CORPORATE ALIGNMENT LOGO
CORPORATE MVV
CIMTAS PIPE • • • •
Business lines in LSAW Pipe, Fitting and Spool 1,300 people including 120 engineers Fenced area: 120,000 sqm (1,292,000 sq feet) Covered shop area: 60,000 sqm (645,800 sq ft)
CIMTAS GROUP •
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Cimtas is incorporated in 1973, now an EPFI group of 5 companies: • Cimtas Steel www.cimtas.com • Cimtas Pipe Fabrication and Trading Ltd. Co. www.cimtaspipe.com • Cimtas Module and Shipyard www.cimtasshipyard.com • Cimtas Ningbo Steel Processing Co. Ltd., China www.cimtasnbo.com • Cimtas Precision Machining Industries and Trading Ltd. Co. www.cimtasmachining.com 3,600 people including 300 engineers With Activities in • Engineering (structural, pressure vessels, piping, plant engineering) • Fabrication (7 fabrication shops including pipe/fitting production and machining shops, 6 in Turkey & 1 in China, over 210,000 tons/year total capacity) • Modularization (Pre-assembled racks, Pre-assembled units) • Installation - Structural & Mechanical & Electrical (domestic and overseas jobsites) • Shipbuilding (powerships, barges, tankers / gas carriers)
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Founded in 1957 A group of companies composed of more than 50 subsidiaries operating in 6 major geographical areas: CIS, Asia, Middle East, Europe, Africa & Turkey • 476 projects in 45 countries, with historical value of US$ 41 billion • Turnover $6,6 B (2015) • Amongst the top 100 international construction contractors of the World since 1982 • Ranked # 65 in ENR Top 250 International Contractors in 2015 • 21,500 people • Traded publicly in Istanbul Stock Exchange, Market Cap $10 B • Holds ISO 9001, OHSAS 18001 & ISO 14001 and ASME certificates • Shares the vision & goals of its customers, adopts to their needs and to local conditions BUSINESS LINES: • Engineering & Construction, Power, Real Estate, Trade
CP FABRICATION AND TRADING LTD. CO. • • • •
Operational in 2002 as a Pipe Spool Shop Now an integrated Pipe Spool, Fitting & LSAW Pipe (Aug 2017) Shop Serving OG&C, Power, Construction, Mining and Metals, Water Industries 2 hrs/200 km from Istanbul & 2 km from 4 International Deep Sea Ports
Capacity (tons/month) • Spool Shop – 3,500 • Fitting Shop – 1,000 • LSAW Shop – 5,000
HEALTH SAFETY ENVIRONMENT • Zero Accident Program Training, Toolbox, Near Miss, Permit to Work • Corporate HSE Program OHSAS 18001 • Risk Analysis Department base procedures • Behavior Safety (ASA) Partnership between Management & Employees that focuses safety attentions • Lessons Learned & Best Practices Safety improvements of equipment and tools Last LTA Date: Best Performance: 0,8
05.Nov.2014 - 642 days 4,000,020 Mh without LTA 1,450 days 4,646,000 Mh without LTA
0,56
LTA RATE
Rate
0,6
LTA,Annual LTA,Cumulative
0,4
0,13
0,27 0,19
0,2
0,14
0,14
0,13
0,10
2006
2007
2008
2009
0,12
0,12
2011
2012
0,13
0,13
0,12
0,11
2014
2015
2016
0,00 0,0 2002
2003
2004
LTA OSHA (for USA)2014: 1,3
2005
2010
2013
ACTIVITIES
• Detail Engineering for Power,
• Power, Process & OEM Piping
• Induction Bending
• LSAW Pipes
• Automated Cold Bending
• Piping Component Design
• Fittings
• Hot Forming
• Finite Element Analysis for
• Flanges
• Elbows
• Special Branch Components
• Tees
Process and OEM Piping
Fittings & Support Components • Structural Design
