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BUS MODULE MODBUS TCP FOR THYRO-S, THYRO-A, THYRO-AX, THYRO-POWER MANAGER, THYRO-STEP CONTROLLER, THYRO-MEASUREMENT UNIT, THYRO-A ...C01, ...C02, ...C03, ...C05 AND ...C07 July 2014
DE/EN - V3
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CONTENTS
List of tables and figures
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Abbreviations
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1. Safety instructions
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1.1 Obligation to give instructions
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1.2 Proper use
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1.3 Residual hazards of the product
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1.4 Maloperation and its results
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1.5 Scope of supply
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1.6 Storing
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1.7 Installation
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1.8 Connection
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1.9 Operation
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1.10 Maintenance, Service, Malfunctions
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1.11 Decommissioning and removal
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2. Safety regulations
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2.1 Important instructions and explanations
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2.2 Accident prevention rules
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2.3 Qualified personnel
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2.4 Operator requirements
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2.5 Intended use
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2.6 Liability
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3. Remarks on the present operating instructions
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3.1 Validity
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3.2 Handling
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3.3 Warranty
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3.4 Copyright
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3.5 Copyright notice
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4. Contact information
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4.1 Technical queries
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4.2 Commercial queries
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4.3 Service
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4.4 Internet
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5. Introduction
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5.1 General
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5.2 Special features
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5.3 Type designation
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6. Functions
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6.1 Processing the set point Thyro-S
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6.2 Processing the set point Thyro-A/Thyro-AX
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6.3 Processing the set point Thyro-Step Controller
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6.4 Freely addressable digital outputs
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7. Installation
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7.1 Connection Terminals (overview)
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7.2 Connecting a 24 V Power Supply
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7.3 Connecting the Power Controller to X1-X8
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7.4 Connecting the Ethernet Bus Module to the master
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8. Settings
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8.1 Setting the Protocol
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8.2 Setting the Number of Slots
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8.3 Setting the IP Address
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8.4 Configuration and LED displays
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9. Modbus TCP Protocol
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9.1 General information
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9.2 General telegram set up with the Modbus TCP
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9.3 Handling exceptions
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9.4 Modbus data types
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9.5 Functions
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9.5.1 Read Holding Registers (0x03)
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9.5.2 Read Input Registers (0x04)
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9.5.3 Preset Single Register (0x06)
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9.5.4 Preset Multiple Regs (0x10)
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10. Register configuration (Parameter mapping on Modbus TCP)
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11. Data of the bus module
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11.1 Cyclic data (input and output data) of the bus module
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11.2 Acyclic data: bus module
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12. Data of the modules (controller)
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12.1 Cyclic data of the modules
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12.2 Cyclic data (input and output data) with TPM, TSC and TPM
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12.3 Acyclic parameters of the modules
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13. External connections
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13.1 Power supply
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13.2 Operating elements and terminal blocks
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14. Interfaces
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14.1 System interfaces
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14.2 Ethernet Interface
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15. Connection diagrams Thyro-A/Thyro-AX
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16. Connection diagrams Thyro-S
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17. Connection diagrams Thyro-Step Controller
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18. Checkliste
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19. Technical data
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20. Dimension drawings
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21. Additional options
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22. Approvals and conformity
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LIST OF TABLES AND FIGURES Tab. 1
Connecting terminals (overview)
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Tab. 2
Operating display on the busmodule
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Tab. 3
Status LED of Ethernet Ports 1&2
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Tab. 4
Modbus functions
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Tab. 5
Register configuration of the bus module for Modbus TCP
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Tab. 6
Input and output data of the bus module
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Tab. 7
Indication of module types
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Tab. 8
Bus module parameters
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Tab. 9
Interpretation of the master set point for Thyro-S
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Tab. 10
Input and output data with Thyro-S 1S..HRL1
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Tab. 11
Input and output data with Thyro-S 1S..HRL1
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Tab. 12
Thyro-S Faults
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Tab. 13
Thyro-S status
Tab. 14
Input and output data with Thyro-A 1A..H1
Tab. 15
Input and output data with Thyro-A 1A..HRL1/Thyro-AX 1A..HRL2
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Tab. 16
Input and output data with Thyro-A 1A..HRLP1/Thyro-AX 1A..HRLP2
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Tab. 17
Input and output data with Thyro-A 2A..H1
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Tab. 18
Input and output data with Thyro-A 2A..HRL1/Thyro-AX 2A..HRL2
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Tab. 19
Input and output data with Thyro-A 2A..HRLP1/Thyro-AX 2A..HRLP2
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Tab. 20
Input and output data with Thyro-A 3A..H1
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Tab. 21
Input and output data with Thyro-A 3A..HRL1/Thyro-AX 3A..HRL2
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Tab. 22
Input and output data with Thyro-A 3A..HRLP1/Thyro-AX 3A..HRLP2
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Tab. 23
Thyro-A/Thyro-AX faults
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Tab. 24
Thyro-A/Thyro-AX status
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Tab. 25
Input and output data with Thyro-A 1A..C01
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Tab. 26
Input and output data with Thyro-A 1A..C02
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Tab. 27
Input and output data with Thyro-A 1A..C03
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Tab. 28
Input and output data with Thyro-A 1A..C05
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Tab. 29
Input and output data with Thyro-A 1A..C07
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Tab. 30
Supported operating modes TPM, TSC, TIO, TMU
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Tab. 31
Input and output data with TPM_AUTO, TPM_MAN
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Tab. 32
Input and output data with TSC mode
Tab. 33
Input and output data with TIO mode
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Tab. 34
Input and output data with TMU mode
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Tab. 35
Faults TPM, TSC, TIO, TMU
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Tab. 36
Status TPM, TSC, TIO, TMU
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Tab. 37
Acyclic parameters of Thyro-A, Thyro-AX and Thyro-S
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Tab. 38
Acyclic parameters of TPM, TSC and TMU
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Fig. 1
Configuration and led displays
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Fig. 2
Connection diagram Thyro-A/Thyro-AX
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Fig. 3
Connection diagram Thyro-S
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Fig. 4
Connection diagram TSC
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ABBREVIATIONS Advanced Energy TPM TSC TMU TIO
Advanced Energy Industries GmbH Thyro-Power Manager Thyro-Step Controller Thyro-Measurement Unit Thyro Input/Output Unit
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1. SAFETY INSTRUCTIONS The safety instructions and operating manual are to be read carefully prior to installation and commissioning.
1.1 OBLIGATION TO GIVE INSTRUCTIONS The following safety and operating instructions must be carefully read before assembly, installation and commissioning of Ethernet bus module Modbus TCP interface module by those persons working with or on Ethernet bus module Modbus TCP interface module. These operating instructions are part of the Ethernet bus module Modbus TCP interface module and of Thyro-A, Thyro-AX, Thyro-S, Thyro-Step Controller, Thyro-Measurement Unit and/or Thyro-Power Manager operating instructions. The operator of this device is obligated to provide these operating instructions to all persons transporting, commissioning, maintaining or performing other work on one of the versions of types indicated on the cover page without any restrictions. In accordance with the Product Liability Act, the manufacturer of a product has an obligation to provide explanations and warnings as regards: • the use of the product other than for the intended use, • the residual product risk and • operating error and its consequences. The information given below must be understood in this respect. It is to warn the product user and protect him and his systems.
1.2 PROPER USE • The Ethernet bus module Modbus TCP interface module is an interface component which may only be used in connection with one of the versions of types indicated on the cover page. • As a component the Ethernet bus module Modbus TCP interface module is unable to operate alone and must be projected for its intended use to minimize residual risks. • The Ethernet bus module Modbus TCP interface module may only be operated in the sense of its intended use; otherwise, personal hazards (for instance electrical shock, burns) and hazards for systems (for instance overload) may be caused. • Any unauthorized reconstructions and modification of the device, use of spare and exchange parts not approved by AAdvanced Energy as well as any other use of the device is not allowed.
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• The manufacturer warranty applies only under acceptance and compliance of these operating instructions. • The bus modules can be installed in any desired order. • The devices supplied have been produced in accordance to the quality standard ISO 9001. • The power supply of the interface module results from external 24 V DC power supply.
1.3 RESIDUAL HAZARDS OF THE PRODUCT Even in case of proper use, in case of fault, it is possible that control of currents, voltages and power is no longer performed in the load circuit by the Thyristor Power Controller. In case of destruction of the power components (for instance breakdown or high resistance), the following situations are possible: power interruption, continuous power flow. If such a situation occurs, then load voltages and currents are produced from the physical dimensions of the overall power circuit. It must be ensured by system design that no uncontrolled large currents, voltages or power results. It is not possible to totally exclude that during operation of Thyristor power controllers other loads show abnormal behavior. The physically determined network reactions, depending on the operating mode, must be considered.
1.4 MALOPERATION AND ITS RESULTS With maloperation, it is possible that power, voltage or current levels which are higher than planned reach the bus module or the device indicated on the cover page or load. On principle, this can lead to the bus module, the power controller or load being damaged. It is important that pre-set parameters are not adjusted in any way that may cause the Modbus TCP interface module to overload.
1.5 SCOPE OF SUPPLY The package consists of the following parts: • Modbus TCP Bus Module • Operating instructions
1.6 STORING The devices are only allowed to be stored in original packaging in dry, vented spaces. • Approvable temperature: -25 °C up to +55 °C • Approvable comparative air humidity: max. 85%
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For sustainable storage the devices should be sealed airtight by using commercial desiccant and being vacuumed within foil.
1.7 INSTALLATION • If stored in a cold environment: ensure that the device is absolutely dry. (Allow the device a period of at least two hours to acclimatize before commissioning) • Ensure sufficient ventilation of the cabinet if mounted in a cabinet. • Observe minimum spacing. • Ensure that the device cannot be heated up by heat sources below it. • Ground the device in accordance with local regulations. • Connect the device in accordance with the connection diagrams. For further details please see chapter “Installation”.
1.8 CONNECTION Prior to connection, it must be ensured that the voltage information on the type plate corresponds with the mains voltage. The electrical connection is carried out at the designated points with the required cross section and the appropriate screw cross sections.
1.9 OPERATION The Modbus TCP bus module may only be connected to the mains voltage if it has been ensured that any hazard to people and system, especially in the load section, has been eliminated. • Protect the device from dust and moisture. • Do not block vents.
1.10 MAINTENANCE, SERVICE, MALFUNCTIONS The icons used below are explained in the chapter safety regulations. In order to avoid personal and material damages, the user must observe before all work the following:
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CAUTION Should fume, odorant or fire occur the power controller must be disconnected immediately from the mains.
CAUTION For maintenance and repair work, the power controller must be disconnected from all external voltage sources and protected against restarting. Make sure to wait minimum of two minutes after switch-off due to the discharge time of the attenuation capacitors. The voltage-free state is to be determined by means of suitable measuring instruments. The unit is to be grounded and short-circuited. Cover or shield any adjacent live parts. This work is only to be carried out by a skilled electrician. The electrical regulations which are locally valid are to be adhered. CAUTION The thyristor power controller contains hazardous voltages. Repairs may generally only be performed by qualified and trained maintenance personnel.
