SEGATRICE A NASTRO / BAND-SAW MACHINE BANDSÄGE-MASCHINE / SCIE A RUBAN SIERRA DE CINTA / SERRA DE FITA / BANDZAAGMACHINE
CERTIFICATA CERTIFIED GEPRÜFT CERTIFIE CERTIFICADA CERTIFICADA GECERTIFICEERD
Art. NG280M NG280MX
Art. N280SAE / N280SAEX
Art. N280SAH / N280SAHX
ISTRUZIONI PER L’USO E MANUTENZIONE INSTRUCTIONS FOR USE AND MAINTENANCE GEBRAUCHSANLEITUNGEN UND WARTUNG MODE D’EMPLOI ET ENTRETIEN INSTRUCCIONES PARA EL USO Y MANUTENCION INSTRUÇÕES DE UTILIZAÇÃO GEBRUIK- EN ONDERHOUDSAANWIJZINGEN
www.femi.it
DICHIARAZIONE DI CONFORMITÁ CE DEL COSTRUTTORE FEMI S.p.A. Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIA Tel. +39-0542-670160 - Fax +39-0542-670185 - http://www.femi.it Dichiara che la : SEGATRICE A NASTRO: NG280M / NG280MX / N280SAE / N280SAEX / N280SAH / N280SAHX è conforme alle disposizioni contenute nelle Direttive: CEE 98/37 - 89/336 - 73/23 COMPLIANCE DECLARATION CE OF THE BUILDER FEMI S.p.A. Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIA Tel. +39-0542-670160 - Fax +39-0542-670185 Declare the: BAND-SAW MACHINE: NG280M / NG280MX / N280SAE / N280SAEX / N280SAH / N280SAHX is in compliance with the rules contents in the Directives: EEC 98/37 - 89/336 - 73/23 CE KONFORMITATS ERKLARUNG DES HERSTELLER FEMI S.p.A. Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIA Tel. +39-0542-670160 - Fax +39-0542-670185 - http://www.femi.it Erklart dass: BANDÄGEMASCHINE: NG280M / NG280MX / N280SAE / N280SAEX / N280SAH / N280SAHX ist konform mit der Direktiven: EWG 98/37 - 89/336 - 73/23 DECLARATION DE CONFORMITE CE DU CONSTRUCTEUR FEMI S.p.A. Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIA Tel. +39-0542-670160 - Fax +39-0542-670185 - http://www.femi.it Declare que la: SCIE A RUBAN: NG280M / NG280MX / N280SAE / N280SAEX / N280SAH / N280SAHX est conforme aux disposition contenues dans les Directives: CEE 98/37 - 89/336 - 73/23 DECLARATION DE CONFORMIDAD CE DEL CONSTRUCTOR FEMI S.p.A. Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIA Tel. +39-0542-670160 - Fax +39-0542-670185 - http://www.femi.it Declara que la: SIERRA DE CINTA: NG280M / NG280MX / N280SAE / N280SAEX / N280SAH / N280SAHX esta conforme a las disposiciones contenide en la Directivas: CEE 98/37 - 89/336 - 73/23 DECLARAÇÃO DE CONFORMIDADE CE DO CONSTRUTTORE FEMI S.p.A. Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIA Tel. +39-0542-670160 - Fax +39-0542-670185 - http://www.femi.it Declara que a: SERRA DE FITA: NG280M / NG280MX / N280SAE / N280SAEX / N280SAH / N280SAHX suivindo as regras exigidas no contendo da Directivas: CEE 98/37 - 89/336 - 73/23
INGOMBRO PER ETICHETTA
EG-VERKLARING VAN OVEREENSTEMMING VAN DE FABRIKANT FEMI S.p.A. Via del Lavoro, 4 - 40023 Castel Guelfo (BO) - ITALIA Tel. +39-0542-670160 - Fax +39-0542-670185 - http://www.femi.it Verklaart dat: DE BANDZAAGMACHINE: NG280M / NG280MX / N280SAE / N280SAEX / N280SAH / N280SAHX voldoet aan de voorschriften van de volgende Europese Richtlijnen: 98/37 EEG - 89/336 - 73/23
INDICE / INDEX / INHALT / INDEX / INDICE / ÍNDICE / INHOUD
ITALIANO (IT) .................................................................................................................................... 1 ÷ 7 ENGLISH (EN) ................................................................................................................................. 8 ÷ 14 DEUTSCH (DE) .............................................................................................................................. 15 ÷ 21 FRANCAIS (FR) ............................................................................................................................. 22 ÷ 28 ESPANOL (ES) .............................................................................................................................. 29 ÷ 35 PORTUGUÊS (PT) ........................................................................................................................ 36 ÷ 42 NEDERLANDS (NL) ...................................................................................................................... 43 ÷ 49
1.3
INDEX
EN
1 INTRODUCTION TO USE ................................................. 8 2 INSTALLATION ................................................................... 9 3 ADJUSTMENT .................................................................. 10 4 USE .................................................................................. 11 5 ACCESSORIES ................................................................ 13
RECOMMENDED AND NOT RECOMMENDED USAGE
This machine has been designed and developed for cutting metals. It can cut: • COMMON STEELS (FE 37...) • SPECIAL STEELS (C 40, 18NiCrMo5...) • ALUMINIUM AND ITS ALLOYS • BRASS • BRONZE • STEEL TUBING (FE 35, FE 52...) • PROFILED SECTIONS IN SHEET METAL AND ALUMINIUM
6 MAINTENANCE ................................................................ 13 7 TROUBLESHOOTING ...................................................... 14
1
INTRODUCTION TO USE
Before starting work with your sawing machine, carefully read this instructions manual so that you are familiar with the machine and its uses and where it should not be used. Keep this manual in a safe place. It is an integral part of the machine and should be used for reference in operating the machine correctly and in the proper safety conditions. Use the machine only and exclusively for the uses specified below, as recommended in this manual. The machine should not in any way be tampered with, or forced, or used for unsuitable purposes. 1.1
CONVENTIONAL SYMBOLS
Never underestimate the warnings “ATTENTION - CAUTION” given in this manual. In order to draw the user’s attention and to preserve safety, hazardous operation are preceded by symbols and notes that point out the danger and explain how to behave to avoid any risk. These symbols and notes are divided in three categories, identified by the following words: WARNING: dangerous-behaviours that could cause serious injuries.
