Petroferm MIL-PRF-680 Degreasing Solvents AXAREL® 1000 Precision Solvent AXAREL 2000 Precision Solvent AXAREL 3000 Precision Solvent AXAREL 4000 Precision Solvent
AXAREL is a registered trademark of Vantage Specialties, Inc.
Petroferm Inc. Manufacturer and global supplier of cleaning products Founded in 1981 Gurnee, Illinois, USA 100+ customers 100+ product approvals Sold In over 30 countries AEROWAX™, AXAREL®, BIOACT®, CleanSafe™, LENIUM®, RE-ENTRY®
Why partner with Petroferm? 25+ year commitment to cleaning
Problem solving approach
Market driven and focused
Industries widest range of cleaning technologies
Trusted resource for EH&S challenges
Partners with key cleaning equip manufacturers
Local suppliers with high-level service and support
What is MIL-PRF-680 specification? MIL-PRF-680 is a US Department of Defense (DoD) Military Performance Specification for “Degreasing Solvents” used for parts cleaning of weapons, ground vehicles, equipment and aircraft Specification involves 5 types of degreasing solvents categorized primarily by their different flash points
This is the most widely used and recognized military specification for solvent cleaning 4
MIL-PRF-680 Properties (partial list) Characteristics
Type I
Type II
Type III
Type IV
Type V
*38-60 (100-140)
61-92 (141-198)
93-116 (200-241)
61-92 (141-198)
61-92 (141-198)
27 to 45
27 to 45
27 to 45
27 to 45
NR
Low & non-residual
Low & Non-residual
Low & non-residual
Citrus & non-residual
Low & non-residual
Aromatic Content, vol %, max
1
1
1
1
1
NVR mg/10 mL, Max
8
8
8
8
8
Vapor Pressure, mm Hg @20C, max
7
2
0.4
2
1
NR
NR
NR
NR
25
Flash Point, C (F) KB Value Odor
VOC, g/l, max
*Bold highlight denotes key differences 5
News Release Petroferm is pleased to announce we offer 4 types of qualified MIL-PRF-680 Degreasing Solvents – Type I – Type II – Type III – Type IV
AXAREL 1000 Precision Cleaner AXAREL 2000 Precision Cleaner AXAREL 3000 Precision Cleaner AXAREL 4000 Precision Cleaner
6
History of Specification PD-680 was previous specification (1992) for “Drying Cleaning and Degreasing Solvents” Used widely by the US DoD in general cleaning applications
Classified into three types: – Type I Minimum flash point of 100F (38C) – Type II Minimum flash point of 140F (60C) – Type III Minimum flash point of 199F (93C) 7
PD-680 Cancelled PD-680 specification cancelled on December 13th, 1999 Replaced by MIL-PRF-680 solvent degreasing specification US Military states that if a Technical Order has not been updated and continues to reference the use of P-D-680, MIL-PRF-680 is the accepted substitute 8
US Military states that if a Technical Order has not been updated and continues to reference the use of P-D-680, MILPRF-680 is the accepted substitute.
Why was PD-680 cancelled? Toxic substances
Hazardous waste Air pollutant Flammability Specification was too general
10
MIL-PRF-680 vs PD-680 MIL-PRF-680 specification requires:
Lower aromatic content Limited % carcinogenic and toxic chemicals Lower vapor pressure Lower non-volatile residue limit Soil cleaning performance test (not a PD-680 requirement) Lower odor
12
MIL-PRF-680 Key Conformance Characteristic Odor Non-volatile residue Copper corrosion Sandwich corrosion Total immersion corrosion Titanium stress corrosion Total phenol content Total dichlorobenzene content Total benzene content Total trichloroethylene Total tetrachloroethylene Soil cleaning test
ASTM methods D 1296 D 1353 D 130 F 1110 F 483 F 945
Other methods
EPA 420.1 EPA 3585 and 8260B EPA 3585, 8260B EPA 3585, 8260B EPA 3585, 8260B APPENDIX A
AXAREL MIL-PRF-680 Product Properties Characteristics
AXAREL 1000
AXAREL 2000
AXAREL 3000
AXAREL 4000
I
II
III
IV
127F (53C)
144F (62C)
205F (96C)
147F (64C)
29
31
39
30
Low & non-residual
Low & non-residual
Low & non-residual
Citrus & non-residual
NVR mg/100 mL, max
6
7
4
6
Soil Cleaning Test (%)
89
86
87
93
0.78
0.49
0.1
0.8
Type Flash Point, F (C) KB Value Odor
Vapor Pressure, mm Hg @ 20C, max
14
Product AXAREL 1000 Type I
FP 127F (53C)
Used When a… Low odor solvent with a fast drying characteristics is required. (Shipped as flammable – Disposed as hazardous)
AXAREL 2000 Type II
144F (62C)
Solvent with flash point higher than Type I is required. Or a low odor, non-hazardous solvent is required. (Shipped as combustible – Disposed as non-hazardous)
AXAREL 3000 Type III
205F (96C)
Solvent with flash point higher than Type II is required. Or low odor, non-hazardous solvent is required. Or slow evaporation is required. (Shipped/Disposed as non-hazardous)
