Published Manual Number/ECN: ME7HF8J1BE/2006493N • Publishing System: TPAS • Access date: 1/9/2007 • Document ECN's: Latest Available
Schematic/Electrical Parts—
30022 and 36030F8J 42032F7J and 48040F7J/B E-P Plus Controls
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Please Read About the Manual Identifying Information on the Cover The front cover displays pertinent identifying information for this manual. Most important, are the published manual number (part number) /ECN (date code). Generally, when a replacement manual is furnished, it will have the same published manual number, but the latest available ECN. This provides the user with the latest information applicable to his machine. Similarly all documents comprising the manual will be the latest available as of the date the manual was printed, even though older ECN dates for those documents may be listed in the table of contents. When communicating with the Milnor factory regarding this manual, please also provide the other identifying information shown on the cover, including the publishing system, access date, and whether the document ECN’s are the latest available or exact.
References to Yellow Troubleshooting Pages This manual may contain references to “yellow pages.” Although the pages containing troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of contents.
Trademarks of Pellerin Milnor Corporation The following, some of which may be used in this manual, are trademarks of Pellerin Milnor Corporation: CBW® E-P Express® E-P OneTouch®
E-P Plus® Gear Guardian® Mentor®
Mildata® Milnet® Milnor®
Comments and Suggestions Help us to improve this manual by sending your comments to: Pellerin Milnor Corporation Attn: Technical Publications P. O. Box 400 Kenner, LA 70063-0400 Fax: (504) 469-1849
MultiTrac™ Staph Guard® Visionex™
Table of Contents for ME7HF8J1BE/2006493N 30022 and 36030F8J 42032F7J and 48040F7J/B E-P Plus Controls Page
Description
Document/ECN
1 9 10 12 22 23 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78
Component Parts List Warranty How to Order Parts How to Use Electrical Schematics 3 Phase Motor Connection Diagram 3P Motor Diagram-Multivolt Control Box Layouts 30" Control Box Layouts 36"+42" Control Box Layouts 48040 Board to Board Wiring Flushing Supplies #1 thru #5 8 Flushing Supplies-Optional Alternate Drain Valve-Air Operated Electric Valves Elec. Vlvs.-Bath Soak-Non Air Operated Hydraulic Door 48040F7B/J only Microprocessor Inputs Control Circuit Transformers 600V Step Down Transformer for Inverter Raise House Wiring 48040F7B Only Start Circuit 30F8J, 36+42V6J Start Circuit 30F8J+Bath Soak Start Circuit 42F7J Start Circuit 42F7J+Bath Soak Start Circuit for 48040F7B (tilt) Start Circuit for 48040F7J (non tilt) Signal Beacon - Optional Speed Sensing Board Variable Speed Drive 30F8J Variable Spd Drive 36+42F7J- GPD505 Variable Spd Drive 36+42FxJ-Baldor Variable Speed Controller for 30022F8J with 515 Inverter Variable Speed Inverter for 48040 F Variable Speed Controller for 36 & 42 F#J-GPD315
W7F5JPL/2004134N BMP720097/92732A BMP720097R/72332A MSFD0106AE/2004414V BMP850029/99362B W80008/2001253A W7F5JTG1/2001175B W7F5JTG2/2004193B W7F5JTG3/2004193B W7F5JBW/2001125B W7F5JCF/2001365B W7F5JCM/2001125B W7F5JDR/97107B W7F5JEV/2004454B W7F5JEVS/2004454B W7F5JHD/2002243B W7F5JIA/2001365B W7F5JLV/2003356B W7F5JMT6/2003124B W7F5JRH/2002243B W7F5JS+A/2004454B W7F5JS+B/2004454B W7F5JS+C/2004454B W7F5JS+D/2004454B W7F5JS+E/2006493B W7F5JS+F/2004454B W7F5JSB/2000046B W7F5JSP/2003163B W7F5JVP/2006493B W7F5JVPB/2006493B W7F5JVPC/2001175B W7F5JVPD/2006493B W7F5JVPE/2004134B W7F5JVPF/2006493B
1
COMPONENT NUMBER
NUMBER
BOARD OUTPUT
BOARD-SNUBBER 16 CHANNEL
BOARD-SNUBBER 8 CHANNEL
BOARD-OPTIONAL 6 OUTPUTS
BOARD-MICROPROCESSOR
>>>RELAY-LATCH
LATCH-DOOR SEAL
LATCH-DOOR SEAL
LATCH-DOOR SEAL
LATCH-DOOR SEAL
>>RELAY-PILOT OR CONTROL
RELAY-ENABLE BATH SOAK
RELAY OPEN DOOR
RELAY-FLUSH CHEMICAL #1
RELAY-FLUSH CHEMICAL #2
RELAY-FLUSH CHEMICAL #3
RELAY-FLUSH CHEMICAL #4
RELAY-FLUSH CHEMICAL #5
BAS
BAS-0
BAUO-0
BAUP
CL
CLA
CLA
CLA
CLA
CR
CR1
CRA
CRC1
CRC2
CRC3
CRC4
CRC5
DETAIL-48040 AIR VALVE BOX
010
BAO
DETAIL-48040 HIGH VOLTAGE C-BOX
009
BOARD-OUTPUT 16 CHANNEL
DETAIL-48040 LOW VOLTAGE C-BOX
008
BAO
DETAIL-36030 CONTROL BOX
007
BOARD-VACUMN FLOR DISPLAY
DETAIL-VALVE ASSEMBLY
006
BOARD-ANALOG TO DIGITAL CONV.BD.
