Published Manual Number/ECN: ME7HF8J1BE/2006493N • Publishing System: TPAS • Access date: 1/9/2007 • Document ECN's: Latest Available

Schematic/Electrical Parts—

30022 and 36030F8J 42032F7J and 48040F7J/B E-P Plus Controls

PELLERIN MILNOR CORPORATION

POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Please Read About the Manual Identifying Information on the Cover The front cover displays pertinent identifying information for this manual. Most important, are the published manual number (part number) /ECN (date code). Generally, when a replacement manual is furnished, it will have the same published manual number, but the latest available ECN. This provides the user with the latest information applicable to his machine. Similarly all documents comprising the manual will be the latest available as of the date the manual was printed, even though older ECN dates for those documents may be listed in the table of contents. When communicating with the Milnor factory regarding this manual, please also provide the other identifying information shown on the cover, including the publishing system, access date, and whether the document ECN’s are the latest available or exact.

References to Yellow Troubleshooting Pages This manual may contain references to “yellow pages.” Although the pages containing troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of contents.

Trademarks of Pellerin Milnor Corporation The following, some of which may be used in this manual, are trademarks of Pellerin Milnor Corporation: CBW® E-P Express® E-P OneTouch®

E-P Plus® Gear Guardian® Mentor®

Mildata® Milnet® Milnor®

Comments and Suggestions Help us to improve this manual by sending your comments to: Pellerin Milnor Corporation Attn: Technical Publications P. O. Box 400 Kenner, LA 70063-0400 Fax: (504) 469-1849

MultiTrac™ Staph Guard® Visionex™

Table of Contents for ME7HF8J1BE/2006493N 30022 and 36030F8J 42032F7J and 48040F7J/B E-P Plus Controls Page

Description

Document/ECN

1 9 10 12 22 23 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78

Component Parts List Warranty How to Order Parts How to Use Electrical Schematics 3 Phase Motor Connection Diagram 3P Motor Diagram-Multivolt Control Box Layouts 30" Control Box Layouts 36"+42" Control Box Layouts 48040 Board to Board Wiring Flushing Supplies #1 thru #5 8 Flushing Supplies-Optional Alternate Drain Valve-Air Operated Electric Valves Elec. Vlvs.-Bath Soak-Non Air Operated Hydraulic Door 48040F7B/J only Microprocessor Inputs Control Circuit Transformers 600V Step Down Transformer for Inverter Raise House Wiring 48040F7B Only Start Circuit 30F8J, 36+42V6J Start Circuit 30F8J+Bath Soak Start Circuit 42F7J Start Circuit 42F7J+Bath Soak Start Circuit for 48040F7B (tilt) Start Circuit for 48040F7J (non tilt) Signal Beacon - Optional Speed Sensing Board Variable Speed Drive 30F8J Variable Spd Drive 36+42F7J- GPD505 Variable Spd Drive 36+42FxJ-Baldor Variable Speed Controller for 30022F8J with 515 Inverter Variable Speed Inverter for 48040 F Variable Speed Controller for 36 & 42 F#J-GPD315

W7F5JPL/2004134N BMP720097/92732A BMP720097R/72332A MSFD0106AE/2004414V BMP850029/99362B W80008/2001253A W7F5JTG1/2001175B W7F5JTG2/2004193B W7F5JTG3/2004193B W7F5JBW/2001125B W7F5JCF/2001365B W7F5JCM/2001125B W7F5JDR/97107B W7F5JEV/2004454B W7F5JEVS/2004454B W7F5JHD/2002243B W7F5JIA/2001365B W7F5JLV/2003356B W7F5JMT6/2003124B W7F5JRH/2002243B W7F5JS+A/2004454B W7F5JS+B/2004454B W7F5JS+C/2004454B W7F5JS+D/2004454B W7F5JS+E/2006493B W7F5JS+F/2004454B W7F5JSB/2000046B W7F5JSP/2003163B W7F5JVP/2006493B W7F5JVPB/2006493B W7F5JVPC/2001175B W7F5JVPD/2006493B W7F5JVPE/2004134B W7F5JVPF/2006493B

1

COMPONENT NUMBER

NUMBER

BOARD OUTPUT

BOARD-SNUBBER 16 CHANNEL

BOARD-SNUBBER 8 CHANNEL

BOARD-OPTIONAL 6 OUTPUTS

BOARD-MICROPROCESSOR

>>>RELAY-LATCH

LATCH-DOOR SEAL

LATCH-DOOR SEAL

LATCH-DOOR SEAL

LATCH-DOOR SEAL

>>RELAY-PILOT OR CONTROL

RELAY-ENABLE BATH SOAK

RELAY OPEN DOOR

RELAY-FLUSH CHEMICAL #1

RELAY-FLUSH CHEMICAL #2

RELAY-FLUSH CHEMICAL #3

RELAY-FLUSH CHEMICAL #4

RELAY-FLUSH CHEMICAL #5

BAS

BAS-0

BAUO-0

BAUP

CL

CLA

CLA

CLA

CLA

CR

CR1

CRA

CRC1

CRC2

CRC3

CRC4

CRC5

DETAIL-48040 AIR VALVE BOX

010

BAO

DETAIL-48040 HIGH VOLTAGE C-BOX

009

BOARD-OUTPUT 16 CHANNEL

DETAIL-48040 LOW VOLTAGE C-BOX

008

BAO

DETAIL-36030 CONTROL BOX

007

BOARD-VACUMN FLOR DISPLAY

DETAIL-VALVE ASSEMBLY

006

BOARD-ANALOG TO DIGITAL CONV.BD.