1.2
Consult the relative sections for cutting capacities, the speeds to use and the type of tools for use according to the material to be cut and its section. (See list of contents). 1.4
• •
•
•
•
•
•
CAUTION: behaviours that could cause slight injuries or damages to things.
•
NOTE: the notes preceded by this symbols are technical and are aimed at making operations easier.
•
SAFETY AND RULES
The machine was designed and built according to the Community Directives in force EEC 98/37- 73/23-EEC 89/ 336. Moreover, all technical standards relating to this type of product have been complied with which provide warranty of compliance with above mentioned directives. The enclosed CE declaration of conformity together with the CE brand on the product essentially comprise and are an integral part of the machine: both guarantee product conformity with the aforsaid safety Directives.
8
It is not suitable for cutting: • WOOD AND SIMILAR MATERIALS • BONE AND SIMILAR MATERIALS
•
STANDARD SAFETY PROCEDURS
Do not use the machine in very damp places or in the presence of inflammable liquids or gases. Do not use it in the open air when general weather and environmental conditions are unfavourable (eg. explosive atmospheres, during a storm or rain). Do not force the machine unnecessarily : excessive cutting pressure could cause rapid wear to the blade and negatively influence the performance of the machine in terms of finishes and cutting precision. Avoid starting of the machine by accident : do not keep the button in the handgrip pressed when you plug into the mains and check that the main switch is in position 0 (zero). Wear suitable clothes, without wide sleeves or articles such as scarves, chains and bracelets which could get caught in the moving parts. Always use personal protection devices: protective goggles as recommended by safety standards, gloves of the right size, headphones or earplugs, and hairnets if necessary. Use the tools recommended in this manual if you want to achieve the best performance from your sawing machine. Do not use the power supply cable to disconnect the plug form the outlet. Protect it from sharp edges and do not expose it to high temperatures. Any power cable extensions must be type approved abd comply with safety standards. Avoid using the machine if your psycho-physical condition are precarious or upset or under the effects of alcohol or sedatives.
1.5
SAFETY PROCEDURS FOR FURTHER RISK WARNING: Always keep hands away from the working areas while the machine is moving: before loading or unloading the part, release the run button on the hand grip.
• • •
1.6
Always keep processing residues away from the cutting area. Always use the clamp. The parts to be cut must always be held firmly in the clamp. Before carrying out any maintenance work, always disconnect the power cable for the mains. Check that all safety guards are sound and positioned correctly before starting any work. NOISE CONDITIONS
In normal conditions of use as described in this manual, this belt sawing machine determines an equivalent level of acoustic pressure:77 dB (A). The frequency root mean RMS weighed for hand-arm acceleration does not exceed 2.5m/s². Measurement were obteined in compliance with UNI 7712, ISO 3740, ISO 3746 and EEC 89/392 regulation. NOTE: Personal hearing protection should be used, such as headphones or earplugs. 1.7
DESCRIPTION OF THE MACHINE (Fig. 1)
The machine consists of a machine body D complete with motor F and gear transmission. Connection to the bottom is obtained by means of a rotating support H. The chuck O is completely made up of cast iron while the basic tank in pressed steel for the collection of the coolant serves also as connecting base N with the machine bed R. Here is a list of the main parts with the number indicating it in the drawing. A Command grip B Blade tensioning device C Sliding blade guide D Machine body E Blade F Motor G Control board H Swivel support I Shock absorber L Cooling liquid pump M Hydraulic pump assembly N Tank-base O Vice P Clamp drive Q Vice speed-slide drive R Column S Defence valve T Limit microswitch Z main switch
MANUAL VERSION WITH MOVING VICE VERSION weight: ..................................................................... 400kg dimensions: ............ cm 129x170xH 192 in the maximum bulk configuration packing dimensions: .......................... cm 87x141xH 165 HYDRAULIC DESCENT CONTROL WITH STANDARD VICE VERSION weight: .................................................................... 360 kg dimensions: ............ cm 124x182xH 186 in the maximum bulk configuration packing dimensions: .......................... cm 87x141xH 165 HYDRAULIC DESCENT CONTROL WITH MOVING VICE VERSION weight: .................................................................... 480 kg dimensions: ............ cm 129x170 xH 186in the maximum bulk configuration packing dimensions: ....................... cm 87x141x H 165 SEMIAUTOMATIC WITH STANDARD VICE VERSION weight: .................................................................... 400 kg dimensions: ............ cm 124x182xH 186 in the maximum bulk configuration packing dimensions: .......................... cm 87x141xH 165 SEMIAUTOMATIC WITH MOVING VICE VERSION weight: ..................................................................... 520kg dimensions: ............ cm 129x170xH 186 in the maximum bulk configuration packing dimensions: ........................ cm 87x141x H 165 2
INSTALLATION
2.1
HANDLING AND TRANSPORTION (Fig. 2)
The machine weighs and must be moved only using suitable lifting devices. WARNING: Do not try to move or lift the machine by hand even if more people are present. WARNING: The operations described in this manual relative to sling, transport and lifting by means of a fork lift or hoist must be carried out only by skilled and qualified personnel (EEC/89/391).
To move the machine while it is still inside the packing, use a fork lift by inserting the two forks in the rooms provided under the bearing board. Move the machine carefully and avoid sudden movements which could unbalance the load and make it drop. To remove the machine from the plate after packing removal, loosen the four fixing screws but keep them should the machine be transported for long stretches. Separate the machine from the board by loosening the specially provided fixing screws while being careful to store them in case the machine has to be transported over a long distance.
