Company Profile
Engineering
Sirocco Luft- und Umwelttechnik GmbH Puchsbaumgasse 25 – 27, A-1100 Vienna Austria (Europe)
Tel. +43/1/604 26 05-0 Fax +43/1/604 26 05-6 e-mail
[email protected] www.sirocco.at
Excellence
Index
1 Company
2
1.1 Company Profile and History
2
1.2 Capabilities and Facilities
3
1.3 Company Structure
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1.4 Sales Support
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1.5 Contract Management
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1.6 Design Engineering Capacity
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1.7 Manufacturing Facilities and Capability
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1.8 Testing and Certification
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2 Product Portfolio
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2.1 Industrial Fans
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2.2 Tunnel Equipment
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2.3 Heat Exchangers
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2.4 Dust Extraction
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2.5 Service & Maintenance
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3 Application Experience
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3.1. Industrial Fans
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3.2 Tunnel Equipment
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3.3 Heat Exchangers
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3.4 Extraction Technology
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4 Contact Details
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4.1 Vienna – Headquarters
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4.2 Polish Plant
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4.3 UK Sales Office
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4.4 Sirocco Singapore (RO)
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1
Company
1.1
Company Profile and History
For more than a century the name of Sirocco has been associated with air movement technology. The business, founded in Vienna, Austria in the late 1800’s, is now one of Europe’s leading manufactures of fans, dampers, heat exchangers and dust extraction equipment. The company’s strategy has been to develop engineered tailored solutions to meet the needs of its customers. Sirocco has a reputation for quality, innovation in design and high levels of reliability in its products, coupled with excellent customer service. In 1888 William Beney, a dealer in machines teamed up with Robert Child to form a new company; White, Child and Beney. Based in Vienna the new business expanded by marketing a range of textile machines from Twedles and Smalley. Sales were developed in Austria and into Hungary. In 1903 the company formed a co-operation with Davidson in Belfast and introduced the range of radial and axial fans into central Europe. Business grew rapidly and in 1909 a new contract was agreed with Davidson in London, this formed the basis of a new manufacturing unit in Vienna for the production of fans and industrial machinery. In 1910 the business changed to a limited company and additional investment was made with the purchase on a 3,000 m² factory in the industrial area. Growth and change in ownership through the early 1900’s resulted in the textile machine manufacture being discontinued and a new focus on fan and heat exchanger production. New products such as the dust extraction cyclone and filter units were developed to meet the growing needs of industry. With the company’s strong manufacturing base, the strategy was to develop export business, growth was achieved and new applications for Sirocco products were secured in the paper, cement and industrial sectors. A lot of patents date from this period. Trading now, as Sirocco GmbH the company owned both an administration and a manufacturing plant in central Vienna, new market opportunities were developing in the 1980’s and Sirocco was able to establish a foothold in the road tunnel market supplying ventilation systems. Today Sirocco is recognised as one of Europe’s principal manufacturers of ventilation systems and has been able to expand its investment into Poland by establishing a modern manufacturing facility. The Polish facility was purchased in 2001 and is accredited to ISO 9001, the factory is well known for its capability to produce high quality stainless steel fabrications. A reputation for product quality and innovation together with high levels of customer service has been achieved over many years.