DETAIL-PROCESSOR BOX
005
BADV
DETAIL-LIQUID SUPPLIES INT RELAY
004
>>PRINTED CIRCUIT BOARDS
DETAIL-42032 CONTROL BOX
003
BAAD
DETAIL-30022 PROCESSOR BOX
002
BA
DETAIL-30022 CONTROL BOX
001
>>CONTROL BOX LAYOUTS
FUNCTION OF THIS
COMPONENT
W7F5JCM
W7F5JCM
W7F5JCM
W7F5JCM
W7F5JCM
W7F5JS+E
W7F5JS+B
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JBW
W7F5JBW
W7F5JBW
W7F5JBW
W7F5JBW
W7F5JBW
W7F5JBW
W7F5JBW
W7F5JTG3
W7F5JTG3
W7F5JTG3
W7F5JTG2
W7F5JTG2
W7F5JTG2
W7F5JTG2
W7F5JTG2
W7F5JTG1
W7F5JTG1
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09CLC2C-C71
09CLC2C-C71
09CLC2C-C71
09CLC2C-C71
08BN788AT
08BN6OAT
08BN8SAT
08BNCMBT
08BNCMOT
08BNCMOAT
08BSEVFD2T
08BNCMADAT
B2T2000019
B2T2000021
B2T2000020
B2TAG96041
B2TAG95056
B2TAG96050
B2TAG96052
B2TAG97034
B2TAG96050
B2TAG97080
MILNOR P/N
Page 1 of 8
THIS COMPONENT
WHERE TO FIND
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY-LATCH DPDT 240V 2-COIL
RELAY-LATCH DPDT 240V 2-COIL
RELAY-LATCH DPDT 240V 2-COIL
RELAY-LATCH DPDT 240V 2-COIL
BD:8088 PROC 22OUT-16IN-TEST
6 OUTPUT BOARD->TESTED
8 CIRCUIT SNUBBER->TESTED
COIN MACHINE SNUBBER->TESTED
BD COIN MACH OUTPUT ->TESTED
VARI SPD OUTPT F,V#J->TEST
VFD DISPLAY BUFFER-SM-TESTED
BD:COIN MACH A-D CONV-TESTED
TAG:4840 F7N VALVE SET
48040F7J/B/P HIGH VOLT CNTL BX
4840 F7J CNTRL BOX
36030 F8J CONTROL BOX
TAG:42032F7 VALVE ASSEMBLY
36030 F8J PROCESSOR BOX
LIQUID SUPPLIES INTRPRT RLY
42032 F7J CONTROL BOX
36030 F8J PROCESSOR BOX
M5 30022F8J CONTROL BOX
DESCRIPTION
COMPONENT PARTS LIST
CHEM OUT BOX
CHEM OUT BOX
CHEM OUT BOX
CHEM OUT BOX
CHEM OUT BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
PROCESSOR BX
CONTROL BOX
CONTROL BOX
CONTROL BOX
SWITCH PANEL
CONTROL BOX
SWITCH PANEL
CONTROL BOX
SEE FUNCTION
SEE FUNCTION
SEE FUNCTION
SEE FUNCTION
SEE FUNCTION
SEE FUNCTION
SEE FUNCTION
SEE FUNCTION
SEE FUNCTION
SEE FUNCTION
LOCATION
W7F5JPL/2004134N
2
FUNCTION OF THIS
COMPONENT NUMBER
RELAY-DOOR CLOSED
RELAY-DOOR CLOSED
RELAY-DOOR CLOSED
RELAY-OK TO OPEN DOOR
RELAY-OK TO OPEN DOOR
RELAY-OK TO OPEN DOOR
RELAY-OK TO OPEN DOOR
RELAY-OK TO OPEN DOOR
RELAY-OK TO OPEN DOOR
RELAY-DOOR CLOSED
RELAY-DOOR CLOSED
RELAY-DOOR CLOSED
RELAY-DOOR FULL OPEN
RELAY-OK TO JOG OR TILT
RELAY-OK TO JOG OR TILT
RELAY-FRONT DOWN LEFT
RELAY-FRONT DOWN RIGHT
RELAY-INVERTER FAULT
RELAY-REAR DOWN LEFT
RELAY-REAR DOWN RIGHT
RELAY-SIGNAL BEACON
>>CONTACTOR-MOTOR STARTER
CONTACTOR-HYDRAULIC PUMP
CONTACTOR-INVERTER 3022
CONTACTOR-INVERTER 3630
CONTACTOR-INVERTER 3022
CONTACTOR-INVERTER 3630
CONTACTOR-INVERTER 4232
CONTACTOR-INVERTER 4232
CONTACTOR-INVERTER 4840
CONTACTOR-INVERTER 4840
>>>BUZZER OR AUDIBLE SIGNAL
BUZZER-SIGNAL AUDIBLE
COMPONENT
NUMBER
CRCL
CRCL
CRCL
CRD
CRD
CRD
CRD
CRD
CRD
CRDL
CRDL
CRDL
CRDOA
CREI
CREI
CRFDL
CRFDR
CRIF
CRRDL
CRRDR
CRSB
CS
CSDO
CSVP
CSVP
CSVP
CSVP
CSVP
CSVP
CSVP
CSVP
EB
EBSG
W7F5JS+A
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JS+B
W7F5JS+B
W7F5JS+A
W7F5JS+A
W7F5JHD
W7F5JSB
W7F5JRH
W7F5JRH
W7F5JVPC
W7F5JRH
W7F5JRH
W7F5JS+F
W7F5JS+E
W7F5JRH
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JS+B
W7F5JS+A
W7F5JS+C
W7F5JS+B
W7F5JS+A
09H016
09MC08G371
09MC08G371
09MC08L371
09MC08L371
09MC08G371
09MC08C371
09MC08G371
09MC08C371
09MC08C371
09C024D71
09C024D71
09C024D71
09C02DDD24
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
09C024D71
MILNOR P/N
Page 2 of 8
THIS COMPONENT
WHERE TO FIND
BUZZ/230V W/6-32 CTR+6"LEADS
37A 3P MCS CONT NR 240V5/6
37A 3P MCS CONT NR 240V5/6
60A 3P MCS CONT NR 240V5/6
60A 3P MCS CONT NR 240V5/6
37A 3P MCS CONT NR 240V5/6
16A 3P MCS CONT NR 240V5/6
37A 3P MCS CONT NR 240V5/6
16A 3P MCS CONT NR 240V5/6
16A 3P MCS CONT NR 240V5/6
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PIN 240V
RELAY 4PDT DIFGLD 14PIN 240V
RELAY 3PDT SILVER 11PIN 24VDC
RELAY 4PDT DIFGLD 14PIN 240V
RELAY 4PDT DIFGLD 14PIN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
RELAY 4PDT DIFGLD 14PN 240V
DESCRIPTION
COMPONENT PARTS LIST
SWITCH PANEL
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
OUTPUT BOARD
OUTPUT BOARD
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
OUTPUT BOARD
OUTPUT BOARD
OUTPUT BOARD
LOCATION
W7F5JPL/2004134N
3
FUNCTION OF THIS
COMPONENT NUMBER
BUZZER-SIGNAL AUDIBLE
BUZZER-SIGNAL AUDIBLE
BUZZER-SIGNAL AUDIBLE
BUZZER-AUDIBLE SIGNAL
BUZZER-AUDIBLE SIGNAL
>>FUSE OR FUSE HOLDER
FUSE-CONTROL CIRCUIT X-BUS
FUSE-CONTROL CIRCUIT X-BUS
FUSE-CONTROL CIRCUIT X-BUS
FUSE-CONTROL CIRCUIT X-BUS
FUSE-CONTROL CIRCUIT Y-BUS
FUSE-CONTROL CIRCUIT Y-BUS
FUSE-CONTROL CIRCUIT Y-BUS
FUSE-CONTROL CIRCUIT Y-BUS
FUSE-TRANSFORMER PRIMARY
FUSE-TRANSFORMER PRIMARY
FUSE-TRANSFORMER PRIMARY
FUSE-TRANSFORMER PRIMARY
>>>LIGHT PILOT OR INDICATOR
BEACON-RETATING SIGNAL