CAUTION Hazard of electrical shock. Even after disconnection from the mains voltage, capacitors may still contain a dangerously high power level.
CAUTION Hazard of electrical shock. Even when the thyristor power controller is not triggered, the load circuit is not disconnected from the mains.
ATTENTION Different components in the power section are screwed in place using exact torques. For safety reasons, power components repairs must be performed by Advanced Energy.
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1.11 DECOMMISSIONING AND REMOVAL In case of a decommissioning and the disassembly of the unit due to relocation or disposal the following safety regulations have to be ensured at the beginning of any work: CAUTION MAINS VOLTAGE! Safety regulations for working on electrical systems: 1. switch voltage-free 2. secure against switching on 3. determine if it is voltage-free 4. ground and short-circuit it 5. Cover or shield any adjacent live parts For removal please observe the following rules: 1. D isconnect the unit from the main power supply 230 VAC as well as 110 VAC. 2. Disconnect all further connections. The electrical connections are to be removed and after that the unit can be removed from the DIN rail.
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2. SAFETY REGULATIONS
2.1 IMPORTANT INSTRUCTIONS AND EXPLANATIONS Operation and maintenance according to regulation as well as observance of the listed safety regulations are required for protection of the staff and to preserve readiness to operate. Personnel installing/uninstalling the device, commissioning them, maintaining them must know and observe these safety regulations. All work may only be performed by specialist personnel trained for this purpose using the tools, devices, test instruments and consumables provided for this purpose and in good shape. In these operating instructions are warnings of dangerous actions. These warnings are divided into the following danger categories: DANGER Dangers that can lead to serious injuries or fatal injuries.
WARNING Dangers that can lead to serious injuries or considerable damages to property.
CAUTION Dangers that can lead to injuries and damages to property.
CAUTION Dangers that can lead to minor damage to property.
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The warnings can also be supplemented with a special danger symbol (e.g. „Electric current“ or „Hot parts“), e.g. Risk of electric current or
Risk of burns
In addition to the warnings, there is also a general note for useful information. NOTE Content of note
2.2 ACCIDENT PREVENTION RULES DANGER Not adhering to the safety requirements in the operating instructions of the power controllers being used can lead to danger of injury/danger of damaging the device or system. > Adhere to all safety requirements in the chapter “Safety” of the operating instructions of the power controllers being used. DANGER ELECTRIC CURRENT Risk of injury from current carrying parts/danger of damaging the bus module. • Never operate the device without the covering. • Undertake adjustments and wiring only in electrically isolated status. CAUTION RISK OF DAMAGE OF THE BUS MODULE The current rating at terminal X1.5 up to X8.5 should not be above 120mA. Please, check the connection data of the upstream relay.
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NOTE COMMUNICATION ERRORS To avoid communication errors, please mind the following: • Use shielded cable. • Conduct grounding at the bus module (X1.7 up to X8.7). Do not ground in addition at the power controller.
2.3 QUALIFIED PERSONNEL Only qualified electro-technical personnel who are familiar with the pertinent safety and installation regulations may perform the following: • Transport • Installation • Connection • Commissioning • Maintenance • Testing These operating instructions must be read carefully by all persons working with or on the equipment prior to installation and initial start-up.
2.4 OPERATOR REQUIREMENTS The person responsible for the system must ensure that: • The safety regulations and operating instructions are available and are observed. • The operating conditions and restrictions resulting from the technical data are observed. • The safety devices are used. • Should abnormal voltages, noises, increased temperatures, vibration or similar occur, the device is immediately to put out of operation and the maintenance personnel is informed. • The accident prevention regulations valid in the respective country of use and the general safety regulations are observed. • All safety devices (covers, warning signs etc.) are present, in perfect condition and are used correctly. • The national and regional safety regulations are observed. • The personnel have access to the operating instructions and safety regulations at all times.
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2.5 INTENDED USE CAUTION The intended use of the Modbus TCP Bus Module is to operate as an bus module of Thyro-A and Thyro-AX power controller, Thyro-S power switch, Thyro-Step Controller, Thyro-Measurement Unit and Thyro-Power Manager. The device may only be used for the purpose for which it was intended as persons may otherwise be exposed to dangers (e.g. electric shock, burns) and plants also (e.g. overload). Any unauthorized reconstructions and modification to the unit, use of spare and exchange parts not approved by Advanced Energy as well as any other use of the unit is not allowed. These operating instructions contain all information required by specialists for use of the bus module. Additional information and hints for unqualified persons and for use of the unit outside of industrial installations are not contained in these operating instructions. The warranty obligation of the manufacturer applies only if these operating instructions are observed. The device is a component that cannot operate alone. Project planning must account for the proper use of the device.
2.6 LIABILITY In case of use of Modbus TCP bus module for applications not provided for by the manufacturer, no liability is assumed. The responsibility for required measures to avoid hazards to persons and property is borne by the operator respectively the user. In case of complaints, please immediately notify us stating: • type name • production number • objection • duration of use • ambient conditions • operating mode
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3. REMARKS ON THE PRESENT OPERATING INSTRUCTIONS
3.1 VALIDITY These operating instructions refer to latest technical specification of Modbus TCP bus module at the time of publication and are for information purpose only. Every effort has been taken to ensure the accuracy of this specification, however, in order to maintain our technological lead and for product enhancement, Advanced Energy is continually improving their products which could, without notice, result in amendments or omissions to this specification. Advanced Energy cannot accept responsibility for damage, injury, loss or expenses resulting therefrom. The operating instructions serve only in conjunction with and as an addition to the operating instructions of the Advanced Energy devices indicated on the cover page in the versions of the types indicated on the covering page. The safety instructions contained therein are to be observed in particular. If you have not got any available operating instructions of Thyro-A, Thyro-AX, Thyro-S, Thyro-Step Controller, Thyro-Measurement Unit and/or Thyro-Power Manager, please contact your supplier immediately.
3.2 HANDLING These operating instructions for Modbus TCP bus module are organized in a way that all work required for commissioning, maintenance and repair may be performed by corresponding specialist personnel. If hazards to personnel and property cannot be excluded for certain work, then this work is marked using certain icons. The meaning of these icons may be found in the prior chapter safety regulations.
3.3 WARRANTY Customer shall provide written particulars, enclosing the delivery note, within 8 working days to Advanced Energy on becoming aware of any defects in the goods during the warranty period and shall use its best endeavors to provide Advanced Energy with all necessary access, facilities and information to enable Advanced Energy to ascertain or verify the nature and cause of the defect and carry out its warranty obligations. If goods are found not to be defective or if any defect is attributable to customer’s design or material in operation of the goods, Advanced Energy will levy a testing charge and where relevant will return the goods to Cus-
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tomer at customer’s expense, and shall be entitled to payment in advance if the whole testing and transport charge before such return. Advanced Energy accepts no liability for defects caused by the customer’s design or installation of the goods; or if the goods have been modified or repaired otherwise than as authorized in writing by Advanced Energy; or if the defect arises because of the fitting of the goods to unsuitable equipment. Advanced Energy will cancel all possible obligations incurred by Advanced Energy and its dealers, such as warranty commitments, service agreements, etc., without prior notice if other than original Advanced Energy spare parts or spare parts purchased from Advanced Energy are used for maintenance or repair.
3.4 COPYRIGHT No part of these operating instructions may be transmitted, reproduced and/ or copied by any electronic or mechanical means without the express prior written permission of Advanced Energy. © Copyright Advanced Energy Industries GmbH 2014. All rights reserved.
3.5 COPYRIGHT NOTICE Thyro-™, Thyro-S™, Thyro-A™, Thyro-AX™ are registered trademarks of Advanced Energy Industries GmbH. All other company and product names are (registered) trademarks of the respective owners.
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4. CONTACT INFORMATION
4.1 TECHNICAL QUERIES Do you have any technical queries regarding the subjects dealt with in these operating instructions? If so, please get in touch with our team for power controllers: Phone: +49 (0) 2902 763-520 Phone: +49 (0) 2902 763-290
4.2 COMMERCIAL QUERIES Do you have any commercial queries on power controllers? If so, please get in touch with our team for power controllers. Phone: +49 (0) 2902 763-558
4.3 SERVICE Advanced Energy Industries GmbH Branch Office Warstein-Belecke Emil-Siepmann-Straße 32 D-59581 Warstein Phone: +49 (0) 2902 763-0 E-Mail:
[email protected]
4.4 INTERNET Further information on our company or our products can be found on the Internet under: http://www.advanced-energy.com
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5. INTRODUCTION
5.1 GENERAL The Ethernet bus module (in the following indicated as “the unit”) can connect up to 8 power controller modules of type Thyro-A, Thyro-AX, Thyro-S, Thyro-Power Manager, Thyro-Step Controller and Thyro-Measurement Unit in any desired order with a master. Several bus modules can be used on one system. The power supply of the bus module comes from an external 24V DC voltage source (150mA), which is to be fed in (reverse polarity protected) at X11.1 (+) and X11.2 (ground). Several modules can be operated from one power supply. The ground connection at terminal X11.3 should be as short as possible for EMC reasons.
5.2 SPECIAL FEATURES • The Ethernet bus module connects the modules (power controllers) to different Ethernet bus systems. By setting the “Protocol” switch to 1, the Ethernet bus module becomes an Modbus TCP IO-device. • When position 9 „Set all default“ is active the bus module will be reset to factory defaults for settings and address. • Function control via LED • 8 free application outputs X1 to X8 on terminal 5 • C-rail assembly • When the bus module is linked to Thyro-AX, please be aware that data transfer is the same as for Thyro-A whereas special features or other additional parameters are excluded from this.
5.3 TYPE DESIGNATION The order number of the Ethernet bus module Modbus TCP is 2000 000 846
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6. FUNCTIONS
6.1 PROCESSING THE SET POINT Thyro-S Only local set points, no bus set point Switching signal (24V DC) at the control terminal X22.1 of the Thyro-S. > No wiring of the terminal point X22.4 at the power controller - The bus module is fully functional. The analog signal from the control terminal X22.1 is used as set point (on/off ). Set point from the bus module (X22.3), no local set point > Connect the ground to terminal X22.4 of the power controller. - The master set point of the bus module is used. For this purpose the set point is interpreted as the operating mode (see Tab. Interpretation of master set point for Thyro-S). Bus set point, switching over to “local” in case of bus fault Only use the set point of the bus module if there is an IO connection. > Connect terminal X22.4 of the power controller to one of the terminals X1.1 to X8.1 of the bus module. - If there is an IO connection the master set point is used. If not then the analog signal from the control terminal X22.1 is used as set point (on/off ). Switching over to bus/local set point reversible for each controller in operation Individual set point by bus module for each power controller. > Connect terminal X22.4 of the power controller to one of the terminals X1.5 to X8.5 of the bus module. - The power controllers can be switched over individually (targeted) via the bus between master set point and terminal X22.1.
