MAIN CATALOGUE Cooperation Partner:

Cable Compounds Insulation, sheathing and bedding compounds »Compounds for the cable world.«

Installation

Offshore

Automotive

Rolling Stock

General Applications

Green Energy

Shipboard

Marine Aerospace

Mecoline March 2016

»Melos - your reliable partner for Cable Compounds, Cable madeCompounds in Germany.«

New Co-Kneader Melos is a leading manufacturer in the field of cable compounds. We design formulations for a wide range of applications. Our up-to-date production lines enable us to make standard and customized compounds for our customers all over the world. Facts »» decades of experience »» modern & efficient compounding lines »» delivery reliability »» flexible logistics »» R&D and advisory services

Flexibility Our experienced team is flexible and will respond fast. You can rely on our support to meet changing market conditions like sudden changes in demand, additional or new technical requirements, just-in-time deliveries, and so on. Customer-oriented solutions and experience Backed by over 30 years of experience, we will be the right partner for finding solutions for your specific needs and requirements. Quality Our quality-oriented team will make superior cable compounds and ensure consistency of the compound from batch to batch. We will meet tough international specifications and ensure a stringent quality control and, if required, tests by independent certified institutes and laboratories.

Certificates of Melos GmbH »» DIN EN ISO 9001:2008 | Quality Management »» DIN EN ISO 14001:2009 | Environmental Management »» DIN EN ISO 50001:2011 | Energy Management »» BS OHSAS 18001:2007 | Occupational Health and Safety

Synergies with other product ranges Granules for sport, customer solutions and custom compounds, as well as cable compounds are all falling within our competence. You will benefit from all these synergies, available within the MELOS group.

Cable Compound Finder The quick and easy way to help you find the perfect compound for your cable construction.

She athing

www.cablecompoundfinder.com

Insula tion

APP t for table and PC!

Bedding

See the tutorial video on YouTube:

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Cable Compound Finder - powered by Melos

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Explanations Product groups

Thermoplastic

Applications

Radiation crosslinkable

Sheathing / Insulation

Installation

Bedding compounds

General Applications

Offshore

Shipboard

Green Energy, Solar

Marine, Aerospace, Defence

Rolling Stock, Rapid Transit, Railways

Automotive

Bedding

Features of Mecoline insulation and sheathing compounds

Features of FM bedding compounds

Halogen-content Halogen-free Halogenated

abrasionresistant

colour variety

flexible at low temperature

flame retardant

flexible

halogenfree

lowsmoke

oilresistant

temperatureresistant

coilable

migration stabilised

tandem process

Mecoline: compound code explanation Mecoline Brand name for insulation and sheathing compounds by Melos

I/S Type: I: Insulation S: Sheathing

TP / RDX Product group: TP: thermoplastic RDX: radiation cross-linkable

1 or 5 1 = halogen-free 5 = halogenated

0 to 6 0/1 2/3 4/5 6

= = = =

thermoplastic radiation cross-linkable silane cross-linkable peroxide cross-linkable

01 to 99 internal serial number

F flame retardant

2

Mecoline S TP 1003 F

Mecoline S TP 1005 F

Mecoline S TP 1006 F

Mecoline S TP 1013 F

Mecoline S TP 1021 F

Mecoline S TP 1028 F

Mecoline S TP 1030 F

Mecoline IS TP 1031 F

Mecoline IS TP 1032 F

Mecoline IS TP 1033 F

Mecoline S TP 1034 F

205

36 1,49

-30 to 90

55 D 11,0

-25 to 90

53 D 11,7

-15 to 90

57 D 10,0

-25 to 90

50 D 10,3

-50 to 90

89 A

-30 to 80

48 D 10,8

-25 to 80

47 D 10,9

-70 to 105

87 A

-30 to 80

48 D 10,8

-30 to 90

52 D 10,5

-25 to 90

90 A

-75 to 105

88 A

Oil resistance level

55 D 13,8

Density [g/cm³]

-25 to 90

Shore hardness

LOI [%]

Mecoline IS TP 1002 F

Elongation at break [%]

Mecoline IS TP 1001 F

Operating temperature [°C]

Melos code

Tensile strength [N/mm2]

