Ver. 2:2014
ENVIRONMENTAL PRODUCT DECLARATION In accordance with ISO 14025 ISO 21930 EN 15804 Owner of the declaration
Norcem AS, Brevik
Publisher
The Norwegian EPD Foundation
Declaration number
Refers to NEPD-24-201-NO, Updated
Issue date Valid to
16.04.2020
CEM II, Anleggsement FA (CEM II/A-V) and Standardsement FA (CEM II/B-M) Product
Norcem AS, Brevik Owner of the declaration
epd-norge logo
General information Product CEM II, Anleggsement FA (CEM II/A-V) and Standardsement FA (CEM II/B-M)
Owner of the declaration Norcem AS, Brevik Contact person: Ida Husum Phone: +47 35 57 22 40 e-mail:
[email protected]
Program holder The Norwegian EPD Foundation Post Box 5250 Majorstuen, 0303 Oslo Phone: +47 23 08 80 00 e-mail:
[email protected]
Manufacturer Norcem AS Brevik
Declaration number: NEPD-24-200-NO Revised NEPD 0024N Anleggsement FA unamended, while Standardsement FA has less clinker and more limestone.
Place of production: Brevik
This declaration is based on Product Category Rules: EN 15804:2012+A1:2013 serve as core PCR.
Management system: ISO 14001 serified (S-007) ISO 9001 sertified (S-006) Org. No: No-934949145
Declared unit: 1 tonne cement from raw material extraction to factory gate (A1-A3) Declared unit with option:
Issue date
Functional unit:
Valid to 16.04.2020
The EPD has been worked out by:
Comparability: EPD of construction products may not be comparable if they not comply with EN 15804 and seen in a building context.
Mie Vold
Year of study: 2013 + revised 2014 Verification: Independent verification of data, other environmental information and EPD has been carried out in accordance with ISO14025, 8.1.3 and 8.1.4 externally
Approved
internally
Anne Rønning (Independent verifier approved by EPD Norway)
Dagfinn Malnes (Manager EPD-Norway)
Declared unit: 1 tonne cement from raw material extraction to factory gate (A1-A3) Key Indicators Global warming potential** Energy consumption (CED) Hazardous substances
Unit kg CO2 -eq MJ *
Anleggsement FA A1-A3 637 4 799
Standardsement FA A1-A3 604 4 342
Transport to warehouse (km 50)*** 3 37
* The product contains no substances from the REACH Candidate list or the Norwegian priority list ** Portions of the CO2 emitted by the burning of limestone will be taken up in the lifetime of the product where cement is used. The amount varies with the application. *** Transport from production site to central warehouse in Norway
NEPD-24-201-NO Updated, CEM II, Anleggsement FA (CEM II/A-V) amd Standardsement FA (CEM II/B-M), English
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Product Product description: Portland - fly ash cement (Anleggsement FA) and Portland - composite cement (Standardsement FA)
Technical data: Anleggsement FA (EN 197-1, CEM II/A-V 42,5N) and Standardsement FA (EN 197-1, CEM II/B-M 42,5R) Se web-site for more information:
http://www.norcem.no/no Product specification Limestone from own open cast and mining, as well as open cast in Verdal are the main raw materials in addition to fly ash. The composition of the fly ash cement is as follows:
Clinker Fly ash Limestone Gypsum Others
Unit
Anleggsement FA
kg/DU kg/DU kg/DU kg/DU kg/DU
759 190 47 4,3
Standardsement FA 729 180 40 47 4,3
Market: Norway
Reference service life: Depending on application
LCA: Calculation rules Declared unit: 1 tonne cement from raw material extraction to factory gate (A1A3)
System boundary: From raw material to factory gate. Including a scenario for transport to market.
Clinker production process The main processes at Norcem Brevik are: * Extraction of limestone from two fields near the production plant: Dalen mine and Bjørntvet open quarry, in addition open quarry in Verdal. * Correction materials (quartz, iron oxide and aluminium oxide) are added to limestone. * The mix is ground and burned at high temperatures (1450 oC) to clinker. * Clinker is ground and smaller amounts of gypsum, limestone, iron sulphate and fly ash are added.
