repair Needed

OK

Not available / Not correct

With diagnostic computer (CDS)

RESULTS

Adjustment / Tension / Play

Operation

Sealing

Condition / Wear / Clean

Level / Pressure / Charge

MACHINE SECTIONS COMPONENTS

Available / Complete / Correct fit

CHECK

ELECTRICAL (cont.) X

Wiring Harnesses

X X X X X X X X X X X X X X X X X X X X

Multi-function lever

X X X

Control console Control Switches, Console Control Switches, Handle GPS Printer Ignition switch Headlights / taillights Working lights Warning Lights Seat occupancy switch Autopilot CAC / Contour Ground Pressure Control Potentiometer, Position

X X

Sensors, magnetic pickup Sensors, pressure Limit switch Metal Detection System Electric Sharpening System Electric Corn Cracker Adjustment AutoLube System

X X

Battery Disconnect switch Starter Alternator Battery

X

Turn signal indicator Rear Wheel Position Indicator Connectors Solenoid Fieldwork Computer Adjusting Motors

Jaguar Forage Harvester (REV. Sep-07)

X X

X

X

X X X X X X X X X X X

3

After Harvest Jaguar Forager Harvester Inspection

Comments (Explain what was adjusted, repaired or replaced.)

Estimated Repair Time (Optional)

Adj / Replace / Repair Needed

OK

Not available / Not correct

With diagnostic computer (CDS)

RESULTS

Adjustment / Tension / Play

Operation

Sealing

Condition / Wear / Clean

Level / Pressure / Charge

MACHINE SECTIONS COMPONENTS

Available / Complete / Correct fit

CHECK

FEED UNIT X X X X X X X X

Housing Wear Plates Rubber Seals Bottom Plate Damper (Shock Absorber) Threaded Pin Cover Plate Pre-compression Roller, Top Pre-compression Roller, Bottom Compression Roller

X

X X X X X

Plain Roller Scraper Bar Roller Bearings

CHOPPING UNIT X X X X X X X

Housing Sharpening Cover Drum Floor Cover Plate Shear Bar Shear Bar Support Wear Bar

X

Shear Bar Adjustment Cutting Cylinder Cutting Cylinder Bearings Tension Plates Knife Bolts Knife Carrier Cutting Cylinder, Knife Sharpener Sharpening Stone

4

X

X

X X X X X X X

Jaguar Forage Harvester (REV. Sep-07)

After Harvest Jaguar Forager Harvester Inspection

Comments (Explain what was adjusted, repaired or replaced.)

Estimated Repair Time (Optional)

Adj / Replace / Repair Needed

OK

Not available / Not correct

With diagnostic computer (CDS)

RESULTS

Adjustment / Tension / Play

Operation

Sealing

Condition / Wear / Clean

Level / Pressure / Charge

MACHINE SECTIONS COMPONENTS

Available / Complete / Correct fit

CHECK

CORN CRACKER Housing Housing Seals Corn Cracker Rolls Corn Cracker Bearings

X X X X X

Corn Cracker Adjustment Idler (Jockey) Pulley Intermediate Drive

X

X X

DISCHARGE CHUTE Baffle plate Chute wear plates Grass transition housing Rear panel Sealing strip Accelerator housing Accelerator Accelerator Paddle Bearings Chute Ring gear Discharge chute rotation crown gear Discharge chute plate Chute Drive Worm Gear Shaft Upper discharge chute Chute Deflector Wear plates – upper discharge chute

Jaguar Forage Harvester (REV. Sep-07)

X X X X X X X X X X X

X

X X X X X

X

X

5

After Harvest Jaguar Forager Harvester Inspection

Comments (Explain what was adjusted, repaired or replaced.)

Estimated Repair Time (Optional)

Adj / Replace / Repair Needed

OK

Not available / Not correct

With diagnostic computer (CDS)

RESULTS

Adjustment / Tension / Play

Operation

Sealing

Condition / Wear / Clean

Level / Pressure / Charge

MACHINE SECTIONS COMPONENTS

Available / Complete / Correct fit

CHECK

DRIVES Engine output shaft Engine Transfer gearbox

X

Clutch plate Drum drive, Belt Pulley V-belt pulleys / bearing Jockey (Idler) pulleys and guide rollers Power band drive belt

X X X X X X

Belt guard Jockey (Idler) pulley – feed roll Driveshaft – feed roll drive

X

Manual gearbox Final drives

Rear wheel Drive shaft Power band belt – feed rolls Power band belt – cracker

X X X

X X X X X X

X

Parking Brake Operation Parking Brake Rubber Boot Service Brake Adjustment Service Brake Operation Service Brake Rubber Boot

6

X X X X

X X X

Corn cracker drive Parking Brake Adjustment

X

X

Profiled bushing Rear wheel drive

X

X

X

Ratchet clutch Upper rollers gearbox

X

X

Drive belt tensioning

Clutch – Feed Roll Driveshaft Speed Selection & Reversing Gearbox Right Angle Drive – Feed Roll Cut-out overload clutch for feed roll drives Chain drive – feed in

X X X X X

X X X X

X X X X X X

Jaguar Forage Harvester (REV. Sep-07)

After Harvest Jaguar Forager Harvester Inspection

Comments (Explain what was adjusted, repaired or replaced.)