6.2 PROCESSING THE SET POINT Thyro-A/Thyro-AX Only local set points, no bus set point: Analog input at control terminal X2.4 of Thyro-A/Thyro-AX > Do not connect anything to terminal X22.1 of the power controller. - The bus module is fully functional. The analog signal from the control terminal X2.4 is used as set point (on/off ). Set point from the bus module (X22.3), no local set point:
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> Connect the ground to terminal X22.1 of the power controller. - The master set point of the bus module is used. Bus set point, switching over to “local” in case of bus fault: Only use the set point of the bus module if there is an IO connection. > Connection between X22.1 Thyro-A and bus module X1.1 to X8.1 During normal operation, the set point is digital. If an error is detected in the bus module or Ethernet IP communications, then the bus module will automatically float the bus module, X1.1 output. This causes the Thyro-A, X22.1 input to go high and switches to analog set point for Thyro-A (switches to 4-20mA or potentiometer control). For further details: Chapter 17. Connection diagrams Thyro-A / Thyro-AX, Fig.2 - If there is an IO connection the master set point is used. If there is no IO connection then the analog signal from the control terminal X2.4 is used as set point. Switching over to bus / local set point reversible for each controller in operation: Individual set point from the bus module for each power controller. > Connection between X22.1 Thyro-A and bus module X1.5 to X8.5 During normal operation, the set point is analog (bit set to 0) If the bit is set to 1 then the Thyro-A set point is switched to digital. If an error is detected in the bus module or Ethernet IP communications, then the bus module will automatically float the bus module, X1.5 output. For further details: Chapter 17. Connection diagrams Thyro-A / Thyro-AX, Fig.2 - The power controllers can be switched over individually (targeted) via the bus between master set point and terminal X2.4.
6.3 P ROCESSING THE SET POINT Thyro-STEP CONTROLLER Only local set points, no bus set point Analog input (24V DC) at control terminal X6.1 or X6.4 (depending on X6.7) of the TSC > Do not connect anything to terminal X2.1 of the power controller. - The bus module is fully functional. The analog signal from the control terminal X6.1 or X6.4 is used as a set point. Set point from the bus module (X22.3), no local set point > Connect the ground to terminal X2.1 of the TSC. - The master set point of the Ethernet bus module is used.
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Bus set point, switching over to “local” in case of bus fault Only use the set point of the bus module if there is an IO connection. > Connect terminal X2.1 of the TSC to one of the terminals X1.1 to X8.1 of the bus module. - If there is an IO connection the master set point is used. If there is no IO connection then the analog set point is used. Switching over to bus/local set point value reversible for each con-troller in operation Individual set point from the bus module for each power controller. > Connect terminal X2.1 of the power controller to one of the terminals X1.5 to X8.5 of the bus module. - The power controllers can be switched over individually (targeted) via the bus between master set point and the analog set point.
6.4 FREELY ADDRESSABLE DIGITAL OUTPUTS > As long as the terminals X1.5 to X8.5 of the bus module are not being used for switching over the set point, these can be used as switch outputs. > Connect the relay to a 24V DC coil voltage for free use. The idle circuit is integrated. The actuating current is a maximum 120 mA per output. As a result it is possible to switch over, for example, the room ventilators, anticondensation heating, circuit breakers or control lamps via the bus.
RELAY CONTROL
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7. INSTALLATION
DANGER DANGERS DURING INSTALLATION Risk of injury/Risk of damage to the device or system. Observe all safety regulations in the chapter “Safety”.
7.1 CONNECTION TERMINALS (OVERVIEW) TERMINAL X11
X1 to X8
DESCRIPTION .1
24V (+)
.2
24V (ground)
.3
grounding, carry out as short as possible
.1
jointly reversible ground potential
.2
RxD
.3
TxD
.4
ground
.5
separately reversible ground potential
.6
ground
.7
ground potential for shield connection
TAB. 1 CONNECTING TERMINALS (OVERVIEW)
7.2 CONNECTING A 24 V POWER SUPPLY > Switch off the main power supply including the external 24V power source and make sure these cannot be accidentally switched back on again. > Connect the external 24V voltage supply (150 mA) to X11.1 (+) and X11.2 (-) (reverse polarity protection). > Ground the X11.3 terminal by a route being as short as possible (for EMC reasons).
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REMARK 24V DC POWER SOURCE Several bus modules can be operated with one power supply. > In cases of SELV (safety extra low voltages) do not ground the 24V power source.
7.3 CONNECTING THE POWER CONTROLLER TO X1-X8 > Switch off the main power supply including the external 24V power source and make sure these cannot accidentally be switched back on again. > Connect the interfaces X1 to X8 of the bus module to the system interfaces of the power controller (shielded four-wire cable) ATTENTION To control all parameters by Modbus TCP it is recommended to close the Thyro-A/Thyro-AX switches S1.3, S1.4, S1.5 (Thyro-Tool Mode).
7.4 CONNECTING THE ETHERNET BUS MODULE TO THE MASTER The Ethernet Bus Module has two Ethernet ports which are equipped with a switch functionality which allows a line topology to be constructed. A standard patch cable is required for connecting with a switch. For a direct connection (line topology) a cross-over cable is required.
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8. SETTINGS
8.1 SETTING THE PROTOCOL The Ethernet Bus Module supports various real time Ethernet bus systems. The desired system can be selected using the rotary switch “Protocol”. For Modbus TCP this needs to be set to 1.
8.2 SETTING THE NUMBER OF SLOTS The number of devices, which are connected to the Ethernet Bus Module, is set with the rotary switch “Slots”. After switching on, the Ethernet Bus Module reads all the parameters of the device. Following this it starts communicating. REMARK If the number of devices which has been set with the rotary switch “Slots” is higher than actual number of connected device, then the FAULT LED flashes red and no communication takes place. The units are to connected without gaps starting from Slot 1. ATTENTION To change the number of slots when switched on, the switch “Slots” must first be turned to 0. Communication with the master is then interrupted. Following this the desired number can be set. After leaving the position 0 there is about 2 seconds time for this.
8.3 SETTING THE IP ADDRESS The IP address of the bus module can be set via a DHCP server. The IP address is stored in the device as nonvolatile. In Power-On mode the device waits for the IP address to be allocated from a DHCP server. If a DHCP server is not found within 136 seconds, the device starts up with the saved address.
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8.4 CONFIGURATION AND LED DISPLAYS For the error analysis there are several LEDs on the plug-in card. They give information about the status of the application and the bus system. The two-colored (green/red) module status SYS LED shows if the device is supplied with power and whether it functions properly. In the startup phase the red SYS LED flashes briefly (about 1 sec). The two-colored (green/red) network status LED shows the status of the communication connection. LED
COLOR STATUS
MEANING
SYS (Module Status)
Green
OFF
Power Off, Error (see SYS Red)
ON
Operating system running
OFF
Failure of power supply
Red
Flashing with Error in boot process 1 Hz
COM0 Green (NS Network Status)
ON
Waiting for boot process (check switch position „Protocol“)
OFF
Failure of power supply
Flashing with IP address not configured 1 Hz Flashing with IP address configuration, no data 5 Hz
exchange
ON
The device is exchanging data with the controller
Red
Flashing
Timeout of the connection
COM1
-
-
Not used
Fault
Red
ON
Hardware error
TAB. 2 OPERATING DISPLAY ON THE BUS MODULE
The status of Ethernet communication is shown by the RJ 45 integrated LED: LED
COLOR
STATUS
MEANING
Link
Green
On
There is an Ethernet connection
Activity
Yellow
On
Data are being exchanged via Ethernet
TAB. 3 STATUS LED OF ETHERNET PORTS 1&2
27
1 2 3 4 5 6 7 8 9
Terminal X1 Terminal X2 Terminal X3 Terminal X4 Terminal X5 Terminal X6 Terminal X7 Terminal X8 Ethernet Port
FIG. 1 CONFIGURATION AND LED DISPLAYS
10 11 12 13 14 15 16
Terminal X11 SYS LED COM0 (NS) LED COM1 LED Fault LED Switch Slots Switch Protocol
28
9. MODBUS TCP PROTOCOL
9.1 GENERAL INFORMATION The Modbus TCP protocol is a variant of the Modbus protocol which uses Ethernet TCP/IP as a communication medium. The Modbus services and the object model are displayed unaltered on the TCP/IP as a communication medium. The Modbus TCP application protocol is organized according to the client/server principle: here a client requests services, with the aid of a transmitted telegram, from the server, which answers these with a response telegram. Modbus TCP uses the „Transport Control Protocol“ (TCP) for data transfer in Ethernet-TCP/IP networks. In doing this the parameters and data are encapsulated in the payload of a TCP telegram. In this process of encapsulation the client creates a „Modbus Application Header“ (MBAP see chapter 9.2) which enables the server to unequivocally interpret the Modbus parameters and commands received. A Modbus application telegram is encapsulated in a TCP/IP telegram. Modbus communication requires a TCP connection to be set up between a client and the server. At the server end the port number 502 is fixed for the Modbus TCP. The connection is set up automatically through the protocol software and as such is completely transparent for the application process. As soon as the connection has been made, client and server can exchange as much data as they want as often as they want via this connection. The connection between client and server can either remain permanent or can be ended following completion of communication and set up again.
9.2 GENERAL TELEGRAM SET UP WITH THE MODBUS TCP By sending out the request telegram the client initiates a service call up which is answered by the server with a response telegram. Request and response telegrams contain parameters and/or data. In the case of Modbus TCP communication the tasks relating to addressing and checksum are taken on by the TCP protocol. The ADU (application data unit) of the Modbus TCP protocol is made up of the MBAP Header, function code and data. The MBAP Header is independent of function and is no longer documented in the Modbus functions described below.
29
GENERAL MODBUS TCP TELEGRAM SET UP (ADU) MBAP Header
Function code
Data
7 bytes
1 byte
x- bytes (value range 1.. 252 byte)
MBAP Header (Modbus Application Protocol Header) Byte 0,1: Transaction Identifier Byte 2,3: Protocol identifier 0 for Modbus TCP protocol Byte 4,5: Number of consecutive bytes (High-Byte, Low-Byte) Byte 6: Unit identifier (Unit Identifier Remote) Function code Byte 7: Modbus function code see chapter 9.5 Data Byte 8..n: The data range corresponds with that of the standard Modbus protocol. The CRC checksum, however, is no longer required as it is implemented at the TCP/IP protocol level. Both the request and the response telegrams always contain a function code (length: 1 byte) on which the further set up of the subsequent data depends.