9
EN
•
MANUAL VERSION WITH STANDARD VICE VERSION weight: .................................................................... 330 kg dimensions: ............ cm 128x173xH 192 in the maximum bulk configuration packing dimensions: .......................... cm 87x141xH 165
EN
Two systems can be used for handling after the machine is separated from the board: sling it with chains, cables or harnesses that are sufficiently strong by slipping them through the slots A on the base of the tank; or by simply using a transpallet using the specially provided spaces found on the bottom of the base (Fig. 2). WARNING: Do not lift the machine by the body D (Fig. 1). WARNING: Before lifting the machine, check that the body is lowered and secured to the rest of the structure by means of ropes or other claming means. 2.2
ADJUSTING
3.1
BLADE TENSION (Fig. 3)
MANUAL VERSION Turn the flywheel B clockwise until the blade tension indicator turns on HYDRAULIC DESCENT CONTROL AND SEMIAUTOMATIC VERSIONS Turn the flywheel B clockwise until the blade tension indicator turns on
ELECTRICAL CONNECTIONS
Check that the mains to which the machine is connected is earthed in accordance with current safety regulations and that the power point is in good condition. Connect a plug in compliance with safety rules to the end of the mains cable of the machine, checking that the yellow/ green protective conductor is fitted into the relative terminal marked. Check that the polarity of the motor is correct by verifying that the blade turns in the direction indicated by the arrow found on the machine casing. If it does not, invert two of the plug’s phase conductors. Remember that there should be a magnetothermic protective device fitted upstream of the mains to protect all the conductors from short circuits and overloads. This protective device should be selected according to the electrical features of the machine listed below: In case of voltage failure in the system, you can wait for the connection to be restored without danger of hazardous conditions. In fact, the electric panel is equipped with a reset function which prevents the machine from restarting automatically. WARNING: Never change the overload cutout setting to avoid overloads which could damage the motor circuits and other mechanical members. 2.3
3
POSITION/WORK STATION
The machine must be placed in an area where there is no danger of fire or explosions, where there is good air recirculation and where there is no high degree of humidity, and where there is a temperature ranging between 5°C and 45°C. WARNING: Check that the floor is perfectly level and has the capacity load necessary for bearing the weight of the machine.
Secure the sawing machine to the floor with the relevant tie bars (not supplied) after having marked the boundary of the machine action area (2 metres over the entire perimeter of the sawing machine) with chains and after having painted yellow and black stripes on the ground.
WARNING: The tensioning device is equipped with a safety microswitch which prevents the machine from operating till the blade is tensioned correctly. 3.2
BAR STOP (Fig. 4)
Use the bar stop supplied if you have to do several cuts on pieces of the same length. In this way you do not have to repeat the same measurement each time. Before adjust the bar stop, be sure the main switch is in 0 position. Mount rod A in the hole in the base and lock it with dowel B; slacken the handwheel C and place the stop D at the correct distance from the blade. Tighten handwheel C again. 3.3
CUTTING ANGLE (Fig. 6)
The machine can cut with angles ranging from 0° to 60°. Loosen handle A on the bed to release rotation of the body (Fig. 5-6). Turn the machine body to the left until it stops at the factorycalibrated position of 60°. STANDARD VICE VERSION To get the stop calibrated at 45°, move pin D (Fig. 5) towards the rotating support. Put it back in the initial state to deactivate it. MOVING VICE VERSION In addition to being able to achieve a 60° slant to the left, the moving vice gives you the chance to achieve a slant of up to 45° to the right by releasing the rotating support with handle A on the bed (Fig. 6). For all other inclinations, match the mark of the rotating support and the corresponding position on the plate. 3.4
CUTTING SPEED (Fig. 3)
The sliding blade guide D with integrated safety attachments that your sawing machine is equipped with allows you to make the cut while always keeping the necessary part of the blade guided, and to fully protect the part not used in the machining. Loosen handle E and slide the blade guide D so as to bring it in close or move it away from the piece to be cut, as shown in the figure. WARNING: If this adjustment is not done, a portion of blade not needed for the machining remains uncovered, which could create a residual risk of coming into contact with it, in addition to jeopardizing the quality of the cut.
10
4
USE
4.1
BLADE COOLING (Fig. 7)
WARNING: Always check that the lubrication jet is aimed towards the blade and that its cock is not opened too much before you put the machine in operation.
Use the oil specified for the preparation of the coolants (see OIL TABLE). OIL TABLE BRAND
OIL TYPE
AGIP
OXALIS
CASTROL
SUPER
CHEVRON
EP
ESSO
KUTWELL
MOBIL
SOLVAC
SHELL
DROMUS
TOTAL
LACTUGA
IP
UTENS
4.2
WORKING WARNING: Before any cutting operation, check that all safety guards are sound and correctly positioned.
MANUAL VERSION (Fig. 8) Press button Z (Fig. 1) of the main switch. Select the desired speed with three-way switch B. A on push-button B three-way speed switch To make the cut, stand in front of the machine and grasp the grip with your right hand. WARNING: Keep your left hand away from the cutting area and on no account try to reach it when cutting is in process.
Using the index finger of your right hand, press the run button A (Fig. 3) and gradually lower the machine body until it comes lightly into contact with the part to be cut. Now begin to apply gradual pressure on the part and complete the cut. Always release button A (Fig. 3) between one cutting operation and another, while you are positioning the part. do not try to block it or alter its functional characteristics in any way.
HYDRAULIC DESCENT CONTROL VERSION (Fig. 8) Press button Z (Fig. 1) of the main switch and select the desired speed using three-way switch B. To make the cut, stand in front of the machine. After you have closed the material in the vice, draw the head close to the piece to be cut with button E. Start blade rotation with cycle button F. Then use the descent valve S (Fig. 1) to set the descent speed appropriate for the toothing of the blade, to its wear and to the thickness of the material to be cut. After the piece is cut, the limit switch T (Fig. 1) stops rotation of the blade. Now raise the head with button D. The machine is now ready to cut again. By keeping an adequate distance, pay attention that if the cut piece falls onto the machine, or even on the floor, it does not do any damage. A emergency push-button B three-way speed switch D body ascent push-button E body descent push-button F cycle operation push-button G reset H blade tension indicator light I power supply indicator light L stop
SEMIAUTOMATIC VERSION (Fig. 8) When turned on, the equipment is in the stop state with all functions OFF except for the coolant, which will be in the state it was when turned off. The manual/automatic function will be set up in advance in manual mode and the speed in m/min will be shown on the display (at that time at zero). The only operations possible are to select whether or not to use the coolant during future machining, with the display and/or programming of the parameters managed via display. The cycle must necessarily start by pressing the START button, which will start the hydraulic power unit. At this point (still in manual mode) you can start the vice and/or raise and lower the blade by pressing the relevant buttons. By switching to the automatic function (M button), you will get the 1st speed exit control (with the blade starting at the programmed speed). The vice closing exits and body descents will operate in continuous mode, and if arranged beforehand, you will have activation of the coolant exit (E button). To arrange the coolant exit with every operation of the cutting cycle in advance, press coolant button E and automatic function button M simultaneously for at least two seconds while the cycle is in operation.