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1.2
Capabilities and Facilities
Sirocco’s strength has been to tailor its products to meet its customer’s needs and its strategy has been to place itself at the forefront of technology. With extensive experience in the air movement industry coupled with innovative product design and a reputation for quality and high levels of customer service; Sirocco is well placed to meet the future challenges of the industry. Apart from the company’s ability to engineer tailored solutions, Sirocco has the capability to:
Engineer complete systems Undertaking installation and commissioning of equipment Contract manage large projects Advise customers regarding the most cost effective solutions
Sirocco’s headquarters are based in Vienna, the main office in Puchsbaumgasse houses the central administration as well as:
Sales and customer support Marketing Design and engineering Research and development Contracts management Production planning and control Purchasing Finance and accounting
With more than 50 staff in the Vienna facility the company has the resources to support it’s global business. Within the company the business is self-supporting using the resources developed over the previous 100 years of trading. The investment has been in the most modern IT systems to support all the functions of the business. In addition to the administration facility a separate factory is responsible for production, assembly and testing of the full range of Sirocco products. This facility includes:
Machine shop Material stocking Finished parts stores Logistics, Packing Testing
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Customers are able to witness the testing of Sirocco dampers at the specially built test facility in Vienna, leakage and pressure drop test can be carried out at this facility. Tailored testing can be undertaken to meet the exact requirements of the contract. The Vienna management work closely with the Sirocco manufacturing plant in Poland, which is in the town of Zabrze. The plant employs over 60 people and incorporates a modern facility for the production of fans, dampers, filters and heat exchangers. Laser cutting, CNC-lathe, passivation equipment for stainless steel, N.C bending machines, brake press, guillotine, welding, assembly and testing facilities make up the full production capability of the Polish plant. Other special demands are assured by local traders. Operating in line with ISO 9001 standard Polska Sp reports into the central administration in Vienna and has established a reputation for manufacturing high quality products meeting the customers delivery schedule on time. Sirocco capabilities include:
Tailored product to meet the customers needs Specialists in Air Movement Technology Total solution from design to installation and commissioning Quality Management System Total system design capability Full in house manufacture Full in house testing facility Full documentation support Qualified engineering team Packing and delivery to site Full service and maintenance support
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1.3
Sirocco management policy has been to invest in people and training, to this end Sirocco has developed a dedicated team specialising in its unique technology.
Company Structure
Staff and production teams all have recognised qualifications for their particular job functions, the company has an aggressive policy of staff training to ensure that the level of skills are maintained in line with current and future technology.
Management Management Pichler Pichler D: Gron u. Spitzer (koll.) D: Gron u. Spitzer (koll.) Quality management Quality management Weilhartner Weilhartner
Sales Sales H: Gron H: Gron D: Pichler D: Pichler
Design Design H: Grümayer H: Grümayer D: Tauber / Seiringer D: Tauber / Seiringer
Order processing Order processing H: Spitzer H: Spitzer D: Eckl / Tscholl D: Eckl / Tscholl
Production Production H: Janicek H: Janicek D: Reimer * D: Reimer *
Administration Administration H: Spitzer H: Spitzer D: Pichler D: Pichler
PC 1: Fans PC 1: Fans Gron, Glozik, Lechner, Gron, Glozik, Lechner, Selnekovic Selnekovic
Fans Fans H: Tauber H: Tauber Lacka, Gabriel, Brzeska, Lacka, Gabriel, Brzeska, Tomsovic, Wackernell Tomsovic, Wackernell
Outsourcing Outsourcing & Logistics & Logistics Eckl Eckl Kummer Kummer
Logistics Logistics Reimer Reimer D: Eckl D: Eckl
Controlling Controlling Spitzer Spitzer
PC 2: Tunnels PC 2: Tunnels Pruckmayer, Blümel, Pruckmayer, Blümel, Kripsch, Weilhartner Kripsch, Weilhartner
Tunnel and Dampers Tunnel and Dampers H: Seiringer H: Seiringer Bill, Heuer Bill, Heuer
Administration Administration Tscholl Tscholl Pollek Pollek
Service & Maintenance Service & Maintenance Janicek Janicek D: Reimer D: Reimer
Book-Keeping Book-Keeping Perusich Perusich
PC 3: PC 3: Heat Exchangers Heat Exchangers Brunner Brunner
Documentation Documentation Grümayer, Reimer, Grümayer, Reimer, Jagsic Jagsic
Delivery date control Delivery date control Tscholl Tscholl Eckl Eckl
Manufacturing Manufacturing Janicek Janicek D: Reimer D: Reimer
IT IT Spitzer, Pinz Spitzer, Pinz
Complaint Complaint Böhm Böhm
BSH-Store BSH-Store Reimer Reimer
Office Office Maier, Fiala, Maier, Fiala, Wurmbauer Wurmbauer
PC 4: Dust Extraction PC 4: Dust Extraction Technic Technic Pruckmayer Pruckmayer
Material requirement Material requirement calculation calculation Reimer Reimer
H... Head
D... Deputy
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1.4
Sales Support
Sirocco is very focused toward customer service; the strategy of the business is to build close working relations with its customers. The sales team in Vienna is divided into product specialist in order to give customers a high level of technical support. The support services include:
Technical advice Tendering support Order processing Contract management Field sales support
The engineering department is able to support the tendering process with the preparation of drawings and documentation at the initial tender stage. From Vienna the Sirocco sales team cover Europe, Scandinavia and Asia Pacific, local agents are currently being established in the key markets.