9.3 HANDLING EXCEPTIONS In the case of an exception the device (server) sends an exception response and the request telegram (the request in question) is discarded. The response telegram in the case of an exception contains the function code received, however, here the highest value bit (MSB) is set to display an exception. EXCEPTION FUNCTION CODE
EXCEPTION CODE
1 byte
1 byte
Function code + 0x80
01 or 02 or 03 or 04
In the Exception code one of the following exception types is entered: 1. ILLEGAL FUNCTION (0x01) The function code received in the request is not supported by the device.
30
2. ILLEGAL DATA ADDRESS (0x02) The register address does not exist. It must be smaller than 624. In the case of „Read Holding Registers“ and „Preset Multiple Regs“ requests the address is made up of the start address of the register and the number of registers. So that means: register + number < 624. The valid addresses are listed in the tables below. 3. ILLEGAL REGISTER QUANTITY (0x03) The number of registers is invalid, which means that it is outside the range of 1 to 125. 4. REQUEST PROCESSING (0x04) A device exception occurred whilst accessing the parameter in the application (e.g. parameter is write-protected, invalid value, incorrect index/incorrect slot in the application).
9.4 MODBUS DATA TYPES Modbus distinguishes between the following data types: byte (8 bit) and register (16 bit). A register corresponds to two bytes, whereby the byte with the higher value is transferred as the first data unit each time. As such Modbus uses the so-called Big-Endian format for the display of addresses and data. Extended data types such as 32 bit integer and 32 bit float are transmitted as 2 consecutive 16 bit registers. In the bus module the information from the device is displayed in the following register types (16 bit). DATA TYPE
LENGTH
VALUE RANGE
ACCESS
DESCRIPTION
Input Register
16 bit
0.. 65536
r
Data made available by the device as Read Only
16 bit
0.. 65536
r/w
Holding Register
Data can be altered from the application
31
The data are addressed using addresses in the range from 0x0000 to 0xFFFF. The smallest data unit which can be read is a register (16 bits). The number of registers which can be read can vary from 1 to maximum 125 (0x7D). The following data types are supported by the bus module: DATA TYPE NAME
DESCRIPTION
RANGE
UINT
Unsigned integer
0 to 65535
UDINT
Unsigned double integer
0 to 231-1
Float32
Float
WORD
Bit-string 16 bits
DWORD
Bit-string 32 bits
9.5 FUNCTIONS The following functions from the range of “Public Function Codes“ are supported: FUNCTION
CODE
DATA TYPE
ACCESS
DESCRIPTION
Read Hol0x03 ding Register
Holding Register
Read
Reads one or more Holding Registers from the device
Read Input Register
0x04
Input Register
Read
Reads one or more Input Registers form the device
Preset Single Register
0x06
Holding Register
Write
Alters a register in the device.
Preset Multiple Regs
0x10
Holding Register
Write
Alters multiple registers in the device
TAB. 4 MODBUS FUNCTIONS
32
9.5.1 READ HOLDING REGISTERS (0X03) With this telegram the client can read out one or multiple registers from the device (function code 0x03), whereby the registers must be consecutive. Request: FUNCTION CODE
START ADDRESS OF THE REGISTERS
NUMBER OF REGISTERS
1 byte
2 byte
2 byte
0x03
0x0000 to 0xFFFF
1..125
FUNCTION CODE
NUMBER OF BYTES
DATA (CONTENT OF REGISTERS)
1 byte
1 byte
2 * number of registers byte
0x03
2 * number of registers
0x0000 to 0xFFFF
Response:
Exception Responses: EXCEPTION FUNCTION CODE
EXCEPTION CODE
1 byte
1 byte
0x83
01 or 02 or 03 or 04
9.5.2 READ INPUT REGISTERS (0X04) With this telegram the client can read out one or multiple registers from the device (function code 0x04), whereby the registers must be consecutive. Request: FUNCTION CODE
START ADDRESS OF THE REGISTERS
NUMBER OF INPUT REGISTERS
1 byte
2 byte
2 byte
0x04
0x0000 to 0xFFFF
1..125
Response:
33
FUNCTION CODE
NUMBER OF BYTES
DATA (CONTENT OF REGISTERS)
1 byte
1 byte
2 * number of registers byte
0x04
2 * number of registers
0x0000 to 0xFFFF
Exception Responses: EXCEPTION RESPONSE CODE
EXCEPTION CODE
1 byte
1 byte
0x84
01 or 02 or 03 or 04
9.5.3 PRESET SINGLE REGISTER (0X06) With this telegram the client can alter a register in the device (function code 0x06). The response in an exception free case is identical to the request. Request: FUNCTION CODE
ADDRESS OF THE REGISTER
DATA
1 byte
2 byte
2 byte
0x06
0x0000 to 0xFFFF
0x0000 to 0xFFFF
FUNCTION CODE
ADDRESS OF THE REGISTER
DATA
1 byte
2 byte
2 byte
0x06
0x0000 to 0xFFFF
0x0000 to 0xFFFF
Response:
Exception Responses: EXCEPTION FUNCTION CODE
EXCEPTION CODE
1 byte
1 byte
0x86
01 or 02 or 03 or 04
34
9.5.4 PRESET MULTIPLE REGS (0X10) With this telegram the client can alter one or multiple registers in the device (function code 0x10), whereby the registers must be consecutive. Request: FUNCTION CODE
START ADDRESS OF THE REGISTERS
NUMBER OF REGISTERS
NUMBER OF BYTES
DATA
1 byte
2 byte
2 byte
1 byte
0x10
0x0000 to 0xFFFF
1..123
2 * number 0x0000 to of registers 0xFFFF
2 * number of registers byte
Response: FUNCTION CODE
START ADDRESS OF THE REGISTERS
DATA
1 byte
2 byte
2 byte
0x10
0x0000 to 0xFFFF
0x0000 to 0xFFFF
Exception Responses: EXCEPTION FUNCTION CODE
EXCEPTION CODE
1 byte
1 byte
0x90
01 or 02 or 03 or 04
35
10. REGISTER CONFIGURATION (PARAMETER MAPPING ON MODBUS TCP)
The bus module contains max. of 8 slots which can be configured by the modules. For the cyclic and acyclic data a separate address range is used for each slot starting from 0X1000 which is reserved according to configured module. The data of the bus module represent the slot no. 0. The register are therefore divided in the following parts: RANGE
ADDRESS RANGE OF THE REGISTER
Bus module
Slot 0
0x0000 to 0x0FFF
Module (Controller) in
Slot 1
0x1000 to 0x1FFF
Slot 2
0x2000 to 0x2FFF
Slot 3
0x3000 to 0x3FFF
Slot 4
0x4000 to 0x4FFF
Slot 5
0x5000 to 0x5FFF
Slot 6
0x6000 to 0x6FFF
Slot 7
0x7000 to 0x7FFF
Slot 8
0x8000 to 0x8FFF
TAB. 5 REGISTER CONFIGURATION OF THE BUS MODULE FOR MODBUS TCP The parameters are collated in the following groups and as such can be read or written individually or together: • Set points, • actual values, • acyclical parameter. The offset of each group is defined as the following: • Offset set points 0x0 • Offset actual values 0x10 • Offset acyclic parameters 0x100 The Offset of each register (16 bit) within the following tables is in accordance to the Offset at the beginning of the related area. The parameter of the bus module is in accordance to slot no. 0.
36
The address of the related register is calculated in the following way: • Register address set point = Slot-Nr.*1000 + 0x0 + Offset set point • Register address actual value = Slot-Nr.*1000 + 0x10 + Offset actual value • Register address acyclic parameters = Slot-Nr.*1000 + 0x100 + Offset parameter The set point of each module can be max. of 14 bytes long. Therefore 16 bytes per slot are reserved for the set points. The actual values per module can be max. of 54 bytes long. Therefore 240 bytes per slot are reserved for actual values. The acyclic parameters per module can be max. of 128 bytes long. Therefore 240 bytes per slot are reserved for acyclic parameters. Accessing address ranges outside of the groups invokes the exception „Illegal Data Address“.
37
11. DATA OF THE BUS MODULE
The address range 0x0000-0x0FFF consists of the digital outputs and the configuration parameters of the bus module.
11.1 CYCLIC DATA (INPUT AND OUTPUT DATA) OF THE BUS MODULE The digital outputs are positioned in the addresses 0x0000-0x0001. ADDRESS
BYTE
DATA TYPE
NAME
0x0000
2
UINT
Digitale Ausgänge
VALUE RANGE
R/W R/W
TAB. 6 INPUT AND OUTPUT DATA OF THE BUS MODULE
11.2 ACYCLIC DATA: BUS MODULE The configuration parameter show the current configuration of each slot with modules and have the address range from 0x100 to 0x107. The device types, which can be connected to the bus module, are indicated as follows: MODULTYP Thyro-S 1S Thyro-A 1A/Thyro-AX 1A
Thyro-A 2A/Thyro-AX 2A
Thyro-A 3A/Thyro-AX 3A
ID H1
0x11
HRL1
0x12
H1
0x41
HRL1/HRL2
0x42
HRLP1/ HRLP2
0x43
H1
0x51
HRL1/HRL2
0x52
HRLP1/ HRLP2
0x53
H1
0x61
HRL1/HRL2
0x62
HRLP1/ HRLP2
0x63
38
Thyro-A 1A
Thyro-Power Manager (TPM)
Thyro-Step Controller (TSC)
Thyro-Measurement Unit (TMU)
C01
0x71
C02
0x72
C03
0x73
C05
0x75
C07
0x77
TPM_AUTO
0x81
TPM_MAN
0x82
TPM_TSC
0x87
TPM_TIO
0x8D
TPM_TMU
0x8E
TSC_TSC
0x97
TSC_TIO
0x9D
TSC_TMU
0x9E
TMU_TIO
0xAD
TMU_TMU
0xAE
TAB. 7 INDICATION OF MODULE TYPES
ADDRESS
BYTE
DATA TYPE
NAME
VALUE RANGE
R/W
0x0100
2
UINT
Configuration slot 1
0x11-0xFF
R
0x0101
2
UINT
Configuration slot 2
0x11-0xFF
R
0x0102
2
UINT
Configuration slot 3
0x11-0xFF
R
0x0103
2
UINT
Configuration slot 4
0x11-0xFF
R
0x0104
2
UINT
Configuration slot 5
0x11-0xFF
R
0x0105
2
UINT
Configuration slot 6
0x11-0xFF
R
0x0106
2
UINT
Configuration slot 7
0x11-0xFF
R
0x0107
2
UINT
Configuration slot 8
0x11-0xFF
R
0x0108
2
UINT
MODULE_POS_ AVERAGE
R/W
0x0109
2
UINT
MODULE_POS_ ERROR_CONFIG
R/W
TAB. 8 BUS MODULE PARAMETERS
39
12. DATA OF THE MODULES (CONTROLLER)
Each module type includes one group of set points and actual values which are cyclic in groups or as such can be read or written individually. The acyclic parameters are used for configuration and are usually read or written individually.