11
EN
Your sawing machine is equipped with a blade cooling system controlled by a motor pump A positioned inside the tank. Before operating the machine, prepare 18 litres of a 10% oil-water emulsion by pouring directly the necessary oil into the water with a temperature not lower than 10 degrees. Agitate the mixture thoroughly and pour it in the pump tank B. Do not operate the machine without coolant to avoid damage to the blade.
If the machine suddenly stops after numerous consecutive cuts, do not be alarmed. The heat protector device of the motor has been activated, breaking the power supply when the temperature of the coils reaches the threshold limit defined by the insulation class, to prevent damage to the motor. In this case, release the button A (Fig. 3) and wait for automatic reset which usually takes place after a few minutes.
EN
A B D E F G H I L M N O P Q R
on push-button power supply push-button increase speed push-button coolant activation push-button blade tension LED vice closing push-button vice opening push-button body ascent push-button body descent push-button cycle operation push-button display blade speed display LED blade speed programming LED production counter LED motor temperature LED
The operation in progress will continue until the low blade limit switch is actuated, and can be stopped only with the stop button. During this phase the operator can change the working speed (inverter), reset the production counter or change the coolant exit state (all other manual buttons are blocked). The blade stops immediately when it arrives on the low blade limit switch, and then there is activation of the high blade exit up to the arrival on the high blade limit switch and after about 2 seconds elapse, the vice opens. The cycle is finished at this point. The LED (M button) turns off and it awaits a new command since the panel returns to the manual control state. Three data can be view on the display (N) alternatively (which can be selected using the shift (E) button): (O LED) blade speed display, (P LED) blade speed programming (inverter) using the buttons (C-D), (Q LED) production counter (increases with every arrival on the low blade limit switch and is reset when its appearance on the display is selected by pressing the reset button for more than one second). You cannot select all of the speed variable values in the standard version, just two fixed values that will appear on the display 35m/min (1st speed) or 70m/min (2nd speed). All of the CE certification rules applicable in the industrial sector are standards of reference.
4.4
REPLACING THE BLADE
When you perform this operation, always wear protective gloves to avoid contact with the teeth of the blade. • make sure that the main switch is on position 0; • turn the handwheel B (Fig. 3) counterclockwise until the tensioning device indicator turns off; • loosen handles D (Fig. 3) to move the sawblade guides E (Fig. 3) as far as they go; • loosen handwheels A (Fig. 9) and remove the safety guard by lifting it from its seat B (Fig. 9); Removing the safety casing activates the safety microswitch which automatically disables the motor. • remove the blade from the guides and flywheels; • insert the new blade first between the guides, and then on the flywheels; • tension the blade again; • put the protection guard back on. 4.5
USING THE VICE (Fig. 6)
The manual vices of your sawing machines are equipped with rapid closing so as to allow the slider to conveniently and quickly draw close to the piece to be clamped. To lock the piece to be cut in the vice : • stand in front of the machine; • push lever E upwards to release slider B; • tighten knob C until the slider is resting on the piece to be cut; • lock the piece between the jaws by moving lever E downwards. If you have to cut several pieces from the same bar, all you have to do is release and then re-lock the vice with lever E. If, on the other hand, you have to change the bar, first release lever E and then turn knob C anti-clockwise. 4.6
CORRECT POSITIONING OF THE PIECE IN THE CLAMP (Fig. 5)
The pieces to be cut should be fitted directly between the jaws F without adding other objects. WARNING: Never hold the pieces to be cut in your hand.
4.3
RUNNING IN THE BLADE
To obtain the best performance, the bi-metal blades fitted on your sawing machine must be run in for a short period. For this reason the first two or three cuts should be done where possible on a solid piece Ø 70-80 mm, using a very slight pressure on the blade, and gradually increasing pressure in subsequent cuts. To gauge the correct pressure in normal operating conditions defined by this manual (see cutting table), consider for example that the first cut on solid steel (eg. C40) Ø 80 mm should be done in about 5 minutes. After running-in, the same piece may easily be cut in about 2 minutes. If the running-in process is done correctly, the finish and precision of the cut will be of better quality and the blade will last longer.
12
When the pieces to be cut are profiled sections, flat pieces or special shapes, refer to the examples shown in the figures. If the thickness of the profiled section is to be very thin, an outline should be fitted which copies the profile inside the profiled section itself to stop it being crushed between the jaws.
4.7
5.2
CUTTING CAPACITY
ELECTRONIC CUTTING CONTROL INVERTER
Cutting speed can be controlled by means of the latest inverter which integrates leading-edge open loop vector control technologies. It provides high dynamic performance also at low rpm: 150% of the torque is already available at 1Hz.
MOVING VICE
6
MAINTENANCE
6.1
ROUTINE MAINTENANCE
bxh (mm)
0° 45° sx 45° dx 60°
h
h
b
b
280 x 170 160 x 170 130 x 90 80 x 125
260 x 230 150 x 230 40 x 230 /
230 170 110 100
230 160 110 80
x x x x
230 160 110 80
EN
The table below specifies the cutting capacity at 90, 45 and 60 degrees which may be obtained in normal conditions of use described in this manual and without placing any other object between the jaws of the clamp.
The interventions of routine maintenance which can also be carried out by unskilled personnel are described in this paragraph and in the previous ones. WARNING: Before any maintenance work, disconnect the machine plug from the mains.