LIGHT -SIGNAL VISUAL
LIGHT -SIGNAL VISUAL
LIGHT -SIGNAL VISUAL
LIGHT -SIGNAL VISUAL
LIGHT -SIGNAL VISUAL
LIGHT -SIGNAL VISUAL
LIGHT -SIGNAL VISUAL
>>ELECTROMAGNET AND SOLENOID
SOLENOID-DOOR UNLOCK
SOLENOID-DOOR UNLOCK
SOLENOID-DRAIN VALVE
SOLENOID-DRAIN VALVE
>>POWER SUPPLY-ELECTRONIC
COMPONENT
NUMBER
EBSG
EBSG
EBSG
EBSG
EBSG
EF
EF01
EF01
EF01
EF01
EF02
EF02
EF02
EF02
EF1 (200-240V)
EF1 (346-600V)
EF2 (200-240V)
EF2 (346-600V)
EL
ELSBB
ELSG
ELSG
ELSG
ELSG
ELSG
ELSG
ELSG
EM
EMDL
EMDL
EMDR
EMDR
ES
W7F5JEVS
W7F5JEV
W7F5JS+B
W7F5JS+A
W7F5JSB
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JS+B
W7F5JS+A
W7F5JSB
W6F5JLV
W7F5JLV
W7F5JLV
W7F5JLV
W7F5JS+D
W7F5JS+C
W7F5JS+B
W7F5JS+A
W7F5JS+D
W7F5JS+C
W7F5JS+B
W7F5JS+A
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JS+B
96D350A71
96D350A71
09K062B71
09K062B71
09J060A71
09J060A71
09J060A71
09J060A71
09J060A71
09J060A71
09J060A71
09H025V37
09FF002AWN
09FF005AWN
09FF002AWN
09FF005AWN
09FF002AMG
09FF002AMG
09FF002AMG
09FF002AMG
09FF002AMG
09FF002AMG
09FF002AMG
09FF002AMG
09H016
09H016
09H016
09H016
09H016
MILNOR P/N
Page 3 of 8
THIS COMPONENT
WHERE TO FIND
ADRINVAL 3"MTRDR 240V 50/60C
ADRINVAL 3"MTRDR 240V 50/60C
SOLENOID 240/60--220/50 = ILOC
SOLENOID 240/60--220/50 = ILOC
LAMP 1/2" AMB 250V IDI 1051QC3
LAMP 1/2" AMB 250V IDI 1051QC3
LAMP 1/2" AMB 250V IDI 1051QC3
LAMP 1/2" AMB 250V IDI 1051QC3
LAMP 1/2" AMB 250V IDI 1051QC3
LAMP 1/2" AMB 250V IDI 1051QC3
LAMP 1/2" AMB 250V IDI 1051QC3
BEACON ROTARY 5.5" DIA AMBER
FUSE BUSS #KTK 2 1/2 AMP 600V
FUSE #KTK 5A600V=HPS HOLDER
FUSE BUSS #KTK 2 1/2 AMP 600V
FUSE #KTK 5A600V=HPS HOLDER
FUSE BK/MDX 2 AMP 250V BUSS
FUSE BK/MDX 2 AMP 250V BUSS
FUSE BK/MDX 2 AMP 250V BUSS
FUSE BK/MDX 2 AMP 250V BUSS
FUSE BK/MDX 2 AMP 250V BUSS
FUSE BK/MDX 2 AMP 250V BUSS
FUSE BK/MDX 2 AMP 250V BUSS
FUSE BK/MDX 2 AMP 250V BUSS
BUZZ/230V W/6-32 CTR+6"LEADS
BUZZ/230V W/6-32 CTR+6"LEADS
BUZZ/230V W/6-32 CTR+6"LEADS
BUZZ/230V W/6-32 CTR+6"LEADS
BUZZ/230V W/6-32 CTR+6"LEADS
DESCRIPTION
COMPONENT PARTS LIST
BELOW SHELL
BELOW SHELL
DOOR LTCH BX
DOOR LTCH BX
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
FRNT OF MACH
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
LOCATION
W7F5JPL/2004134N
4
FUNCTION OF THIS
COMPONENT NUMBER
POWER SUPPLY-MICROPROCESSOR
OVERLOAD-DYNAMIC BRAKE
OVERLOAD-DYNAMIC BRAKE
OVERLOAD-DYNAMIC BRAKE
OVERLOAD-DYNAMIC BRAKE
>>TRANSFORMERS
TRANSFORMER-INCOMING VOLT.240VAC
TRANSFORMER-208VAC TO 240VAC
TRANSFORMER-380/480V TO 240V
TRANSFORMER-600V TO 240V
TRANSFORMER-240VAC TO 120VAC
>>MOTORS
MOTOR-DRIVE
COOLING FAN-INVERTER
COOLING FAN-INVERTER
COOLING FAN-INVERTER
COOLING FAN-INVERTER
COOLING FAN-INVERTER
COOLING FAN-INVERTER
>>>MOTOR POWER INVERTERS
RESISTOR-DYNAMIC BRAKE
RESISTOR-DYNAMIC BRAKE
RESISTOR-DYNAMIC BRAKE
INVERTER-3022 VARISPEED HIGH VOLT
INVERTER-3630 VARISPEED HI VOLT
INVERTER-4232 VARISPEED HI VOLT
INVERTER-3022 VARISPEED HIGH VOLT
INVERTER-4840 VARISPEED HIGH VOLT
INVERTER-3022 VARISPEED LOW VOLT
INVERTER-3630 VARISPEED LOW VOLT
INVERTER-4232 VARISPEED LOW VOLT
INVERTER-4232 VARISPEED LOW VOLT
INVERTER-3022 VARISPEED LOW VOLT
COMPONENT
NUMBER
ESPS
ET
ETDB
ETDB
ETDB
EX
EXHV
EXHV-1
EXHV-2
EXHV-3
EXSB
MT
MTD
MTVP
MTVP
MTVP
MTVP
MTVP
MTVP
MV
MVDBR
MVDBR
MVDBR
MVINV-H
MVINV-H
MVINV-H
MVINV-H
MVINV-H
MVINV-L
MVINV-L
MVINV-L
MVINV-L
MVINV-L
W7F5JVPD
W7F5JVPC
W7F5JVPB
W7F5JVPB
W7F5JVP
W7F5JVPE
W7F5JVPD
W7F5JVPB
W7F5JVPB
W7F5JVP
W7F5JVPE
W7F5JVPD
W7F5JVP
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JS+B
W7F5JS+A
W7F5JVPE
W7F5JSB
W7F5JLV
W7F5JLV
W7F5JLV
W7F5JLV
W7F5JVPE
W7F5JVPD
W7F5JVP
W7F5JBW
09MV050F74
09MT042A74
09MWA04574
09MV036A74
09MV050D74
09MWA03996
09MV050F96
09MV021A96
09MV018F96
09MV050D96
09MV100RES
09MV100RES
09MV100RES
13AF100A71
13AF100A71
13AF100A71
13AF100A71
13AF100A71
13AF100A71
MESSAGE SO
09UA025A37
09U251AB71
09UA025AAB
09UB25AT71
MESSAGE EW
09F024A
09F024A
09F024A
08PSS3401T
MILNOR P/N
Page 4 of 8
THIS COMPONENT
WHERE TO FIND
VARSPEED V MACHINES 5HP 230V
BALDOR INVERTER 42AMP 230V
F7 INVERTER 45 AMP
VARSPEED 36 AMPS 230V
VARISPEED-TRANS+R 5HP 200-230V
INVERTER 39AMPS 480V F7
VARSPEED V MACHINES 5HP 460V
VARSPEED 21 AMPS 460V
VARISPEED 460V 10HP 18A GPD315
VARISPEED-TRANS+R 5HP 380-460V
RESIST 100 OHM 225WATT ADJ
RESIST 100 OHM 225WATT ADJ
RESIST 100 OHM 225WATT ADJ
FAN 92CFM230V60 NEWARK#90F6926
FAN 92CFM230V60 NEWARK#90F6926
FAN 92CFM230V60 NEWARK#90F6926
FAN 92CFM230V60 NEWARK#90F6926
FAN 92CFM230V60 NEWARK#90F6926
FAN 92CFM230V60 NEWARK#90F6926
SEE SPECIFIC COMPONENT+NAMEPLATE
XFMR 200-240PRI/120SEC 250V5/6
XFMR 600VPRI/240VSC-250VA-3%REG
XFMR 380-480PRI/120-240SEC250V
AUTOXFMR 208V-230V 250VA
SEE EX37-1, -2, OR -3 FOR VOLTAGE
OL RELAY 1P SZ1 SQD #9065-C01