1.5
Contract Management
The effective and successful completion of a customers order is of prime importance to Sirocco. To achieve this, the company operates a strategy of project managing the whole contract using a dedicated team. The key function of the contract management process is:
1.6
Design Engineering Capacity
To give the customer a single point of contact To project manage the overall contract Purchase of Material Liaison between the end client and the manufacturing departments To ensure that the agreed terms and conditions of the contract are adhered to.
Sirocco has a reputation for technical innovation, product performance and quality, which stems from engineering design excellence. The company operates AutoCAD, 3D modelling and finite elements analysis in its engineering department, engineering skill is the core competence of the business and is the foundations for the future. The engineering team is highly skilled and holds a wealth of application experience and in consequence is able to advise customers on the most cost effective engineering solution.
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1.7
Manufacturing Facilities and Capability
Located in Zabrze Poland, the Sirocco production facility is one of the most modern fabrication-manufacturing units covering 5400 m² of floor space. More than 60 engineers are employed in the production of fans, dampers, filters and heat exchangers. Engineering design and production planning is undertaken in Vienna, the Polish plant will receive all the necessary drawing, bills of materials and planning documents to facilitate the smooth manufacture of the customers order. The workshops are well equipped and include guillotine, brake press, NC punching, plazma cutting and welding. Assembly and final test is undertaken in house using calibrated instruments. A culture of strict quality control is evident across the whole production process, materials and bought in items are stored in a separate controlled stores area, for certain contracts tractability of material is mandatory. Sirocco regularly receives on site inspectors from major clients to witness the production process and function testing of the equipment prior to despatch. There is a close liaison between the Sirocco office in Vienna and the Polish plant, weekly production meetings ensure that the agreed customer production plan is maintained.
1.8
Testing and Certification
Sirocco products have been tested extensively to meet the certification and approval requirements dictated by the different industries the company serves. Product functional tests are undertaken in house in Vienna and Poland, dampers for example are tested complete with actuators. The Vienna workshop has the facility to test dampers for leakage and pressure drop. Details of specific tests can be provided upon request.
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2
Product Portofolio
A high level of investment in research and development supported by external experts (Technical University, ...) has ensured that Sirocco is meeting the needs of its customers and is always at the leading edge of technology. The current range of Sirocco products is divided into five categories:
2.1
Industrial Fans
The Sirocco range of industrial fans includes both Radial and Axial types, impeller diameters are up to 3.00 mts (1,000,000 mcub/hr) with pressures up to 25 kPa and temperatures up to 650 deg C. Applications include power stations, paper mills, cement and chemical production. Over 200 fan models are available with over 600 configurations in a variety of materials and finishes offering the benefits of high efficiencies, rugged design and tailored to meet the customers requirements.
2.2
Tunnel Equipment
Serving the global tunnel market Sirocco products now include Fire and Smoke dampers, Closing Plate devices, Baffle plates, Throttling equipment and Defuses. These are manufactured in stainless steel and mild steel. High performance dampers form a major part of the company’s business, this is a specialised market where safety, performance and reliability are key issues. Fire, smoke and control dampers are important elements of tunnel ventilation systems and key parts for the preservation of life.
Sirocco dampers can be classified into three specific categories: Tunnel Roof Dampers (TRD): These, especially for the stringent requirements of European street tunnels developed multi blade design dampers are manufactured in 316TI stainless steel (14571). They incorporate mechanical sealing systems for low leakage rates, reach high levels of corrosion resistance and are operational at temperatures up to 400 deg C.
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Heavy Duty Industrial (HDD): Manufactured in heavy gauge mild steel, these welded dampers are installed in fan systems as Separation and Shut Off dampers. The design includes multi blade as well as circular inlet vane types and is suitable for operating temperatures of up to 600 deg C, this type of damper is also suitable to applications in the industrial market and tunnels as well as power generation, marine and offshore.
High Integrity Dampers (HID): This new range of Sirocco High Integrity Dampers, type HID, have been designed to meet the stringent requirement of the more general ventilation marketplace, business is focused on the following sectors:
Industrial Tunnel and Metro Offshore and Marine Power Generation (Nuclear)
Development of the High Integrity damper was based on the new international standards of ventilation systems. The damper is standardized and uses a modular design. Generally HID dampers are manufactured in galvanized mild steel, but are also available in stainless steel. The new HID damper is available in different designs and configurations: as well parallel as opposed action enable to meet the exact requirement of the application. A wide choice of accessories and options turn the control dampers into self-locking fire dampers.