STANDARD VICE bxh (mm)
b
b
0° 45° sx 45° dx 60°
280 x 170 170 x 170 / 110 x 80
260 x 230 70 x 230 / /
4.8
h
WARNING: During the maintenance works, always wear protective gears (protective goggles and gloves of adequate size).
h
230 180 / 115
230x 230 170 x 170 / 115 x 95
AFTER EVERY USE • If need be, remove any chip in the cutting area and on the sawblade guides. We recommend the use of a brush or an exhaust fan.
CUTTING TABLE WARNING: The use of compressed air is absolutely prohibited for cleaning the machine! SECTION
5
ACCESSORIES
5.1
CHOISE OF BLADE
S (mm)
Z/1”
2050150
2/3
1535100
2/3
51527
2/3
Your sawing machine is equipped with a bi-metal blade measuring 2700x27x0.9 mm with variable toothing 5/8 teeth per inch, for use in the majority of cuts possible with this machine. For special requirements (see cutting table) MATERIAL: ................ M42 (steel for springs + steel HSS) EXTENSION: ........................................................ mm 2700 HEIGHT: ................................................................... mm 27 THICKNESS: .......................................................... mm 0.9 ........................................................... optional 8/12-3/4-2/3
• Check for the correct height of suction of the pump from the tank and make sure that the coolant comes out from both dispensers placed on the sawblade guides. EVERY WEEK • Lubricate the slides of both the sliding sawblade guides and the support and the nut screw of the chuck. • Remove the chips from the area of the coolant collecting filter. • Clean the sawblade guide plates with a brush. • Check that all machine safety guards are not damaged and that the start push button works properly. • If the saw is not used for a long period of time, clean and store it in a place free from humidity. In this case, it is advisable to loosen the blade in order not to keep it uselessly tensioned. • Check the hydraulic power unit filter in the semiautomatic version of sawing machine and replace it if necessary. EVERY MONTH • Grease the pulleys using the special lubricators found underneath the backs of the pulleys. • Check the machine body return springs and replace them if necessary. • Check the oil level in the power unit and top up if necessary (manual version of sawing machine not included). • Check the state of the hydraulic lines and replace them if necessary (manual version of sawing machine not included).
13
EN
6.2
REPLACEMENT OF THE COOLANT
6.4
The refrigerating emulsion must be replaced every 500 hours. • Remove the plug from the wall outlet to disconnect the machine. • Empty the pump tank inside the bed (Fig. 7), and also remove any chips inside of it. • Prepare the new emulsion, as specified at item 4.1 and pour it inside the tank. Make sure that the emulsion is properly disposed of. • For emulsion disposal, please refer to item 6.4. 6.3
AFTER-SALES SERVICE
In case of repair under guarantee, the receipt/purchase invoice must be presented together with the machine. The absence of this document will invalidate the guarantee applied to the machine. Should the presence of skilled personnel be necessary for extraordinary maintenance work or in case the repair is effected both under guarantee or after it, please always contact an authorised centre or the dealer where you purchased the machine, if an authorised centre is not present in your region. When you contact the after-sales service or the dealer, always advise the purchase date of the machine and its serial number engraved on the CE plate on the bed side. When ordering spare parts, information about the machine’s model, the serial number as well as the part code listed in the spare parts table must always be given to the Aftersales Service.
7
DISPOSAL OF THE MACHINE, PACKING AND EMULSION
At the end of the machine life, if the machine must be scraped, contact an authorised waste disposal centre in order to comply with the Standards for hygiene and environment safeguard. The packing must be disposed of according 2002/96/EC to the ruling standards by delivering it to authorised people for the collection, disposal or reclaim. The recovered refrigerating emulsion can not be disposed of in the environment since according to the governing laws it is classified as special waste and as such must be delivered to people that are authorised to effect the collection, stocking and disposal. Please contact the ASSOCIATION OF USED OILS near to you.
TROUBLESHOOTING
PROBLEM
RECOMMENDED REMEDY
Slant imprecise
Turn the adjustment dowels
Overdue or insufficient emulsion
Check the fluid level inside the tank, and that the coolant hoses are not clogged or that the cock is not closed.
Distorted cut
Check the state of the bearings, that the slider has been positioned close to the piece to be cut, that the blade is of good quality, and check that the blade is tensioned using the special indicator lamp. Lastly check the vertical position of the blade with a surveyor’s cross placed on the surface of the vice.
Blade breakage
If it occurs close to the welding, it is a defective blade; if it occurs on the back of the blade, check the cutting parameters.
Teeth breakage
Check all of the cutting parameters, reduce the cutting pressure, reduce the descent speed and increase the blade rotation speed.
Premature blade consumption
Check the cutting parameters, increase the cutting pressure, increase the descent speed and reduce the blade rotation speed.