NEPD-24-201-NO Updated, CEM II, Anleggsement FA (CEM II/A-V) amd Standardsement FA (CEM II/B-M), English
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Data quality:
Clinker Fly ash Limestone Gypsum Other
Data Quality Spesific data. Emission data are measured or calculated numbers, reported to the authorities. EPD Spesific data General data Under cut-off
Norcem Brevik
Age of data 2012
eMaterial AS Norcem Brevik EcoInvent 2
2013 2012 2006
Specific data was used for the materials making the most significant contribution to environmental impact. Cut-off criteria: All major raw materials and all the essential energy is included. The production process for raw materials and energy flows that are included with very small amounts ( 50% Norcem's own boat * 50 km in accordance with requirements in the Norwegian EPD system.
Distance km
50 *
NEPD-24-201-NO Updated, CEM II, Anleggsement FA (CEM II/A-V) amd Standardsement FA (CEM II/B-M), English
Fuel/Energy consumption l/tkm kWh/tkm 0,75 l/tkm
Value (l/t)
38
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LCA: Results The analysis includes the declared unit from raw material extraction to factory gate in addition to a scenario for transport to market. In module A1 included production of raw materials from extraction of resources. A2 includes transport of raw materials to the production facility at Norcem Brevik. A3 includes production process at Norcem.
System boundaries (X=included, MND=module not declared, MNR=module not relevant) Construction installation stage
Beyond the system boundaries
Manufacturing
Transport
Construction installation stage
Use
Maintenance
Repair
Replacement
Refurbishment
Operational energy use
Operational water use
De-construction demolition
Transport
Waste processing
Disposal
Reuse-Recovery-Recyclingpotential
End of life stage
Transport
Use stage
Raw materials
Product stage
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
B6
B7
C1
C2
C3
C4
D
x
x
x
MID
MID
MID
MID
MID
MID
MID
MID
MID
MID
MID
MID
MID
MID
Environmental impact Enhet Parameter GWP kg CO2 -eq ODP kg CFC11-eq kg C2H4 -eq POCP
CEM II Standardsement FA
CEM II Anleggsement FA A1 2 1,1E-07 0,015
AP
kg SO2 -eq
0,083
EP ADPM ADPE
kg PO43--eq kg Sb-eq MJ
0,020 2,5E-04 22
A2
A3 16 620 1,9E-06 2,4E-06 0,021 0,051 0,171
A1-A3 637 4,4E-06 0,09
A1
A2 A3 1,6 7,2 595 5,5E-08 8,3E-07 2,3E-06 0,009 0,011 0,05
A1-A3 604 3,1E-06 0,070
0,89
1,15
0,013
0,012
0,26
0,29
0,02 0,27 8,5E-06 1,5E-04 232 2 440
0,32 4,1E-04 2 694
0,05 4E-04 17
0,11 2E-06 110
0,9 5E-05 2337
1,0 5E-04 2465
GWP Global warming potential; ODP Depletion potential of the stratospheric ozone layer; POCP Formation potential of tropospheric photochemical oxidants; AP Acidification potential of land and water; EP Eutrophication potential; ADPM Abiotic depletion potential for non fossil resources; ADPE Abiotic depletion potential for fossil resources
Parameter RPEE RPEM TPE NRPE NRPM TRPE SM RSF NRSF W
CEM II Standardsement FA
CEM II Anleggsement FA
Resource use Enhet MJ MJ MJ MJ MJ MJ kg MJ MJ
m3
A1 9 0 9 23 0 23 218 0 0 IIV
A2 1,6 0 2 233 0 233 0 0 0 IIV
A3 701 0 701 2523 0 2523 0 0 1308 IIV
A1-A3 711 0 711 2779 0 2779 218 0 1308 INA
A1 8,3 0 8,3 18 0 18 245 0 0 0,1
A2 A3 1,3 652 0 0 1,3 652 112 2414 0 0 112 2414 0 1,1E-04 0 0 0 1257 0 1,2
A1-A3 661 0 661 2544 0 2544 245 0 1257 1,3
RPEE Renewable primary energy resources used as energy carrier; RPEM Renewable primary energy resources used as raw materials; TPE Total use of renewable primary energy resources; NRPE Non renewable primary energy resources used as energy carrier; NRPM Non renewable primary energy resources used as materials; TRPE Total use of non renewable primary energy resources; SM Use of secondary materials; RSF Use of renewable secondary fuels; NRSF Use of non renewable secondary fuels; W Use of net fresh water; INA Indicator not assessed
End of life - Waste Parameter HW NHW RW
Enhet kg kg kg
CEM II Standardsement FA
CEM II Anleggsement FA A1 1,9E-04 1,25 INA
A2 A3 8,2E-05 8,1E-04 0,25 63 INA INA