2.3
Heat Exchangers
Sirocco Heat Exchangers include both finned and ribbed and plane tube designs with options for coolers and prewarmers. An example of Sirocco’s capacity to engineer complete systems can be found in the rail industry. Air, gases, water, steam, condensate and oil can be used as the exchange media. Sirocco heat exchanges are all customised with single or multiple elements and removable chambers.
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2.4
Dust Extraction Technology
The Sirocco product range includes, extractors, conveyors, separators and dust removal systems with volumes up to 150,000 m³ per hour and temperatures up to 250 deg C. Standard options include explosion proof and high temperature filters. Applications can be found in the, steel, wood, paper, chemical, mining and cement industries.
2.5
Service & Maintenance
Sirocco is able to offer customers a complete service and maintenance support facility.
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3
Application Experience
Sirocco has a wealth of application experience spanning more than a century; the company has built a reputation for product reliability, operating efficiency and customer service. Some of the applications are listed as follows:
3.1
Industrial Fans
Power plants Freudenau ÖDK-Zeltweg Altenmarkt Rosenau Klösterle FHKW Salzburg Industry Voest Alpine Industrieanlagenbau GmbH Lafarge Perlmooser Zementwerke AG Vetropack Austria GmbH Lenzing AG Wienerberger Ziegelindustrie AG Agrana Zucker GmbH Veitsch Radex AG OMV AG Tel-Mineralwolle AG Paper Mills Steyrermühl AG Patria Papier & Zellstoff AG SCA Graphic Laakirchen AG Brigl & Bergmeister GmbH SCA Fine Paper Hallein GmbH PWA Ortmann AG Neusiedler AG Mayr-Melnhof Karton GmbH Sappi Austria AG Nettingsdorfer AG Hamburger AG
3.2 Tunnel Equipment
Kirchham Tunnel (2003) Lermoostunnel (2003) Perjentunnel (2002) Roppener Tunnel (2002) Arlbergtunnel (2003/02) Plabutschtunnel (2002/03) Katschbergtunnel (2002) Klammtunnel (2001) Tunnel Landeck (1999) Tauerntunnel (1999) Schönbergtunnel (1998) Lainbergtunnel (1997) Schmittentunnel (1995) Tunnel Wald (1991) Tunnel Gaswerkgasse (1991) Karawankentunnel (1990) Plabutschtunnel (1986) Gräberntunnel (1985) Tanzenbergtunnel (1982) Bosrucktunnel (1982) Herzogbergtunnel (1981) Perjentunnel (1981)
Power plants Malavi – Africa Esna – Egypt Qingzhou – China Kokkosniva – Finland Baienfurt – Germany Reni – Switzerland Renun – Indonesia Panjapol – Thailand Lippendorf – Germany Rannoch – Scotland Csepel – Hungary Industry Methanolanlage – Malaysia Petrochemie – Thailand Preussag Stahl - Germany Kupferhütte Glogow – Poland Slovnaft – Slovakia Reifenwerk Berlin – Germany Sinteranlage – Korea Prachovice – Czech Republic Paper Mills Ettringen – Germany Sari – Iran Zugdidi – GUS Vevce – Slovenia Taipai – Taiwan FS Karton – Germany Pindo Deli – Indonesia Souzhou – China Bell – South Africa Ruzomberok - Slovakia Metro Milan / Italy (2004/05) Metro Napoli / Italy (2004) Metro Turin / Italy (2004) HSL-Zuid / The Netherlands (2004) Tunnel Gotschna / Switzerland (2004) Lötschbergtunnel (Bahntunnel) / Switzerland (2004) Tunnel Lefortovo Moskau / Russia (2003) Tunnel Waasland / Belgium (2003) Tunnel N4-Umfahrung Flüelen / Switzerland (2003) Tunnel Giswil / Switzerland (2003) Tunnel Rennsteig / Germany (2002) Tunnel Branisko / Slovakia (2002) Tunnel San Bernardino / Switzerland (2002) Tunnel St. Gotthard / Switzerland (2002) Tunnel Gorgier / Switzerland (2001) Tunnel Juk-Ryoung / Korea (2000) Tunnel Tunnel Vue des Alpes / Switzerland (2000) Tunnel Basel / Switzerland (1998) Tunnel Öresund / Denmark (1997) Tunnel Bad Godesberg / Germany (1997) Metro Warschau / Poland (1997) Tunnel Fellbach / Germany (1997) Tunnel Gernsbach / Germany (1996) Bad Wildbad / Germany (1995) Tunnel du Mont Terri/Mont Russelin / Switzerland (1995) Bözbergtunnel / Switzerland (1993) Tunnel Berg / Germany (1993) Crapteigtunnel / Switzerland (1993) Tunnel B 295 Stuttgart / Germany (1993) Tunnel Hirschgraben / Germany (1988) Tunnel Museumstraße / Switzerland (1988) Tunnel Heslach / Germany (1987)
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3.3
Heat Exchangers
AGRANA Zucker AHB Backwaren ALSTOM Power Andritz Böhler Edelstahl Bombardier ELIN EBG Energie AG Oberösterreich ELIN EGG Motoren EVN Hitzinger Inzersdorfer Nahrungsmittel Jungbunzlauer KELAG M.F.L. Engineering Mannesmann Anlagenbau Mayr-Melnhof Karton Norske Skog ÖBB Wien, Linz Ölmühle Patria Papier & Zellstoff PMT - Zyklontechnik SALINEN Austria Salzburg AG Sappi Austria Tauernkraftwerke Urbas VA TECH HYDRO Verbund AHP Vetropack VOEST ALPINE STAHL Linz Vorarlberger Kraftwerke Wiener Verkehrsbetriebe W. Hamburger
Baumüller - Germany David + Baader Ofensysteme - Germany Donau Carbon Lurgi Aktivkohle Germany General Electric - USA Glanzstoff Bohemia – Czech Republic International Paper OAO - Russia Keivan Corporation - Indonesia Kungl Tekniska Högskolan - Sweden Mahler AGS – Germany MBM Industrieanlagen - Germany SCA Packaging Djursland - Denmark Slovenska Grafia - Slowenia VSG Energie- u. Schmiedetech. Germany Walzwerk Einsal - Germany
3.4
Dust extraction
AEVG AGRANA ASTA Babak Böhler Edelstahl GmbH Donau-Chemie Fried von Neumann Berndorf GmbH & CoKG Fuhrmann HAG-Fertighaus AG Hit ibd Kelag Klinger Lactosan Lagerhaus Neumann - Berndorf Pörner Porr Schilcher Schlieper VOEST Leoben
Chinoin - Hungary Zimmer AG – Germany Lurgi AG – Turkey Parkanyi – Hungary Bertalan – Hungary T. A. General Kft. – Hungary Strabag - Croatia
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Contact Details
4.1 Vienna – Headquarters
Vienna administration: Sirocco Luft- und Umwelttechnik GmbH Headquarters Puchsbaumgasse 25 – 27 A-1100 Vienna Tel. + 43 1 604 26 05 ext 0 Fax + 43 1 604 26 05 etx 6 Vienna production facility: Sirocco Luft- und Umwelttechnik GmbH Gudrunstraße 109 – 113 A-1100 Vienna Tel. + 43 1 604 26 05 ext 52 Fax + 43 1 604 2605 ext 50 Contact details in Vienna: e-mail
[email protected] Web site www.sirocco.at Department Managing Director Sales Fans Sales Tunnels Sales Heat Exchangers Sales Dust Extraction Design Purchasing Logistics Accounts
Contact Name DI (FH) Peter Pichler Ing. Wolfgang Gron Ing. Georg Pruckmayer Ing. Andreas Brunner Ing. Georg Pruckmayer Ing. Manfred Grümayer Alexandra Tscholl Marion Eckl Mag. Primus Spitzer
[email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected]
+ 44 (0) 1453 791631
[email protected]
4.2 Polish Plant
Sirocco Polska z o.o ul. Wolnosci 318 PL-41800 Zabrze Tel. + 48 32 777 5706 Fax + 48 32 777 5963 Contact: Johann Janicek
4.3 UK Sales Office
Martin Wear
4.4 Sirocco Singapore (RO)
Michael Hinterbrandner + 65 - 6556 2501
E-Mail
[email protected]
13
050310