Estimated Repair Time (Optional)

Adj / Replace / Repair Needed

OK

Not available / Not correct

With diagnostic computer (CDS)

RESULTS

Adjustment / Tension / Play

Operation

Condition / Wear / Clean

X

X X X X X X X X X

Sealing

Level / Pressure / Charge

MACHINE SECTIONS COMPONENTS

Available / Complete / Correct fit

CHECK

GUARDS / AXLES Drive axle Steering axle Steering Tie Rods Wheel bearing Rear wheel drive axle Wheel Rims Tires Left-hand guards Right-hand guards

X X

X

X

X

Guard locks, shields Safety decals

X

X

HYDRAULIC SYSTEM Hydraulic tank

X X X

Oil filter Oil cooler

X X X X

Hydrostatic ground drive

X

Hydrostatic control cable Hydraulic pumps Lines & hoses Unions Low-pressure valve Main valve 4/3-way valve 3/3-way valve 3/2-way ATP valve Hydraulic motor – reverser Hydraulic motor - upper discharge chute rotation Hydraulic motor – rotary radiator screen Pressure accumulator Rotary feed AutoLube – Central Lubrication System Jaguar Forage Harvester (REV. Sep-07)

X X X X X X X X X

X

X

X

X

X

X X X X X X

X X X

X X X X X

X

X X X

X

X 7

After Harvest Jaguar Forager Harvester Inspection

Comments (Explain what was adjusted, repaired or replaced.)

Estimated Repair Time (Optional)

Adj / Replace / Repair Needed

OK

X

Not available / Not correct

X X X X X X X X X X

With diagnostic computer (CDS)

Adjustment / Tension / Play

Sealing

X

X X X

RESULTS

Operation

Condition / Wear / Clean

Level / Pressure / Charge

MACHINE SECTIONS COMPONENTS

Available / Complete / Correct fit

CHECK

HYDRAULIC SYSTEM (cont.) Distributor Blocks

X

Grease container Lubricating lines / connections

HYDRAULIC CYLINDERS X X X X X X X X X X

Corn cracker Feed drive Front attachment raise / lower Discharge chute raise / lower Discharge flap adjustment Reversing Steering Sharpening stone Sharpening stone cover Engine speed cylinder

ENGINE Oil filter Engine breather filter Fuel tank Fuel filter Fuel lines & hoses Cooling system

X

Coolant / Antifreeze Coolant pies & hoses Air cleaner housing Inner air filter Outer air filter Air intake pipes & hoses Intake screen Air Filter Indicator

8

X X X X X

X X X X X X X X X X X X X

X X X X X

X

X X

Jaguar Forage Harvester (REV. Sep-07)

After Harvest Jaguar Forager Harvester Inspection

Comments (Explain what was adjusted, repaired or replaced.)

Estimated Repair Time (Optional)

Adj / Replace / Repair Needed

OK

Not available / Not correct

With diagnostic computer (CDS)

RESULTS

Adjustment / Tension / Play

Operation

Sealing

Condition / Wear / Clean

Level / Pressure / Charge

MACHINE SECTIONS COMPONENTS

Available / Complete / Correct fit

CHECK

ENGINE (cont.) X X X X

Exhaust system Fan V-belts Engine mounting

X

Warning device

X

Valve clearance

MISCELLANEOUS Rubber Components Sealing boots (brakes, levers, cables, etc.) Hoses (coolant, air, hydraulic, fuel, etc.) Belts Seals (window, door, harness, etc.)

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Jaguar Forage Harvester (REV. Sep-07)

X

9

After Harvest Jaguar Forager Harvester Inspection Further notes

10

Jaguar Forage Harvester (REV. Sep-07)

After Harvest Jaguar Forager Harvester Inspection Further notes

Jaguar Forage Harvester (REV. Sep-07)

11

After Harvest Jaguar Forager Harvester Inspection Further notes

12

Jaguar Forage Harvester (REV. Sep-07)

Confirmation of After Harvest Inspection Comments

The After Harvest Inspection was properly carried out.

Date

Dealer signature

Date

Customer signature

Jaguar Forage Harvester (REV. Sep-07)