12.1 CYCLIC DATA OF THE MODULES The input/output data for Thyro-S, Thyro-A and Thyro-AX correspond in accordance to the configured modules and for TPM, TSC, TMU in accordance to the operating mode. The following table indicates the available input and output data for the respective modules. Thyro-S 1S..H1, 1S..HRL1, Thyro-A 1A..H1, 1A..HRL1, 1A..HRLP1, 2A..H1, 2A..HRL1, 2A..HRLP1 3A..H1, 3A..HRL1, 3A..HRLP1, 1A..C01, 1A..C02, 1A..C03, 1A..C05, 1A..C07 Thyro-AX 1A..HRL2, 1A..HRLP2 2A..HRL2, 2A..HRLP2 3A..HRL2, 3A..HRLP2 TPM, TSP, TMU: TPM automatic mode and manual mode, TSC mode, TIO mode, TMU mode
12.1.1 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH Thyro-S The Thyro-S interprets the set point as operating mode. SET POINT (MASTER)
STATUS (RETURN VALUE )
(TOTAL SET POINT)
0 to 409
= OFF
0=
410 to 1091
1/5
819
1092 to 1706
= 1/3
1365 =
1707 to 3071
1/2
2047
3072 to 4096
= ON
4096
TAB. 9 INTERPRETATION OF THE MASTER SET POINT FOR Thyro-S
40
12.1.2 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH ThyroS 1S..H1 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0003
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x0004
Fault (see Tab. 12)
AD_IW_STOER
UINT
2
-
0x0005
Status (see Tab. 13)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 10 INPUT AND OUTPUT DATA WITH Thyro-S 1S..HRL1
12.1.3 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH ThyroS 1S..HRL1 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load current L1
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0004
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0005
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x0006
Fault (see Tab. 12)
AD_IW_STOER
UINT
2
-
0x0007
Status (see Tab. 13)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA,
SYMBOL
DATA
SIZE
UNIT
TYPE
(BYTE)
UINT
2
SET POINTS 0x0000
Master setpoint
AD_SW_MASTER
TAB. 11 INPUT AND OUTPUT DATA WITH Thyro-S 1S..HRL1
4096=100%
41
DESCRIPTION
BIT
LEDS
RELAY
Frequency measurement outside of 47 Hz to 63 Hz
Bit 0
Test LED flashing slowly
released
SYNC error, no zero-crossing within the gate Bit 1
Test LED flashing slowly
released
Temperature monitoring triggered
Bit 2
Load fault flashing slowly
released
Load fault
Bit 3
Load fault on
released
Flash values invalid
Bit 4
Test LED and Load fault LED flashing simultaneously quickly
released
Mains undervoltage (AD_P_SPG_MAX)
Bit 6
None
energized
TAB. 12 Thyro-S FAULTS
DESCRIPTION
BIT
LEDS
RELAY
Pulse inhib active (bridge X2.1-X2.2 open)
Bit 0
None
released
Mains frequency is 60Hz
Bit 2
None
released
Relay status (0=relay off/1=relay on)
Bit 8
None
released
Device switched off
Bit 9
--
energized
Wrong device
Bit 10
--
----
Bus module active (0=no bus module/1=bus module active)
Bit 11
None
----
Thyristor short-circuit
Bit 14
Test LED and Load fault LED flashing alternately slowly
----
TAB. 13 Thyro-S STATUS
42
12.1.4 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH ThyroA 1A..H1 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0003
Switch-on time TS
AD_IW_TS
UINT
2
[period]
0x0004
Switch-on angle alpha
AD_IW_ALPHA
UINT
2
[0.01 °el]
0x0005
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x0006
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x0007
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 14 INPUT AND OUTPUT DATA WITH Thyro-A 1A..H1
12.1.5 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH Thyro-A 1A..HRL1/Thyro-AX 1A..HRL2 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load current L1
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0004
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0005
Switch-on time TS
AD_IW_TS
UINT
2
[period]
0x0006
Switch-on angle alpha
AD_IW_ALPHA
UINT
2
[0.01 °el]
0x0007
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x0008
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x0009
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 15 INPUT AND OUTPUT DATA WITH Thyro-A 1A..HRL1/ Thyro-AX 1A..HRL2
43
12.1.6 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH ThyroA 1A..HRLP1/Thyro-AX 1A..HRLP2 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load current L1
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0004
Power L1
AD_IW_P_LSB_1
Float32
4
[W]
0x0006
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0007
Switch-on time TS
AD_IW_TS
UINT
2
[period]
0x0008
Switch-on angle alpha
AD_IW_ALPHA
UINT
2
[0.01 °el]
0x0009
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x000A
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x000B
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 16 INPUT AND OUTPUT DATA WITH Thyro-A 1A..HRLP1/ Thyro-AX 1A..HRLP2
12.1.7 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH ThyroA 2A..H1 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load voltage L3
AD_IW_U_EFF_LSB_3
Float32
4
[V]
0x0004
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0005
Mains voltage L3
AD_IW_MAIN_LSB_3
UINT
2
[V]
0x0006
Switch-on time TS
AD_IW_TS
UINT
2
[period]
0x0007
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x0008
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x0009
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 17 INPUT AND OUTPUT DATA WITH Thyro-A 2A..H1
44
12.1.8 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH ThyroA 2A..HRL1/Thyro-AX 2A..HRL2 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load voltage L3
AD_IW_U_EFF_LSB_3
Float32
4
[V]
0x0004
Load current L1
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0006
Load current L2
AD_IW_I_EFF_LSB_2
Float32
4
[A]
0x0008
Load current L3
AD_IW_I_EFF_LSB_3
Float32
4
[A]
0x000A
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x000B
Mains voltage L3
AD_IW_MAIN_LSB_3
UINT
2
[V]
0x000C
Switch-on time TS
AD_IW_TS
UINT
2
[period]
0x000D
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x000E
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x000F
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 18 INPUT AND OUTPUT DATA WITH Thyro-A 2A..HRL1/ Thyro-AX 2A..HRL2
45
12.1.9 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH ThyroA 2A..HRLP1/Thyro-AX 2A..HRLP2 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load voltage L3
AD_IW_U_EFF_LSB_3
Float32
4
[V]
0x0004
Load current L1
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0006
Load current L2
AD_IW_I_EFF_LSB_2
Float32
4
[A]
0x0008
Load current L3
AD_IW_I_EFF_LSB_3
Float32
4
[A]
0x000A
Power L1
AD_IW_P_LSB_1
Float32
4
[W]
0x000C
Power L3
AD_IW_P_LSB_3
Float32
4
[W]
0x000E
Total power
AD_IW_P_LSB_GES
Float32
4
[W]
0x0010
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0011
Mains voltage L2
AD_IW_MAIN_LSB_3
UINT
2
[V]
0x0012
Switch-on time TS
AD_IW_TS
UINT
2
[period]
0x0013
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x0014
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x0015
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 19 INPUT AND OUTPUT DATA WITH Thyro-A 2A..HRLP1/ Thyro-AX 2A..HRLP2
46
12.1.10 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH Thyro-A 3A..H1 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load voltage L2
AD_IW_U_EFF_LSB_2
Float32
4
[V]
0x0004
Load voltage L3
AD_IW_U_EFF_LSB_3
Float32
4
[V]
0x0006
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0007
Mains voltage L2
AD_IW_MAIN_LSB_2
UINT
2
[V]
0x0008
Mains voltage L3
AD_IW_MAIN_LSB_3
UINT
2
[V]
0x0009
Switch-on time TS
AD_IW_TS
UINT
2
[period]
0x000A
Switch-on angle alpha
AD_IW_ALPHA
UINT
2
[0.01 °el]
0x000B
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x000C
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x000D
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 20 INPUT AND OUTPUT DATA WITH Thyro-A 3A..H1
47
12.1.11 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH Thyro-A 3A..HRL1/Thyro-AX 3A..HRL2 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load voltage L2
AD_IW_U_EFF_LSB_2
Float32
4
[V]
0x0004
Load voltage L3
AD_IW_U_EFF_LSB_3
Float32
4
[V]
0x0006
Load current L1
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0008
Load current L2
AD_IW_I_EFF_LSB_2
Float32
4
[A]
0x000A
Load current L3
AD_IW_I_EFF_LSB_3
Float32
4
[A]
0x000C
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x000D
Mains voltage L2
AD_IW_MAIN_LSB_2
UINT
2
[V]
0x000E
Mains voltage L3
AD_IW_MAIN_LSB_3
UINT
2
[V]
0x000F
Switch-on time TS
AD_IW_TS
UINT
2
[period]
0x0010
Switch-on angle alpha
AD_IW_ALPHA
UINT
2
[0.01 °el]
0x0011
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x0012
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x0013
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 21 INPUT AND OUTPUT DATA WITH Thyro-A 3A..HRL1/ Thyro-AX 3A..HRL2
48
12.1.12 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH Thyro-A 3A..HRLP1/Thyro-AX 3A..HRLP2 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load voltage L2
AD_IW_U_EFF_LSB_2
Float32
4
[V]
0x0004
Load voltage L3
AD_IW_U_EFF_LSB_3
Float32
4
[V]
0x0006
Load current L1
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0008
Load current L2
AD_IW_I_EFF_LSB_2
Float32
4
[A]
0x000A
Load current L3
AD_IW_I_EFF_LSB_3
Float32
4
[A]
0x000C
Power L1
AD_IW_P_LSB_1
Float32
4
[W]
0x000E
Power L2
AD_IW_P_LSB_2
Float32
4
[W]
0x0010
Power L3
AD_IW_P_LSB_3
Float32
4
[W]
0x0012
Total power
AD_IW_P_LSB_GES
Float32
4
[W]
0x0014
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0015
Mains voltage L2
AD_IW_MAIN_LSB_2
UINT
2
[V]
0x0016
Mains voltage L3
AD_IW_MAIN_LSB_3
UINT
2
[V]
0x0017
Switch-on time TS
AD_IW_TS
UINT
2
[period]
0x0018
Switch-on angle alpha
AD_IW_ALPHA
UINT
2
[0.01 °el]
0x0019
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x001A
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x001B
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 22 INPUT AND OUTPUT DATA WITH Thyro-A 3A..HRLP1/ Thyro-AX 3A..HRLP2
49
DESCRIPTION
BIT
LEDS
RELAY
Frequency measurement outside of 47 Hz to 63 Hz
Bit 0
Pulse inhibit LED flashing alternately slowly
released
SYNC error, no zero crossing within the gate
Bit 1
Pulse inhibit LED flashing alternately slowly
released
Temperature monitoring triggered
Bit 2
Load fault LED flashing alternately slowly
released
Load fault
Bit 3
Load fault LED on
released
Flash values invalid
Bit 4
Pulse inhibit LED and load fault LED released flashing simultaneously quickly