The head does not move
Check that the LEDs of the connectors turn on and that the fuses are serviceable. Check that the LEDs of the connectors turn on and that the fuses are serviceable. Check the overload cutout
The vice does not lock/release The power unit motor does not run
14
FRANCAIS
MRS Morsa MRS
RC
MRS CM
FL Corps machine
Point d’appui
NEDERLANDS
Materiaalklem Romp
Draaipunt CM
FL Fulcro FL Fulcrum
RC Regolator compensé RC Regolator compensado Vice MRS
Cuerpo máquina FL Drehpunkt Schraubstock
ESPANOL
RC Regolator compensado PORTUGUÊS
MRS Torno MRS CM Corpo da máquina
Torno
FL Fulcro FL Fulcro RT1
5
1 3
3
M1
2
3
5
K4
1 4 6
U V W
3
M2
U1 V1 W1
2
2
4
ENGLISH Main cutoff switch Control panel of entry Control panel of exit Push-button of emergency Push-button of control Thermic for oil motor Blade tensioner limit switch Case limit switch Limit switch low body Limit switch high body Trasformer Rectifier Fuses 4A Fuse 4A Fuses 1A Fuse 2A Contact maker main Contact maker oils pump motor Contact maker motor speed 1 Contact maker motor speed 2 Contact maker water pump motor Condensator 4700 mF 50v Lamp blinking Warning light of control Oils pump motor Machine motor Waters pump motor
4 6
6
3 5
K5
R3
F4
Q1 PCI PCU P1 P2 RT1 FC1 FC2 FC3 FC4 T1 U1 F1 F2-F3 F4 F5-F6-F7-F8-F9 K1 K2 K3 K4-K5 K6 C1 L1 L2 M1 M2 M3
1
T3
M3
K6
U1
4
3P
F3
3
0-18V
T1
R4
F2
0-24V 1
1
4N
3P A
24VAC/24V DC
0
0-400V
T4
4Ah
F1
2
DEUTSCH Haupt-Wärmeschutzsschalter Steuerverkleidung der Eintragung Steuerverkleidung des Ausganges Druckknopf der Dringlichkeit Druckknopf der Steuerung Thermisch für Ölmotor Endschalter Blatt-Spannungsvorrichtung Endschalter Abdeckung Niedriger Körper des Begrenzungsschalters Hoher Körper des Begrenzungsschalters Trafo Gleichrichter Sicherungen 4A Sicherung 4A Sicherungen 1A Sicherung 2A Kontaktgeber hauptsächlich Kontaktgeber olpumpenmotor Kontaktgeber Bewegungsgeschwindigkeit 1 Kontaktgeber Bewegungsgeschwindigkeit 2 Kontaktgeber Wasserpumpenmotor Kondensator 4700 mF 50v Lampenblinken Warnlicht der Steuerung Ölpumpenmotor Maschinemotor Wasserpumpenmotor
N51
C1 L1 L2 M1 M2 M3
Q1 PCI PCU P1 P2 RT1 FC1 FC2 FC3 FC4 T1 U1 F1 F2-F3 F4 F5-F6-F7-F8-F9 K1 K2 K3 K4-K5 K6
U V W
1
VM25 5-50 bar T2
N116
6
6
2 4
K3
T2
T2
3 5
S2
S2
1
R2
B2
K2
DEUTSCH
R2
CM
4
5
1 3
K1
T4 R4
MRS
2
6
3 5 2 4
1
Maschinenkörper
6
CM
4
Machine body Ausgeglichenes regolator
I> I> I>
E06Z
ITALIANO Interruttore generale magnetotermico Pannello di Controllo Ingresso Pannello di Controllo Uscita Pulsante emergenza Pulsante di comando Termico per motore olio Finecorsa tensionatore lama Finecorsa carter Finecorsa corpo basso Finecorsa corpo alto Trasformatore Raddrizzatore Fusibili 4A Fusibile 4A Fusibili 1A Fusibile 2A Contattore generale Contattore motore pompa olio Contattore motore velocità 1 Contattore motore velocità 2 Contattore motore pompa acqua Condensatore 4700 mF 50v Lampada lampeggiante Spia di comando Motore pompa olio Motore macchina Motore pompa acqua
Compensatieregelaar CM RC 17
A1
16 15
1
+
3PA
C1
2
3
2
1
4
6
PCU
11
10
9
3PA
7
K1
3PA
8
9
P1
13 12 11 10
12
F5
Y1
K1
2
K1
20
19
P1
X1
P2
L1
K2
FRANCAIS Interrupteur general magneto-thermique Panneau de commande d’entrée Panneau de commande de sortie Bouton de l’urgence Bouton de commande Thermique pour le moteur d’huile Fin de course du dispositif de mise en tension de la lame FC2 Fin de course carter FC3 Corps de commutateur de limite bas FC4 Corps élevé de commutateur de limite T1 Transformateur U1 Redresseur F1 Fusibles 4A F2-F3 Fusible 4A F4 Fusibles 1A F5-F6-F7-F8-F9 Fusible 2A K1 Disjoncteur principal K2 Disjoncteur moteur de pompe d’huiles K3 Disjoncteur vitesse 1 de moteur K4-K5 Disjoncteur vitesse 2 de moteur K6 Disjoncteur moteur de pompe d’eaux C1 Condensateur 4700 mF 50v L1 Clingnotement de lampe L2 Voyant d’alarme de commande M1 Moteur de pompe d’huiles M2 Moteur de la machine M3 Moteur de pompe d’eaux Q1 PCI PCU P1 P2 RT1 FC1
4N
13
A1
A1
F7 F6
A1 A1 A1
F9 F8
A2
A2
Y3 Y2 A2
Y5 Y4
4N
A2
PCI
5
1 2
A2
15 14
14
K3
A1
K6
A2
V1
A2
P.A.
19 18 17 16
18
K2 K4 K5
A1 A1 A1
A2 A2 A2
V2
CE6-NC
Q1 PCI PCU P1 P2 RT1 FC1 FC2 FC3 FC4 T1 U1 F1 F2-F3 F4 F5-F6-F7-F8-F9 K1 K2 K3 K4-K5 K6 C1 L1 L2 M1 M2 M3
FL Etau ENGLISH
2
Corpo macchina Compensated regolator
U
I>
X
2
1 5
4 6
3
M2
U V W
3
U1 V1 W1
K3 K4 2
1 4
6
3 5
K5
PORTUGUÊS Interruptor geral magnetotérmico Painel de controle da entrada Painel de controle da saída Botão de pressão da emergência Botão de pressão do controle Térmico para o motor do óleo Fim de percurso do esticador da lâmina Fim de percurso do cárter Corpo baixo do interruptor de limite Corpo elevado do interruptor de limite Transformador Retificador Fusíveis 4A Fusível 4A Fusíveis 1A Fusível 2A Contactor principal Contactor motor da bomba dos óleos Contactor velocidade 1 do motor Contactor velocidade 2 do motor Contactor motor da bomba de águas Condensador 4700 mF 50v Piscar da lâmpada Luz de advertência do controle Motor da bomba dos óleos Motore do maquina Motor da bomba de águas
4 6
3 5
T2
S2
R2
T4 R4
R3
F4
1
T3
M3
4
3P
F3
3
0-18V
T1
R4
F2
0-24V 1
4N
3P A
24VAC/24V DC
0
0-400V
T4
4Ah
1 2
NEDERLANDS Magnetothermische hoofdschakelaar Controlepaneel Ingang Controlepaneel Uitgang Noodstopknop Bedieningsknop Beveiliging voor oliemotor Eindschakelaar zaagspanner Eindaanslag carter Eindschak. machineromp onder Eindschak. machineromp boven Transformator Gelijkrichter Zekeringen 4A Zekering 4A Zekeringen 1A Zekering 2A Hoofdcontactgever Contactgever motor oliepomp Contactgever motor snelheid 1 Contactgever motor snelheid 2 Contactgever motor waterpomp Condensator 4700 mF 50v Knipperlamp Controlelampje Oliepompmotor Machinemotor Motor waterpomp
U1
Q1 PCI PCU P1 P2 RT1 FC1 FC2 FC3 FC4 T1 U1 F1 F2 - F3 F4 F5-F6-F7-F8-F9 K1 K2 K3 K4-K5 K6 C1 L1 L2 M1 M2 M3
K6
T2
F1
17
A1
16 15
K6
1
1
+
3PA
C1
2
3
2 4
19 18 17 16
18
24V AC
L1 L2 L3
A1 A1 A1
24V AC
S1
K2 K4 K5
+24V DC 4N
13
A1
6
PCU
A1
A1
11 10 9
F5
Y1
3PA
7
K1
3PA
8 9
P1
13 12 11 10
12
F7 F6
A1
F9 F8
A1
A2
A2
Y3 Y2
A2
Y5 Y4
4N
A2
PCI
5
1 2
A2
15 14
14
K3
A1
A2
RT1
A2
FC1
A2 A2 A2
-24V DC
V1
FC3
P.A.
