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1114 Ver. 2:2014 ENVIRONMENTAL PRODUCT DECLARATION In accordance with ISO 14025 ISO 21930 EN 15804 Owner of the declaration Norcem AS Kjøpsvik Publi...
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1114

Ver. 2:2014

ENVIRONMENTAL PRODUCT DECLARATION In accordance with ISO 14025 ISO 21930 EN 15804 Owner of the declaration Norcem AS Kjøpsvik Publisher

The Norwegian EPD Foundation

Declaration number

Refers to NEPD-211-199-NO, updated

Issue date Valid to

16.04.2020

CEM II, Standardsement FA (CEM II/B-M) Product

Norcem AS Kjøpsvik Owner of the declaration

epd-norge logo

General information Product CEM II, Standardsement FA (CEM II/B-M)

Owner of the declaration Norcem AS Kjøpsvik Contact person: Anne Sigrid Solheim +47 75 78 50 90 / +47 906 22 877 Phone: e-mail: [email protected]

Program holder The Norwegian EPD Foundation Post Box 5250 Majorstuen, 0303 Oslo Phone: +47 23 08 80 00 e-mail: [email protected]

Manufacturer Norcem AS Kjøpsvik Behrens vei 15, 8590 Kjøpsvik

Declaration number:

Place of production: Norcem AS Kjøpsvik

Revised NEPD 0211N The EPD is revised with respect to sement composition with less clinker and more limestone. This declaration is based on Product Category Rules: EN 15804:2012+A1:2013 serve as core PCR.

Management system: ISO 14001 serified (S-007) ISO 9001 sertified (S-006)

Declared unit: 1 tonne cement from raw material extraction to factory gate (A1-A3)

Org. No: No-934949145

Declared unit with option:

Issue date

Functional unit:

Valid to 16.04.2020

The EPD has been worked out by:

Comparability: EPD of construction products may not be comparable if they not comply with EN 15804 and seen in a building context.

Mie Vold

Year of study: 2013 + revision of cement mix in 2015 Verification: Independent verification of data, other environmental information and EPD has been carried out in accordance with ISO14025, 8.1.3 and 8.1.4 externally

Approved

internally

Seniorforsker Anne Rønning

Dagfinn Malnes (Manager EPD-Norway)

(Independent verifier approved by EPD Norway) Declared unit 1 tonne cement from raw material extraction to factory gate (A1-A3)

Key environmental indicators Global warming potential** Energy consumption (CED) Hazardous substances

Unit kg CO2 -eq MJ *

Cradle to gate A1-A3 694 4654

Transport to warehouse (km 50)*** 3 38

* The product contains no substances from the REACH Candidate list or the Norwegian priority list. ** Portions of the CO2 emitted by the burning of limestone will be taken up in the lifetime of the product where cement is used. The amount varies with the application. *** Transport from production site to central warehouse in Norway

NEPD-211-199-NO Updated, CEM II, Standardsement FA (CEM II/B-M), English

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Product Product description: Portland - composite cement (Standardsement FA) Product specification Materials Clinker Fly ash Gypsum Limestone Others Total

Technical data: Standardsement FA (EN 197-1, CEM II/B-M 42,5 R) For more information

kg/DU 728 180 49 40 3 1000

http://www.norcem.no/no

% 72,8 18,0 4,9 4,0 0,3 100

Market: Norway Reference service life: Depending on application

LCA: Calculation rules Declared unit: 1 tonne cement from raw material extraction to factory gate (A1-A3)

System boundary: From raw material extraction to factory gate. Including a scenario for transport to market.

Clinker production process The main processes at Norcem Kjøpsvik are: * Extraction of limestone from a mine (open pit) nearby the production plant. * Correction materials (quartz and iron oxide) are added to the limestone. * The mix is ground and burned at high temperatures (1450 oC) to clinker. * Clinker is ground and fly ash and smaller amounts of gypsum, limestone and iron sulphate are added to the cement.

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Data quality:

Clinker Fly ash Limestone Gypsum Other

Data Quality Spesific data. Emission data (incl CO2) are measured or calculated numbers, reported to the authorities. EPD Spesific data General data Under cut-off

Norcem Kjøpsvik

Age of data 2011

eMaterial AS Norcem Kjøpsvik EcoInvent 2

2013 2011 2006

Allocation The allocation is made ​in accordance with the provisions of EN 15804. Incoming energy and water and waste production in-house production is allocated equally among all products through mass allocation. Effects of primary production of recycled materials allocated to the main product in which the material was used. The recycling process and transportation of the material is allocated to this analysis. Cut-off criteria All major raw materials and all the essential energy is included. The production process for raw materials and energy flows that are included with very small amounts ( 50% Norcems own ship

Distance km*

Fuel/Energy consumption l/tkm kWh/tkm 50 0,74 l/tkm

Value (l/t)

38

* 50 km in accordance with requriements in the Norwegian EPD system.

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LCA: Results The analysis includes the declared unit from raw material extraction to factory gate in addition to a scenario for transport to market. In module A1 included production of raw materials from extraction of resources. A2 includes transport of raw materials to the production facility at Norcem Kjøpsvik. A3 includes production process at Norcem.

