Campolonghi Italia
Campolonghi Italia S.p.A.
Centre for Research Development and Innovation
CAMPOLONGHI ITALIA STONE, TECHNOLOGY AND KNOW-HOW One Company for the entire supply chain of your Stone Project
Copyright © 2015 CAMPOLONGHI Group. All Rights Reserved
Campolonghi Italia
Campolonghi Montignoso - Headquarters main office
Campolonghi Montignoso - Exteriors
Campolonghi Italia S.p.A.
Centre for Research Development and Innovation
CAMPOLONGHI GROUP CAPACITY AND FACILITIES’ EQUIPMENT BLOCKS AND SLABS STOCK YARDS Over 300,000 Sqmt OFFICES AND WORKSHOPS COVERED AREAS Over 20,000 Sqmt GANG-SAWING CAPACITY Over 3,000 Sqmt per day CUTTING TO SIZE CAPACITY Over 6,000 Sqmt per day GROUP MAIN EQUIPMENTS Gantry cranes Cranes Gang-saws Blade-saws Wire-saws Polishing lines Flaming lines Waterjet lines Multidisk bridge cut mach. Bridge cut mach. CNC Wire cut CNC 3D machining Waterjet cut
No 15 No 6 No 12 No 2 No 4 No 5 No 2 No 3 No 1 No 16 No 3 No 8 No 4
Plus others workshops owned or partecipated and exclusively working for Campolonghi Group
Copyright © 2015 CAMPOLONGHI Group. All Rights Reserved
Centre for Research Development and Innovation
Campolonghi Italia S.p.A.
CAMPOLONGHI GROUP RECENT MAJOR PROJECTS LIST Qatar
Saudi Arabia
Singapore
Museum of Islamic Art – Doha New Doha International Airport (under construction) – Doha (Packages CP18,CP19,CP21,CP72,CP68,CP51, CP133) Convext Center – Doha National Library Qatar (under construction) – Doha Amiri Diwan – Doha Doha Convention Center and Tower - Doha
Armed Forces Staff College Ph. 1 + 2 – Riyadh Al Khobar Villa – Al Khobar M.A.S. Office Building – Riyadh Apicorp Hdq Bldg – Damman Saudi Arabian Monetary Agency Branch Bank – Damman Flour Hdq Bldg – Al Khobar Sama – Damman Samba Bank – Riyadh King Abdullah Bin Abdul Aziz Project Third Saudi Exp. Of Holy Haram and Surrounding – Jeddah (partial)
United Overseas Bank Suntec City Complex Parkview Tower United Engineering Square Resort World at Sentosa Singapore Exchange Center Republic Plaza Marina Bay Financial Center Ph. 1 + 2 Pidemco Center The Heeren Goldbell Tower Novena Square Springleaf Tower
U.A.E. The Gate Precint – Dubai Kempinski Hotel – Dubai Conference Palace Hotel – Abu Dhabi The Gate – Dubai Commercial Bank of Dubai - Dubai National Bank of Dubai – Dubai Emirates Tower - Dubai Al Jaber Complex – Dubai Dubai Airport Parking block - Dubai Dubai Airport Phase 2 – Dubai Dubai Municipality – Dubai Onshore Gas Development – Dubai Khalifa Tower - Dubai Abu Dhabi Financial Center- Abu Dhabi Abu Dhabi International Airport – Abu Dhabi
Kuwait Laila Commercial Center Dana Medical Clinic Bldg Al Bahar Project Ahlali Bank of Kuwait Crown Plaza Hotel National Bank of Kuwait
Copyright © 2015 CAMPOLONGHI Group. All Rights Reserved
Centre for Research Development and Innovation
Campolonghi Italia S.p.A.