OL RELAY 1P SZ1 SQD #9065-C01
OL RELAY 1P SZ1 SQD #9065-C01
40 WATT POWER SUPPLY TESTED
DESCRIPTION
COMPONENT PARTS LIST
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
BELOW C-BX
DYN BRK BOX
DYN BRK BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
MACHINE
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
CONTROL BOX
LOCATION
W7F5JPL/2004134N
5
FUNCTION OF THIS
COMPONENT NUMBER
INVERTER- 4840 VARISPEED LOW VOLT
PROX SW-DOOR FULL OPEN
PROX SW-FRONT DOWN LEFT
PROX SW-FRONT DOWN RIGHT
PROX SW-REAR DOWN LEFT
PROX SW-REAR DOWN RIGHT
>>SWITCH-HAND OPERATED
SWITCH-208/240VAC
SWITCH-ALTERNATE DRAIN
SWITCH-ALTERNATE DRAIN
SWITCH-UNLATCH DOOR
SWITCH-UNLATCH DOOR
SWITCH-UNLATCH DOOR
SWITCH-UNLATCH DOOR
SWITCH-UNLATCH DOOR
SWITCH-UNLATCH DOOR
SWITCH-UNLATCH DOOR
SWITCH-UNLATCH DOOR
SWITCH-EMERGENCY STOP
SWITCH-EMERGENCY STOP
SWITCH-EMERGENCY STOP
SWITCH-EMERGENCY STOP
SWITCH-EMERGENCY STOP
SWITCH-EMERGENCY STOP
SWITCH-FRONT/REAR SELECTOR
SWITCH-NEXT SIGNAL CANCEL30"
SWITCH-NEXT SIGNAL CANCEL 36",42",48"
SWITCH-PROGRAM SELECT 30"
SWITCH-PROGRAM SELECT 36",42",48"
SWITCH-START 30"
SWITCH-START 36",42",48"
SWITCH-SCROLL 30"
SWITCH-SCROLL 36",42",48"
COMPONENT
NUMBER
MVINV-L
PXD0
PXFDL
PXFDR
PXRDL
PXRDR
SH
SH01
SHD
SHD
SHDO
SHDO
SHDO
SHDO
SHDO
SHDO
SHDR
SHDR
SHES
SHES
SHES
SHES
SHES
SHES
SHFR
SHNX
SHNX
SHPS
SHPS
SHS+
SHS+
SHSL
SHSL
W7F5JIA
W7F5JIA
W7F5JIA
W7F5JIA
W7F5JIA
W7F5JIA
W7F5JIA
W7F5JIA
W7F5JRH
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JS+B
W7F5JS+A
W7F5JS+D
W7F5JS+C
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JS+B
W7F5JS+A
W7F5JS+D
W7F5JDR
W7F5JLV
W7F5JRH
W7F5JRH
W7F5JRH
W7F5JRH
W7F5JRH
W7F5JVPE
09N405PB10
09R002BK
09N405PG10
09R002GR
09N405PB10
09R002BK
09N405PY10
09R002BK
09N405S320
09N505
09N505
09N505
09N505
09N505
09N505
09N405PB10
09N405PB10
09N405PB10
09N405PB10
09N405PB10
09N405PB10
09N405PB10
09N405PB10
09N405M211
09N405M211
09N050
09RPS12AAS
09RPS12AAS
09RPS12AAS
09RPS12AAS
09RPS18CAS
09MWA07174
MILNOR P/N
Page 5 of 8
THIS COMPONENT
WHERE TO FIND
SWASS PBBK 1NO
CAP-PUSHBUTTON BLK #CAP16-3PBK
SWASS PBGN 1NO
CAP-PUSHBUTTON GRN #CAP16-3PGN
SWASS PBBK 1NO
CAP-PUSHBUTTON BLK #CAP16-3PBK
SWASS PB YELLOW INO
CAP-PUSHBUTTON BLK #CAP16-3PBK
SWASS S3W 2NO
SW ASSY EMER STOP
SW ASSY EMER STOP
SW ASSY EMER STOP
SW ASSY EMER STOP
SW ASSY EMER STOP
SW ASSY EMER STOP
SWASS PBBK 1NO
SWASS PBBK 1NO
SWASS PBBK 1NO
SWASS PBBK 1NO
SWASS PBBK 1NO
SWASS PBBK 1NO
SWASS PBBK 1NO
SWASS PBBK 1NO
SWASS M2W 1NO+INC
SWASS M2W 1NO+INC
TOGSW SPDT NO OFF 10A250V
PROXSW QD CONN 12M NO-AC SHLD
PROXSW QD CONN 12M NO-AC SHLD
PROXSW QD CONN 12M NO-AC SHLD
PROXSW QD CONN 12M NO-AC SHLD
PRXSW QKCO 18M NO-AC SHLD
F7 INVERTER 71AMP
DESCRIPTION
COMPONENT PARTS LIST
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
MOUNT ONMACH
MOUNT ONMACH
CONTROL BOX
SIDE OF MACH
SIDE OF MACH
SIDE OF MACH
SIDE OF MACH
SHELL FRONT
CONTROL BOX
LOCATION
W7F5JPL/2004134N
6
FUNCTION OF THIS
COMPONENT NUMBER
SWITCH-MASTER
SWITCH-MASTER
SWITCH-MASTER
SWITCH-TERMINATE 30"
SWITCH-TERMINATE 36",42",48"
SWITCH-UP/DOWN
SWITCH-HYDRAULIC DOOR OPEN/CLOSED
SWITCH-JOG
>>SWITCH-KEYLOCK
SWITCH-AUTO/MANUAL
SWITCH-RUN/PROGRAM
>>SWITCH-MECHANICAL OPERATED
SWITCH-DOOR CLOSED
SWITCH-DOOR CLOSED
SWITCH-DOOR CLOSED
SWITCH-DOOR CLOSED
SWITCH-DOOR CLOSED #2
SWITCH-DOOR CLOSED #2
SWITCH-DOOR CLOSED #2
SWITCH-DOOR CLOSED #2
SWITCH-EXCURSION
>>SWITCH-PRESSURE OPERATED
PRESSURE SW-BEARING SEAL
PRESSURE SW-BRAKE
PRESSURE SW-DOOR SEAL
PRESSURE SW-DOOR SEAL
PRESSURE SW-DOOR SEAL
PRESSURE SW-DOOR SEAL
PRESSURE SW-HIGH WATER LEVEL
PRESSURE SW-LOW WATER LEVEL
>>VALVE-ELECTRIC OPERATED
VALVE-ALTERNATE DRAIN
VALVE-BEARING PRESSURE
COMPONENT
NUMBER
SHSMA
SHSMA
SHSMA
SHSO
SHSO
SHU
SHWDO
SHWJ
SK
SKMO
SKPR
SM
SMD
SMD
SMD
SMD
SMDE
SMDE
SMDE
SMDE
SMEX
SP
SPBP
SPBS
SPD
SPD
SPD
SPD
SPLH
SPLL
VE
VEAD
VEBP
W7F5JS+E
W7F5JDR
W7F5JIA
W7F5JIA
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JIA
W7F5JIA
W7F5JIA
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JS+D
W7F5JS+C
W7F5JS+B
W7F5JS+A
W7F5JIA
W7F5JIA
W7F5JVPE
W7F5JHD
W7F5JRH
W7F5JIA
W7F5JIA
W7F5JS+F
W7F5JS+E
W7F5JS+D
96TBC2BA71
96R301A71
09N069
09N070
09N082B10
09N082B10
09N082B10
09N082B10
09N082A
09N082B05
09R021
09RM01212S
09RM01212S
09R012
09R012
09R014A
09R014A
09R014A
09R014A
09N127C
09N127C
09N405S310
09N405S320
09N405S320
09N405PB10
09R019
09N405M240
09N405M240
09N405M240
MILNOR P/N
Page 6 of 8
THIS COMPONENT
WHERE TO FIND
1/4" N/C 2WAY 220V50/60C VALVE
1/8" AIR PILOT 3W NC 240V50/60
PRESS SW 4"WC INVENSYS 738-719
PRESS SW 7"WC INVENSYS 38-717
PRESSW NASON CLOSED @ 10 LB
PRESSW NASON CLOSED @ 10 LB
PRESSW NASON CLOSED @ 10 LB
PRESSW NASON CLOSED @ 10 LB
PRESSW NASON CLOSE @ 62 LB.