DETAIL-PROCESSOR BOX

005

BADV

DETAIL-LIQUID SUPPLIES INT RELAY

004

>>PRINTED CIRCUIT BOARDS

DETAIL-42032 CONTROL BOX

003

BAAD

DETAIL-30022 PROCESSOR BOX

002

BA

DETAIL-30022 CONTROL BOX

001

>>CONTROL BOX LAYOUTS

FUNCTION OF THIS

COMPONENT

W7F5JCM

W7F5JCM

W7F5JCM

W7F5JCM

W7F5JCM

W7F5JS+E

W7F5JS+B

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JBW

W7F5JBW

W7F5JBW

W7F5JBW

W7F5JBW

W7F5JBW

W7F5JBW

W7F5JBW

W7F5JTG3

W7F5JTG3

W7F5JTG3

W7F5JTG2

W7F5JTG2

W7F5JTG2

W7F5JTG2

W7F5JTG2

W7F5JTG1

W7F5JTG1

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09CLC2C-C71

09CLC2C-C71

09CLC2C-C71

09CLC2C-C71

08BN788AT

08BN6OAT

08BN8SAT

08BNCMBT

08BNCMOT

08BNCMOAT

08BSEVFD2T

08BNCMADAT

B2T2000019

B2T2000021

B2T2000020

B2TAG96041

B2TAG95056

B2TAG96050

B2TAG96052

B2TAG97034

B2TAG96050

B2TAG97080

MILNOR P/N

Page 1 of 8

THIS COMPONENT

WHERE TO FIND

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY-LATCH DPDT 240V 2-COIL

RELAY-LATCH DPDT 240V 2-COIL

RELAY-LATCH DPDT 240V 2-COIL

RELAY-LATCH DPDT 240V 2-COIL

BD:8088 PROC 22OUT-16IN-TEST

6 OUTPUT BOARD->TESTED

8 CIRCUIT SNUBBER->TESTED

COIN MACHINE SNUBBER->TESTED

BD COIN MACH OUTPUT ->TESTED

VARI SPD OUTPT F,V#J->TEST

VFD DISPLAY BUFFER-SM-TESTED

BD:COIN MACH A-D CONV-TESTED

TAG:4840 F7N VALVE SET

48040F7J/B/P HIGH VOLT CNTL BX

4840 F7J CNTRL BOX

36030 F8J CONTROL BOX

TAG:42032F7 VALVE ASSEMBLY

36030 F8J PROCESSOR BOX

LIQUID SUPPLIES INTRPRT RLY

42032 F7J CONTROL BOX

36030 F8J PROCESSOR BOX

M5 30022F8J CONTROL BOX

DESCRIPTION

COMPONENT PARTS LIST

CHEM OUT BOX

CHEM OUT BOX

CHEM OUT BOX

CHEM OUT BOX

CHEM OUT BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

PROCESSOR BX

CONTROL BOX

CONTROL BOX

CONTROL BOX

SWITCH PANEL

CONTROL BOX

SWITCH PANEL

CONTROL BOX

SEE FUNCTION

SEE FUNCTION

SEE FUNCTION

SEE FUNCTION

SEE FUNCTION

SEE FUNCTION

SEE FUNCTION

SEE FUNCTION

SEE FUNCTION

SEE FUNCTION

LOCATION

W7F5JPL/2004134N

2

FUNCTION OF THIS

COMPONENT NUMBER

RELAY-DOOR CLOSED

RELAY-DOOR CLOSED

RELAY-DOOR CLOSED

RELAY-OK TO OPEN DOOR

RELAY-OK TO OPEN DOOR

RELAY-OK TO OPEN DOOR

RELAY-OK TO OPEN DOOR

RELAY-OK TO OPEN DOOR

RELAY-OK TO OPEN DOOR

RELAY-DOOR CLOSED

RELAY-DOOR CLOSED

RELAY-DOOR CLOSED

RELAY-DOOR FULL OPEN

RELAY-OK TO JOG OR TILT

RELAY-OK TO JOG OR TILT

RELAY-FRONT DOWN LEFT

RELAY-FRONT DOWN RIGHT

RELAY-INVERTER FAULT

RELAY-REAR DOWN LEFT

RELAY-REAR DOWN RIGHT

RELAY-SIGNAL BEACON

>>CONTACTOR-MOTOR STARTER

CONTACTOR-HYDRAULIC PUMP

CONTACTOR-INVERTER 3022

CONTACTOR-INVERTER 3630

CONTACTOR-INVERTER 3022

CONTACTOR-INVERTER 3630

CONTACTOR-INVERTER 4232

CONTACTOR-INVERTER 4232

CONTACTOR-INVERTER 4840

CONTACTOR-INVERTER 4840

>>>BUZZER OR AUDIBLE SIGNAL

BUZZER-SIGNAL AUDIBLE

COMPONENT

NUMBER

CRCL

CRCL

CRCL

CRD

CRD

CRD

CRD

CRD

CRD

CRDL

CRDL

CRDL

CRDOA

CREI

CREI

CRFDL

CRFDR

CRIF

CRRDL

CRRDR

CRSB

CS

CSDO

CSVP

CSVP

CSVP

CSVP

CSVP

CSVP

CSVP

CSVP

EB

EBSG

W7F5JS+A

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JS+B

W7F5JS+B

W7F5JS+A

W7F5JS+A

W7F5JHD

W7F5JSB

W7F5JRH

W7F5JRH

W7F5JVPC

W7F5JRH

W7F5JRH

W7F5JS+F

W7F5JS+E

W7F5JRH

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JS+B

W7F5JS+A

W7F5JS+C

W7F5JS+B

W7F5JS+A

09H016

09MC08G371

09MC08G371

09MC08L371

09MC08L371

09MC08G371

09MC08C371

09MC08G371

09MC08C371

09MC08C371

09C024D71

09C024D71

09C024D71

09C02DDD24

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

09C024D71

MILNOR P/N

Page 2 of 8

THIS COMPONENT

WHERE TO FIND

BUZZ/230V W/6-32 CTR+6"LEADS

37A 3P MCS CONT NR 240V5/6

37A 3P MCS CONT NR 240V5/6

60A 3P MCS CONT NR 240V5/6

60A 3P MCS CONT NR 240V5/6

37A 3P MCS CONT NR 240V5/6

16A 3P MCS CONT NR 240V5/6

37A 3P MCS CONT NR 240V5/6

16A 3P MCS CONT NR 240V5/6

16A 3P MCS CONT NR 240V5/6

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PIN 240V

RELAY 4PDT DIFGLD 14PIN 240V

RELAY 3PDT SILVER 11PIN 24VDC

RELAY 4PDT DIFGLD 14PIN 240V

RELAY 4PDT DIFGLD 14PIN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

RELAY 4PDT DIFGLD 14PN 240V

DESCRIPTION

COMPONENT PARTS LIST

SWITCH PANEL

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

OUTPUT BOARD

OUTPUT BOARD

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

OUTPUT BOARD

OUTPUT BOARD

OUTPUT BOARD

LOCATION

W7F5JPL/2004134N

3

FUNCTION OF THIS

COMPONENT NUMBER

BUZZER-SIGNAL AUDIBLE

BUZZER-SIGNAL AUDIBLE

BUZZER-SIGNAL AUDIBLE

BUZZER-AUDIBLE SIGNAL

BUZZER-AUDIBLE SIGNAL

>>FUSE OR FUSE HOLDER

FUSE-CONTROL CIRCUIT X-BUS

FUSE-CONTROL CIRCUIT X-BUS

FUSE-CONTROL CIRCUIT X-BUS

FUSE-CONTROL CIRCUIT X-BUS

FUSE-CONTROL CIRCUIT Y-BUS

FUSE-CONTROL CIRCUIT Y-BUS

FUSE-CONTROL CIRCUIT Y-BUS

FUSE-CONTROL CIRCUIT Y-BUS

FUSE-TRANSFORMER PRIMARY

FUSE-TRANSFORMER PRIMARY

FUSE-TRANSFORMER PRIMARY

FUSE-TRANSFORMER PRIMARY

>>>LIGHT PILOT OR INDICATOR

BEACON-RETATING SIGNAL

LIGHT -SIGNAL VISUAL

LIGHT -SIGNAL VISUAL

LIGHT -SIGNAL VISUAL

LIGHT -SIGNAL VISUAL

LIGHT -SIGNAL VISUAL

LIGHT -SIGNAL VISUAL

LIGHT -SIGNAL VISUAL

>>ELECTROMAGNET AND SOLENOID

SOLENOID-DOOR UNLOCK

SOLENOID-DOOR UNLOCK

SOLENOID-DRAIN VALVE

SOLENOID-DRAIN VALVE

>>POWER SUPPLY-ELECTRONIC

COMPONENT

NUMBER

EBSG

EBSG

EBSG

EBSG

EBSG

EF

EF01

EF01

EF01

EF01

EF02

EF02

EF02

EF02

EF1 (200-240V)

EF1 (346-600V)

EF2 (200-240V)

EF2 (346-600V)