CAMPOLONGHI GROUP RECENT MAJOR PROJECTS LIST Projects all over the world: Bishopsgate Complex – London Mormon Temple in Chorley, UK London Bridge Complex – London, UK Messeturm Tower – Frankfurt, Germany USPT Complex – Washington, DC USDOT Complex, Washington, DC DFAS Complex – Columbus, Ohio Mormon Temple in Boston, USA Mormon Temple in Hong Kong Mormon Temples in Brisbane, Adelaide, Melbourne and Perth – Australia Harold Washington Library – Chicago, USA 1 North Wacker – Chicago, Illinois 181 West Madison - Chicago, Illinois 1999 Avenue of the Stars – Los Angeles, California 1 Magnificent Mile – Chicago, Illinois Republic Bank Center – Houston, Texas 1615 Poydras – New Orleans, La Alem Bank – Alma Ata, Kazakistan 55 Second Street – San Francisco, calif. LTV Center – Dallas, Texas Utah New Capitol – Salt Lake City, Utah First National Bank – Omaha, Nebraska Chicago Board Options of Exchange – Chicago, Illinois 199 Fremont – San Francisco, Calif. 53rd at Third – New York City, NY Nikko Hotel – Chicago, Illinois Canterra Building – Calgary, Canada Scotia Plaza Bank – Toronto, Ontario First International World Center – Los Angeles, California
Winter Garden at World Financial Center – New York City, NY New Oslo Opera House – Oslo, Norway Tokyo New City Hall – Tokyo, Japan Tokyo Gas Complex – Tokyo, Japan Kuala Lumpur International Airport – Kuala Lumpur, Malaysia Grand 50 Tower – Taipei Equitable Bldg – Manila, Philippines Lucky Goldstar Towers – Seoul, Korea Bank of Nova Scotia – Toronto, Canada Novartis Campus – Basel, Switzerland Qualcomm – San Diego, Calif. Zions Bank – Salt Lake City, Utah Centro Oberhausen – Oberhausen, Germany Capitol Holding Center – Lousville, Kentucky Stock Exchange Building – Manila, Philippines Le Corum – Montpellier, France San Pio Church – S. Giovanni Rotondo, Italy Sabanci Center – Istanbul, Turkey Zorlu Residence – Istanbul, Tukey Gazprom Hdq – Moscow Gas + Petroleum Ministry – Ashgabat, Turkmenistan La Mamounia Hotel – Marrakech, Maroc 2200 Ross Avenue – Dallas, Tx Sparbank – Moscow Jin Mao – Shanghai Wachovia Bank – Winston Salem, N.C. Porta Nuova Garibaldi – Milan, Italy The Jubi – Den Haag, Holland Glendale Plaza – Glendale, Calif. Hotel du President – Ashgabat, Turkmenistan
Hotel Equatoriale – Ho Chi Min, Vietnam Enron Building – Houston, Texas Union Pacific – Omaha, Nebraska 20 Fenchurch Street – London, UK AC2 Project Apple Main Office – Cupertino, Calif. Mausoleum Mohammed V – Rabat, Maroc Mosque + Mausoleum in Franceville, Gabon Covington + Burling – Washington, DC City Center – Washington, DC Crimea Villa – Crimea K + L Gates office – Warsaw Allen + Overy – Washington, DC 62 Buckingham Gate, London UK Hollandgreen, London UK 155 North Wacker – Chicago, Illinois Lotte Tower – Seoul, Korea Wilshite Grand Hotel – Los Angeles, California 500 Pine Street – Los Angeles, California DFS mall Hong Kong and Hawaii Tour Maroc Telecom – Rabat, Maroc 300 South Tryon – Charlotte, North Carolina Whitney Museum – New York Battery Park Complex – NYC Sofitel Hotel & Resort – Mdiq F’Nideq, Maroc Bayan Tree - Mdiq F’Nideq, Maroc Nasher Museum – Dallas, Texas Banca Intesa HQ – Florence, Italy Royal Mansour Marrakech – Marrakech, Maroc Symantec HQ landscaping – California Coral Eden at Miami Int. Airport – Miami Bosco Verticale – Milan, Italy Sablon Royal Palace – Rabat, Maroc Copyright © 2015 CAMPOLONGHI Group. All Rights Reserved
Museum of Islamic Art - Doha
Doha Convention Center
Amiri Diwan - Doha
Dubai Municipality
The Gate - Dubai
Burj Khalifa - Dubai
Dubai International Airport
Al Jaber - Dubai
The Galleria - Abu Dhabi
Emirate Palace Hotel - Abu Dhabi
Centre for Research Development and Innovation
Campolonghi Italia S.p.A.