FC4
V2
FC2
K1
2
K1
20
19
P1
A1 A2
P.O.
X1
P2
L1
K2
1
X2 L2
SCHEMA ELETTRICO: “VERSIONE SEMIAUTOMATICA” - WIRING DIAGRAM: “SEMIAUTOMATIC VERSION ” - ELEKTRISCHER SCHALTPLAN: “HALBAUTOMATISCHE VERSION” - SCHEME ELECTRIQUE : “VERSION SEMI-AUTOMATIQUE” - ESQUEMA ELECTRICO: “VERSIÓN SEMIAUTOMÁTICA” ESQUEMA ELÉCTRICO: “VERSÃO SEMI-AUTOMÁTICA” - BEDRADINGSCHEMA: “HYDRAULISCHE UITVOERING”
6.90.12.55
B D F Z
C
O
B
E I
P
G
A
B Fig. 4 A
A Fig. 7 B
I
D B
A
P T
H Fig. 2
N B
R
M E
L D
Fig. 1 Fig. 3
B B F
D D
C
C A C A
Fig. 5
Fig. 8
Fig. 6
H C
G A
F
E B Fig. 9
6.90.12.55 TAVOLE RICAMBI / SPARE PARTS / ERSATZTEILE / PIECES DE RECHANGE / REPUESTOS / PEÇAS DE MUDANÇA / ONDERDELENLIJSTEN EN - AFBEELDINGEN
NR. 1
NR. 1
- N280SAH
54
NR. 2
- N280SAHX
55 79 80
81
122
82 68
77 78
- N280SAH-SAHX
83 123 84 85 86
139 128
16
173
141 142
69 70 71 72 73 74 75 76
105 67
17 18 19 20 21
174 143
94 87 79
93
124 125 126 89
13 22
9 10 11 1214
22
15
3
27
62
91
59 60
36
6 5
33 32 47
3
95
118
158 144
145
146
127
156
98 99
116
101
115
102 103
114
56
155 154
149
163 164 169
113
46
148
161 162 154
100
58
147
160
97
117 99 100
57
48
159
157
66
31
4
88
90
96
30
53 52 51 50 49
154
121 120
119 105
29
30
65 64
28
170
129
93 63
31 2
92
61
35 34
1
23 24 25 26
37 8
140
112
45
111
44 43
104
130
165
131
166
171 172
152 151 150
7 91
132
167 168 153
110
42 41 40 39
POS.
COD./KOD.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
0.14.00.90 0.15.06.39 0.10.61.19 5.20.20.01 0.88.20.08 5.13.36.88 5.20.00.01 0.22.10.84 0.88.20.09 0.88.20.08 5.10.03.30 5.20.10.01 5.12.06.65 5.13.30.13 5.19.03.05 5.15.26.02 5.13.79.32 5.15.26.00 4.13.04.47 5.13.08.46 5.40.18.58 5.13.79.31
108107 109
106
38
NOTE / MERKE / NOTES / NOTA / NOTAS / OPMERKING
138 POS.
POS.
COD./KOD.
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
5.40.18.57 5.13.04.40 5.40.18.56 0.14.70.14 5.10.01.54 0.41.08.30 0.12.40.20 5.14.20.81 5.19.10.20
5.13.08.54 5.13.08.55 5.13.04.49 5.10.21.36 5.15.26.01 0.15.06.39 5.13.08.43 0.32.10.40
NOTE / MERKE / NOTES / NOTA / NOTAS / OPMERKING
POS.
COD./KOD.
59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91
0.88.20.08 5.20.20.01 0.15.06.39 5.10.21.36 5.13.79.39 5.04.35.62 5.15.90.06 5.20.00.01 0.22.10.84 0.88.20.09 0.88.80.08 5.20.10.01 5.10.03.30 5.12.06.65 5.13.30.15 5.15.26.06
5.15.26.05 5.13.04.44 5.15.26.04 5.13.04.43
5.13.79.41 7.13.06.28 4.13.04.52 4.13.04.47 5.13.36.90
NOTE / MERKE / NOTES / NOTA / NOTAS / OPMERKING
92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127
COD./KOD.
NOTE / MERKE / NOTES / NOTA / NOTAS / OPMERKING
133 134 135 POS.
COD./KOD.