PRESSW NASON CLOSE @ 5 LB
MICRO SWITCH SPDT SENSING
CAPSW 12’ 180DEG ROLLER SILVER
CAPSW 12’ 180DEG ROLLER SILVER
MINI-SW SPDT STAKON #V15G1C26K
MICSW SPDT PAINTED BZE6-RN 01
MINI-SW SPDT STAKON #V15G1C26K
MINI-SW SPDT STAKON #V15G1C26K
MINI-SW SPDT STAKON #V15G1C26K
MINI-SW SPDT STAKON #V15G1C26K
KEYSW SPST 7A120VAC SCREW TERM
KEYSW SPST 7A120VAC SCREW TERM
SWASS S3W 1NO
SWASS S3W 2NO
SWASS S3W 2NO
SWASS PBBK 1NO
MICRO SWITCH SPDT KEYED
SWASS M2W 2NO
SWASS M2W 2NO
SWASS M2W 2NO
DESCRIPTION
COMPONENT PARTS LIST
VALVE BOX
VALVE BOX
MOUNT ONMACH
MOUNT ONMACH
VALVE BOX
VALVE BOX
VALVE BOX
VALVE BOX
AIR VALVE BX
AIR VALVE BX
RG SIDEOFBOX
SHELL FRONT
SHELL FRONT
SHELL FRONT
SHELL FRONT
DOOR LTCH BX
DOOR LTCH BX
DOOR LTCH BX
DOOR LTCH BX
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
LOCATION
W7F5JPL/2004134N
7
FUNCTION OF THIS
COMPONENT NUMBER
VALVE-BEARING PRESSURE
VALVE BRAKE RELAEASE
VALVE BRAKE RELAEASE
VALVE-FLUSH CHEM.POCKET 1
VALVE-FLUSH CHEM.POCKET 2
VALVE-FLUSH CHEM.POCKET 3
VALVE-FLUSH CHEM.POCKET 4
VALVE-FLUSH CHEM.POCKET 5
VALVE-HOUSE DOWN
VALVE-DOOR UNLATCH
VALVE-DOOR UNLATCH
VALVE-DOOR UNLATCH
VALVE-DOOR UNLATCH
VALVE-REUSE DRAIN
VALVE-REUSE DRAIN
VALVE-TILT FRONT
VALVE-COOLDOWN
VA;VE-COOLDOWN
VALVE-HYDRAULIC DOOR CLOSED
VALVE-TILT DOOR UNLATCH
VALVE-HYDRAULIC DOOR OPEN
VALVE-DOOR SEAL
VALVE-DOOR SEAL
VALVE-DOOR SEAL
VALVE-DOOR SEAL
VALVE-TILT REAR
VALVE-STEAM
VALVE-STEAM
VALVE-HOUSE UP
VALVE-COLD WATER 30"
VALVE-COLD WATER 36", 42", 48"
VALVE-COLD WATER 30"
VALVE-COLD WATER 36", 42", 48"
COMPONENT
NUMBER
VEBP
VEBR
VEBR
VEC1
VEC2
VEC3
VEC4
VEC5
VED
VEDL
VEDL
VEDL
VEDL
VEDRR
VEDRR
VEF
VEFL
VEFL
VEHDC
VEHDL
VEHDO
VEPPO
VEPPO
VEPPO
VEPPO
VER
VESTM
VESTM
VEU
VEWC
VEWC
VEWC
VEWC
W7F5JEVS
W7F5JEVS
W7F5JEV
W7F5JEV
W7F5JRH
W7F5JEVS
W7F5JEV
W7F5JRH
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JHD
W7F5JS+E
W7F5JHD
W7F5JEVS
W7F5JEV
W7F5JRH
W7F5JEVS
W7F5JEV
W7F5JS+F
W7F5JS+E
W7F5JS+D
W7F5JS+C
W7F5JRH
W7F5JCF
W7F5JCF
W7F5JCF
W7F5JCF
W7F5JCF
W7F5JS+F
W7F5JS+E
W7F5JS+F
96R301A71
96P016A71
96R301A71
96P016A71
96R301A71
96R301A71
96R301A71
96R301A71
96R302A71
96R302A71
96R302A71
96R302A71
96RH706E7
96R301A71
96RH706E7
96TDC2AA71
96TDC2AA71
96R301A71
MESSAGE EW
MESSAGE EW
96R301A71
96R301A71
96R301A71
96R301A71
96R301A71
96P013G71
96P013G71
96P013G71
96P013G71
96P013G71
96R301A71
96R301A71
96TBC2BA71
MILNOR P/N
Page 7 of 8
THIS COMPONENT
WHERE TO FIND
1/8" AIRPILOT 3W NC 240V50/60
1/2DUOVAL 240VHAYS4-3108-240
1/8" AIRPILOT 3W NC 240V50/60
1/2DUOVAL 240VHAYS4-3108-240
1/8" AIRPILOT 3W NC 240V50/60
1/8" AIRPILOT 3W NC 240V50/60
1/8" AIRPILOT 3W NC 240V50/60
1/8" AIRPILOT 3W NC 240V50/60
1/8"AIRPILOT 3W NO 240V50/60
1/8"AIRPILOT 3W NO 240V50/60
1/8"AIRPILOT 3W NO 240V50/60
1/8"AIRPILOT 3W NO 240V50/60
VLVPARKER 220V50/240V60 7GPM
1/8" AIRPILOT 3W NC 240V50/60
VLVPARKER 220V50/240V60 7GPM
1/2" N/C 2WAY 240V50/60C VALVE
1/2" N/C 2WAY 240V50/60C VALVE
1/8" AIRPILOT 3W NC 240V50/60
THESE PARTS RECORDED ELSEWHERE
THESE PARTS RECORDED ELSEWHERE
1/8" AIRPILOT 3W NC 240V50/60
1/8" AIRPILOT 3W NC 240V50/60
1/8" AIRPILOT 3W NC 240V50/60
1/8" AIRPILOT 3W NC 240V50/60
1/8" AIRPILOT 3W NC 240V50/60
3/4" 2WAYPLAS-VAL 240V/60C
3/4" 2WAYPLAS-VAL 240V/60C
3/4" 2WAYPLAS-VAL 240V/60C
3/4" 2WAYPLAS-VAL 240V/60C
3/4" 2WAYPLAS-VAL 240V/60C
1/8" AIRPILOT 3W NC 240V50/60
1/8" AIRPILOT 3W NC 240V50/60
1/4" N/C 2WAY 220V50/60C VALVE
DESCRIPTION
COMPONENT PARTS LIST
VALVE BOX
REAR OF MACH
VALVE BOX
REAR OF MACH
AIR VALVE BX
VALVE BOX
VALVE BOX
AIR VALVE BX
VALVE BOX
VALVE BOX
VALVE BOX
VALVE BOX
HYDRAULIC UNIT
AIR VALVE BX
HYDRAULIC UNIT
REAR OF MACH
REAR OF MACH
AIR VALVE BX
REAR OF MACH
REAR OF MACH
AIR VALVE BX
AIR VALVE BX
AIR VALVE BX
AIR VALVE BX
AIR VALVE BX
SUPPLY INJEC
SUPPLY INJEC
SUPPLY INJEC
SUPPLY INJEC
SUPPLY INJEC
VALVE BOX
VALVE BOX
VALVE BOX
LOCATION
W7F5JPL/2004134N
8
FUNCTION OF THIS
COMPONENT NUMBER
VALVE-HOT WATER 30"
VALVE-HOT WATER 36", 42", 48"
VALVE-HOT WATER 30"
VALVE-HOT WATER 36", 42", 48"
VALVE-EXTRA WATER 30"
VALVE-EXTRA WATER 36", 42", 48"
VALVE-EXTRA WATER 30"
VALVE-EXTRA WATER 36", 42", 48"
COMPONENT
NUMBER
VEWH
VEWH
VEWH
VEWH
VEWVX
VEWVX
VEWVX
VEWVX
W7F5JEVS
W7F5JEVS
W7F5JEV
W7F5JEV
W7F5JEVS
W7F5JEVS
W7F5JEV
W7F5JEV
96R301A71
96P053A71
96R301A71
96P053A71
96R301A71
96P016A71
96R301A71
96P016A71
MILNOR P/N
Page 8 of 8
THIS COMPONENT
WHERE TO FIND
1/8" AIRPILOT 3W NC 240V50/60
3/4"VAL 240VHAYS#6-21101S-240
1/8" AIRPILOT 3W NC 240V50/60
3/4"VAL 240VHAYS#6-21101S-240
1/8" AIRPILOT 3W NC 240V50/60
1/2DUOVAL 240VHAYS4-3108-240
1/8" AIRPILOT 3W NC 240V50/60
1/2DUOVAL 240VHAYS4-3108-240
DESCRIPTION
COMPONENT PARTS LIST
VALVE BOX
REAR OF MACH
VALVE BOX
REAR OF MACH
VALVE BOX
REAR OF MACH
VALVE BOX
REAR OF MACH
LOCATION
W7F5JPL/2004134N
3(//(5,10,/125&25325$7,21
/,0,7('67$1'$5':$55$17< We warrant to the original purchaser that MILNOR machines including electronic hardware/software (hereafter referred to as “equipment”), will be free from defects in material and workmanship for a period of one year from the date of shipment from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators. Providing we receive written notification of a warranted defect within 30 days of its discovery, we will – at our option – repair or replace the defective part or parts, FOB our factory. We retain the right to require inspection of the parts claimed defective in our factory prior to repairing or replacing same. We will not be responsible, or in any way liable, for unauthorized repairs or service to our equipment, and this warranty shall be void if the equipment is repaired or altered in any way without MILNOR’s written consent. Parts which require routine replacement due to normal wear – such as gaskets, contact points, brake and clutch linings and similar parts – are not covered by this warranty, nor are parts damaged by exposure to weather or to chemicals. We reserve the right to make changes in the design and/or construction of our equipment (including purchased components) without obligation to change any equipment previously supplied. ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGES ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHER PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD, ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTAL CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYOND THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS OR FURNISHES. WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION WITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER. BMP720097 92732A
9
How to order repair parts Repair parts may be ordered either from the authorized dealer who sold you this machine, or directly from the MILNOR factory. In most cases, your dealer will have these parts in stock. When ordering parts, please be sure to give us the following information: 1. Model and serial number of the machine for which the parts are required 2.
