Automated Dispensing Solutions

www.nordsonefd.com [email protected] USA & Canada 800-556-3484 Europe +44 (0) 1582 666334 India +91 80 4021 3600 Asia & China: +86 (21) 3866 9006 Sales and service of Nordson EFD dispensing systems are available worldwide.

Table of Contents

Desktop Robots DR Series DR2200 ............................................................................................................................................3-4 DR2300 ............................................................................................................................................5-6 DR2400 ............................................................................................................................................7-8 DR2500 .........................................................................................................................................9-10 DR2600 ........................................................................................................................................11-12 SCARA Robots DSR Series DSR4400.......................................................................................................................................13-14 Applications .......................................................................................................................................15 Part Number Quick Reference..................................................................................................Back Cover

2

www.nordsonefd.com [email protected] USA & Canada 800-556-3484 Europe +44 (0) 1582 666334 India +91 80 4021 3600 Asia & China: +86 (21) 3866 9006

Desktop Robot DR Series DR2203 (#7023145)

Teaching Pendant #1010793 (Optional)

Available in 3 axis (X, Y, Z) Working area* 200 x 200 x 50 mm *Note: Offset Bracket #7028274 required for full working range

JR-C Points Software #7023144

• Nordson EFD automated dispensing solutions are

easily integrated into automated assembly lines. • A serial interface for start, stop and operation/ feedback are supplied standard. • Multiple I/Os for production cell inputs and outputs make the automated system eminently configurable for today‘s networked environments.

Dispensing with Optimum® syringe for bonding, filling, sealing and paste dispensing

Dispensing with Optimum® cartridge and valve 736HPA-NV

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3

Specifications and Dimensions of DR2200 Series Type DR2203 All dimensions in mm

DR2203 (#7023145)

Specifications

Range of operation

X-axis

200 mm

Y-axis

200 mm

Z-axis PTP (X,Y) Speed

Repeatability accuracy Portable weight

50 mm 5 - 500 mm/sec

PTP (Z)

2.5 - 250 mm/sec

CP (X, Y, Z)

0.1 - 500 mm/sec

X- and Y-axis

±0.01 mm

Z-axis

±0.01 mm

Work

7 kg (15.4 lbs)

Tool

3.5 kg (7.7 lbs)

Acceptable moment of inertia

-

Teaching method

Remote Teaching (JOG), Manual Data Input (MDI)

Teaching system

JR-C Points, user-oriented programming via I/O

Simultaneous function

3-dimension line and arc

Drive method

5-phase stepping motor

Control method

PTP and CP

Axis type External interface

3 RS232C 1ch for PC, 2ch for External Device-optional RS422 for Teaching Pendant only

External I/O‘s

I/O-SYS IN: 16/OUT: 16 - IN: 5/OUT: 7 are free I/O-1 IN: 8/OUT: 8 (4 relay contact) - all free

PLC function

100 programs (1000 steps/1 program)

Program capacity

255 programs

Data memory capacity

30,000 points

Dimensions (W x D x H)

320 mm x 377 mm x 536 mm

Weight Power source Working ambience 4

18 kg (39.7 lbs) AC 90-132 V

AC 180-250 V, 200 VA

0 - 40°C, 20-95% Relative humidity (no condensation)

www.nordsonefd.com [email protected] USA & Canada 800-556-3484 Europe +44 (0) 1582 666334 India +91 80 4021 3600 Asia & China: +86 (21) 3866 9006

Desktop Robot DR Series DR2303 (#7023153) & DR2304 (#7023157)

Available in 3 or 4 axis (X, Y, Z, R) Working area 300 x 320 x 100 mm

Teaching Pendant #1010793 (Optional)

Optional Accessories The height sensor and needle adjuster The height sensor automatically corrects and adjusts to the ideal dispensing height. The needle adjuster detects tool tip position changes after needle replacement and updates tool data.