Mains undervoltage (AD_P_SPG_MAX)
Bit 6
None
released
Master/slave fault (only with2A)
Bit 8
None
energized
Umin (Undervoltage limit)
Bit 9
None
energized
Umax (Overvoltage limit)
Bit 10
None
energized
Imin (Undercurrent limit)
Bit 11
None
energized
Imax (Overcurrent limit)
Bit 12
None
energized
Pmin (Low power limit)
Bit 13
None
energized
Pmax (High power limit)
Bit 14
None
energized
TAB. 23 Thyro-A/Thyro-AX FAULTS
50
DESCRIPTION
BIT
LEDS
RELAY
Pulse inhib active (bridge X2.1-X2.2 open)
Bit 0
Pulse inhibit LED on
energized
Mains frequency is 60Hz
Bit 2
None
energized
U-limiting
Bit 4
Pulse inhibit LED and Load fault LED flashing alternately slowly
energized
I-limiting
Bit 5
Pulse inhibit LED and Load fault LED flashing alternately slowly
energized
P-limiting
Bit 6
Pulse inhibit LED and Load fault LED flashing alternately slowly
energized
Relay status (0= Relay OFF/1= Relay ON)
Bit 8
None
ON/OFF
Device switched off
Bit 9
--
--
Wrong device
Bit 10
--
--
Bus module active (0=no bus module/1=bus module active)
Bit 11
None
energized
Thyristor short-circuit
Bit 14
Only with Thyro-S
----
Failure rotating field/phase (only 2A or 3A)
Bit 15
Pulse inhibit LED and test LED flashing simultaneously slowly
energized
Imax (Overcurrent limit) - internal
Bit 12
None
energized
Pmin (Low power limit) - internal
Bit 13
None
energized
Pmax (High power limit) - internal
Bit 14
Only for Thyro-A/Thyro-AX
energized
TAB. 24 Thyro-A/Thyro-AX STATUS
51
12.1.13 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH Thyro-A 1A..C01 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load current L1
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0004
Power L1
AD_IW_P_LSB_1
Float32
4
[W]
0x0006
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0007
Switch-on time TS
AD_IW_TS
UINT
2
[period]
0x0008
Switch-on angle alpha
AD_IW_ALPHA
UINT
2
[0.01 °el]
0x0009
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x000A
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x000B
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 25 INPUT AND OUTPUT DATA WITH Thyro-A 1A..C01
52
12.1.14 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH Thyro-A 1A..C02 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage step 1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load current step 1
AD_IW_I_EFF_LSB_2
Float32
4
[A]
0x0004
Load current step 2
AD_IW_I_EFF_LSB_3
Float32
4
[A]
0x0006
Totall load current
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0008
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0009
Switch-on angle alpha phase 1
AD_IW_ALPHA
UINT
2
[0.01 °el]
0x000A
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x000B
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x000C
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 26 INPUT AND OUTPUT DATA WITH Thyro-A 1A..C02
53
12.1.15 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH Thyro-A 1A..C03 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load current L1
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0004
Power L1
AD_IW_P_LSB_1
Float32
4
[W]
0x0006
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0007
Switch-on time TS
AD_IW_TS
UINT
2
[period]
0x0008
Switch-on angle alpha
AD_IW_ALPHA
UINT
2
[0.01 °el]
0x0009
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x000A
Fault (see Tab. 23)
AD_IW_STOER
UINT
2
-
0x000B
Status (see Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 27 INPUT AND OUTPUT DATA WITH Thyro-A 1A..C03
54
12.1.16 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH Thyro-A 1A..C05 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage step 1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load current step 1
AD_IW_I_EFF_LSB_2
Float32
4
[A]
0x0004
Load current step 2
AD_IW_I_EFF_LSB_3
Float32
4
[A]
0x0006
Totall load current
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0008
Power step 1
AD_IW_P_LSB_1
Float32
4
[W]
0x000A
Power step 2
AD_IW_P_LSB_3
Float32
4
[W]
0x000C
Total power
AD_IW_P_LSB_GES
Float32
4
[W]
0x000E
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x000F
Switch-on angle alpha phase 1
AD_IW_ALPHA
UINT
2
[0.01 °el]
0x0010
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x0011
Fehler (siehe Tab. 23)
AD_IW_STOER
UINT
2
-
0x0012
Status (siehe Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA,
SYMBOL
DATA
SIZE
UNIT
TYPE
(BYTE)
UINT
2
SET POINTS 0x0000
Master setpoint
AD_SW_MASTER
TAB. 28 INPUT AND OUTPUT DATA WITH Thyro-A 1A..C05
4096=100%
55
12.1.17 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH Thyro-A 1A..C07 OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Load voltage L1
AD_IW_U_EFF_LSB_1
Float32
4
[V]
0x0002
Load current L1
AD_IW_I_EFF_LSB_1
Float32
4
[A]
0x0004
Power L1
AD_IW_P_LSB_1
Float32
4
[W]
0x0006
Mains voltage L1
AD_IW_MAIN_LSB_1
UINT
2
[V]
0x0007
Load temperature
AD_P_IW_TEMP_LOAD
UINT
2
[°C]
0x0008
Switch-on angle alpha
AD_IW_ALPHA
UINT
2
[0.01 °el]
0x0009
Total setpoint
AD_SW_SUMME
UINT
2
4096=100%
0x000A
Fehler (siehe Tab. 23)
AD_IW_STOER
UINT
2
-
0x000B
Status (siehe Tab. 24)
AD_IW_STATUS
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Master setpoint
AD_SW_MASTER
UINT
2
4096=100%
TAB. 29 INPUT AND OUTPUT DATA WITH Thyro-A 1A..C07
12.2 CYCLIC DATA (INPUT AND OUTPUT DATA) WITH TPM, TSC AND TPM The input and output data of Thyro-Power Manager, Thyro-Step Controller and Thyro-Measurement Unit depend on the operating mode. The following table shows the operating modes supported by the modules.
TPM
TSC
TIO
TMU
x
x
x
x
-
x
x
x
-
-
x
x
Automatic TPM_AUTO
Manual TPM_MAN
Thyro-Power Manager
x
Thyro-Step Controller
-
Thyro-Measurement Unit
-
TAB. 30 SUPPORTED OPERATING MODES TPM, TSC, TIO, TMU
56
12.2.1 TPM AUTOMATIC AND MANUAL MODE (TPM_AUTO, TPM_MAN) OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
AC input 1
AD_IW_I_EFF_LSB_1
Float32
4
[A],[V]
0x0002
AC input 2
AD_IW_I_EFF_LSB_2
Float32
4
[A],[V]
0x0004
AC input 3
AD_IW_I_EFF_LSB_3
Float32
4
[A],[V]
0x0006
Power
AD_IW_P_LSB
Float32
4
[W]
0x0008
Energy
AD_IW_W_LSB_H
Float32
4
[kWh]
0x000A
DC input 1
AD_SW1_ANALOG
UINT
2
4096=100%
0x000B
DC input 2
AD_SW2_ANALOG
UINT
2
4096=100%
0x000C
DC input 3
AD_IW_RESERVE
UINT
2
4096=100%
0x000D
Mains voltage
AD_IW_MAIN_LSB_1
UINT
2
[A]
0x000E
Period duration
AD_IW_FREQUENZ
UINT
2
[µs]
0x000F
Temperature
AD_IW_TEMP_INT
INT
2
[°C]
0x0010
Fault (see Tab. 35)
AD_IW_ERROR1
UINT
2
-
0x0011
Status (see Tab. 36)
AD_IW_STATUS1
UINT
2
-
TAB. 31 INPUT AND OUTPUT DATA WITH TPM_AUTO, TPM_MAN
57
12.2.2 TSC MODE OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
AC input 1
AD_IW_I_EFF_LSB_1
Float32
4
[A],[V]
0x0002
AC input 2
AD_IW_I_EFF_LSB_2
Float32
4
[A],[V]
0x0004
AC input 3
AD_IW_I_EFF_LSB_3
Float32
4
[A],[V]
0x0006
Power
AD_IW_P_LSB
Float32
4
[W]
0x0008
Energy
AD_IW_W_LSB_H
Float32
4
[kWh]
0x000A
DC input 1
AD_SW1_ANALOG
UINT
2
4096=100%
0x000B
DC input 2
AD_SW2_ANALOG
UINT
2
4096=100%
0x000C
DC input 3
AD_IW_RESERVE
UINT
2
4096=100%
0x000D
Mains voltage
AD_IW_MAIN_LSB_1
UINT
2
[A]
0x000E
Period duration
AD_IW_FREQUENZ
UINT
2
[µs]
0x000F
Temperature
AD_IW_TEMP_INT
INT
2
[°C]
0x0010
Fault (see Tab. 35)
AD_IW_ERROR1
UINT
2
-
0x0011
Status (see Tab. 36)
AD_IW_STATUS1
UINT
2
-
0x0012
Analog output 4
AD_IW_DAC4
UINT
2
4096=100%
0x0013
Steps
AD_IW_STEPS
UINT
2
-
0x0014
Total setpoint
AD_SW1_SUMME
UINT
2
4096=100%
TAB. 32 INPUT AND OUTPUT DATA WITH TSC MODE
58
12.2.3 TIO MODE OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
AC input 1
AD_IW_I_EFF_LSB_1
Float32
4
[A],[V]
0x0002
AC input 2
AD_IW_I_EFF_LSB_2
Float32
4
[A],[V]
0x0004
AC input 3
AD_IW_I_EFF_LSB_3
Float32
4
[A],[V]
0x0006
Power
AD_IW_P_LSB
Float32
4
[W]
0x0008
Energy
AD_IW_W_LSB_H
Float32
4
[kWh]
0x000A
DC input 1
AD_SW1_ANALOG
UINT
2
4096=100%
0x000B
DC input 2
AD_SW2_ANALOG
UINT
2
4096=100%
0x000C
DC input 3
AD_IW_RESERVE
UINT
2
4096=100%
0x000D
Mains voltage
AD_IW_MAIN_LSB_1
UINT
2
[A]
0x000E
Period duration
AD_IW_FREQUENZ
UINT
2
[µs]
0x000F
Temperature
AD_IW_TEMP_INT
INT
2
[°C]
0x0010
Fault (see Tab. 35)
AD_IW_ERROR1
UINT
2
-
0x0011
Status (see Tab. 36)
AD_IW_STATUS1
UINT
2
-
OFFSET
OUTPUT DATA, SET POINTS
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
Digital output
AD_IW_COUNT
UINT
2
4096=100%
0x0001
Analog output 1
AD_IW_DAC1
UINT
2
4096=100%
0x0002
Analog output 2
AD_IW_DAC2
UINT
2
4096=100%
0x0003
Analog output 3
AD_IW_DAC3
UINT
2
4096=100%
0x0004
Analog output 4
AD_IW_DAC4
UINT
2
4096=100%
0x0005
Analog output 5
AD_IW_DAC5
UINT
2
4096=100%
0x0006
Analog output 6
AD_IW_DAC6
UINT
2
4096=100%
TAB. 33 INPUT AND OUTPUT DATA WITH TIO MODE
59
12.2.4 TMU MODE OFFSET
INPUT DATA, ACTUAL VALUES
SYMBOL
DATA TYPE
SIZE (BYTE)
UNIT
0x0000
AC input 1
AD_IW_I_EFF_LSB_1
Float32
4
[A],[V]
0x0002
AC input 2
AD_IW_I_EFF_LSB_2
Float32
4
[A],[V]
0x0004
AC input 3
AD_IW_I_EFF_LSB_3
Float32
4
[A],[V]
0x0006
Power
AD_IW_P_LSB
Float32
4
[W]
0x0008
Energy
AD_IW_W_LSB_H
Float32
4
[kWh]
0x000A
DC input 1
AD_SW1_ANALOG
UINT
2
4096=100%
0x000B
DC input 2
AD_SW2_ANALOG
UINT
2
4096=100%
0x000C
DC input 3
AD_IW_RESERVE
UINT
2
4096=100%
0x000D
Mains voltage
AD_IW_MAIN_LSB_1
UINT
2
[A]
0x000E
Period duration
AD_IW_FREQUENZ
UINT
2
[µs]
0x000F
Temperature
AD_IW_TEMP_INT
INT
2
[°C]
0x0010
Fault (see Tab. 35)
AD_IW_ERROR1
UINT
2
-
0x0011
Status (see Tab. 36)
AD_IW_STATUS1
UINT
2
-
TAB. 34 INPUT AND OUTPUT DATA WITH TMU MODE
DESCRIPTION
BIT
FAULT LED, FAULT OUTPUT*
Frequency measurement outside of 47Hz to 63 Hz Bit 0
ON
SYNC error, no cero crossing within the gate
Bit 1
ON
Temperature max. limit has been exceeded
Bit 2
ON
Temperature min. limit has been exceeded
Bit 3
ON
One or more parameters outside the limits
Bit 4
ON
Mains voltage lower than lower voltage limit
Bit 5
ON
TAB. 35 FAULTS TPM, TSC, TIO, TMU
60
DESCRIPTION
BIT
FAULT LED, FAULT OUTPUT*
Mains frequency is 60Hz
Bit 2
OFF
Transformer 1 fallen below min. limit
Bit 3
ON
Transformer 1 exceeded max. limit
Bit 4
ON
Transformer 2 fallen below min. limit
Bit 5
ON
Transformer 2 exceeded max. limit
Bit 6
ON
Transformer 3 fallen below min. limit
Bit 7
ON
Transformer 3 exceeded max. limit
Bit 8
ON
Device switched off
Bit 9
--
Wrong device
Bit 10
--
Bus module active (0=no bus module/1=bus module active)
Bit 11
OFF
* Default setting can be parameterized.