Thermoplastic, halogen-free insulation and sheathing compounds

HALOGENFREE

HFFR-LS

Common basic features

flame retardant

halogenfree

low-smoke

Special Features

„„ HM2, HM4, HM5, TM7 „„ BS 6724, BS 7655 LTS1 / LTS2 / LTS3 / LTS4 „„ SHF1 „„ CEI 20-11 M1, NF C 32-323

abrasionhighly resistant tear-resistant

186

203

„„ HM2, HM4, HM5, TM7 „„ BS 6724, BS 7655 LTS2 „„ SHF1 „„ CEI 20-11 M1, NF C 32-323

40 1,57

„„ HM2, HM4, HM5, TM7 „„ BS 7655 LTS1 / LTS2 / LTS3 / LTS4 „„ SHF1 „„ CEI 20-11 M1, NF C 32-323

37 1,52 very flame retardant

179

oilresistant

„„ HM2, HM4, HM5, TM7 „„ BS 6724, BS 7655 LTS2 „„ SHF1 „„ CEI 20-11 M1, NF C 32-323

45 1,56 very flame retardant

10,8

300

38 1,61 oilresistant

226

flexible

flex. at low temperature

11,2

305

12,0

196

175

38 1,63 flexible

flex. at low temperature

220

Installation

Shipboard

Installation

Shipboard

Rolling Stock

Installation

Shipboard

„„ HM2, HM4, HM5, TM7 „„ SHF1 Green Energy Shipboard

Installation

Shipboard

Installation

Shipboard

„„ HM2, HM4, HM5, TM7 „„ SHF1 Green Energy Shipboard

„„ HM2, HM5, TI6, TI7, TM7 „„ BS 7655 LTS1 / LTS3 „„ SHF1

42 1,48

„„ HM2, HM4, HM5, TM7 „„ BS 7655 LTS1 / LTS2 / LTS3 / LTS4 „„ SHF1 „„ CEI 20-11 M1

38 1,49

„„ IEEE 383, „„ UL 1581 - 1080, UL 1685 „„ UL 44 - VW-1CEI 20-11 M1 „„ SHF1

40 1,50 very flame retardant

15,0

Shipboard

„„ HM2, HM5, TM7 „„ BS 7655 LTS1 / LTS3 „„ SHF1

36 1,50

oilresistant

226

Installation

„„ HM2, HM5, TM7 „„ BS 7655 LTS1 / LTS3 „„ SHF1

42 1,48 very flame retardant

193

Applications

„„ HM2, HM4, HM5, TI6, TI7, TM7 „„ BS 6724, BS 7655 LTS2 „„ SHF1

37 1,58

very flame retardant

180

Standards

40 1,60 oilresistant

flexible

flex. at low temperature

Installation

Shipboard

Installation

Shipboard

Green Energy General Appl.

„„ HM2, HM4, HM5, TM7 „„ SHF1 Green Energy Shipboard

3

HALOGENFREE

RDX 20606

Mecoline IS RDX 1207 F RDX 2125-PVSOLAR

Mecoline S RDX 1209 F RDX 2245

Mecoline S RDX 1212 F RDX 21606

Mecoline I RDX 1213 F

Mecoline S RDX 1215 F Mecoline S RDX 1216 F RDX 21828

Mecoline IS RDX 1218 F RDX 20521

Mecoline IS RDX 1221 F RDX 2125-IN-S

Mecoline I RDX 1223 F RDX 2130-IN-S

Mecoline I RDX 1229 F RDX 22322

Mecoline I RDX 1230 F RDX 2264-1

Mecoline IS RDX 1231 F RDX 2264-3

Mecoline IS RDX 1232 F RDX 2306-1 HT01

Mecoline S RDX 1247 F RDX HSC 3000-4

45 D 18,0

213

30 1,38

-25 to 105

50 D 14,3

-40 to 130

49 D 12,3

-40 to 145

45 D 13,5

-50 to 125

87 A

-40 to 125

47 D 15,8

-60 to 125

83 A

-40 to 105

35 D 10,7

-40 to 125

85 A

-40 to 125

49 D 17,0

-40 to 125

48 D 14,0

-50 to 125

52 D 15,0

-40 to 125

49 D 14,0

-40 to 125

85 A

-40 to 125

50 D 16,0

-40 to 105

90 A

Oil resistance level

-40 to 125

Density [g/cm³]