A1-A3 1,1E-03 65 INA
A1 A2 A3 1,3E-04 5,4E-05 9,0E-04 1,4 0,22 64 INA INA INA
A1-A3 1,1E-03 65 INA
HW Hazardous waste disposed; NHW Non hazardous waste disposed; RW Radioactive waste disposed; INA Indicator not assessed
NEPD-24-201-NO Updated, CEM II, Anleggsement FA (CEM II/A-V) amd Standardsement FA (CEM II/B-M), English
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End of life - Output flow Parameter CR MR MER EEE ETE
Enhet kg kg kg MJ MJ
CEM II Anleggsement FA
CEM II Standardsement FA
These parameters are not declared as the EPD does not declare end of life state for cement products
CR Components for reuse; MR Materials for recycling; MER Materials for energy recovery; EEE Exported electric energy; ETE Exported thermal energy
Reading example: 9,0 E-03 = 9,0*10 -3 = 0,009
Figure 1 shows GWP emissions divided on sources. The Figure shows that Process, klinker oven gives the largest contributions to greenhouse gas impacts. This is due to two aspects: the heating of limestone releases CO 2, as well as the burning of fossil fuels to achieve the high kiln temperature required.
700
Anleggsement FA
GWP kg/tonne cement
600
Standardsement FA
500 400 300 200 100 0 Raw materials Raw materials Transport of Transport of Process, Raw Process, clinker Proess, cement Other internal to raw meal mill to cement mill raw materials to raw materials to meal mill oven mill processes raw meal mill cement mill
Transport to market, 50 km
Figure 1: Greenhouse gas emissions from Anleggsement FA and Standardsement FA.
Additional Norwegian requirements Electricity Nordic production mix Greenhouse gas emissions:
0,0458 kg CO2 - eqv/MJ
Dangerous substances None of the following substances have been added to the product: Substances on the REACH Candidate list (of 17.12.2014) of substances of very high concern or substances on the Norwegian Priority list (of 04.12.2014) or substances that lead to the product being classified as hazardous waste. The chemical content of the product complies with regulatory levels as given in the Norwegian Product Regulations. Transport Transport from production site to a fictive central warehouse in Norway is:
50 km
Indoor environment The declared product has no relevant impact on indoor climate. Carbon footprint Carbon footprint has not been worked out for the product.
NEPD-24-201-NO Updated, CEM II, Anleggsement FA (CEM II/A-V) amd Standardsement FA (CEM II/B-M), English
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Bibliography ISO 14025:2006
Environmental labels and declarations - Type III environmental declarations - Principles and procedures
ISO 14044:2006
Environmental management - Life cycle assessment - Requirements and guidelines
NS-EN 15804:2012 + A3:2013
Sustainability of construction works - Environmental product declaration - Core rules for the product category of construction products
ISO 21930:2007
Sustainability in building construction - Environmental declaration of building products
Vold (2013)
Oppdaterte EPDer med 2012-tall for Norcem Brevik, Bakgrunnsrapport for verifisering, Mie Vold, Østfoldforskning OR.21.13, Fredrikstad, Mai 2013
Vold (2015)
Oppdaterte EPDer med 2012-tall for Norcem Brevik, Bakgrunnsrapport for verifisering, inkl endret kalkinnhold, Mie Vold , Østfoldforskning OR.03.15, Fredrikstad, December 2014
epd-norge logo
Program holder and publisher The Norwegian EPD Foundation Post Box 5250 Majorstuen, 0303 Oslo Norway Owner of the declaration Norcem AS, Brevik Postboks 143, Lilleaker 0216 Oslo Author of the Life Cycle Assessment Mie Vold Østfoldforskning AS Stadion 4, 1671 Kråkerøy
NEPD-24-201-NO Updated, CEM II, Anleggsement FA (CEM II/A-V) amd Standardsement FA (CEM II/B-M), English
Phone: +47 23 08 80 00 e-mail:
[email protected] web www.epd-norge.no +47 22 87 84 00 +47 22 87 84 01 e-mail:
[email protected] web www.heidelbergcement.com/no Phone: +47 414 69 800 Fax +47 69 34 24 94 e-mail:
[email protected] web www.ostfoldforskning,no
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