• Cimtas design Cim-Lets
• Technical Procurement
• Pipe Supports
• Reverse Engineering
• Secondary Steel Supports
• Mechanical Testing & Metallography • Wear Pads Laboratory
• Hot Forming 2 Halves • Elbows • Cold Forming • Reducers
• Formed/ Cast/ Forged Product Machining
• Modules • Pre-Assembled Process Units (PAUs)
• Special Forged Fittings
• Pre-Assembled Racks (PARs)
• Flanges
• Process Skids
• Multi-Axis CNC Machining, Milling, Turning • Stringent Machining Tolerances ±0.005 mm • CAD/CAM Software
• Turbine Machinery Skids • Flow Divider & Measuring Units
DIFFERENTIATORS
• • • • • •
• • • • • •
SAFETY Zero Accident Programme Corporate HSE Programme OHSAS regulation Risk Analysis Lessons Learned 5S + 2S Programmes
WORLD CLASS QUALITY High-tech Machinery Multi-Metallurgy Production Excellence in Services Proven Quality Assurance Systems Wide International Experience Skilled and Dynamic Personnel
• • • • • •
RELIABILITY Preferred Partner Proprietary Privilege Business Ethics: Code of Conduct Consistency On Time Delivery Least Total Installed Cost
• • • • • •
EFFICIENCY One State-of–the–art facility Way Flow Lean Programme Kaizen Workshops Multiple Award Winner with Proven Flexibility Advanced Information Technology
INTEGRATED PIPING SOLUTIONS • Seamless Integrated Piping Solutions; • LSAW Pipe & Fitting & Prefabricated Pipe Spool @ single location • Integration asset; • Seamless flow • Expediting and transportation thru single source & location • Shortest pipe to spool lead time • Largest production & fabrication capacity @ single location • Increased flexibility, prioritized fabrication/production as per project requirements • Lean Production culture, team organization, continuous improvement • High product and service quality, Critical To Quality and Best Practices • Proactive team and push/pull role
INTEGRATED PIPING SOLUTIONS
Why Cimtas Pipe
LSAW PIPE WORKS
• To be operational in August 2017 at Bursa Free Zone • State of the art technology including hi-tech machinery • Flexible production capability of Carbon, Alloy and Stainless Steel pipes @ single location • Smooth one-piece production flow @ 2 Bays: 200/230m (656/755 ft) • 24,600 sqm fenced area (264,792 sq ft) • 14,000 sqm covered area (150,700 sq ft)
• Monthly Production Capacity: 5,000 tons
About
LSAW PIPE WORKS
Production Flow
LSAW PIPE WORKS
Pipe Diameter: 16” - 60” (406 - 1,524 mm)
Multiple metallurgies handled & produced: o Carbon Steels API 5L Grades ASTM A671, A672..... Grades o Stainless Steels ASTM A358 o High Yield Steels API 5L X Grades
Production Range
Pipe Length : 6 - 12.2 m
Thickness : 6 - 65 mm
Multiple production solutions for handling different diameter & thickness combinations: • JCO Bending + Post bending + Calibration & Straightening • Edge Crimping + JCO Bending + Calibration & Straightening
FITTING WORKS
• Operational in Dec. 2015 • Production of fitting, flange and branch connections • High-tech machinery including Cold Forming, Cold Rolling, Hot Forming, Hot Forming by Mandrel, and Machining • Cimtas Designed (Brand) Products: CIM-INSERT® & CIM LET ® • Fenced Area: 16,200 sqm (174,375 sq ft) • Covered Shop Area: 13,000 sqm (139,930 sq ft) • Monthly Production Capacity: 1,000 tons
About
FITTING WORKS
Design Codes and Standarts
FITTING WORKS
Production Range
