BLASTMASTER® 3.5 CU. FT. M-SERIES ABRASIVE BLASTING POT

PART NUMBERS AND SCHEMATICS GUIDE

Company Profile Since 1944, Marco has developed a strong tradition of providing innovative and reliable products and services to the surface preparation and protective coatings industries. We are the world’s premier provider of Abrasives, Blasting Equipment, Coating Equipment, Engineered Systems, Rental Equipment, Safety Equipment, Service, and Repair. Through innovative designs and a total commitment to quality, Marco manufactures products that increase production rates, create a safer workplace, and reduce maintenance costs. Marco’s industry experience, manufacturing capabilities, legendary customer service, product availability, logistics services, and technology leadership is your assurance that we deliver high quality products and services, providing the best value to you, our customer.

The Marco Difference • Industry Experience – With Marco on your team, you have access to expertise which can only come from over 65 years of industry leadership. We have organized our engineering department, production specialists, customer operations, and safety support into a “Center of Competence.” As a Marco customer, you have access to hundreds of years of cumulative experience related to your operations. • M  anufacturing Excellence – Marco is a U.S. based, ISO 9001:2008 certified manufacturer of equipment for the Surface Preparation and Protective Coatings industries. Marco’s engineers benchmark the industry to ensure that we design and manufacture superior products that set the “Gold Standard” for performance, safety, and quality. • L  egendary Customer Service – Marco’s legendary customer service team is staffed by friendly, highly-trained individuals who are focused on providing the highest level of product support, order accuracy, and customer satisfaction. • P  roduct Availability – We stock over 10,000 SKU’s and have over 45 shipping locations to serve North American and International markets for all major brands of blasting and painting equipment. As the largest provider of surface preparation and protective coatings equipment in the world, our inventory levels and product availability are unmatched. • L  ogistics Services – Marco’s in-house logistics team is dedicated to moving your shipment anywhere in the world. We move over 14,000 truckloads every year, allowing you to save on freight costs by leveraging our buying power. Lower your process costs with a single invoice, which includes product and freight. • T  echnology Leadership – Our website provides: Operator’s Manuals, Part Numbers and Schematics Guides, MSDS information, and Features and Specifications Guides, providing access to information 24/7. Our Extranet application allows you to receive quotes and place orders online. Our Intranet maintains a complete record of your purchase history to assist with ongoing support of your existing equipment and future purchasing decisions.

Vision Statement

Marco is the world’s premier provider of Abrasives, Blasting Equipment, Coating Equipment, Engineered Systems, Rental Equipment, Safety Equipment, Service, and Repair.

Mission Statement

Marco provides strong leadership and innovation to the surface preparation and protective coatings industries We dedicate our efforts to the continuous improvement of our products, services, processes, people, and most importantly, the quality of our customer’s experience.

Quality Statement

Marco is committed to providing superior quality in the design, manufacturing, distribution, rental, service, and repair of our products. Our ISO 9001:2008 certification extends throughout all operations in all locations. Continuous improvement of our processes and supply chain Integration comprise the core of our business strategy for delivering exceptional quality and value in all Marco products and services.

Management Philosophy

We are a company dedicated to the success of every customer and associate. We discuss, debate, challenge, measure, and test our ideas. We will be boundless and limitless in our passion to improve. Through sound leadership and dedicated associates, we will ensure a long term, profitable future for Marco, our associates, customers, and suppliers.

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Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

TABLE OF CONTENTS Table of Contents . . . . . . . . . . . . . . . . . . . . . . . 3 Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Part Numbers & Schematics . . . . . . . . . . . . 5-8 Inspection Door Assembly . . . . . . . . . . . . . . . 5 Pop-Up Valve Assembly . . . . . . . . . . . . . . . . 5 External Components – Pneumatic . . . . . . 6-7 External Components – Electric . . . . . . . . . 8-9 Pusher Line Assembly . . . . . . . . . . . . . . . . . 10 Abrasive Blasting Pot Muffler . . . . . . . . . . . . 11 Optional Accessories . . . . . . . . . . . . . . . . 12-14 1-1/4" Junior Extractor Abrasive Blasting Pot Moisture Separator . . . . . . . . . . . . . . . 12 Abrasive Blasting Pot Lid, Screen, and Abrasive Umbrella . . . . . . . . . . . . . . . 13 Loading Skid . . . . . . . . . . . . . . . . . . . . . . . . . 14 Maintenance Notes . . . . . . . . . . . . . . . . . . . 15

Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

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PART NUMBERS

Blastmaster® Remote Control Switch

Blastmaster® Bantam Abrasive Metering Valve

Pneumatic

125P

150P

1-1/4"

1035202PKA

Pneumatic

125P

150P

1-1/4"

X

1035202PKALS

Pneumatic

125P

150P

1-1/4"

X

1035202LS

Pneumatic

125P

150P

1-1/4"

1035203

Pneumatic

125P

150P

1-1/2"

1035203PKA

Pneumatic

125P

150P

1-1/2"

X

1035203PKALS

Pneumatic

125P

150P

1-1/2"

X

1035203LS

Pneumatic

125P

150P

1-1/2"

1035205

12-Volt DC

125E

151E

1-1/4"

1035205PKA

12-Volt DC

125E

151E

1-1/4"

X

1035205PKALS

12-Volt DC

125E

151E

1-1/4"

X

1035205LS

12-Volt DC

125E

151E

1-1/4"

1035206

12-Volt DC

125E

151E

1-1/2"

1035206PKA

12-Volt DC

125E

151E

1-1/2"

X

1035206PKALS

12-Volt DC

125E

151E

1-1/2"

X

1035206LS

12-Volt DC

125E

151E

1-1/2"

1035208

120-Volt AC

125E

151E

1-1/4"

1035208PKA

120-Volt AC

125E

151E

1-1/4"

X

1035208PKALS

120-Volt AC

125E

151E

1-1/4"

X

1035208LS

120-Volt AC

125E

151E

1-1/4"

1035209

120-Volt AC

125E

151E

1-1/2"

1035209PKA

120-Volt AC

125E

151E

1-1/2"

X

1035209PKALS

120-Volt AC

125E

151E

1-1/2"

X

1035209LS

120-Volt AC

125E

151E

1-1/2"

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Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

Loading Skid

Blastmaster® Remote Control System

1035202

Part Numbers

1-1/4" Junior Extractor Abrasive Blasitng Pot Moisture Separator

Power Source

BLASTMASTER® 3.5 CU. FT. M-SERIES ABRASIVE BLASTING POT

X X

X X

X X

X X

X X

X X

PART NUMBERS & SCHEMATICS Figure 1: Inspection Door Assembly 1 2

Item # Fig. 1 1 2

Part #

Description

1006200 1006201

6" x 8" Inspection Door Assembly Gasket

Figure 2: Pop-Up Valve Assembly

1 2 3 4

5 Item # Fig. 2 1 2 3 4 5

Part #

Description

1006050 1006020 1006206 1006204 1006208

Pop-Up Valve Seat Pop-Up Valve – External Sleeve 1-1/4" NPT x 5" Toe Nipple 1-1/4" 90° Elbow 1-1/4" NPT x 5-1/2" Pipe Nipple Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

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PART NUMBERS & SCHEMATICS Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot – Pneumatic Item # Fig. 3 1 2 3 4 5 6 7 8 — 9 ­— 10 11 12 ­— 13 — 14 15 — 16 17 18 19 — — — — — — — — — — — —

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Part #

Description

1012000 1012050 10CL18 1011801 1011100 1012200 1011201 1014101 1014102 1011830 1011805 1006211 1006067 1006311 1006312 1011602 1011603 1011839 1011834 1011833 1014015 1011901 1011816 1011843 105M057 105M014 105M022 105M023 106M057 106M014 106M022 106M023 1090057 1090014 1090022 1090053

1" Abrasive Trap - Complete 1" Outlet Valve - Complete 18" Single Control Line 1" NPT Street Elbow Abrasive Blasting Pot Muffler (See Fig. 6) 1-1/2" Inlet Valve – Complete 1-1/4" NPT Close Nipple Blastmaster® 1-1/4" Bantam Abrasive Metering Valve – Complete Blastmaster® 1-1/2" Bantam Abrasive Metering Valve – Complete 1-1/4" 45° Street Elbow 1-1/2" 45° Street Elbow Wheel Clip (Two Required) 10" Wheel (Two Required) 1-1/4" I.D. Pusher Line Assembly (See Fig. 5) 1-1/2" I.D. Pusher Line Assembly (See Fig. 5) 1-1/4" NPT Full Port Brass Ball Valve 1-1/2" NPT Full Port Brass Ball Valve 1-1/2" NPT Street Elbow 1-1/4" x 1-1/2" x 1-1/4" NPT Pipe Tee 1-1/4" x 1-1/2" x 1-1/2" NPT Pipe Tee 1-1/2" NPT Close Nipple 1" NPT Square Head Pipe Plug 1" NPT Pipe Tee 1" x 2-1/2" NPT Close Nipple Features and Specifications Guide – Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot Features and Specifications Guide – Blastmaster® 125P Remote Control System Features and Specifications Guide – Blastmaster® Bantam Abrasive Metering Valve Features and Specifications Guide – Blastmaster® 150P Remote Control Switch Part Numbers & Schematics Guide – Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot Part Numbers & Schematics Guide – Blastmaster® 125P Remote Control System Part Numbers & Schematics Guide – Blastmaster® Bantam Abrasive Metering Valve Part Numbers & Schematics Guide – Blastmaster® 150P Remote Control Switch Operator's Manual – Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot Operator's Manual – Blastmaster® 125P Remote Control System Operator's Manual – Blastmaster® Bantam Abrasive Metering Valve Operator's Manual – Blastmaster® 150P Remote Control Switch

Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

PART NUMBERS & SCHEMATICS Figure 3: Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot – Pneumatic

2

1 19 18

3 17

4

16

5

7 15 14 7 13 6 12 7

7

11

10

9

8

Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

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PART NUMBERS & SCHEMATICS Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot – Electric Item # Fig. 4 1 2 3 4 5 6 7 8 9 — 10 — 11 12 13 14 — 15 16 — 17 18 — 19 20 21 — — — — — — — — — — — —

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Part #

Description

1012000 1012050 10CL18 1011801 1011100 1012200 10AH025 1011201 1014101 1014102 1011830 1011805 1006205 1006067 1006312 1011602 1011603 1011839 1011834 1011833 1014015 1019001 1019002 1011901 1011816 1011843 105M071 105M088 105M022 105M063 106M071 106M088 106M022 106M063 1090071 1090088 1090022 1090063

1" Abrasive Trap (See Literature 106M088) 1" Outlet Valve (See Literature 106M088) 18" Control Line 1" Galvanized Street Elbow Abrasive Blasting Pot Muffler (See Fig. 6) 1-1/2" Inlet Valve (See Literature 106M088) 1/4" Push-on Air Hose (Per Foot) 1-1/4" NPT Close Nipple Blastmaster® 1-1/4" Bantam Abrasive Metering Valve – Complete Blastmaster® 1-1/2" Bantam Abrasive Metering Valve – Complete 1-1/4" 45° Street Elbow 1-1/2" 45° Street Elbow 1" Wheel Clip (Four Required) 10" Wheel (Two Required) 1-1/2" I.D. Pusher Line Assembly (See Fig. 5) 1-1/4" NPT Full Port Brass Ball Valve 1-1/2" NPT Full Port Brass Ball Valve 1-1/2" NPT Street Elbow 1-1/4" x 1-1/2" x 1-1/4" NPT Pipe Tee 1-1/4" x 1-1/2" x 1-1/2" NPT Pipe Tee 1-1/2" NPT Close Nipple 12-Volt DC 190 Electric Control Assembly (See Literature 106M088) 12-Volt AC 190 Electric Control Assembly (See Literature 106M088) 1" Galvanized Square Head Pipe Plug 1" Galvanized Pipe Tee 1" x 2-1/2" NPT Close Nipple Features and Specifications Guide – Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot Features and Specifications Guide – Blastmaster® 125E Remote Control System Features and Specifications Guide – Blastmaster® Bantam Abrasive Metering Valve Features and Specifications Guide – Blastmaster® 151E Remote Control Switch Part Numbers & Schematics Guide – Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot Part Numbers & Schematics Guide – Blastmaster® 125E Remote Control System Part Numbers & Schematics Guide – Blastmaster® Bantam Abrasive Metering Valve Part Numbers & Schematics Guide – Blastmaster® 151E Remote Control Switch Operator's Manual – Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot Operator's Manual – Blastmaster® 125E Remote Control System Operator's Manual – Blastmaster® Bantam Abrasive Metering Valve Operator's Manual – Blastmaster® 151E Remote Control Switch

Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

PART NUMBERS & SCHEMATICS Figure 4: Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot – Electric

1

21

2

20 19 3

18

4 5

17 8 16 15 8

6 14

7

13

8

8 12

11

10

9

Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

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PART NUMBERS & SCHEMATICS Figure 5: Pusher Line Assembly