EL

ELSBB

ELSG

ELSG

ELSG

ELSG

ELSG

ELSG

ELSG

EM

EMDL

EMDL

EMDR

EMDR

ES

W7F5JEVS

W7F5JEV

W7F5JS+B

W7F5JS+A

W7F5JSB

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JS+B

W7F5JS+A

W7F5JSB

W6F5JLV

W7F5JLV

W7F5JLV

W7F5JLV

W7F5JS+D

W7F5JS+C

W7F5JS+B

W7F5JS+A

W7F5JS+D

W7F5JS+C

W7F5JS+B

W7F5JS+A

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JS+B

96D350A71

96D350A71

09K062B71

09K062B71

09J060A71

09J060A71

09J060A71

09J060A71

09J060A71

09J060A71

09J060A71

09H025V37

09FF002AWN

09FF005AWN

09FF002AWN

09FF005AWN

09FF002AMG

09FF002AMG

09FF002AMG

09FF002AMG

09FF002AMG

09FF002AMG

09FF002AMG

09FF002AMG

09H016

09H016

09H016

09H016

09H016

MILNOR P/N

Page 3 of 8

THIS COMPONENT

WHERE TO FIND

ADRINVAL 3"MTRDR 240V 50/60C

ADRINVAL 3"MTRDR 240V 50/60C

SOLENOID 240/60--220/50 = ILOC

SOLENOID 240/60--220/50 = ILOC

LAMP 1/2" AMB 250V IDI 1051QC3

LAMP 1/2" AMB 250V IDI 1051QC3

LAMP 1/2" AMB 250V IDI 1051QC3

LAMP 1/2" AMB 250V IDI 1051QC3

LAMP 1/2" AMB 250V IDI 1051QC3

LAMP 1/2" AMB 250V IDI 1051QC3

LAMP 1/2" AMB 250V IDI 1051QC3

BEACON ROTARY 5.5" DIA AMBER

FUSE BUSS #KTK 2 1/2 AMP 600V

FUSE #KTK 5A600V=HPS HOLDER

FUSE BUSS #KTK 2 1/2 AMP 600V

FUSE #KTK 5A600V=HPS HOLDER

FUSE BK/MDX 2 AMP 250V BUSS

FUSE BK/MDX 2 AMP 250V BUSS

FUSE BK/MDX 2 AMP 250V BUSS

FUSE BK/MDX 2 AMP 250V BUSS

FUSE BK/MDX 2 AMP 250V BUSS

FUSE BK/MDX 2 AMP 250V BUSS

FUSE BK/MDX 2 AMP 250V BUSS

FUSE BK/MDX 2 AMP 250V BUSS

BUZZ/230V W/6-32 CTR+6"LEADS

BUZZ/230V W/6-32 CTR+6"LEADS

BUZZ/230V W/6-32 CTR+6"LEADS

BUZZ/230V W/6-32 CTR+6"LEADS

BUZZ/230V W/6-32 CTR+6"LEADS

DESCRIPTION

COMPONENT PARTS LIST

BELOW SHELL

BELOW SHELL

DOOR LTCH BX

DOOR LTCH BX

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

FRNT OF MACH

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

LOCATION

W7F5JPL/2004134N

4

FUNCTION OF THIS

COMPONENT NUMBER

POWER SUPPLY-MICROPROCESSOR

OVERLOAD-DYNAMIC BRAKE

OVERLOAD-DYNAMIC BRAKE

OVERLOAD-DYNAMIC BRAKE

OVERLOAD-DYNAMIC BRAKE

>>TRANSFORMERS

TRANSFORMER-INCOMING VOLT.240VAC

TRANSFORMER-208VAC TO 240VAC

TRANSFORMER-380/480V TO 240V

TRANSFORMER-600V TO 240V

TRANSFORMER-240VAC TO 120VAC

>>MOTORS

MOTOR-DRIVE

COOLING FAN-INVERTER

COOLING FAN-INVERTER

COOLING FAN-INVERTER

COOLING FAN-INVERTER

COOLING FAN-INVERTER

COOLING FAN-INVERTER

>>>MOTOR POWER INVERTERS

RESISTOR-DYNAMIC BRAKE

RESISTOR-DYNAMIC BRAKE

RESISTOR-DYNAMIC BRAKE

INVERTER-3022 VARISPEED HIGH VOLT

INVERTER-3630 VARISPEED HI VOLT

INVERTER-4232 VARISPEED HI VOLT

INVERTER-3022 VARISPEED HIGH VOLT

INVERTER-4840 VARISPEED HIGH VOLT

INVERTER-3022 VARISPEED LOW VOLT

INVERTER-3630 VARISPEED LOW VOLT

INVERTER-4232 VARISPEED LOW VOLT

INVERTER-4232 VARISPEED LOW VOLT

INVERTER-3022 VARISPEED LOW VOLT

COMPONENT

NUMBER

ESPS

ET

ETDB

ETDB

ETDB

EX

EXHV

EXHV-1

EXHV-2

EXHV-3

EXSB

MT

MTD

MTVP

MTVP

MTVP

MTVP

MTVP

MTVP

MV

MVDBR

MVDBR

MVDBR

MVINV-H

MVINV-H

MVINV-H

MVINV-H

MVINV-H

MVINV-L

MVINV-L

MVINV-L

MVINV-L

MVINV-L

W7F5JVPD

W7F5JVPC

W7F5JVPB

W7F5JVPB

W7F5JVP

W7F5JVPE

W7F5JVPD

W7F5JVPB

W7F5JVPB

W7F5JVP

W7F5JVPE

W7F5JVPD

W7F5JVP

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JS+B

W7F5JS+A

W7F5JVPE

W7F5JSB

W7F5JLV

W7F5JLV

W7F5JLV

W7F5JLV

W7F5JVPE

W7F5JVPD

W7F5JVP

W7F5JBW

09MV050F74

09MT042A74

09MWA04574

09MV036A74

09MV050D74

09MWA03996

09MV050F96

09MV021A96

09MV018F96

09MV050D96

09MV100RES

09MV100RES

09MV100RES

13AF100A71

13AF100A71

13AF100A71

13AF100A71

13AF100A71

13AF100A71

MESSAGE SO

09UA025A37

09U251AB71

09UA025AAB

09UB25AT71

MESSAGE EW

09F024A

09F024A

09F024A

08PSS3401T

MILNOR P/N

Page 4 of 8

THIS COMPONENT

WHERE TO FIND

VARSPEED V MACHINES 5HP 230V

BALDOR INVERTER 42AMP 230V

F7 INVERTER 45 AMP

VARSPEED 36 AMPS 230V

VARISPEED-TRANS+R 5HP 200-230V

INVERTER 39AMPS 480V F7

VARSPEED V MACHINES 5HP 460V

VARSPEED 21 AMPS 460V

VARISPEED 460V 10HP 18A GPD315

VARISPEED-TRANS+R 5HP 380-460V

RESIST 100 OHM 225WATT ADJ

RESIST 100 OHM 225WATT ADJ

RESIST 100 OHM 225WATT ADJ

FAN 92CFM230V60 NEWARK#90F6926

FAN 92CFM230V60 NEWARK#90F6926

FAN 92CFM230V60 NEWARK#90F6926

FAN 92CFM230V60 NEWARK#90F6926

FAN 92CFM230V60 NEWARK#90F6926

FAN 92CFM230V60 NEWARK#90F6926

SEE SPECIFIC COMPONENT+NAMEPLATE

XFMR 200-240PRI/120SEC 250V5/6

XFMR 600VPRI/240VSC-250VA-3%REG

XFMR 380-480PRI/120-240SEC250V

AUTOXFMR 208V-230V 250VA

SEE EX37-1, -2, OR -3 FOR VOLTAGE

OL RELAY 1P SZ1 SQD #9065-C01

OL RELAY 1P SZ1 SQD #9065-C01

OL RELAY 1P SZ1 SQD #9065-C01

40 WATT POWER SUPPLY TESTED

DESCRIPTION

COMPONENT PARTS LIST

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

BELOW C-BX

DYN BRK BOX

DYN BRK BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

MACHINE

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

CONTROL BOX

LOCATION

W7F5JPL/2004134N

5

FUNCTION OF THIS

COMPONENT NUMBER

INVERTER- 4840 VARISPEED LOW VOLT

PROX SW-DOOR FULL OPEN

PROX SW-FRONT DOWN LEFT

PROX SW-FRONT DOWN RIGHT

PROX SW-REAR DOWN LEFT

PROX SW-REAR DOWN RIGHT

>>SWITCH-HAND OPERATED

SWITCH-208/240VAC

SWITCH-ALTERNATE DRAIN

SWITCH-ALTERNATE DRAIN

SWITCH-UNLATCH DOOR

SWITCH-UNLATCH DOOR

SWITCH-UNLATCH DOOR

SWITCH-UNLATCH DOOR

SWITCH-UNLATCH DOOR

SWITCH-UNLATCH DOOR

SWITCH-UNLATCH DOOR

SWITCH-UNLATCH DOOR

SWITCH-EMERGENCY STOP

SWITCH-EMERGENCY STOP

SWITCH-EMERGENCY STOP

SWITCH-EMERGENCY STOP

SWITCH-EMERGENCY STOP

SWITCH-EMERGENCY STOP

SWITCH-FRONT/REAR SELECTOR

SWITCH-NEXT SIGNAL CANCEL30"