Part number
3. Name of the part 4. Quantity needed 5. Method of shipment desired 6. In correspondence regarding motors or electrical controls, please include all nameplate data, including wiring diagram number and the make or manufacturer of the motor or controls. All parts will be shipped C.O.D. transportation charges collect only.
Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your machine. We suggest that this manual be kept in your business office so that it will not become lost.
PELLERIN MILNOR CORPORATION 32%2;.(11(5/$86$ FAX: Administration 504/468-9307, Engineering 504/469-1849, Service 504/469-9777
BMP720097R 72332A
10
11
MSFD0106AE/2004414V (1 of 5) R
HOW TO USE MILNOR ELECTRICAL SCHEMATICS …
Milnor electrical schematic manuals contain a table of contents/component list, a set of schematic drawings, and a signal routing table. These documents are cross referenced and must be used together. R
The table of contents/components list shows, for every component on every schematic in the manual, the component item number(explained in detail below), statement of function, parent schematic number, part number, description and electric box location. The schematic drawings use symbols for each electro-mechanical component, and indicate the function of each. Integrated circuits are not shown, but the function of each microprocessor input and output is stated. Certain electrical components not pertinent to circuit logic, such as wire connectors, are not represented on the schematic but are shown in the signal routing table. Most machines (manuals) require several schematics to describe the complete control system including all available options. However, this means that there are usually some schematics that do not apply to a specific machine. Each schematic is devoted to circuits with common functions (e.g., microprocessor inputs, motor contactors). Schematics appear in the manual in alphanumeric order. The signal routing table assists in determining wire routing. It identifies each group of conductors in a control system connected with zero resistance. Groups are identified by a two or three character wire number. Each wire belonging to such a group of conductors has that group's wire number printed along the wire insulation. Although there are some exceptions, generally each group of conductors within the entire electrical system for a machine family has its own unique wire number. The signal routing table for the manual lists each wire alphanumerically by wire number and each component/pin number to which the wire is attached, including those not shown on the schematics (e.g., wire connectors). Milnor document MSTS0202BE “HOW TO USE THE SIGNAL ROUTING TABLE” provides more information. R
Component Prefix Classifications and Descriptions The component item numbers consist of up to six characters and appear as part of a component's symbol on the schematic. The first two characters indicate the general class of component and the remaining characters are a mnemonic for the function. For example, “CD” is the code for all time delay relays and “SR” stands for safety reset. Thus, CDSR is a time delay relay that serves as a safety reset. The following are descriptions of the electrical components used in Milnor alphabetical order of the component class code (two character prefix).
R
machines. Descriptions are in
BA=Printed Circuit Board Insulating substrate on which a thin pattern of copper conductors has been À formed to connect discreet electronic components also mounted on the board.
CB=Circuit Breaker Automatic switch that opens an electric circuit in abnormal curÀ rent conditions (e.g., an overload).
12
CD=Control, Time Delay Relay A relay whose contacts À
switch only after a fixed or adjustable delay, once voltage has been applied to its coil. The contacts switch back to normal (de-energized state) immediately when the voltage is removed.
À CL=Control, Latch Relay A re la y w h ic h
latches in an energized or set position when operated by one coil (the latch/set coil). The relay stays latched, even though coil voltage is removed. The relay releases or unlatches when voltage is applied to a second coil, (the unlatch/reset coil).
CR=Control, Relay A relay whose contacts switch immediately À
when voltage is applied to its coil and revert to normal when the voltage is removed.
À CP=Control, Photo-Eyes Photo-eyes sense the presence of
an object without direct physical contact. Photo-eyes consist of a transmitter, receiver, and output module.These components may be housed in one assembly with the transmitter bouncing light off of a reflector to the receiver, or these components can be housed in two separate assemblies with the transmitter pointed directly at the receiver. The photo-eye can be set to turn on its output either when the light beam becomes blocked (dark operate) or when it becomes unblocked (light operate).
13
R
HOW TO USE MILNOR ELECTRICAL SCHEMATICS
R
CS=Control, Contactor/Motor Starter A relay capable of handling heavier electrical loads, usually a À motor.
EB=Electric Buzzer An audible signaling device. À EC=Electric Clutch A clutch consists of a coil and a rotor. The rotor has two separate rotating plates. These À plates are free to rotate independent of each other until the coil is energized. Once energized the two plates turn as one. ED=Electronic Display A visual presentation of data, such as an LCD (liquid crystal display), LED (light À emitting diode) display, or VFD (vacuum florescent display).
EF=Electric Fuse A fuse is an over-current safety device with a circuit opening fusible member which is À
heated and severed by the passage of over-current through it.
EL=Electric Light Indicator lights may be either incandescent or fluorescent. À EM=Electro Magnet Solenoid A device consisting of a core surrounded by a wire coil through which an À electric current is passed. While current is flowing, iron is attracted to the core (e.g., a pinch tube drain valve solenoid).
ES=Electronic Power Supply A device that converts AC (alternating current) to filtered and regulated DC À
(direct current). The input voltage to the power supply is usually 120 or 240 VAC . The output is +5, +12, and -12 VDC.
ET=Thermal Overload A safety device designed to protect a motor. A thermal À
overload consists of an overload block, heaters, and an auxiliary contact. The auxiliary contact is normally installed in a safety (three-wire) circuit that stops power to the motor contactor coil when a motor overload occurs.
EX=Electrical Transformer A device that transfers electrical energy from À one isolated circuit to another, often raising or lowering the voltage in the process.