LOI [%]

Mecoline S RDX 1203 F

Elongation at break [%]

Mecoline IS RDX 1201 F

Shore hardness

Inhol code

Operating temperature [°C]

Melos code

Tensile strength [N/mm2]

Radiation cross-linkable, halogen-free insulation and sheathing compounds Common basic features

flame retardant

halogenfree

low-smoke high temp.resistant

Special Features

Green Energy

„„ EN 50264 EM101-104 „„ SHF2 „„ NEK 606

34 1,48 oilresistant

160

Application

„„ DIN VDE DKE AK 411.2.3 „„ TÜV 2PfG 1169/08.2007

oilresistant

173

Standards

Offsh./Marine Rolling Stock

„„ DIN VDE DKE AK 411.2.3 „„ TÜV 2PfG 1169/08.2007

34 1,50

Green Energy

175

34 1,53 oilresistant

11,1

272

28 1,51 oilresistant

220

General Applications

flexible

flex. at low temperature

30 1,39

„„ SHF2 „„ NEK 606 Offshore

„„ SAE J1128 GXL / SXL / TXL oilresistant

13,0

206

Automotive

42 1,60 oilresistant

185

flexible

flex. at low temperature

30 1,53

„„ EN 50264 EM101-104 „„ SHF2 „„ NEK 606 Offshore/Ship Rolling Stock

„„ VG 95 218 part 28 type C oilresistant

12,0

180

350

400

oilresistant

flexible

flexible

flex. at low temperature

180

180

„„ CSA AWM I A/B „„ UL 3266 „„ UL 3271

flex. at low temperature

General Applications

27 1,37 abrasion- flex. at low resistant temperature

32 1,50

„„ HMC ES 91110-05 „„ JASO D608 AESSXF / AEXF „„ SAE J1128 GXL / SXL / TXL „„ SAE J1127 SGX / STX

Automotive

„„ EN 50264-1 EI105 & EI110 flex. at low temperature

Rolling Stock

40 1,62

„„ EN 50264 EM101-104 flexible

flex. at low temperature

32 1,40 oilresistant

16,0

Marine, Aero. General Appl.

Green Energy General Appl.

30 1,35

oilresistant

150

„„ CSA FT-4 „„ UL 1277 Oil Res II „„ IEEE1202

„„ UL 3266, 3271

flexible

12,0

flex. at low temperature

32 1,41

oilresistant

220

Marine, Aerospace, Defence

40 1,62

flexible

200

Shipboard

38 1,45 oilresistant

abrasion- flex. at low resistant temperature

Marine, Aero. Rolling Stock

„„ EN 50306-1 S2 „„ EN 50306-2 Rolling Stock

„„ SHF2 „„ UL 1277 Offshore/Ship General Appl.

4

HALOGENATED

Mecoline I RDX 5233 RDX 3144

Mecoline IS RDX 5234 F RDX 31501 A

Mecoline IS RDX 5235 F RDX 31501 B

Mecoline IS RDX 5238 F RDX 3155-IN-F

Mecoline IS RDX 5239 F

RDX 3155-IN-F(D)

Mecoline IS RDX 5243 F RDX 4165-005MD10

54 D 20,0

250

32 1,19

-50 to 150

60 D 20,0

-50 to 150

Oil resistance level

-55 to 150

Density [g/cm³]

LOI [%]

RDX 31502-M01

Elongation at break [%]

Mecoline I RDX 5210 F

Shore hardness

Inhol code

Operating temperature [°C]

Melos code

Tensile strength [N/mm2]

Radiation cross-linkable, halogenated insulation and sheathing compounds Common basic features

flame retardant

Special Features

low-smoke

400

-

330

50 D 16,0

-50 to 150

43 D 16,0

-50 to 150

43 D 16,0

-50 to 150

19 D 19,0

340

-

300

400

Application

„„ ISO 6722 class C / class D „„ LV 112 type C & D Automotive

Note: not flame retardant

abrasionresistant

General Appl.

oilresistant

flex. at low temperature

Automotive

General Appl.

flex. at low temperature

„„ CSA AWM I A/B „„ CSA CL 1251 / 1503 „„ SAE J1128 GXL / SXL / TXL „„ SAE J1127 SGX / STX „„ UL 3289 / 3321

Automotive

General Appl.