SWITCH-NEXT SIGNAL CANCEL 36",42",48"

SWITCH-PROGRAM SELECT 30"

SWITCH-PROGRAM SELECT 36",42",48"

SWITCH-START 30"

SWITCH-START 36",42",48"

SWITCH-SCROLL 30"

SWITCH-SCROLL 36",42",48"

COMPONENT

NUMBER

MVINV-L

PXD0

PXFDL

PXFDR

PXRDL

PXRDR

SH

SH01

SHD

SHD

SHDO

SHDO

SHDO

SHDO

SHDO

SHDO

SHDR

SHDR

SHES

SHES

SHES

SHES

SHES

SHES

SHFR

SHNX

SHNX

SHPS

SHPS

SHS+

SHS+

SHSL

SHSL

W7F5JIA

W7F5JIA

W7F5JIA

W7F5JIA

W7F5JIA

W7F5JIA

W7F5JIA

W7F5JIA

W7F5JRH

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JS+B

W7F5JS+A

W7F5JS+D

W7F5JS+C

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JS+B

W7F5JS+A

W7F5JS+D

W7F5JDR

W7F5JLV

W7F5JRH

W7F5JRH

W7F5JRH

W7F5JRH

W7F5JRH

W7F5JVPE

09N405PB10

09R002BK

09N405PG10

09R002GR

09N405PB10

09R002BK

09N405PY10

09R002BK

09N405S320

09N505

09N505

09N505

09N505

09N505

09N505

09N405PB10

09N405PB10

09N405PB10

09N405PB10

09N405PB10

09N405PB10

09N405PB10

09N405PB10

09N405M211

09N405M211

09N050

09RPS12AAS

09RPS12AAS

09RPS12AAS

09RPS12AAS

09RPS18CAS

09MWA07174

MILNOR P/N

Page 5 of 8

THIS COMPONENT

WHERE TO FIND

SWASS PBBK 1NO

CAP-PUSHBUTTON BLK #CAP16-3PBK

SWASS PBGN 1NO

CAP-PUSHBUTTON GRN #CAP16-3PGN

SWASS PBBK 1NO

CAP-PUSHBUTTON BLK #CAP16-3PBK

SWASS PB YELLOW INO

CAP-PUSHBUTTON BLK #CAP16-3PBK

SWASS S3W 2NO

SW ASSY EMER STOP

SW ASSY EMER STOP

SW ASSY EMER STOP

SW ASSY EMER STOP

SW ASSY EMER STOP

SW ASSY EMER STOP

SWASS PBBK 1NO

SWASS PBBK 1NO

SWASS PBBK 1NO

SWASS PBBK 1NO

SWASS PBBK 1NO

SWASS PBBK 1NO

SWASS PBBK 1NO

SWASS PBBK 1NO

SWASS M2W 1NO+INC

SWASS M2W 1NO+INC

TOGSW SPDT NO OFF 10A250V

PROXSW QD CONN 12M NO-AC SHLD

PROXSW QD CONN 12M NO-AC SHLD

PROXSW QD CONN 12M NO-AC SHLD

PROXSW QD CONN 12M NO-AC SHLD

PRXSW QKCO 18M NO-AC SHLD

F7 INVERTER 71AMP

DESCRIPTION

COMPONENT PARTS LIST

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

MOUNT ONMACH

MOUNT ONMACH

CONTROL BOX

SIDE OF MACH

SIDE OF MACH

SIDE OF MACH

SIDE OF MACH

SHELL FRONT

CONTROL BOX

LOCATION

W7F5JPL/2004134N

6

FUNCTION OF THIS

COMPONENT NUMBER

SWITCH-MASTER

SWITCH-MASTER

SWITCH-MASTER

SWITCH-TERMINATE 30"

SWITCH-TERMINATE 36",42",48"

SWITCH-UP/DOWN

SWITCH-HYDRAULIC DOOR OPEN/CLOSED

SWITCH-JOG

>>SWITCH-KEYLOCK

SWITCH-AUTO/MANUAL

SWITCH-RUN/PROGRAM

>>SWITCH-MECHANICAL OPERATED

SWITCH-DOOR CLOSED

SWITCH-DOOR CLOSED

SWITCH-DOOR CLOSED

SWITCH-DOOR CLOSED

SWITCH-DOOR CLOSED #2

SWITCH-DOOR CLOSED #2

SWITCH-DOOR CLOSED #2

SWITCH-DOOR CLOSED #2

SWITCH-EXCURSION

>>SWITCH-PRESSURE OPERATED

PRESSURE SW-BEARING SEAL

PRESSURE SW-BRAKE

PRESSURE SW-DOOR SEAL

PRESSURE SW-DOOR SEAL

PRESSURE SW-DOOR SEAL

PRESSURE SW-DOOR SEAL

PRESSURE SW-HIGH WATER LEVEL

PRESSURE SW-LOW WATER LEVEL

>>VALVE-ELECTRIC OPERATED

VALVE-ALTERNATE DRAIN

VALVE-BEARING PRESSURE

COMPONENT

NUMBER

SHSMA

SHSMA

SHSMA

SHSO

SHSO

SHU

SHWDO

SHWJ

SK

SKMO

SKPR

SM

SMD

SMD

SMD

SMD

SMDE

SMDE

SMDE

SMDE

SMEX

SP

SPBP

SPBS

SPD

SPD

SPD

SPD

SPLH

SPLL

VE

VEAD

VEBP

W7F5JS+E

W7F5JDR

W7F5JIA

W7F5JIA

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JIA

W7F5JIA

W7F5JIA

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JS+D

W7F5JS+C

W7F5JS+B

W7F5JS+A

W7F5JIA

W7F5JIA

W7F5JVPE

W7F5JHD

W7F5JRH

W7F5JIA

W7F5JIA

W7F5JS+F

W7F5JS+E

W7F5JS+D

96TBC2BA71

96R301A71

09N069

09N070

09N082B10

09N082B10

09N082B10

09N082B10

09N082A

09N082B05

09R021

09RM01212S

09RM01212S

09R012

09R012

09R014A

09R014A

09R014A

09R014A

09N127C

09N127C

09N405S310

09N405S320

09N405S320

09N405PB10

09R019

09N405M240

09N405M240

09N405M240

MILNOR P/N

Page 6 of 8

THIS COMPONENT

WHERE TO FIND

1/4" N/C 2WAY 220V50/60C VALVE

1/8" AIR PILOT 3W NC 240V50/60

PRESS SW 4"WC INVENSYS 738-719

PRESS SW 7"WC INVENSYS 38-717

PRESSW NASON CLOSED @ 10 LB

PRESSW NASON CLOSED @ 10 LB

PRESSW NASON CLOSED @ 10 LB

PRESSW NASON CLOSED @ 10 LB

PRESSW NASON CLOSE @ 62 LB.