CF: Cold Forming, HFM: Hot Forming by Mandrel, HF2H: Hot Forming 2 Halves
FITTING WORKS
CIMTAS Designed Products
• CIM-INSERT 45®: Fully designed with Finite Element Analysis methodology in accordance with ASME B31.3 & ASME Sec VIII Div II requirements • CIM-INSERT® and CIM LET®: Fully designed according to code requirements • All products machined by 5 axis CNC lathe
SPOOL WORKS • Operational in 2002 • Best in Class Pipe Spool Fabrication • Fenced Area: 76,300 sqm (821,286 sq ft) • Covered Shop Area: 28,500 sqm (306,771 sq ft) • Monthly Production Capacity: 3,500 tons
SPOOL WORKS • • • • • • • •
• •
Design Engineering Precision Cutting Cold Bending (from ½” to 10”) Induction Bending (2,5” to 34”, upto 108 mm thk., P91 & P92) Material Handling and Storage Welding (Robotic, Automated & Manual) PWHT Testing (PMI, RT, UT, MT, PT, VT, Hydro, Video Baroscopic) Surface Treatment (Manual and Automated Blasting, Pickling, Passivation, full range Painting) Packing
Activities
SPOOL WORKS
Certificates
SPOOL WORKS
New Fabrication Halls & Equipment
SPOOL WORKS
Materials
SPOOL WORKS
CNC and Semi-Auto Cold Bending Machines from: • 1/2” to 10” • 1.5 D to 5D • Mandrel and Booster bending types
Cold Bending
SPOOL WORKS Diameter Range: Thickness Range: Bending Angle: Bending Radius:
2,5” (73 mm) – 34” (864 mm) 5 mm – 108 mm ( including P92) up to 180⁰ 200 – 4.500 mm Min. 1.5D Bending Moment: 165 tm Bending Force: 100 t Pipe Feed Length: 13 m Control System: CNC
Induction Bending
WELDING • • • • • • • • •
11 EWE – European Welding Engineers Welders Training Center Certified Mechanical and Metallography Laboratory Robotic, Automated and Manual Welding 2,350 WPQR/WPAR and 5,950 WPS Preparation +15,000 Welders Qualified Carbon, Low Alloy and Stainless Steel SAW/UP, SMAW/E 111, GTAW/TIG 141, GMAW/MIG&MAG, FCAW, GTAW/TIG Hotwire, STT/RMD, Orbital TIG, Orbital FCAW /Tubular Cored
PRESICION CUTTING In-house Development for:
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CNC Cutting of 3D Modelled Figures
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Scanning Surface Sections
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Cutting of Dummy Legs
QUALITY • Fully integrated ERP (Engineering to Shipment) • On-line documentation & full traceability • In-house Level I, II, III NDE personnel (SNT-TC-1A & PED 97/23, EN 473) • Non-Destructive Examination (RT, UT, MT, PT, VT) • Positive Material Identification (PMI) • Hydro Testing, Hardness Testing • Measurement and Evaluation with 3D Laser Scanner
LAYDOWN AREA & STORAGE Materials are stored as per:
• Project • Description • Material Stock Code • Heat Number at their ERP designated warehouse locations.
LOGISTICS • Material Handling, Storage, Packing • Crating, Bundling, Containerizing, Framing • Fit-to-purpose Warehouses • 21 Portal & Semi-Portal cranes up to 30 tons capacity • 54 Overhead cranes up to 25 tons capacity • 50,000 sqm stock area (538,200 sq ft)
LOCATION & LOGISTICS
Prime Location for Global Supply
GLOBAL SOURCING
2008 - 2015 Total : $ 345 M
WORLDWIDE DELIVERIES
Over 40 Countries
BUSINESS REFERENCES
AWARDS GE POWER SYSTEMS Supplier of Year
Bechtel (2004)
Excellence in Delivery
EFQM Bursa Award (2005)
Quality Success Award (2007)
Excellence in Delivery
Hitachi Ltd. Power Systems (2009)
Strategic Partner
Bechtel (2014)