Height sensor for desktop robots - DR2000 Series #7026627

Needle adjuster for desktop robots - DR2000 Series #7026628 (PR-1) 0.35 - 2.50 mm #7013952 (PR-2) 0.20 - 1.00 mm Note: 3-axis only, not available for DR2203

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5

Specifications and Dimensions of DR2300 Series Type DR2303 All dimensions in mm

Specifications

Range of operation

X-axis Y-axis Z-axis

Acceptable moment of inertia

300 mm 320 mm 100 mm ±360 °

8 - 800 mm/sec

PTP (Z)

3.2 - 320 mm/sec

3.2 - 320 mm/sec

PTP (R)

-

8 - 800 °/sec

0.1 - 800 mm/sec

0.1 - 800 mm/sec

X- and Y-axis

±0.01 mm

±0.01 mm

Z-axis

±0.01 mm

±0.01 mm

CP (X, Y, Z)

Portable weight

300 mm 320 mm 100 mm -

PTP (X,Y)

Repeatability accuracy

DR2304 (#7023157)

8 - 800 mm/sec

R-axis

Speed

DR2303 (#7023153)

R-axis

-

±0.02 °

Work

11 kg (24.3 lbs)

11 kg (24.3 lbs)

Tool

6 kg (13.2 lbs)

6 kg (13.2 lbs)

-

90 kg • cm2

Teaching method

Remote Teaching (JOG), Manual Data Input (MDI)

Teaching system

JR-C Points, user-oriented programming via I/O

Simultaneous function

3-dimension line and arc

Drive method

5-phase stepping motor

Control method Axis type External interface

PTP and CP 3

4

RS232C 1ch for PC, 2ch for External Device-optional RS422 for Teaching Pendant only

External I/O‘s

I/O-SYS IN: 16/OUT: 16 - IN: 5/OUT: 7 are free I/O-1 IN: 8/OUT: 8 (4 relay contact) - all free

PLC function

100 programs (1000 steps/1 program)

Program capacity

255 programs

Data memory capacity Dimensions (W x D x H) Weight Power source Working ambience 6

30,000 points 560 mm x 529 mm x 649 mm

560 mm x 529 mm x 840 mm 35 kg (77.2 lbs)

AC 90-132 V

AC 180-250 V, 200 VA

0 - 40°C, 20-95% Relative humidity (no condensation)

www.nordsonefd.com [email protected] USA & Canada 800-556-3484 Europe +44 (0) 1582 666334 India +91 80 4021 3600 Asia & China: +86 (21) 3866 9006

Desktop Robot DR Series DR2403 (#7023161) & DR2404 (#7023165)

Available in 3 or 4 axis (X, Y, Z, R) Working area 400 x 400 x 150 mm

Teaching Pendant #1010793 (Optional)

PC Software “JR-C Points” JR-C Points is an enhanced version of the PC software for desktop robots. JR Points Coordinate data edited by spreadsheets, such as Microsoft Excel, can be downloaded easily by using the copy and paste function. Drawings can also be converted to data using CAD (DXF file). #7023144

www.nordsonefd.com [email protected] USA & Canada 800-556-3484 Europe +44 (0) 1582 666334 India +91 80 4021 3600 Asia & China: +86 (21) 3866 9006

7

Specifications and Dimensions of DR2400 Series Type DR2403 All dimensions in mm

DR2403 (#7023161)

DR2404 (#7023165)

X-axis

400 mm

400 mm

Y-axis

400 mm

400 mm

Z-axis R-axis

150 mm -

150 mm ±360 °

8 - 800 mm/sec

8 - 800 mm/sec

PTP (Z)

3.2 - 320 mm/sec

3.2 - 320 mm/sec

PTP (R)

-

8 - 800 °/sec

0.1 - 800 mm/sec

0.1 - 800 mm/sec

Specifications

Range of operation

PTP (X,Y) Speed

CP (X, Y, Z) Repeatability accuracy

Portable weight Acceptable moment of inertia

X- and Y-axis

±0.01 mm

±0.01 mm

Z-axis

±0.01 mm

±0.01 mm

R-axis

-

±0.02°

Work

11 kg (24.3 lbs)

11 kg (24.3 lbs)

Tool

6 kg (13.2 lbs)

6 kg (13.2 lbs)

-

90 kg • cm2

Teaching method

Remote Teaching (JOG), Manual Data Input (MDI)

Teaching system

JR-C Points, user-oriented programming via I/O

Simultaneous function

3-dimension line and arc

Drive method

5-phase stepping motor

Control method Axis type External interface

PTP and CP 3

4

RS232C 1ch for PC, 2ch for External Device-optional RS422 for Teaching Pendant only

External I/Os

I/O-SYS IN: 16/OUT: 16 - IN: 5/OUT: 7 are free I/O-1 IN: 8/OUT: 8 (4 relay contact) - all free

PLC function

100 programs (1000 steps/1 program)

Program capacity

255 programs

Data memory capacity

30,000 points

Dimensions (W x D x H)