PRESSW NASON CLOSE @ 5 LB

MICRO SWITCH SPDT SENSING

CAPSW 12’ 180DEG ROLLER SILVER

CAPSW 12’ 180DEG ROLLER SILVER

MINI-SW SPDT STAKON #V15G1C26K

MICSW SPDT PAINTED BZE6-RN 01

MINI-SW SPDT STAKON #V15G1C26K

MINI-SW SPDT STAKON #V15G1C26K

MINI-SW SPDT STAKON #V15G1C26K

MINI-SW SPDT STAKON #V15G1C26K

KEYSW SPST 7A120VAC SCREW TERM

KEYSW SPST 7A120VAC SCREW TERM

SWASS S3W 1NO

SWASS S3W 2NO

SWASS S3W 2NO

SWASS PBBK 1NO

MICRO SWITCH SPDT KEYED

SWASS M2W 2NO

SWASS M2W 2NO

SWASS M2W 2NO

DESCRIPTION

COMPONENT PARTS LIST

VALVE BOX

VALVE BOX

MOUNT ONMACH

MOUNT ONMACH

VALVE BOX

VALVE BOX

VALVE BOX

VALVE BOX

AIR VALVE BX

AIR VALVE BX

RG SIDEOFBOX

SHELL FRONT

SHELL FRONT

SHELL FRONT

SHELL FRONT

DOOR LTCH BX

DOOR LTCH BX

DOOR LTCH BX

DOOR LTCH BX

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

SWITCH PANEL

LOCATION

W7F5JPL/2004134N

7

FUNCTION OF THIS

COMPONENT NUMBER

VALVE-BEARING PRESSURE

VALVE BRAKE RELAEASE

VALVE BRAKE RELAEASE

VALVE-FLUSH CHEM.POCKET 1

VALVE-FLUSH CHEM.POCKET 2

VALVE-FLUSH CHEM.POCKET 3

VALVE-FLUSH CHEM.POCKET 4

VALVE-FLUSH CHEM.POCKET 5

VALVE-HOUSE DOWN

VALVE-DOOR UNLATCH

VALVE-DOOR UNLATCH

VALVE-DOOR UNLATCH

VALVE-DOOR UNLATCH

VALVE-REUSE DRAIN

VALVE-REUSE DRAIN

VALVE-TILT FRONT

VALVE-COOLDOWN

VA;VE-COOLDOWN

VALVE-HYDRAULIC DOOR CLOSED

VALVE-TILT DOOR UNLATCH

VALVE-HYDRAULIC DOOR OPEN

VALVE-DOOR SEAL

VALVE-DOOR SEAL

VALVE-DOOR SEAL

VALVE-DOOR SEAL

VALVE-TILT REAR

VALVE-STEAM

VALVE-STEAM

VALVE-HOUSE UP

VALVE-COLD WATER 30"

VALVE-COLD WATER 36", 42", 48"

VALVE-COLD WATER 30"

VALVE-COLD WATER 36", 42", 48"

COMPONENT

NUMBER

VEBP

VEBR

VEBR

VEC1

VEC2

VEC3

VEC4

VEC5

VED

VEDL

VEDL

VEDL

VEDL

VEDRR

VEDRR

VEF

VEFL

VEFL

VEHDC

VEHDL

VEHDO

VEPPO

VEPPO

VEPPO

VEPPO

VER

VESTM

VESTM

VEU

VEWC

VEWC

VEWC

VEWC

W7F5JEVS

W7F5JEVS

W7F5JEV

W7F5JEV

W7F5JRH

W7F5JEVS

W7F5JEV

W7F5JRH

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JHD

W7F5JS+E

W7F5JHD

W7F5JEVS

W7F5JEV

W7F5JRH

W7F5JEVS

W7F5JEV

W7F5JS+F

W7F5JS+E

W7F5JS+D

W7F5JS+C

W7F5JRH

W7F5JCF

W7F5JCF

W7F5JCF

W7F5JCF

W7F5JCF

W7F5JS+F

W7F5JS+E

W7F5JS+F

96R301A71

96P016A71

96R301A71

96P016A71

96R301A71

96R301A71

96R301A71

96R301A71

96R302A71

96R302A71

96R302A71

96R302A71

96RH706E7

96R301A71

96RH706E7

96TDC2AA71

96TDC2AA71

96R301A71

MESSAGE EW

MESSAGE EW

96R301A71

96R301A71

96R301A71

96R301A71

96R301A71

96P013G71

96P013G71

96P013G71

96P013G71

96P013G71

96R301A71

96R301A71

96TBC2BA71

MILNOR P/N

Page 7 of 8

THIS COMPONENT

WHERE TO FIND

1/8" AIRPILOT 3W NC 240V50/60

1/2DUOVAL 240VHAYS4-3108-240

1/8" AIRPILOT 3W NC 240V50/60

1/2DUOVAL 240VHAYS4-3108-240

1/8" AIRPILOT 3W NC 240V50/60

1/8" AIRPILOT 3W NC 240V50/60

1/8" AIRPILOT 3W NC 240V50/60

1/8" AIRPILOT 3W NC 240V50/60

1/8"AIRPILOT 3W NO 240V50/60

1/8"AIRPILOT 3W NO 240V50/60

1/8"AIRPILOT 3W NO 240V50/60

1/8"AIRPILOT 3W NO 240V50/60

VLVPARKER 220V50/240V60 7GPM

1/8" AIRPILOT 3W NC 240V50/60

VLVPARKER 220V50/240V60 7GPM

1/2" N/C 2WAY 240V50/60C VALVE

1/2" N/C 2WAY 240V50/60C VALVE

1/8" AIRPILOT 3W NC 240V50/60

THESE PARTS RECORDED ELSEWHERE

THESE PARTS RECORDED ELSEWHERE

1/8" AIRPILOT 3W NC 240V50/60

1/8" AIRPILOT 3W NC 240V50/60

1/8" AIRPILOT 3W NC 240V50/60

1/8" AIRPILOT 3W NC 240V50/60

1/8" AIRPILOT 3W NC 240V50/60

3/4" 2WAYPLAS-VAL 240V/60C

3/4" 2WAYPLAS-VAL 240V/60C

3/4" 2WAYPLAS-VAL 240V/60C

3/4" 2WAYPLAS-VAL 240V/60C

3/4" 2WAYPLAS-VAL 240V/60C

1/8" AIRPILOT 3W NC 240V50/60

1/8" AIRPILOT 3W NC 240V50/60

1/4" N/C 2WAY 220V50/60C VALVE

DESCRIPTION

COMPONENT PARTS LIST

VALVE BOX

REAR OF MACH

VALVE BOX

REAR OF MACH

AIR VALVE BX

VALVE BOX

VALVE BOX

AIR VALVE BX

VALVE BOX

VALVE BOX

VALVE BOX

VALVE BOX

HYDRAULIC UNIT

AIR VALVE BX

HYDRAULIC UNIT

REAR OF MACH

REAR OF MACH

AIR VALVE BX

REAR OF MACH

REAR OF MACH

AIR VALVE BX

AIR VALVE BX

AIR VALVE BX

AIR VALVE BX

AIR VALVE BX

SUPPLY INJEC

SUPPLY INJEC

SUPPLY INJEC

SUPPLY INJEC

SUPPLY INJEC

VALVE BOX

VALVE BOX

VALVE BOX

LOCATION

W7F5JPL/2004134N

8

FUNCTION OF THIS

COMPONENT NUMBER

VALVE-HOT WATER 30"

VALVE-HOT WATER 36", 42", 48"

VALVE-HOT WATER 30"

VALVE-HOT WATER 36", 42", 48"

VALVE-EXTRA WATER 30"

VALVE-EXTRA WATER 36", 42", 48"

VALVE-EXTRA WATER 30"

VALVE-EXTRA WATER 36", 42", 48"