TAB. 36 STATUS TPM, TSC, TIO, TMU
12.3 ACYCLIC PARAMETERS OF THE MODULES Via the acyclic parameter data transmission, parameters of the devices can be changed or selected. Acyclic parameters can be used for configuration and are usually read or written individually. The acyclic parameters are combined into two groups according to each module type: • Thyro-S, Thyro-A, Thyro-AX • TPM, TSP, TMU
12.3.1 ACYCLIC PARAMTERS FOR Thyro-S, Thyro-A and ThyroAX The table shows the parameters of the following product types: • Thyro-S 1S..H1, 1S..HRL1, • Thyro-A 1A..H1, 1A..HRL1, 1A..HRLP1, 2A..H1, 2A..HRL1, 2A..HRLP1 3A..H1, 3A..HRL1, 3A..HRLP1, 1A..C01, 1A..C02, 1A..C03, 1A..C05, 1A..C07 • Thyro-AX 1A..HRL2, 1A..HRLP2 2A..HRL2, 2A..HRLP2 3A..HRL2, 3A..HRLP2
61 OFFSET
SYMBOL
NAME
VALUE
SIZE
DATA
RANGE
(BYTE)
TYPE
R/W
0x0000
AD_P_I_TYP
Controller type current
0…
2
UINT
R
0x0001
AD_P_U_TYP
Controller supply voltage
0…1000
2
UINT
R
0x0002
AD_P_P_TYP_H
Controller type output power
0…
4
UDINT
R
0x0004
AD_P_BETR
Operating mode
0…3
2
UINT
R/W
0x0005
AD_P_AN1
Phase angle of 1 half wave
0…180
2
UINT
R/W
0x0006
AD_P_SST
Soft start duration (given)
2
UINT
R/W
0x0007
AD_P_SDN
Soft stop duration (given)
0…1000
2
UINT
R/W
0x0008
AD_P_T0
Cycle period duration
0…1000
2
UINT
R/W
0x0009
AD_P_MP
Minimum interval
0...10
2
UINT
R/W
0x000A
AD_P_TSMA
Maximum cycle turn on time
1...T0
2
UINT
R/W
0x000B
AD_P_TSMI
Minimum cycle turn on time
0...T0
2
UINT
R/W
0x000C
AD_P_VIE
Front pulse stop
0...180
2
UINT
R/W
0x000D
AD_P_HIE
Back pulse stop
0...180
2
UINT
R/W
0x000E
AD_P_REGELUNG
Control (analog output value)
0…8
2
UINT
R/W
0x000F
AD_P_TI
PI controller, I part
0= aus 0…65535 2
UINT
R/W
0x0010
AD_P_KP
PI controller, P part
0= aus 0…65535 2
UINT
R/W
0x0011
AD_P_KR
PI controller, counter P part
0…65535
2
UINT
R/W
0x0012
AD_P_TD
Temperature coefficient of the
0…65535
2
UINT
R/W
0…
2
UINT
R/W
0…
2
UINT
R/W
st
heating tape 0x0013
AD_P_UEMA
Effective voltage setpoint maximum
0x0014
AD_P_IEMA
Effective current setpoint maximum
0x0015
AD_P_PMA
Power setpoint maximum
0…
4
UDINT
R/W
0x0017
AD_SW_ENABLE
Setpoint activation
0…3
2
UINT
R
0x0018
AD_P_OF_A
Actual value output offset 1
0...4096
2
UINT
R/W
0x0019
AD_P_FA_A
Scale end value actual value
0...4096
2
UINT
R/W
output 1 0x001A
AD_P_SPG_MIN
Mains voltage monitoring min.
0…4096
2
UINT
R/W
0x001B
AD_P_SPG_MAX
Mains voltage monitoring max.
0...1000
2
UINT
R/W
0x001C
AD_P_UN_S
Undercurrent monitoring
0…1 (on, off)
2
UINT
R/W
0x001D
AD_P_RELAIS_CTRL2
Relay configuration 2
0…65535 bit
2
UINT
R/W
coded 0x001E
AD_P_LASTBRUCH_
Load fault, minimum value
0…4505
2
UINT
R/W
Synchro cycle address
0…65535
2
UINT
R/W
MIN_ABS 0x001F
AD_P_SYNC_ADR
62 OFFSET 0x0020
SYMBOL
NAME
AD_P_IMAB
Pulse switch-off in case of failure
VALUE
SIZE
DATA
RANGE
(BYTE)
TYPE
R/W
0…65535 bit
2
UINT
R/W
0…65535
2
UINT
R/W
0…65535
2
UINT
R/W
coded 0x0021
AD_P_STA_RE
Control start controller analog setpoint
0x0022
AD_P_STE_RE
Control end controller analog setpoint
0x0023
AD_P_STATUS_3A
Configuration 3A
2
UINT
R/W
0x0024
AD_P_MOSI_FA
Peak current value limit
0…4096
2
UINT
R/W
0x0025
AD_P_DAC1_CTRL
Analog output configuration 1
0…10
2
UINT
R/W
0x0026
AD_P_VER_DAY
Version day
1…31
2
UINT
R
0x0027
AD_P_VER_MONTH
Version month
1…12
2
UINT
R
0x0028
AD_P_VER_JEAR
Version year
0…9999
2
UINT
R
0x0029
AD_P_REGLERSP_ANF
Controller inhibit
0…1 (on, off)
2
UINT
R/W
0x002A
AD_P_RELAIS_CTRL
Relay configuration 1
0…65535 bit
2
UINT
R/W
2
UINT
R/W
Device number
4
UDINT
R
2
UINT
R
coded 0x002B
AD_P_DAC_MITTEL-
Averaging analog output 1
0…65535
WERT 0x002C
AD_P_FA_NR_ GERAET_H
0x002E
AD_P_FA_LFD_NR
Serial number
0x002F
AD_P_FA_NR_LK_H
PCB number
4
UDINT
R
0x0031
AD_P_DAC_MITTEL-
Averaging analog output 2
0…65535
2
UINT
R/W
WERT_2 0x0032
AD_P_OF_A_2
Actual value output offset 2
0…4096
2
UINT
R/W
0x0033
AD_P_FA_A_2
Scale end value actual value
0…4096
2
UINT
R/W
output 2 0x0034
AD_P_DAC2_CTRL
Analog output configuration 2
0…10
2
UINT
R/W
0x0035
AD_P_DAC_MITTEL-
Averaging analog output 3
0…65535
2
UINT
R/W
WERT_3 0x0036
AD_P_OF_A_3
Actual value output offset 3
0…4096
2
UINT
R/W
0x0037
AD_P_FA_A_3
Scale end value actual value
0…4096
2
UINT
R/W
output 3 0x0038
AD_P_DAC3_CTRL
Analog output configuration 3
0…10
2
UINT
R/W
0x0039
AD_P_U_MIN
Voltage limit minimum
0…65535
2
UINT
R/W
0x003A
AD_P_U_MAX
Voltage limit maximum
0…65535
2
UINT
R/W
0x003B
AD_P_I_MIN
Current limit minimum
0…65535
2
UINT
R/W
0x003C
AD_P_I_MAX
Current limit maximum
0…65535
2
UINT
R/W
0x003D
AD_P_P_MIN
Power limit minimum
0…
4
UDINT
R/W
0x003F
AD_P_P_MAX
Power limit maximum
0…
4
UDINT
R/W
TAB. 37 ACYCLIC PARAMETERS OF Thyro-S, Thyro-A and Thyro-AX
63
12.3.2 ACYCLIC PARAMETERS OF TPM, TSC AND TMU The acyclic parameters for the modules TPM, TSC and TMU are listed in table below: OFFSET
SYMBOL
NAME
VALUE
SIZE
DATA
RANGE
(BYTE)
TYPE
R/W
0x0000
AD_P_W1_TYP
Type value transformer 1
1..65535
2
UINT
R/W
0x0001
AD_P_W2_TYP
Type value transformer 2
1..65535
2
UINT
R/W
0x0002
AD_P_W3_TYP
Type value transformer 3
1..65535
2
UINT
R/W
0x0003
AD_P_WANDLER_CTRL
Transformer setting
0..65535 bit
2
UINT
R/W
coded 0x0004
AD_P_U_TYP
Type value U mains
1..260
2
UINT
R/W
0x0005
AD_P_T0
Measuring and cycle time
1…1500
2
UINT
R/W
0x0006
AD_P_SYT_ANZ
Number
1..11
2
UINT
R/W
0x0007
AD_P_SYT_T01
1st phase
0..T0
2
UINT
R/W
0x0008
AD_P_SYT_T02
2nd phase
0..T0
2
UINT
R/W
0x0009
AD_P_SYT_T03
3rd phase
0..T0
2
UINT
R/W
0x000A
AD_P_SYT_T04
4 phase
0..T0
2
UINT
R/W
0x000B
AD_P_SYT_T05
5th phase
0..T0
2
UINT
R/W
0x000C
AD_P_SYT_T06
6th phase
0..T0
2
UINT
R/W
0x000D
AD_P_SYT_T07
7th phase
0..T0
2
UINT
R/W
0x000E
AD_P_SYT_T08
8th phase
0..T0
2
UINT
R/W
0x000F
AD_P_SYT_T09
9th phase
0..T0
2
UINT
R/W
0x0010
AD_P_SYT_T10
10 phase
0..T0
2
UINT
R/W
0x0011
AD_SW1_STA
Control start setpoint 1
0…4096
2
UINT
R/W
0x0012
AD_SW1_STE
Control stop setpoint 1
0…4096
2
UINT
R/W
0x0013
AD_SW2_STA
Control start setpoint 2
0…4096
2
UINT
R/W
0x0014
AD_SW2_STE
Control stop setpoint 2
0…4096
2
UINT
R/W
0x0015
AD_P_DAC1_OF
Offset 1
0..4095
2
UINT
R/W
0x0016
AD_P_DAC1_FA
Scale end value 1
0..4096
2
UINT
R/W
0x0017
AD_P_DAC1_CTRL
Output value 1
1..16
2
UINT
R/W
0x0018
AD_P_DAC2_OF
Offset 2
0..4095
2
UINT
R/W
0x0019
AD_P_DAC2_FA
Scale end value 2
0..4096
2
UINT
R/W
0x001A
AD_P_DAC2_CTRL
Output value 2
1..16
2
UINT
R/W
0x001B
AD_P_DAC3_OF
Offset 3
0..4095
2
UINT
R/W
0x001C
AD_P_DAC3_FA
Scale end value 3
0..4096
2
UINT
R/W
0x001D
AD_P_DAC3_CTRL