ATTACHMENTS AND TECHNICAL DOCUMENTATION 4. EXTRACT OF QUALITY CONTROL PROCEDURES
The Campolonghi organization is very proud of the final quality of their manufactured product. To achieve this, everyone involved is totally aware of all industry standard practices and are fully committed to produce an excellent product. Over and above its general company policy for overall commitment, Campolonghi Group maintain the following quality control procedures: Excavation Each block is inspected thoroughly for colour and uniformity and dimensions. After inspection blocks are transported to our deposit in Italy. At the factory yard Each block is controlled before commencement to sawing for: a. general colour assessment b. direction and orientation of blemishes c. optional direction of cutting d. should the block be considered not acceptable it is then rejected. After sawing operations are completed, each slab will be accurately washed. From every block 1 slab will be immediately polished or finished as ordered and an immediate comparison with the selected colour range samples will then be made. If acceptable, all slabs will be finished. Cutting Before cutting of material, slabs are checked for thicknesses, colour, range and blemishes. Special Operations On completion of edge work, slabs will be moved to other areas for special additional operations, if these are required. Prior to any of the following operations, at least 1 in each 10 slabs will be checked for edge work tolerances. Packing Crates are designed and ordered in time and are ready to accomodate completed pieces. Each piece is checked for colour and blemishes and compared to the previously accepted samples, before final packing. All crates are covered with polyetilene foil to avoid accumulation dust, dirt etc. One plastic protected packing list will be attached to each crate, one will be sent with the shipping documents and one will be forwarded DHL with the original bill of lading for a speedy custom clearance. Copyright © 2015 CAMPOLONGHI Group. All Rights Reserved
Campolonghi Italia S.p.A.
Centre for Research Development and Innovation
ATTACHMENTS AND TECHNICAL DOCUMENTATION 4. EXTRACT OF QUALITY CONTROL PROCEDURES
Copyright © 2015 CAMPOLONGHI Group. All Rights Reserved
PRODUCTION SCHEME Block Yard
The Quarries
Gang Saw Mill
Diamond Wire
SURFACE FINISHING
Hone and Polish
Aqua Stone
Jet Flame
CNC Mills and Waterjet
Slab Yard
PROCESSING
Automatic Cutting Bank
Bridge Cutting
Stonemason’s Workshop
Dry Laying
Crating and Shipping
CAMPOLONGHI MONTIGNOSO Sede Principale e lavorati Headquarters and Projects Via Aurelia Sud 97, 54038 Montignoso (MS) ITALY Phone +39 0585 827011 - Fax +39 0585 827000
[email protected]
w w w.c a m p o l o n g h i . i t
Centre for Research Development and Innovation
Campolonghi Italia S.p.A.
ATTACHMENTS AND TECHNICAL DOCUMENTATION 5. PROCESS FLOW CHART Block acceptance
Block Quarrying
Gangsawing order emission Quarry Quality Check
No Non Conformity (Rejection)
Gangsawing activity planning
Yes
Gangsawing sheet Block Selection, transport to storage area
Gangsawing
Campo Quality Check
No
Non Conformity (Rejection)
Gangsawing quality verification
Yes Block confirmation, LCO
Quality check
Sea transportation
Yes
No
Non conform it y
Rej ect ed slabs t o be send t o ot her plant
Block-slabs tranformation recording
Block trasfer to gangsawing plant
Separation sheet compilation Corrispondan ce block/LCO Visual Check
Yes
No
Non conform it y
Non Conform it y t reat m ent ( rej ect ion)
Slab destination
Job order compilation
Copyright © 2015 CAMPOLONGHI Group. All Rights Reserved
Centre for Research Development and Innovation
Campolonghi Italia S.p.A.
ATTACHMENTS AND TECHNICAL DOCUMENTATION 5. PROCESS FLOW CHART
Quality check-raw surface control
No
Non conform it y
Rej ect ed slabs t o be send t o ot her plant
Yes Slabs surface finishing
Quality checkfinishing control
Quality checkcrates & bandles
Rej ect ed crat es t o be send back t o supplier
Yes
No
Non conform it y
Rej ect ed slabs t o be send t o ot her plant
Quality check finished tiles
Crating
Slabs manufacturing according to cutting list
Shipping documents
Production sheet recording
No
Non conform it y
Rej ect ed pieces t o be dest r oy ed
No
Quality checkitems, document Yes
Non conform it y
Rej ect ed pieces t o be dest r oy ed
Yes
Rough to bright slabs shifting recording
Yes
Non conform it y
Crates acceptance
Yes
Quality checkmeasurem ents
No
No
Non conform it y
Rej ect ed pieces t o be dest r oy ed
Shipping
Pieces moved to crating area
Copyright © 2015 CAMPOLONGHI Group. All Rights Reserved
Campolonghi Italia S.p.A.
Centre for Research Development and Innovation
ATTACHMENTS AND TECHNICAL DOCUMENTATION 1. CAMPOLONGHI ITALIA ISO EN 9000 and ISO EN 14000
Copyright © 2015 CAMPOLONGHI Group. All Rights Reserved