COMPONENT

NUMBER

VEWH

VEWH

VEWH

VEWH

VEWVX

VEWVX

VEWVX

VEWVX

W7F5JEVS

W7F5JEVS

W7F5JEV

W7F5JEV

W7F5JEVS

W7F5JEVS

W7F5JEV

W7F5JEV

96R301A71

96P053A71

96R301A71

96P053A71

96R301A71

96P016A71

96R301A71

96P016A71

MILNOR P/N

Page 8 of 8

THIS COMPONENT

WHERE TO FIND

1/8" AIRPILOT 3W NC 240V50/60

3/4"VAL 240VHAYS#6-21101S-240

1/8" AIRPILOT 3W NC 240V50/60

3/4"VAL 240VHAYS#6-21101S-240

1/8" AIRPILOT 3W NC 240V50/60

1/2DUOVAL 240VHAYS4-3108-240

1/8" AIRPILOT 3W NC 240V50/60

1/2DUOVAL 240VHAYS4-3108-240

DESCRIPTION

COMPONENT PARTS LIST

VALVE BOX

REAR OF MACH

VALVE BOX

REAR OF MACH

VALVE BOX

REAR OF MACH

VALVE BOX

REAR OF MACH

LOCATION

W7F5JPL/2004134N

3(//(5,10,/125&25325$7,21

/,0,7('67$1'$5':$55$17< We warrant to the original purchaser that MILNOR machines including electronic hardware/software (hereafter referred to as “equipment”), will be free from defects in material and workmanship for a period of one year from the date of shipment from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators. Providing we receive written notification of a warranted defect within 30 days of its discovery, we will – at our option – repair or replace the defective part or parts, FOB our factory. We retain the right to require inspection of the parts claimed defective in our factory prior to repairing or replacing same. We will not be responsible, or in any way liable, for unauthorized repairs or service to our equipment, and this warranty shall be void if the equipment is repaired or altered in any way without MILNOR’s written consent. Parts which require routine replacement due to normal wear – such as gaskets, contact points, brake and clutch linings and similar parts – are not covered by this warranty, nor are parts damaged by exposure to weather or to chemicals. We reserve the right to make changes in the design and/or construction of our equipment (including purchased components) without obligation to change any equipment previously supplied. ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGES ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHER PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD, ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTAL CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYOND THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS OR FURNISHES. WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION WITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER. BMP720097 92732A

9

How to order repair parts Repair parts may be ordered either from the authorized dealer who sold you this machine, or directly from the MILNOR factory. In most cases, your dealer will have these parts in stock. When ordering parts, please be sure to give us the following information: 1. Model and serial number of the machine for which the parts are required 2.

Part number

3. Name of the part 4. Quantity needed 5. Method of shipment desired 6. In correspondence regarding motors or electrical controls, please include all nameplate data, including wiring diagram number and the make or manufacturer of the motor or controls. All parts will be shipped C.O.D. transportation charges collect only.

Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your machine. We suggest that this manual be kept in your business office so that it will not become lost.

PELLERIN MILNOR CORPORATION 32%2;.(11(5/$86$ FAX: Administration 504/468-9307, Engineering 504/469-1849, Service 504/469-9777

BMP720097R 72332A

10

11

MSFD0106AE/2004414V (1 of 5) R

HOW TO USE MILNOR ELECTRICAL SCHEMATICS …

Milnor electrical schematic manuals contain a table of contents/component list, a set of schematic drawings, and a signal routing table. These documents are cross referenced and must be used together. R

The table of contents/components list shows, for every component on every schematic in the manual, the component item number(explained in detail below), statement of function, parent schematic number, part number, description and electric box location. The schematic drawings use symbols for each electro-mechanical component, and indicate the function of each. Integrated circuits are not shown, but the function of each microprocessor input and output is stated. Certain electrical components not pertinent to circuit logic, such as wire connectors, are not represented on the schematic but are shown in the signal routing table. Most machines (manuals) require several schematics to describe the complete control system including all available options. However, this means that there are usually some schematics that do not apply to a specific machine. Each schematic is devoted to circuits with common functions (e.g., microprocessor inputs, motor contactors). Schematics appear in the manual in alphanumeric order. The signal routing table assists in determining wire routing. It identifies each group of conductors in a control system connected with zero resistance. Groups are identified by a two or three character wire number. Each wire belonging to such a group of conductors has that group's wire number printed along the wire insulation. Although there are some exceptions, generally each group of conductors within the entire electrical system for a machine family has its own unique wire number. The signal routing table for the manual lists each wire alphanumerically by wire number and each component/pin number to which the wire is attached, including those not shown on the schematics (e.g., wire connectors). Milnor document MSTS0202BE “HOW TO USE THE SIGNAL ROUTING TABLE” provides more information. R

Component Prefix Classifications and Descriptions The component item numbers consist of up to six characters and appear as part of a component's symbol on the schematic. The first two characters indicate the general class of component and the remaining characters are a mnemonic for the function. For example, “CD” is the code for all time delay relays and “SR” stands for safety reset. Thus, CDSR is a time delay relay that serves as a safety reset. The following are descriptions of the electrical components used in Milnor alphabetical order of the component class code (two character prefix).

R

machines. Descriptions are in

BA=Printed Circuit Board Insulating substrate on which a thin pattern of copper conductors has been À formed to connect discreet electronic components also mounted on the board.

CB=Circuit Breaker Automatic switch that opens an electric circuit in abnormal curÀ rent conditions (e.g., an overload).

12

CD=Control, Time Delay Relay A relay whose contacts À

switch only after a fixed or adjustable delay, once voltage has been applied to its coil. The contacts switch back to normal (de-energized state) immediately when the voltage is removed.

À CL=Control, Latch Relay A re la y w h ic h

latches in an energized or set position when operated by one coil (the latch/set coil). The relay stays latched, even though coil voltage is removed. The relay releases or unlatches when voltage is applied to a second coil, (the unlatch/reset coil).

CR=Control, Relay A relay whose contacts switch immediately À

when voltage is applied to its coil and revert to normal when the voltage is removed.

À CP=Control, Photo-Eyes Photo-eyes sense the presence of

an object without direct physical contact. Photo-eyes consist of a transmitter, receiver, and output module.These components may be housed in one assembly with the transmitter bouncing light off of a reflector to the receiver, or these components can be housed in two separate assemblies with the transmitter pointed directly at the receiver. The photo-eye can be set to turn on its output either when the light beam becomes blocked (dark operate) or when it becomes unblocked (light operate).

13

R

HOW TO USE MILNOR ELECTRICAL SCHEMATICS

R

CS=Control, Contactor/Motor Starter A relay capable of handling heavier electrical loads, usually a À motor.

EB=Electric Buzzer An audible signaling device. À EC=Electric Clutch A clutch consists of a coil and a rotor. The rotor has two separate rotating plates. These À plates are free to rotate independent of each other until the coil is energized. Once energized the two plates turn as one. ED=Electronic Display A visual presentation of data, such as an LCD (liquid crystal display), LED (light À emitting diode) display, or VFD (vacuum florescent display).

EF=Electric Fuse A fuse is an over-current safety device with a circuit opening fusible member which is À

heated and severed by the passage of over-current through it.

EL=Electric Light Indicator lights may be either incandescent or fluorescent. À EM=Electro Magnet Solenoid A device consisting of a core surrounded by a wire coil through which an À electric current is passed. While current is flowing, iron is attracted to the core (e.g., a pinch tube drain valve solenoid).

ES=Electronic Power Supply A device that converts AC (alternating current) to filtered and regulated DC À

(direct current). The input voltage to the power supply is usually 120 or 240 VAC . The output is +5, +12, and -12 VDC.

ET=Thermal Overload A safety device designed to protect a motor. A thermal À

overload consists of an overload block, heaters, and an auxiliary contact. The auxiliary contact is normally installed in a safety (three-wire) circuit that stops power to the motor contactor coil when a motor overload occurs.

EX=Electrical Transformer A device that transfers electrical energy from À one isolated circuit to another, often raising or lowering the voltage in the process.