14
MSFD0106AE/2004414V (2 of 5)
KB=Keyboard Device similar to a typewriter for making entries to a computer. À MN=Electronic Monitor (CRT) A cathode ray tube used for visual presentation of data. À MR=Motors Electro-mechanical device that converts electrical energy into mechanical energy. À MV=Motor (Variable Speed) Inverter To vary the speed of an AC motor, the volts to frequency ratio À must be kept constant. The motor will overheat if this ratio is not maintained. The motor variable speed inverter converts three phase AC to DC. The inverter then uses this DC voltage to generate AC at the proper voltage and frequency for the commanded speed. NOTE: Switch symbols used in the schematics and described below always depict the switch in its unactuated state.
PX=Proximity Switch A device which reacts to the proximity of an target À
without physical contact or connection. The actuator or target causes a change in the inductance of the proximity switch which causes the switch to operate. Proximity switches can be two-wire (AC) or three-wire (DC) devices.
SC=Switch, Cam Operated A switch in which the electrical contacts are opened and/or À
closed by the mechanical action of a cam(s). Applications include 35-50 pound timer operated machines, autospot, timer reversing motor assembly, and some balancing systems.
SH=Switch, Hand Operated A switch that is manually operated (e.g., Start button, À Master switch, etc.).
SK=Switch, Key Lock A switch that requires a key to operate . This prevents unauthorized À personnel from gaining access to certain functions (e.g., the Program Menu).
SL=Switch, Level Operated A switch connected to a float that causes the switch to open À and close as the level changes.
15
HOW TO USE MILNOR R ELECTRICAL SCHEMATICS
SM=Switch, Mechanically Operated A switch that is mechanically operated by a part of À or the motion of the machine (e.g., door closed switch, tilt limit switches, etc.)
SP=Switch, Pressure Operated A switch consisting of a diaphragm that À pushes against a switch actuator.
ST=Switch, Temperature Operated A switch that is actuated at a preset temperature À (e.g., dryer safety probes) or has adjustable set points (e.g., Motometers or Combistats).
TB=Terminal Board A strip or block for attaching or terminating wires. À
VE=Valve, Electric Operated A valve operated by an electric coil to control the flow of À fluid. The fluid can be air, water or hydraulics.
ZF=Rectifier A solid state device that converts alternating current to À direct current.
À WC=Wiring Connector A coupling device for joining two cables or connecting a cable to an electronic
circuit or piece of equipment. Connectors are male or female, according to whether they plug into or receive the mating connector.
16
MSFD0106AE/2004414V (3 of 5)
Component Terminal Numbering NOTE: Numbers shown usually appear on the component.
1
2
3
K
K
3
2
1
4
5
6
Q
Q
6
5
4
7
8
9
V
V
9
8
7
B
B
A
A
17
HOW TO USE MILNOR R ELECTRICAL SCHEMATICS
Features of Milnor Electrical Schematics R
Document W6DRYGS+A shown on the next page, is part of an actual schematic for the Milnoræ Gas Dryer. For the purposes of this instruction, the schematic is shown gray and explanations of the items on the schematic are shown black. The item numbers below correspond to the circled item numbers shown on the drawing.
¬ The first six characters of the drawing number (W6DRYG)indicate that this is a wiring diagram (W), identify the generation of controls (6), and identify the type of machine (DRYG=Gas Dryer). These characters appear in the drawing number of every schematic in the set.
The characters following the first six are unique to each drawing. The two characters identified as the page number are an abbreviation for the function performed by the depicted circuitry (S+=three-wire circuit) and establish the order in which the schematic occurs in the manual (schematics are arranged in alpha-numeric order in the manual). Whenever circuitry changes are significant enough to warrant publishing a new schematic drawing, the new drawing number will be the same as the old except for the major revision letter ( A in the example).
Included in the drawing title are the class of control system, the title of this circuit, and the circuit voltage. ® Line numbers areæprovided along the bottom edge of the drawing. These permit service personnel in the field and at the Milnor factory to quickly relate circuit locations when discussing troubleshooting over the phone. Page and line numbers are referenced on the drawing as explained in items five and six below.
¯ General functions of the circuit or portions thereof are stated across the top edge of the drawing. ° Relay contacts show the page and line number on which the relay coil may be found. This is the type of cross referencing most frequently used in troubleshooting.
± Relay coils show the page and line number on which its associated contacts are located. ² Relay contacts and relay coils show the physical location of the relay if mounted on a tray..
18
MSFD0106AE/2004414V (4 of 5)
³ The designation MTA applies to electronic circuit board connections. Typically, a control system will con-
tain several different types of circuit boards and one or more boards of each type. A numerical suffix identifies the board type and a numerical prefix identifies which one of several boards of a given type is being depicted. For example, the designation 1MTA5 identifies this as the first I/O board (8 output, 16 input board) in the control system. As shown on the drawing, a pin number follows the board number, separated by a dash. Thus, 1MTA5-9 is pin 9 on this board. The numerical designations for board types vary from one control system to another. Some of the board types commonly encountered on the Mark II washer-extractor control and their designations are as follows: MTA1-MTA6 = 8 output, 16 input (8/16) boards. MTA11-MTA16 = 16 output boards MTA30-MTA40 = processor boards MTA41-MTA43 = digital to analog (D/A) boards MTA51-MTA56 = analog to digital (A/D) boards The complete listing of the boards utilized in a given control system can be found in the component list for that system.
´ The wire numbers, as described in the explanation of the signal routing table at the beginning of this section, are shown at appropriate locations on the schematic drawing.
µ Where diamond symbols appear at the end of a conductor, these are match points for continuing the
schematic on another drawing. The page and line number that continues the circuit is printed adjacent to the diamond symbol. Where more than one match point appears on the referenced page, match diamonds containing corresponding letters.
19
4 5
6
V Q IF 14 PIN RELAY
7
V K IF 14 PIN RELAY
IF RELAY IS LOCATED ON A RELAY TRAY THIS IS THE PHYSICAL LOCATION ON THE TRAY. ROW AND COLUMN NUMBERS OR SHOWN ON THE APPROPRIATE CONTROL BOX TAG.