Output value 3
1..16
2
UINT
R/W
0x001E
AD_P_DAC4_OF
Offset 4
0..4095
2
UINT
R/W
0x001F
AD_P_DAC4_FA
Scale end value 4
0..4096
2
UINT
R/W
0x0020
AD_P_DAC4_CTRL
Output value 4
1..16
2
UINT
R/W
th
th
64
OFFSET
SYMBOL
NAME
VALUE
SIZE
DATA
RANGE
(BYTE)
TYPE
R/W
0x0021
AD_P_DAC5_OF
Offset 5
0..4095
2
UINT
R/W
0x0022
AD_P_DAC5_FA
Scale end value 5
0..4096
2
UINT
R/W
0x0023
AD_P_DAC5_CTRL
Output value 5
1..16
2
UINT
R/W
0x0024
AD_P_DAC6_OF
Offset 6
0..4095
2
UINT
R/W
0x0025
AD_P_DAC6_FA
Scale end value 6
0..4096
2
UINT
R/W
0x0026
AD_P_DAC6_CTRL
Output value 6
1..16
2
UINT
R/W
0x0027
AD_P_DAC_
Average
0…65355
2
UINT
R/W
MITTELWERT 0x0028
AD_P_SPG_MIN
Lower limit mains voltage
0…5120
2
UINT
R/W
0x0029
AD_P_SPG_MAX
Upper limit mains voltage
0…5120
2
UINT
R/W
0x002A
AD_P_W1_MAX
Limit transformer 1
0…8192
2
UINT
R/W
0x002B
AD_P_W2_MAX
Limit transformer 2
0…8192
2
UINT
R/W
0x002C
AD_P_W3_MAX
Limit transformer 3
0…8192
2
UINT
R/W
0x002D
AD_P_WATCH_CTRL
Monitoring mode transformer
0…65535 bit
2
UINT
R/W
2
UINT
R/W
2
UINT
R/W
coded 0x002E
AD_P_ERROR_CTRL1
Fault output
0…65535 bit coded
0x002F
AD_P_ALARM_CTRL1
Alarm output
0…65535 bit coded
0x0030
AD_P_VER_DAY
Firmware version day
1…31
2
UINT
R
0x0031
AD_P_VER_MONTH
Firmware version month
1…12
2
UINT
R
0x0032
AD_P_VER_YEAR
Firmware version year
0…9999
2
UINT
R
0x0033
AD_P_TEMP_MAX
Limiting value temperature
0…255
2
UINT
R/W
0x0034
AD_P_FA_NR_
Device number
0…
4
UDINT
R
GERAET_H 0x0036
AD_P_FA_LFD_NR
Serial number
0…
2
UINT
R
0x0037
AD_P_FA_NR_LK_H
PCB number
0…
4
UDINT
R
0x0039
AD_P_FREQUENZ_MIN_ Frequency limit
100…2500
2
UINT
R
1…25
2
UINT
R
2
UINT
R
MAX 0x003A
AD_P_FREQUENZ_TOL
0x003B
AD_P_DAC4_CTRL_TSC
Frequency tolerance
TAB. 38 ACYCLIC PARAMETERS OF TPM, TSC AND TMU
65
13. EXTERNAL CONNECTIONS
13.1 POWER SUPPLY +24 V to X11, current consumption approx. 150 mA
Thyro-AX ...H RLP2
Thyro-A ...H1 ...H RL1 ...H RLP1
Thyro-S ...H1 ...H RL1
TPM TSC TMU
bridge (contact) Thyro-S: see chapter 6.1 Thyro-A/Thyro-AX: see chapter 6.2
X1 - X8 to the power controllers
Abb. in deutsch?? Screen connections
supply 24V DC (approx. 150mA)
The foregoing circuit diagram shows the connection of the bus module.
66
13.2 OPERATING ELEMENTS AND TERMINAL BLOCKS This chapter describes the available terminal blocks, plug connectors and operating elements. Configuration of the 7 pin connector of slots X1 to X8: 1. Switched ground potential. All pins 1 of slots X1 to X8 are connected. 2. RxD 3. TxD 4. Ground 5. Switchable ground potential. The slots X1 to X8 can be switched as desired. 6. Ground 7. Ground potential for shield connection Configuration of the 3 pin connector X11: X11.1 +24 V X11.2 24 V – ground X11.3 Grounding, cable should be as short as possible for EMC reasons
67
14. INTERFACES
14.1 SYSTEM INTERFACES The bus module is connected with the relevant system interfaces of the power controllers via X1 to X8 (four-wire, 2x2 twisted, shared shielding). The transmission rate is 38,400 Bd. The asynchronous characters are transferred with 8bit, no parity, and one stop bit. The protocol starts with STX, followed by an identifier, the data, and is concluded with a check sum. Invalid frames are ignored.
14.2 ETHERNET INTERFACE Communication medium CAT 5e Network topology tree, star and line Maximum cable length 100 m Modbus participants restricted to the maximum supported number of devices by the controller used Transmission rate 100 MBit/s
68
15. CONNECTION DIAGRAMS Thyro-A/Thyro-AX
FIG. 2 CONNECTION DIAGRAM Thyro-A/Thyro-AX
69
16. CONNECTION DIAGRAMS Thyro-S
FIG. 3 CONNECTION DIAGRAM Thyro-S
70
17. CONNECTION DIAGRAMS Thyro-STEP CONTROLLER
FIG. 4 CONNECTION DIAGRAM TSC
71
18. CHECKLIST
• Address switch has to be set according to the bus module plan, • process with wiring, • connect 24 V DC – green LED is flashing, bus module is ready to use, • flashing red LED goes out when the bus starts its operations
19. TECHNICAL DATA
Power supply: 24 VDC (+/-20 %)150 mA Connection options: for up to 8 Advanced Energy power controllers of series Thyro-S, Thyro-A, Thyro-AX and the Thyro-Power Manger, Thyro-Step Controller and Thyro-Measurement Unit series Function control: LED Assembly: DIN rail Ambient temperature: maximum 55 °C Dimensions (WxDxH): 150 x 60 x 95mm Weight circa: 0.35 kg
72
20. DIMENSION DRAWINGS
55 mm height incl. cover
73
21. ADDITIONAL OPTIONS
Ready-made bus module-side shielded cables are available. A set of cables consist of 4 connection cables for connecting 4 power controllers. Best.-Nr. 2000 000 848 Bus module connection cable for 4 controllers, 2.5 m long Best.-Nr. 2000 000 849 Bus module connection cable for 4 controllers, 1.5 m long
22. APPROVALS AND CONFORMITY
• Quality standard in acc. to DIN EN ISO 9001 • CE conformity • Low voltage directives 2006/95/EG • EMV directives 2004/108/EG • RoHS compliant 5/6 The devices of the type range indicated on the cover page, Modbus bus module is a part of these, conform to the currently applicable EN 50178 and EN 60146-1-1. The CE mark on the device confirms observation of the general EG guidelines for 2006/95/EG - low voltage and for 2004/108/EG – electromagnet compatibility, if the instructions on installation and commissioning described in the operating instructions are observed. Regulations and definitions for qualified personnel are contained in DIN 57105/VDE 0105 Part 1. Safe isolation according to VDE 0160 (EN 50178 Chapter 3).
74
IN DETAIL DEVICE APPLICATION CONDITIONS Modbus Application Protocol Specification
Version 1.1b 2006
Built-in device (VDE0160)
DIN EN 50 178
Storage temperature (D)
-25 °C - +55 °C
Transport temperature (E)
-25 °C - +70 °C
Operating temperature (better B)
-10 °C - +55 °C
Humidity class
B
DIN EN 50 178 tab. 7 (EN 60 721)
Degree of contamination
2
DIN EN 50 178 Tab. 2
Air pressure Degree of protection
900 mbar * 1000 m über NNl IP00
DIN EN 69 529
EMC-testing
DIN EN 61000-6-2 (-4)
Emitted interference
CISPR 16
Radiated immunity
EN/IEC 61000-4-3
Conducted immunity
EN/IEC 61000-4-6
ESD
8kV (A)
EN/IEC 61000-4-2
Burst control lines
1kV (A)
EN 61000-4-4
75
World Headquarters 1625 Sharp Point Drive Fort Collins, CO 80525 USA
Specifications are subject to change without notice.
970.221.4670 Main
© 2014 Advanced Energy Industries, Inc. All rights reserved. Advanced Energy® and Thyro-S™, Thyro-A™, Thyro-AX™ are trademarks of Advanced Energy Industries, Inc.
970.221.5583 Fax www.advanced-energy.com
76