14

MSFD0106AE/2004414V (2 of 5)

KB=Keyboard Device similar to a typewriter for making entries to a computer. À MN=Electronic Monitor (CRT) A cathode ray tube used for visual presentation of data. À MR=Motors Electro-mechanical device that converts electrical energy into mechanical energy. À MV=Motor (Variable Speed) Inverter To vary the speed of an AC motor, the volts to frequency ratio À must be kept constant. The motor will overheat if this ratio is not maintained. The motor variable speed inverter converts three phase AC to DC. The inverter then uses this DC voltage to generate AC at the proper voltage and frequency for the commanded speed. NOTE: Switch symbols used in the schematics and described below always depict the switch in its unactuated state.

PX=Proximity Switch A device which reacts to the proximity of an target À

without physical contact or connection. The actuator or target causes a change in the inductance of the proximity switch which causes the switch to operate. Proximity switches can be two-wire (AC) or three-wire (DC) devices.

SC=Switch, Cam Operated A switch in which the electrical contacts are opened and/or À

closed by the mechanical action of a cam(s). Applications include 35-50 pound timer operated machines, autospot, timer reversing motor assembly, and some balancing systems.

SH=Switch, Hand Operated A switch that is manually operated (e.g., Start button, À Master switch, etc.).

SK=Switch, Key Lock A switch that requires a key to operate . This prevents unauthorized À personnel from gaining access to certain functions (e.g., the Program Menu).

SL=Switch, Level Operated A switch connected to a float that causes the switch to open À and close as the level changes.

15

HOW TO USE MILNOR R ELECTRICAL SCHEMATICS

SM=Switch, Mechanically Operated A switch that is mechanically operated by a part of À or the motion of the machine (e.g., door closed switch, tilt limit switches, etc.)

SP=Switch, Pressure Operated A switch consisting of a diaphragm that À pushes against a switch actuator.

ST=Switch, Temperature Operated A switch that is actuated at a preset temperature À (e.g., dryer safety probes) or has adjustable set points (e.g., Motometers or Combistats).

TB=Terminal Board A strip or block for attaching or terminating wires. À

VE=Valve, Electric Operated A valve operated by an electric coil to control the flow of À fluid. The fluid can be air, water or hydraulics.

ZF=Rectifier A solid state device that converts alternating current to À direct current.

À WC=Wiring Connector A coupling device for joining two cables or connecting a cable to an electronic

circuit or piece of equipment. Connectors are male or female, according to whether they plug into or receive the mating connector.

16

MSFD0106AE/2004414V (3 of 5)

Component Terminal Numbering NOTE: Numbers shown usually appear on the component.

1

2

3

K

K

3

2

1

4

5

6

Q

Q

6

5

4

7

8

9

V

V

9

8

7

B

B

A

A

17

HOW TO USE MILNOR R ELECTRICAL SCHEMATICS

Features of Milnor Electrical Schematics R

Document W6DRYGS+A shown on the next page, is part of an actual schematic for the Milnoræ Gas Dryer. For the purposes of this instruction, the schematic is shown gray and explanations of the items on the schematic are shown black. The item numbers below correspond to the circled item numbers shown on the drawing.

¬ The first six characters of the drawing number (W6DRYG)indicate that this is a wiring diagram (W), identify the generation of controls (6), and identify the type of machine (DRYG=Gas Dryer). These characters appear in the drawing number of every schematic in the set.

The characters following the first six are unique to each drawing. The two characters identified as the page number are an abbreviation for the function performed by the depicted circuitry (S+=three-wire circuit) and establish the order in which the schematic occurs in the manual (schematics are arranged in alpha-numeric order in the manual). Whenever circuitry changes are significant enough to warrant publishing a new schematic drawing, the new drawing number will be the same as the old except for the major revision letter ( A in the example).

­ Included in the drawing title are the class of control system, the title of this circuit, and the circuit voltage. ® Line numbers areæprovided along the bottom edge of the drawing. These permit service personnel in the field and at the Milnor factory to quickly relate circuit locations when discussing troubleshooting over the phone. Page and line numbers are referenced on the drawing as explained in items five and six below.

¯ General functions of the circuit or portions thereof are stated across the top edge of the drawing. ° Relay contacts show the page and line number on which the relay coil may be found. This is the type of cross referencing most frequently used in troubleshooting.

± Relay coils show the page and line number on which its associated contacts are located. ² Relay contacts and relay coils show the physical location of the relay if mounted on a tray..

18

MSFD0106AE/2004414V (4 of 5)

³ The designation MTA applies to electronic circuit board connections. Typically, a control system will con-

tain several different types of circuit boards and one or more boards of each type. A numerical suffix identifies the board type and a numerical prefix identifies which one of several boards of a given type is being depicted. For example, the designation 1MTA5 identifies this as the first I/O board (8 output, 16 input board) in the control system. As shown on the drawing, a pin number follows the board number, separated by a dash. Thus, 1MTA5-9 is pin 9 on this board. The numerical designations for board types vary from one control system to another. Some of the board types commonly encountered on the Mark II washer-extractor control and their designations are as follows: MTA1-MTA6 = 8 output, 16 input (8/16) boards. MTA11-MTA16 = 16 output boards MTA30-MTA40 = processor boards MTA41-MTA43 = digital to analog (D/A) boards MTA51-MTA56 = analog to digital (A/D) boards The complete listing of the boards utilized in a given control system can be found in the component list for that system.

´ The wire numbers, as described in the explanation of the signal routing table at the beginning of this section, are shown at appropriate locations on the schematic drawing.

µ Where diamond symbols appear at the end of a conductor, these are match points for continuing the

schematic on another drawing. The page and line number that continues the circuit is printed adjacent to the diamond symbol. Where more than one match point appears on the referenced page, match diamonds containing corresponding letters.

19

4 5

6

V Q IF 14 PIN RELAY

7

V K IF 14 PIN RELAY

IF RELAY IS LOCATED ON A RELAY TRAY THIS IS THE PHYSICAL LOCATION ON THE TRAY. ROW AND COLUMN NUMBERS OR SHOWN ON THE APPROPRIATE CONTROL BOX TAG.