AXAREL 4000 Type IV
147F (64C)
Solvent with a flash point higher than Type I is required. Or better soiling removal than Type II is required . Or low odor, non-hazardous solvent is required. (Shipped as combustible – Disposed as non-hazardous)
AXAREL MIL-PRF-680 Product Summary AXAREL 1000 Precision Solvent – Fast dry times and very low odor – Mostly used for manual cleaning application – Easily distillable
AXAREL 2000 Precision Solvent – Moderate dry times and very low odor – Used for manual cleaning and in immersion equipment. Also suitable in enclosed vacuum drying equipment. – Does not ship as a flammable. – Easy distillable 16
AXAREL MIL-PRF-680 Summary continued AXAREL 3000 Precision Solvent – – – – –
Selected for slower evaporation Very low door Cleaner, corrosion inhibitor combination May be heated in immersion applications Removes higher melt point soils
AXAREL 4000 Solvent – Similar to AXAREL 2000, but slightly more aggressive – Mild citrus odor – Used in manual and open-top immersion equipment 17
AXAREL MIL-PRF-680 Products Replaces
Mineral Spirits White Spirits Stoddard Solvent Shellsol D60 And other solvents that may claim PD-680 or MILPRF-680 qualification status They are also popular substitutes for acetone, isopropyl alcohol, methyl ethyl ketone and methyl propyl ketone. 18
Components cleaned Aircraft engine components Aircraft troop seats Bomb ejector racks General maintenance cleaning
Ground support equipment Shipboard bearing cleaning Small and large arms Weapons systems
In addition to cleaning, AXAREL MIL-PRF-680 products may be used for interim corrosion protection and water displacement. 19
Soils Removed
Carbon deposits Grease (MIL-PRF-10924) Particulate matter Mineral oils Water-soluble oils Synthetic oils Rust inhibitors Wet paint 20
Substrate Compatibility Aluminum and aluminum alloy, plate and sheet Anodic treatment of aluminum alloys chrome acid process Magnesium alloy, processes for pretreatment and prevention of corrosion Sheet and plate, magnesium alloy, cold rolled, partially annealed Titanium alloy sheet, strip, and plate, annealed Carbon steel sheet, strip, and plate, annealed
What is the cost to clean? Rate of Evaporation
Cost Per 8 Hour Shift ($/lb)
AXAREL 1000
Acetone
IPA
MEK
MPK
0.19 g/min
13.03 g/min
2.42 g/min
6.25 g/min
2.91 g/min
0.025 lbs/hr
1.722 lbs/hr
0.319 lbs/hr
0.825 lbs/hr
0.385 lbs/hr
0.20 lbs/ 8-hr shift
13.78 lbs/ 8-hr shift
2.56 lbs/ 8-hr shift
6.6 lbs/ 8-hr shift
3.08 lbs/ 8-hr shift
AXAREL 1000 price per lb x 0.20
Acetone price per lb x 13.78
IPA price per lb x 2.56
MEK price per lb x 6.6
MPK price per lb x 3.08
Input the price/lb. for each product and use this equation to calculate the cost to clean over 8 hours 22
Current Users US Department of Defense – Maintenance depots, field installations
NATO Foreign Military Defense Contractors – Ex. Lockheed-Martin, Northrop Grumman
Commercial OEMs (reference MIL-PRF-680 specification) – Airframes, Landing Gear, Engines, Components – Airbus, Boeing, Pratt & Whitney… 23
OEM Approvals
Airbus per Consumable Materials List (CML) (ref. MIL-PRF-680) Airbus per A330 Maintenance Manual Item 11-002 Dry Cleaning Solvent (ref. MILPRF-680) Boeing as PSD 6-88 for BAC 5750 Solvent Cleaning (as optional to P-D-680 specification) Eurocopter Goodrich Wheels and Brakes Component Maintenance Manual 2-1577 Series (Task 32-41-81-100-801-A01) per MIL- PRF-680 Honeywell Aerospace per MIL-PRF-680B qualifications Lockheed Martin STP57-201, Rev. H Cleaning of Carbon & Low Alloy Steels (EPS G41.14) (MIL-PRF-680B supersedes P-D-680) Messier-Bugatti Component Maintenance Manual 2-1577 Series (Task 32-41-81100-801-A01) per MIL-PRF-680 Messier-Dowty Pratt & Whitney as PMC 9001-1, -2, -7, -10 Stoddard Solvent (MIL-PRF-680, Type I, II or III)
US National Stock Numbers (NSNs) for AXAREL MIL-PRF-680 Products Container Size
Type I Type II Type III Type IV AXAREL 1000 AXAREL 2000 AXAREL 3000 AXAREL 4000
1 gallon
6850-01-474- 6850-01-474- 6850-01-474- 6850-01-4722302 2319 2318 2722
5 gallon
6850-01-474- 6850-01-474- 6850-01-474- 6850-01-4722309 2317 2320 2717
55 gallon
6850-01-474- 6850-01-474- 6850-01-474- 6850-01-4722313 2316 2321 2719 •25
NATO Classification MIL-PRF-680
NATO Classification
NATO Country Codes
Type I
S-752
AS, FR, GE, GR, NL, NZ, PO, SP, TU, UK, US, AP
Type II
S-753
BE, CA, GR, NL, PO, SP, TU, AP
Type III
S-760
BE, GR, NL, PO, US
Type IV
None
N/A
•26
For More Information, contact us….
Phone Fax Orders Technical
+1-847-244-3410 +1-847-249-6346
[email protected] [email protected]