Automotive

General Appl.

Automotive

General Appl.

Automotive

Marine, Aero.

1,25 oilresistant

27 1,22 abrasionresistant

flexible

low-smoke

flexible

Marine, Aerospace, Defence

„„ CSA AWM I A/B „„ CSA CL 1251, 1503 „„ SAE J1128 GXL / SXL / TXL „„ SAE J1127 SGX / STX „„ UL 3289, 3321

27 1,20

abrasionresistant

300

abrasionresistant

Standards

„„ MIL-W-81044/9, SAE AS-81044/9 „„ MIL-W-81044/11, SAE AS 81044/11 „„ MIL-C-27500

abrasionresistant

-55 to 150

oilresistant

1,05 low-smoke

50 D 17,0

high temp.resistant

flex. at low temperature

27 1,22

„„ CSA AWM I A/B, CSA CL 1503 „„ SAE J1127 STX „„ UL 3288 / 3289 / 3321 / 3398 / 3456 / 3470 / 3505 / 3575

„„ UL 3288 / 3289 / 3321 / 3398 flex. at low temperature

28 1,30 oilresistant

abrasion- flex. at low resistant temperature

„„ ISO 14572 „„ VG 95218 part 24/ 25 / 27 / 282

Special compounds based on fluoropolymers, halogenated Mecoline IS RDX 5241 F RDX 4144

Mecoline IS RDX 5242 F RDX 4145

Mecoline IS RDX 5244 F RDX 4225-JA-F2

-50 to 150

73 D 30,0

-50 to 150

65 D 25,0

-55 to 225

74 A

150

42 1,75 oilresistant

175

abrasion- flex. at low resistant temperature

42 1,75 oilresistant

abrasion- flex. at low resistant temperature

„„ MIL-C-27500 „„ MIL-W-81044/9, SAE AS 81044/9 „„ MIL-W-81044/12, SAE AS 81044/12

PVDF

Offshore/Ship Marine, Aero.

„„ MIL-C-27500 „„ MIL-W-81044/9 „„ MIL-W-81044/12

PVDF

Marine, Aerospace, Defence

Fluoroelastomer

12,0

200

43 1,90

„„ ISO 6722-1 Class F oilresistant

flexible

flex. at low temperature

Automotive

Marine, Aero.

5

HALOGENFREE

Base polymer

Elongation at break [%]

Tensile strength [N/mm2]

LOI [%]

Flame retardant

Migration stabilised

Coilable for 2-step-process

HFFR-LS

For tandem process

Density [g/cm³]