10
20
8
1
9
2
3 21
22
23
T 1
T 2
T 3
G N D
TBA
E F P 1
E F O 1
E F P 2
WCOR
E F O 2
GND
BAUO OUTPUT BOARD MTA21
OPTIONAL
CRD
MTA25
POWER SUPPLY
CSVP
CR1
MTA31
INLINE REACTOR
ETDB INVERTOR
MTA27
EXHV
MTA22
CR02M CHEM 2 CR03M CHEM 3 CR04M CHEM 4 CR01M CHEM 1 CR05M CHEM 5 CRVHM HOT H2O CRVCM COLD H2O CRCLD CLUTCH
CRFLM CHEM FL CRDRM DRAIN CRSGM SIGNAL CRBRM BRAKE CRWAM CCW WASH CRWCM CW WASH CREXM EXTRACT CRDEM DR MTR
K8 K9 K10 K11 K12 K13 K14 K15 MTA26 MTA24
G N D
MTA23
L 3
KO K1 K2 K3 K4 K5 K6 K7
L 2
NOT USED
BAS-O OPTIONAL SNUBBER BOARD 2MTA1
BAUS SNUBBER BOARD
SMWVB
MTA32
BAUO-O OPTIONAL OUTPUT BOARD 2MTA29
NOT USED CREXAM AMPSAVER CRSTM STEAM CRCDM COOLDWN CRVXM EXTRA H2O CRDRRM REUSE DRN
L 1
K21 K20 K19 K18 K17 K16 2MTA30 2MTA31
MICRO 7 SYSTEMS MARK V CONTROLS 3022F8J CONTROL BOX PELLERIN MILNOR CORPORATION
W7F5JTG1 2001175B
24
B2TAG97080 2001175G
W7F5JTG1 2001175B MTA3
MTA2
MTA1
BAUP PROCESSOR BOARD
MTA41
BAAD A-D CONVERTER
MTA7 MTA6
W34
WCX
MICRO 7 SYSTEMS F8/7J PROCESSOR BOX
PELLERIN MILNOR CORPORATION B2TAG96050 2000433G
PELLERIN MILNOR CORPORATION
MTA8
MICRO 7 SYSTEMS, MARK V CONTROLS 30022F8J CONTROL BOX LAYOUTS
MTA4
WCP
W34
MTA9
MTA5
WCQ
WCI
W7F5JTG1
WCD
W7F5JTG1 2001175B
25
WCO
SPLH
SPLL
HIGH LEVEL
LOW LEVEL
BAS-O OPTIONAL SNUBBER BOARD
LOCATED ON BACK OF BOX
2MTA1
BAUO OUTPUT BOARD
CRIF FOR LOW VOLTAGE
BAUS SNUBBER BOARD
CRD
MTA32
CLA
MTA27
INVERTER
MTA21
L L L 1 2 3
REACTOR
EX37
CRFLM CHEM FL CRDRM DRAIN CRSGM SIGNAL CRBRM BRAKE CRWAM CCW WASH CRWCM CW WASH CREXM EXTRACT CRDEM DR MTR
NOT USED
BAUO-O OPTIONAL OUTPUT BOARD 2MTA29
NOT USED CREXAM AMPSAVER CRSTM STEAM CRCDM COOLDWN CRVXM EXTRA H2O CRDRRM REUSE DRN
CSVS T T T 1 2 3
E T D B
SMWVB
TBV
MTA22
CR02M CHEM 2 CR03M CHEM 3 CR04M CHEM 4 CR01M CHEM 1 CR05M CHEM 5 CRVHM HOT H2O CRVCM COLD H2O CRCLD CLUTCH
K8 K9 K10 K11 K12 K13 K14 K15 MTA26 MTA24
GND
FOR HIGH VOLTAGE
K21 K20 K19 K18 K17 K16 2MTA30 2MTA31
ESPS POWER SUPPLY
MTP1
TBA
MTA23
T 3
T 2
E F 0 2
MTA25
T 1
E F 0 1
KO K1 K2 K3 K4 K5 K6 K7
L 3
E F P 2
MTP2
L 2
E F P 1
MTA31
L 1
G N D
DYNAMIC BRAKE RESISTORS FOR HIGH VOLTAGE
MICRO 7 SYSTEMS MARK V CONTROLS 42032 F7J CONTROL BOX PELLERIN MILNOR CORPORATION
FOR STAPHGUARD ONLY 1MTM1
CRC01
CRC02
CRC03
CRC04
CRC06
CRC07
CRC08
CRC09 CRC010
CRC05
CRC011 CRC012 CRC013 CRC014 CRC015
SW1 SW2 2 1 B024-2 (24 OUTPUT BOARD) ADDRESS
TERMINALS
LIQUID SUPPLIES INTERPRET RELAYS PELLERIN MILNOR CORPORATION
W7F5JTG2 2004193B
26
B2TAG96052 2000312G
B2TAG97034 2001175G
27
INVERTER
ETDB
EXHV
E F 0 1
SMWVB
SNUBBER BOARD
BAUS
E F 2
E F 0 2
2MTA1
BAS-O OPTIONAL SNUBBER BOARD
CRD
POWER SUPPLY
2MTA29
B2TAG96041 2003443G
K21 K20 K19 K18 K17 K16 2MTA30 2MTA31
STEAM
VESTM
VEMTT
MACHNE TO TANK
DRAIN
VEDRS
TANK TO MACHINE
VETTM
VEDL
42 ONLY
COLD WATER
VEWVC
EXTRA WATER
VEWVX
HOT WATER
VEWVH
COOLDOWN
42 ONLY
VEPPO N/O VETCW
REUSE
VEDRR N/O
W7F5JTG2 2004193B
OPTIONAL VALVES
PELLERIN MILNOR CORPORATION
MICRO 7 SYSTEMS, MARK V CONTROLS 36030F8J, 42032F7J CONTROL BOX LAYOUTS
W7F5JTG2
PELLERIN MILNOR CORPORATION
CRDLM CHEM FL CRDRM DRAIN CRSGM SIGNAL CRBRM BRAKE CRWAM CCW WASH CRWCM CW WASH CRDEM DR MTR CREXM EXTRACT
MTA22
BAUO-O OPTIONAL OUTPUT BOARD
CRDL
CR02M CHEM 2 CR03M CHEM 3 CR04M CHEM 4 CR01M CHEM 1 CR05M CHEM 5 CRVHM HOT H2O CRVCM COLD H2O CRCLD CLUTCH
MTA21
BAUO OUTPUT BOARD
WCOR
K8 K9 K10 K11 K12 K13 K14 K15 MTA26 MTA24
GND
ALL VALVES ARE N/C UNLESS OTHERWISE NOTED
MICRO 7 SYSTEMS 36030 F8J CONTROL BOX
INLINE REACTOR
CSVP
E F 1
MTA31 MTA32
MTA23 MTA25 MTA27
TBA
KO K1 K2 K3 K4 K5 K6 K7
NOT USED CREXAM AMPSAVER CRSTM STEAM CRCDM COOLDWN CRVXM EXTRA H2O CRDRRM REUSE DRN
SPD
36/42 FXX VALVE ASSEMBLY PELLERIN MILNOR CORPORATION B2TAG95056 2002103G
W7F5JTG2 2004193B
TBA
GND
OPTIONAL
CRRDR CRRDL CRFDR
CRFDL
CREI
CRA
TBA
CLA
CRDB
CRD
WCO
CRDOA CRDRR
2MTA1
48040F7B ONLY
BAS-0
BAO
BAU0-O OUTPUT BOARD
MTA26
OUTPUT BOARD
MTA25 2MTA31
48040F7B ONLY
2MTA29
2MTA30
SPTLT
MTA22
MTA24
MTA23
MTA21
MTA27
W1
BAUS SNUBBER BOARD
SAFETY R0TATION BOARD
MTA31
SMWVB
SNUBBER BOARD
MTA32
OPTIONAL
CRDL
MICRO 7 SYSTEMS 48040F7J/B CONTROL BOX PELLERIN MILNOR CORPORATION
W7F5JTG3 2004193B
28
POWER SUPPLY
MTP1
MTP2
ESPS
B2T2000020 2003436G
CSVS
CSDO
ETVS
ETDO
W7F5JTG3 2004193B
CB1 ETDB
OPTIONAL
EXHV
FLT
W7F5JTG3
IN LINE REACTOR
TBV
MICRO 7 SYSTEMS 48040F7J/B/P/W HIGH VOLTAGE CONTROL BOX PELLERIN MILNOR CORPORATION
B2T2000021 2002192G
SPBR
BRAKE PRESSURE
SPDL DOOR LATCH
SPBP
BEARING PRESSURE
FOR TILT MODELS 48040F7B/N ONLY VEWVH HOT WATER
VEPPO DOOR SEAL
VETCW COOL DOWN
VEWVX EXTRA WATER OPTIONAL
VEWVC COLD WATER
VEDL
DOOR UNLATCH
VEF
VED
VER
VEU
FRONT
DOWN
REAR
UP
VEBR
VEDR
VESTM
VETDL
TILT DOOR UNLATCH
BRAKE
DRAIN
AIR VALVE BOX 48040 F7J/B, 48040F7W/N PELLERIN MILNOR CORPORATION
VEDRR REUSE DRAIN
OPTIONAL
STEAM
B2T2000019 2002262G
W7F5JTG3 2004193B
29
PELLERIN MILNOR CORPORATION
INVERTER
GND
TB
MICRO 7 SYSTEMS, MARK V CONTROLS 48040F7J, 42032F7B CONTROL BOX LAYOUTS
T 3
EF02
T 2
EF01
T 1
EFP2
L 3
EFP1
L 2
GND
L 1
MOTOR FEED
GND
INCOMING POWER
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79