System boundaries (X=included, MND=module not declared, MNR=module not relevant) Construction installation stage

B3

B4

x

x

x

MND

MND

MND

MND

Reuse-RecoveryRecycling-potential

Replacement

B2

Disposal

Repair

B1

Waste processing

Maintenance

A5

Transport

Use

A4

De-construction demolition

Construction installation stage

A3

Operational water use

Transport

A2

Operational energy use

Manufacturing

A1

Beyond the system boundaries

End of life stage

Refurbishment

Transport

Use stage

Raw materials

Product stage

B5

B6

B7

C1

C2

C3

C4

D

MND

MND

MND

MND MND MND

MND MND MND

MND

Environmental impact Parameter GWP ODP

A1

Unit

A2

kg CO2 -eqv

A3

A1-A3

5,6

4,0

682

694

8,5E-07

4,7E-07

9,7E-06

1,1E-05

POCP

kg CFC11-eqv kg C2H4 -eqv

3,5E-03

6,7E-03

7E-02

8E-02

AP

kg SO2 -eqv

3,3E-03

7,6E-03

3E-01

3E-01

EP ADPM ADPE

kg PO43--eqv kg Sb-eqv MJ

0,04 8,7E-04 108

0,09 3,0E-06 54

0,95 6,4E-05 3 257

1,10 9,4E-04 3456

GWP Global warming potential; ODP Depletion potential of the stratospheric ozone layer; POCP Formation potential of tropospheric photochemical oxidants; AP Acidification potential of land and water; EP Eutrophication potential; ADPM Abiotic depletion potential for non fossil resources; ADPE Abiotic depletion potential for fossil resources

Resource use Parameter RPEE RPEM TPE NRPE NRPM TRPE SM RSF NRSF W

Unit

MJ MJ MJ MJ MJ MJ kg MJ MJ m3

A1

A2

A3

A1-A3

22

1,3

621

0

0,0

0

645 0

22

1,3

621

645

110

55

3334

3538

0

0

0

0

110

55

3334

3538

226

0

0

226

0

0

0

0

6,85E-04

0

472

472

0,06

0,01

13

13

RPEE Renewable primary energy resources used as energy carrier; RPEM Renewable primary energy resources used as raw materials; TPE Total use of renewable primary energy resources; NRPE Non renewable primary energy resources used as energy carrier; NRPM Non renewable primary energy resources used as materials; TRPE Total use of non renewable primary energy resources; SM Use of secondary materials; RSF Use of renewable secondary fuels; NRSF Use of non renewable secondary fuels; W Use of net fresh water

End of life - Waste Parameter HW NHW RW

Unit

kg kg kg

A1-A3 9,0E-04 87,59 INA

HW Hazardous waste disposed; NHW Non hazardous waste disposed; RW Radioactive waste disposed; INA Indicator not assessed

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End of life - Output flow Parameter CR MR MER EEE ETE

Unit

kg kg kg MJ MJ

These parameters are not declared as the EPD does not declare end of life state for cement products

CR Components for reuse; MR Materials for recycling; MER Materials for energy recovery; EEE Exported electric energy; ETE Exported thermal energy

Reading example: 9,0 E-03 = 9,0*10 -3 = 0,009 Figure 1 shows GWP emissions divided on sources. The FIgure shows that the Process, clinker oven gives the largest contributions to greenhouse gas impacts. This is due to two aspects: the heating of limestone releases CO 2, as well as the burning of fossil fuels to achieve the high kiln temperature required.

Figure 1: Greenhouse gas emissions divided on sources

Additional Norwegian requirements Electricity Nordic production mix Greenhouse gas emissions:

0,0458 kg CO2 - eqv/MJ

Dangerous substances None of the following substances have been added to the product: Substances on the REACH Candidate list (of 17.12.2014) of substances of very high concern or substances on the Norwegian Priority list (of 04.12.2014) or substances that lead to the product being classified as hazardous waste. The chemical content of the product complies with regulatory levels as given in the Norwegian Product Regulations. Transport Transport from production site to a fictive central warehouse in Norway is:

50 km

Indoor environment The declared product has no relevant impact on indoor climate. Carbon footprint Carbon footprint has not been worked out for the product.

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Bibliography ISO 14025:2006

Environmental labels and declarations - Type III environmental declarations - Principles and procedures

ISO 14044:2006

Environmental management - Life cycle assessment - Requirements and guidelines

EN 15804:2012 + A1:2013

Sustainability of construction works - Environmental product declaration - Core rules for the product category of construction products

ISO 21930:2007

Sustainability in building construction - Environmental declaration of building products

Vold [2013]

Oppdaterte EPDer med 2011-tall for Norcem Kjøpsvik, Bakgrunnsrapport for verifisering , Mie Vold, Østfoldforskning, Fredrikstad, Mai 2013

Vold [2015]

Oppdaterte EPDer med 2012-tall for Norcem Kjøpsvik, Bakgrunnsrapport for verifisering, inkl endret kalkinnhold , Mie Vold , Østfoldforskning, Fredrikstad, Februar 2015

epd-norge logo

Program holder and publisher The Norwegian EPD Foundation Post Box 5250 Majorstuen, 0303 Oslo Norway Owner of the declaration Norcem AS Kjøpsvik Behrens vei 15, 8590 Kjøpsvik Author of the Life Cycle Assessment Mie Vold Ostfoldforskning AS Stadion 4, 1671 Kråkerøy

NEPD-211-199-NO Updated, CEM II, Standardsement FA (CEM II/B-M), English

Phone: +47 23 08 80 00 e-mail: web Phone: Fax e-mail: web Phone: Fax e-mail: web

[email protected] www.epd-norge.no +47 75 78 50 90 [email protected] www.norcem.no/no/Kjopsvik

+47 414 69 800 +47 69 34 24 94 [email protected] www.ostfoldforskning.no

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