Mooney viscosity ML (1+4) 100°C

Melos code

Shore hardness

Halogen-free bedding compounds

Remarks & standards

PVC/PVC

Migration stabilised bedding compounds for PVC insulation and PVC sheathing

 FM 0422/2

85 A

27

1,96



 FM 600-1

77 A

18

1,88



 FM 718-2

67 A

22

1,91





EPR

 FM 908 BK

65 A

22

1,86





EPR

 FM 958

75 A

25

1,95





EPR

 FM 976

70 A

27

1,88





 FM 1354/1

85 A

35

1,95





EPR

 FM 1456

85 A

34

1,90





EPR

XLPE/PVC

Bedding compounds for XLPE insulation and PVC sheathing

 FM 0553

87 A

30

1,92



 FM 942

75 A

25

1,80



XLPE/HFFR

Non flame-retardant bedding compounds for XLPE insulation and HFFR sheathing

 FM 989 BK

75 A

55

1,91



 FM 1224

50 A

45

1,84



 FM 1249

80 A

30

1,96



 FM 1426/4

70 A

30

1,75





 FM 1724

80 A

40

1,91





XLPE/HFFR

Flame-retardant bedding compounds for XLPE insulation and HFFR sheathing

 FM 361

75 A

42

1,80





80

TPE-O

 FM 0434/7

85 A

19

1,81





35

EPR

 FM 0463

30 D

32

1,66





25

 FM 0474/5

74 A

32

1,82





63

 FM 972

75 A

28

1,74





50

 FM 1239

70 A

30

1,87





55

TPE-O

 FM 1248

80 A

30

1,91





45

TPE-O

 FM 1604/2

38 D

30

1,59







30

4,5

250

TPE-O

 FM 1639

70 A

25

1,83







51

2,2

50

TPE-O

Conductive

Conductive bedding compounds

 FM 264 BK

80 A

35

1,52



 FM 303 BK

80 A

47

1,67



Special

Special bedding compounds

 FM 1352

40 D

35

1,56







34

6,0

300

TPE-O

VDE 0472 part 814

 FM 0526

35 D

35

1,60







34

4,0

300

TPE-O

TPU sheathing & XLPE insulation (flame retardant version)

 FM 0527

36 D

35

1,61





5,0

600

TPE-O

TPU sheathing & XLPE insulation

EPR

 

1,0





30

35

EPR

EPR



0,5

20

IIR

250

IIR

0,5

20

TPE-O

1,5

70

TPE-O/EPDM





For Ceander cables

Flame retardant

TPE-O





EPR

Temperature range -40°C to +60°C

Also suitable in combination with TPU & XLPE for flexible applications

Good mechanical properties

NBR

3,0

0,5

300

20



Very flame retardant

TPE-O

Good mechanical properties

TPE-O

Very flame retardant

EPR

BS 6724, VDE 0472 part 814

EPR

PVC- & XLPE insulation

IIR

XLPE insulation

6

Melos Cable Compounds HIGHLIGHT FLYERS Our dedicated R&D team is working hard to provide cable manufacturers with the best possible compound solution regarding various kinds of cable applications and constructions. Watch out for our new product developments and the next product highlights.

Simply download our highlight flyers on our homepage: www.melos-gmbh.com/downloads/#2 Or request them as printed versions via mail: [email protected]

SUPERIOR FIRE BEHAVIOR AND CPR RESULTS

FIRE PROTECTION FROM THE INSIDE

MECOLINE S TP 1030 F

UV AND WEATHER RESISTANT SHEATHING COMPOUNDS

ROLLING STOCK, RAILWAYS AND RAPID TRANSIT

FLUOROPOLYMER COMPOUNDS - PVDF, ETFE & Fluoroelastomer

NEK 606 - the ideal radiation cross-linkable sheathing

CABLE COMPOUND FINDER APP - the quick and easy way to help you find the perfect compound for your cable construction.

Firefighter Duo: flame-retardant sheathing & bedding compounds

The premium thermoplastic allround compound

Radiation cross-linkable insulation & sheathing compounds

compounds for your Offshore and Shipboard cables

FM firefighter: flame-retardant bedding compounds

Tested and proven by artificial weathering tests acc. to ISO 4892-2

based sheathing & insulation compounds for high-end cable appl.

More highlights are released regularly. Follow us on www.melos-gmbh.com/cable-compounds

7

Cooperation Partner:

Marcus Hohlweck

Business Unit Manager Industrial Compounding

Melos GmbH Bismarckstrasse 4 – 10 49324 Melle | Germany Phone +49 54 22 94 47-0 Fax +49 54 22 59 81 www.melos.com/en/cable-compounds/

Hans Rahe Sales Manager Cable Compounds Melos »» [email protected] »» Fon: +49 54 22 94 47 142 »» Mobile: +49 172 20 19 890

Jacob Steendam Managing Director Inhol »» [email protected] »» Fon: + 31 35 60 33234

Inhol B.V. Zuidergracht 12 NL-3763 LV Soest | The Netherlands Phone +31 35 60 33 234 Fax +31 35 60 33 235

Cable Compounds Main catalogue

Sebastian Kahmann R&D Manager Cable Compounds Melos »» [email protected] »» Fon: +49 54 22 94 47 41 »» Mobile: +49 151 15 06 68 92

Ron Goethals Director & Co-Owner Inhol »» [email protected] »» Fon: + 31 35 60 33234

Worldwide Support  Melos  Inhol Information in this publication is, to the best of our knowledge, true and accurate. However, since conditions under which our products may be used are beyond our control, recommendations are made without warranty or guarantee. Users are recommended to establish for themselves the suitability of our products in their cable construction. The above values should not be used for quality control purposes.

PCCE0003 - 03/2016