10

20

8

1

9

2

3 21

22

23

T 1

T 2

T 3

G N D

TBA

E F P 1

E F O 1

E F P 2

WCOR

E F O 2

GND

BAUO OUTPUT BOARD MTA21

OPTIONAL

CRD

MTA25

POWER SUPPLY

CSVP

CR1

MTA31

INLINE REACTOR

ETDB INVERTOR

MTA27

EXHV

MTA22

CR02M CHEM 2 CR03M CHEM 3 CR04M CHEM 4 CR01M CHEM 1 CR05M CHEM 5 CRVHM HOT H2O CRVCM COLD H2O CRCLD CLUTCH

CRFLM CHEM FL CRDRM DRAIN CRSGM SIGNAL CRBRM BRAKE CRWAM CCW WASH CRWCM CW WASH CREXM EXTRACT CRDEM DR MTR

K8 K9 K10 K11 K12 K13 K14 K15 MTA26 MTA24

G N D

MTA23

L 3

KO K1 K2 K3 K4 K5 K6 K7

L 2

NOT USED

BAS-O OPTIONAL SNUBBER BOARD 2MTA1

BAUS SNUBBER BOARD

SMWVB

MTA32

BAUO-O OPTIONAL OUTPUT BOARD 2MTA29

NOT USED CREXAM AMPSAVER CRSTM STEAM CRCDM COOLDWN CRVXM EXTRA H2O CRDRRM REUSE DRN

L 1

K21 K20 K19 K18 K17 K16 2MTA30 2MTA31

MICRO 7 SYSTEMS MARK V CONTROLS 3022F8J CONTROL BOX PELLERIN MILNOR CORPORATION

W7F5JTG1 2001175B

24

B2TAG97080 2001175G

W7F5JTG1 2001175B MTA3

MTA2

MTA1

BAUP PROCESSOR BOARD

MTA41

BAAD A-D CONVERTER

MTA7 MTA6

W34

WCX

MICRO 7 SYSTEMS F8/7J PROCESSOR BOX

PELLERIN MILNOR CORPORATION B2TAG96050 2000433G

PELLERIN MILNOR CORPORATION

MTA8

MICRO 7 SYSTEMS, MARK V CONTROLS 30022F8J CONTROL BOX LAYOUTS

MTA4

WCP

W34

MTA9

MTA5

WCQ

WCI

W7F5JTG1

WCD

W7F5JTG1 2001175B

25

WCO

SPLH

SPLL

HIGH LEVEL

LOW LEVEL

BAS-O OPTIONAL SNUBBER BOARD

LOCATED ON BACK OF BOX

2MTA1

BAUO OUTPUT BOARD

CRIF FOR LOW VOLTAGE

BAUS SNUBBER BOARD

CRD

MTA32

CLA

MTA27

INVERTER

MTA21

L L L 1 2 3

REACTOR

EX37

CRFLM CHEM FL CRDRM DRAIN CRSGM SIGNAL CRBRM BRAKE CRWAM CCW WASH CRWCM CW WASH CREXM EXTRACT CRDEM DR MTR

NOT USED

BAUO-O OPTIONAL OUTPUT BOARD 2MTA29

NOT USED CREXAM AMPSAVER CRSTM STEAM CRCDM COOLDWN CRVXM EXTRA H2O CRDRRM REUSE DRN

CSVS T T T 1 2 3

E T D B

SMWVB

TBV

MTA22

CR02M CHEM 2 CR03M CHEM 3 CR04M CHEM 4 CR01M CHEM 1 CR05M CHEM 5 CRVHM HOT H2O CRVCM COLD H2O CRCLD CLUTCH

K8 K9 K10 K11 K12 K13 K14 K15 MTA26 MTA24

GND

FOR HIGH VOLTAGE

K21 K20 K19 K18 K17 K16 2MTA30 2MTA31

ESPS POWER SUPPLY

MTP1

TBA

MTA23

T 3

T 2

E F 0 2

MTA25

T 1

E F 0 1

KO K1 K2 K3 K4 K5 K6 K7

L 3

E F P 2

MTP2

L 2

E F P 1

MTA31

L 1

G N D

DYNAMIC BRAKE RESISTORS FOR HIGH VOLTAGE

MICRO 7 SYSTEMS MARK V CONTROLS 42032 F7J CONTROL BOX PELLERIN MILNOR CORPORATION

FOR STAPHGUARD ONLY 1MTM1

CRC01

CRC02

CRC03

CRC04

CRC06

CRC07

CRC08

CRC09 CRC010

CRC05

CRC011 CRC012 CRC013 CRC014 CRC015

SW1 SW2 2 1 B024-2 (24 OUTPUT BOARD) ADDRESS

TERMINALS

LIQUID SUPPLIES INTERPRET RELAYS PELLERIN MILNOR CORPORATION

W7F5JTG2 2004193B

26

B2TAG96052 2000312G

B2TAG97034 2001175G

27

INVERTER

ETDB

EXHV

E F 0 1

SMWVB

SNUBBER BOARD

BAUS

E F 2

E F 0 2

2MTA1

BAS-O OPTIONAL SNUBBER BOARD

CRD

POWER SUPPLY

2MTA29

B2TAG96041 2003443G

K21 K20 K19 K18 K17 K16 2MTA30 2MTA31

STEAM

VESTM

VEMTT

MACHNE TO TANK

DRAIN

VEDRS

TANK TO MACHINE

VETTM

VEDL

42 ONLY

COLD WATER

VEWVC

EXTRA WATER

VEWVX

HOT WATER

VEWVH

COOLDOWN

42 ONLY

VEPPO N/O VETCW

REUSE

VEDRR N/O

W7F5JTG2 2004193B

OPTIONAL VALVES

PELLERIN MILNOR CORPORATION

MICRO 7 SYSTEMS, MARK V CONTROLS 36030F8J, 42032F7J CONTROL BOX LAYOUTS

W7F5JTG2

PELLERIN MILNOR CORPORATION

CRDLM CHEM FL CRDRM DRAIN CRSGM SIGNAL CRBRM BRAKE CRWAM CCW WASH CRWCM CW WASH CRDEM DR MTR CREXM EXTRACT

MTA22

BAUO-O OPTIONAL OUTPUT BOARD

CRDL

CR02M CHEM 2 CR03M CHEM 3 CR04M CHEM 4 CR01M CHEM 1 CR05M CHEM 5 CRVHM HOT H2O CRVCM COLD H2O CRCLD CLUTCH

MTA21

BAUO OUTPUT BOARD

WCOR

K8 K9 K10 K11 K12 K13 K14 K15 MTA26 MTA24

GND

ALL VALVES ARE N/C UNLESS OTHERWISE NOTED

MICRO 7 SYSTEMS 36030 F8J CONTROL BOX

INLINE REACTOR

CSVP

E F 1

MTA31 MTA32

MTA23 MTA25 MTA27

TBA

KO K1 K2 K3 K4 K5 K6 K7

NOT USED CREXAM AMPSAVER CRSTM STEAM CRCDM COOLDWN CRVXM EXTRA H2O CRDRRM REUSE DRN

SPD

36/42 FXX VALVE ASSEMBLY PELLERIN MILNOR CORPORATION B2TAG95056 2002103G

W7F5JTG2 2004193B

TBA

GND

OPTIONAL

CRRDR CRRDL CRFDR

CRFDL

CREI

CRA

TBA

CLA

CRDB

CRD

WCO

CRDOA CRDRR

2MTA1

48040F7B ONLY

BAS-0

BAO

BAU0-O OUTPUT BOARD

MTA26

OUTPUT BOARD

MTA25 2MTA31

48040F7B ONLY

2MTA29

2MTA30

SPTLT

MTA22

MTA24

MTA23

MTA21

MTA27

W1

BAUS SNUBBER BOARD

SAFETY R0TATION BOARD

MTA31

SMWVB

SNUBBER BOARD

MTA32

OPTIONAL

CRDL

MICRO 7 SYSTEMS 48040F7J/B CONTROL BOX PELLERIN MILNOR CORPORATION

W7F5JTG3 2004193B

28

POWER SUPPLY

MTP1

MTP2

ESPS

B2T2000020 2003436G

CSVS

CSDO

ETVS

ETDO

W7F5JTG3 2004193B

CB1 ETDB

OPTIONAL

EXHV

FLT

W7F5JTG3

IN LINE REACTOR

TBV

MICRO 7 SYSTEMS 48040F7J/B/P/W HIGH VOLTAGE CONTROL BOX PELLERIN MILNOR CORPORATION

B2T2000021 2002192G

SPBR

BRAKE PRESSURE

SPDL DOOR LATCH

SPBP

BEARING PRESSURE

FOR TILT MODELS 48040F7B/N ONLY VEWVH HOT WATER

VEPPO DOOR SEAL

VETCW COOL DOWN

VEWVX EXTRA WATER OPTIONAL

VEWVC COLD WATER

VEDL

DOOR UNLATCH

VEF

VED

VER

VEU

FRONT

DOWN

REAR

UP

VEBR

VEDR

VESTM

VETDL

TILT DOOR UNLATCH

BRAKE

DRAIN

AIR VALVE BOX 48040 F7J/B, 48040F7W/N PELLERIN MILNOR CORPORATION

VEDRR REUSE DRAIN

OPTIONAL

STEAM

B2T2000019 2002262G

W7F5JTG3 2004193B

29

PELLERIN MILNOR CORPORATION

INVERTER

GND

TB

MICRO 7 SYSTEMS, MARK V CONTROLS 48040F7J, 42032F7B CONTROL BOX LAYOUTS

T 3

EF02

T 2

EF01

T 1

EFP2

L 3

EFP1

L 2

GND

L 1

MOTOR FEED

GND

INCOMING POWER

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79