584 mm x 629 mm x 799 mm

Weight Power source Working ambience 8

584 mm x 629 mm x 890 mm 42 kg (92.6 lbs)

AC 90-132 V

AC 180-250 V, 200 VA

0 - 40°C, 20-95% Relative humidity (no condensation)

www.nordsonefd.com [email protected] USA & Canada 800-556-3484 Europe +44 (0) 1582 666334 India +91 80 4021 3600 Asia & China: +86 (21) 3866 9006

Desktop Robot DR Series DR2503 (#7023169) & DR2504 (#7023173)

Available in 3 or 4 axis (X, Y, Z, R) Working area 510 x 510 x 150 mm

Teaching Pendant #1010793 (Optional)

Benefits of the DR Series Robots

4-axis simultaneous control

Labyrinth mechanism underneath the work table

• 3D Arc Interpolation Advanced motion control algorithms • Highly Rigid Structure A solid aluminum alloy die cast base • Flexible Interface 1 RS232C for PC connection,1 RS-422 port for Teaching Pendant, I/O (Input 24/Output 24) thereof IN: 13, OUT: 15 available • Enhanced Memory Capacity Up to 255 programs or 30,000 points can be stored • Labyrinth Mechanism Prevents foreign objects (e.g. screws, liquid or dust) from getting underneath the worktable

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9

Specifications and Dimensions of DR2500 Series Type DR2503 All dimensions in mm

DR2503 (#7023169)

DR2504 (#7023173)

X-axis

510 mm

510 mm

Y-axis

510 mm

510 mm

Z-axis

150 mm

150 mm

R-axis

-

Specifications

Range of operation

8 - 800 mm/sec

8 - 800 mm/sec

PTP (Z)

3.2 - 320 mm/sec

3.2 - 320 mm/sec

PTP (R)

-

8 - 800 °/sec

0.1 - 800 mm/sec

0.1 - 800 mm/sec

X- and Y-axis

±0.01 mm

±0.01 mm

Z-axis

±0.01 mm

±0.01 mm

R-axis

-

±0.02°

Work

11 kg (24.3 lbs)

11 kg (24.3 lbs)

Tool

6 kg (13.2 lbs)

6 kg (13.2 lbs)

-

90 kg • cm2

PTP (X,Y) Speed

CP (X, Y, Z) Repeatability accuracy

Portable weight Acceptable moment of inertia

±360 °

Teaching method

Remote Teaching (JOG), Manual Data Input (MDI)

Teaching system

JR-C Points, user-oriented programming via I/O

Simultaneous function

3-dimension line and arc

Drive method

5-phase stepping motor

Control method Axis type External interface

PTP and CP 3

4

RS232C 1ch for PC, 2ch for External Device-optional RS422 for Teaching Pendant only

External I/O s

I/O-SYS IN: 16/OUT: 16 - IN: 5/OUT: 7 are free I/O-1 IN: 8/OUT: 8 (4 relay contact) - all free

PLC function

100 programs (1000 steps/1 program)

Program capacity

255 programs

Data memory capacity

30,000 points

Dimensions (W x D x H)

676 mm x 728 mm x 799 mm

Weight Power source Working ambience 10

676 mm x 728 mm x 890 mm 43 kg (94.8 lbs)

AC 90-132 V

AC 180-250 V, 200 VA

0 - 40°C, 20-95% Relative humidity (no condensation)

www.nordsonefd.com [email protected] USA & Canada 800-556-3484 Europe +44 (0) 1582 666334 India +91 80 4021 3600 Asia & China: +86 (21) 3866 9006

Desktop Robot DR Series DR2603 (#7027966) & DR2604 (#7029083)

Available in 3 or 4 axis (X, Y, Z, R) Working area 510 x 620 x 150 mm

Teaching Pendant #1010793 (Optional)

Automated Jetting Applications • World’s fastest valve for dispensing • 500Hz continuous dispensing • High tech, robust, durable piezo actuation technology • Make lines and dots faster and better for higher production yield / UPH (Units Per Hour)

Nordson EFD PICO® dispense valve

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11

Specifications and Dimensions of DR2600 Series Type DR2603 All dimensions in mm

DR2603 (#7027966)

DR2604 (#7029083)

X-axis

510 mm

510 mm

Y-axis Z-axis R-axis

620 mm 150 mm -

620 mm 150 mm ±360 °

Specifications

Range of operation

8 - 800 mm/sec

8 - 800 mm/sec

PTP (Z)