128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155
0.80.11.04 0.24.14.53 7.80.02.51
5.13.79.33
5.13.04.45 5.13.04.50 5.18.17.52 0.10.61.19 0.14.70.14 5.10.01.54 0.41.08.30 0.12.40.20 5.14.20.81 5.19.10.20
5.13.08.54 5.13.08.55 5.13.79.40 5.13.25.08 0.14.00.90 5.40.18.56 5.15.90.08 7.13.06.35 5.15.15.58 5.17.10.64 5.40.18.58
0.80.60.13 5.07.00.04 5.18.17.56
1.85.58.07 0.24.14.48 1.85.58.08 1.85.58.07 0.24.14.49 0.84.00.34 0.80.35.19 0.84.02.04 0.81.00.07 0.89.21.03 0.81.12.02 0.80.35.18 5.18.17.52 5.07.00.03 5.18.25.53 0.80.61.08
136 137
NOTE / MERKE / NOTES / NOTA / NOTAS / OPMERKING
POS.
COD./KOD.
156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174
0.81.00.07
0.80.12.03 0.80.12.04 5.13.04.42 0.80.12.04
0.07.15.04 7.11.35.28 0.81.00.07 0.24.03.05 0.89.01.20 0.89.01.21 0.89.40.10 0.88.00.09
NOTE / MERKE / NOTES / NOTA / NOTAS / OPMERKING
6.90.12.55 TAVOLE RICAMBI / SPARE PARTS / ERSATZTEILE / PIECES DE RECHANGE / REPUESTOS / PEÇAS DE MUDANÇA / ONDERDELENLIJSTEN EN - AFBEELDINGEN
NR. 3
292
- N280SAH-SAHX
242
248 186 214 224
243 244
249 252 211 251 245 251 246 247
241 240
257 237 238 237 231
234 233 232
255
178
236 235
216 212/212A 217 213
231 230 222
221
220
219
218
204 203
253252 200/200A
Rif. B TAV.4
227 226 225 223
184 185 250/250A
206 205
228 259 260
A 187
188 189 190 191
198
197 196
192 193 194 195 B
187
202 189190 201
199
197 196
192 193 194 195
Rif. A TAV.4
254 258 176 177 239
208 207 207A
215
229 262 261
182 183/183A 181 180 179
210 209
256
263 265 266 175
POS.
COD./KOD.
175 176 177 178 179 180 181 182 183 183A 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 200A 201 202 203 204 205 206 207 207A 208 209 210 211 212 212A 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 250A 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266
5.13.79.34
294
290
NR. 4 302
- N280SAH-SAHX
303
285
0.41.06.06 0.55.12.01 0.22.10.82
288 5.17.10.62 5.12.40.73 5.12.40.76 0.22.10.82 5.10.01.49 5.18.28.34 0.10.04.11 5.13.08.61 0.15.51.54 0.60.60.00 5.13.08.62 0.32.10.35 0.08.02.62 0.60.06.08 5.10.03.32 3.24.98.02 0.38.05.15 7.13.05.95 7.13.05.96 5.18.17.50 5.18.17.55 5.13.08.60 5.13.08.59
289
NOTE / MERKE / NOTES / NOTA / NOTAS / OPMERKING
287
286
(SAE-SAH) (SAEX-SAHX)
281 282 283 284
293
280 291 (SAE-SAH) (SAEX-SAHX)
279
295
270 278 277
268 269
5.13.08.39
276 275
5.18.17.47 5.18.17.40 5.17.10.57 5.18.17.48 5.00.07.43 5.18.17.51 5.18.17.41
(SAE-SAH) (SAEX-SAHX)
274
296
273 272 271
(SAE-SAH) (SAEX-SAHX)
0.11.20.11
267 307
297 5.13.08.42
306 298
305
5.15.20.73
304
7.80.18.21 5.13.08.45 0.08.02.60 5.12.40.74 0.14.00.93
299
5.21.42.27 0.55.12.01 0.22.10.82 5.10.01.52 3.27.73.56 5.17.30.31 0.41.08.30 0.16.50.01
300 301
5.13.79.37 5.17.10.60 5.21.40.29 0.14.00.77 5.18.17.45 0.12.33.15 5.19.20.22 5.10.01.51 7.21.10.01 5.04.27.88 5.13.08.47 5.13.08.44 0.55.12.01 0.22.10.84
5.13.79.55 5.15.90.10 0.12.07.06 5.12.05.95 5.06.30.47 0.55.14.04 5.12.40.71 5.13.79.54 5.08.10.27
(SAE-SAH) (SAEX-SAHX)
(SAEX-SAHX) (SAE-SAH)
POS.
COD./KOD.
267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294
5.13.79.38 5.20.10.00 0.10.11.21 0.24.14.35 5.24.11.08 0.88.20.07 5.20.00.00 0.22.06.16 5.17.20.00 0.22.03.31 5.20.20.00 0.88.20.06 0.88.20.05
0.24.03.06 0.24.14.36 5.24.11.08 0.24.14.36 0.24.03.08 5.40.18.61 0.14.00.95 0.41.06.06 0.14.00.95
NOTE / MERKE / NOTES / NOTA / NOTAS / OPMERKING
POS.
COD./KOD.
295 296 297 298 299 300 301 302 303 304 305 306 307
7.80.18.22 0.24.05.12 0.24.14.53
0.24.04.01 5.18.28.89 0.32.05.20 0.24.08.30 0.24.21.01 7.24.10.05
NOTE / MERKE / NOTES / NOTA / NOTAS / OPMERKING
6.90.12.55
SEGATRICE A NASTRO / BAND-SAW MACHINE BANDSÄGE-MASCHINE / SCIE A RUBAN SIERRA DE CINTA / SERRA DE FITA / BANDZAAGMACHINE
Art. N280SAH N280SAHX
CERTIFICATA CERTIFIED GEPRÜFT CERTIFIE CERTIFICADA CERTIFICADA GECERTIFICEERD
ALLEGATO: ISTRUZIONI PER L’USO E MANUTENZIONE ENCLOSURE: INSTRUCTIONS FOR USE AND MAINTENANCE ANLAGEN: GEBRAUCHSANLEITUNGEN UND WARTUNG ANNEXE: MODE D’EMPLOI ET ENTRETIEN ANEXO: INSTRUCCIONES PARA EL USO Y MANUTENCION ANEXO: INSTRUÇÕES DE UTILIZAÇÃO BIJLAGE: GEBRUIK- EN ONDERHOUDSAANWIJZINGEN
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