1

2

3

Item #

Part #

Description

Fig. 5 —

1006311

—

1006312

1

10SFE3 10SFE4 10103737 10103738 10AH114B 10AH112B 10SFE3G 10SFE4G 1090059

1-1/4” I.D. Pusher Line Assembly Includes Item #: 1, 2, and 3 (Quantity of Three Feet) 1-1/2” I.D. Pusher Line Assembly Includes Item #: 1, 2, and 3 (Quantity of Three Feet) 1-1/4” Female Swivel Air Hose End (Two Required) 1-1/2” Female Swivel Air Hose End (Two Required) 1-1/4” T-Bolt Hose Clamp (Two Required) 1-1/2” T-Bolt Hose Clamp (Two Required) 1-1/4” I.D. Air Hose 1-1/2” I.D. Air Hose Gasket for 10SFE3 Swivel Air Hose End (Not Shown) Gasket for 10SFE4 Swivel Air Hose End (Not Shown) Technical Data Sheet – Pusher Line Assemblies

2 3 — — —

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Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

PART NUMBERS & SCHEMATICS Figure 6: Blastmaster® Abrasive Blasting Pot Muffler

1

2

3

4

5

Item # Fig. 6 — 1 2 3 4 5 ­— — —

Part #

Description

Blastmaster® Abrasive Blasting Pot Muffler – Complete 1" Close Nipple Body Filter Element Screen 1-1/2" Pipe Plug Blastmaster® Abrasive Blasting Pot Muffler Service Kit Includes Item #'s: 3 (Quantity of Three), 4, and 5 105M347 Features and Specifications Guide – Blastmaster® Abrasive Blasting Pot Mufflers 106M347 Part Numbers And Schematics Guide – Blastmaster® Abrasive Blasting Pot Mufflers

1011100 1012151 1011102 1011103 1011104 1011101 1011105

Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

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OPTIONAL ACCESSORIES Figure 7: 1-1/4" Junior Extractor Abrasive Blasting Pot Moisture Separator 1

5

2

6

4

1 3

Item # Fig. 7 — 1 2 3 4 5 6

— —

12

Part #

Description

10101314 1011201 1011501 1012101 10ME3 1011602 1006204 105M349

1-1/4" Junior Extractor Abrasive Blasting Pot Moisture Separator 1-1/4" NPT Close Nipple (Two Required) 1-1/2" x 1-1/4" Bushing 1/4" NPT Brass Petcock 4-lug Air Hose End - 1-1/4" NPT (F) 1-1/4" NPT Full Port Ball Valve 1-1/4" NPT 90° Elbow Features and Specifications Guide – Extractor Moisture Separators

106M349

Part Numbers and Schematics Guide – Extractor Moisture Separators

Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

OPTIONAL ACCESSORIES Figure 8: Lid and Screen

2

1

3 Item # Fig. 8 1 2 3

Part # 1035060 1035061 10100732

Description 18" Lid 18" Screen Abrasive Umbrella (Screen Not Included)

Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

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OPTIONAL ACCESSORIES Figure 9: Loading Skid 1 1 2 4 3

Item # Fig. 9 1 2 3 4

Part #

14

Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

10L805003 1035046 10L805014 1035045

Description 5/16" Zinc Flat Washer 5/16-18 Nut 5/16" Lock Washer 5/16-18 x 1" Bolt

MAINTENANCE NOTES DATE

TYPE OF SERVICE

PART NUMBER

Blastmaster® 3.5 Cu. Ft. M-Series Abrasive Blasting Pot

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GLOBAL HEADQUARTERS • 3  425 East Locust Street Davenport, IA 52803

40+ NATIONWIDE SHIPPING LOCATIONS

ph: 800.BLAST.IT (800.252.7848) ph: 563.324.2519 fax: 563.324.6258

GULF STATES HEADQUARTERS • 7  01 East Boulevard Deer Park, TX 77536 ph: 800.BLAST.IT (800.252.7848) ph: 281.930.0905 fax: 281.542.0736 REGIONAL BRANCH OFFICES • Iowa Davenport

Marco Regional Branch Offices and Shipping Locations

Direct Shipping Locations

• L  ouisiana Harvey Lafayette  hio • O Youngstown  exas • T Beaumont Corpus Christi Deer Park

ABRASIVES BLASTING COATING ENGINEERED SYSTEMS RENTAL SAFETY SERVICE & REPAIR

CONTACT MARCO 800.BLAST.IT (800.252.7848) 563.324.2519 FAX: 563.324.6258 WWW.MARCO.US [email protected]

Marco® and Blastmaster® are registered trademarks of Marco Group International.

Literature #106M057_5/22/2014