3.2 - 320 mm/sec

3.2 - 320 mm/sec

PTP (R)

-

8 - 800 °/sec

0.1 - 800 mm/sec

0.1 - 800 mm/sec

PTP (X,Y) Speed

CP (X, Y, Z)

±0.01 mm

±0.01 mm

Z-axis R-axis Work

±0.01 mm 11 kg (24.3 lbs)

±0.01 mm ±0.02 ° 11 kg (24.3 lbs)

Tool

6 kg (13.2 lbs)

6 kg (13.2 lbs)

-

90 kg • cm2

X- and Y-axis Repeatability accuracy

Portable weight Acceptable moment of inertia Teaching method

Remote Teaching (JOG), Manual Data Input (MDI)

Teaching system

JR-C Points, user-oriented programming via I/O

Simultaneous function

3-dimension line and arc

Drive method

5-phase stepping motor

Control method Axis type External interface

3

4

RS232C 1ch for PC, 2ch for External Device-optional RS422 for Teaching Pendant only

External I/O‘s

I/O-SYS IN: 16/OUT: 16 - IN: 5/OUT: 7 are free I/O-1 IN: 8/OUT: 8 (4 relay contact) - all free

PLC function

100 programs (1000 steps/1 program)

Program capacity

255 programs

Data memory capacity

30,000 points

Dimensions (W x D x H) Weight Power source Working ambience 12

PTP and CP

788 mm x 731 mm x 800 mm

788 mm x 731 mm x 890 mm 44 kg (97.0 lbs)

AC 180-250 V, 200 VA AC 90 - 132 V 0 - 40°C, 20-95% Relative humidity (no condensation)

www.nordsonefd.com [email protected] USA & Canada 800-556-3484 Europe +44 (0) 1582 666334 India +91 80 4021 3600 Asia & China: +86 (21) 3866 9006

SCARA Robots DSR Series DSR4403 (#7012481) & DSR4404 (#7012482)

Teaching Pendant #7012484

Available in 3 or 4 axis (X, Y, Z, R) With stepper motor

JR-C Points Software #7023144

Operation Box #7012483

SCARA Robots • Ideal for larger applications • Integrate into production cells • Minimize production footprint • Direct Teach capability for quick, non-expert programming

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13

Specifications and Dimensions of DSR4400 Type DSR4404 All dimensions in mm

Operation Range

Specifications Axis Arm length

Operation range

J1 arm J2 arm J1 & J2 arms J1 arm J2 arm Z-axis R-axis J1 and J2

Maximum speed

Repeatability accuracy Portable weight Teaching method Drive method Control method Simultaneous function External interface External I/O‘s Programming capacity Data memory capacity CPU Dimensions (W x D x H) Weight Power supply Working ambience

14

Z-axis R-axis X- and Y-axis Z-axis R-axis Tool

DSR4403 (#7012481)

DSR4404 (#7012482)

3 4 260 mm 260 mm 180 mm 180 mm 440 mm 440 mm ±90° ±90° ±150° ±150° 100 mm 100 mm ±360° ±360° 1,500 mm/sec (1 kg load) 1,500 mm/sec (1 kg load) 1,400 mm/sec (3 kg load) 1,400 mm/sec (3 kg load) 1,300 mm/sec (5 kg load) 1,300 mm/sec (5 kg load) 320 mm/sec 320 mm/sec 900 °/sec ±0.02 mm ±0.02 mm ±0.01 mm ±0.01 mm 5 kg (11.0 lbs) 5 kg (11.0 lbs) Direct teaching, Remote teaching (JOG), Manual Data Input (MDI) teaching 5-phase stepping motor (positioning watch by encoder) Point to point (PTP) control, Continuous path (CP) control 3D linear and arc RS232C 3ch for PC, External equipment and Teaching Pendant I/O-SYS IN: 16/OUT: 16 - IN: 2/OUT: 6 are free I/O-1 IN: 8/OUT: 8 (4 relay contact) - all free 255 programs 30,000 points 32 bit 880 mm x 773 mm x 840 mm 880 mm x 858 mm x 840 mm 41 kg (90.4 lbs) AC 90 - 132 V AC 180-250 V, 200 VA 0 - 40°C, 20-95% Relative humidity (no condensation)

www.nordsonefd.com [email protected] USA & Canada 800-556-3484 Europe +44 (0) 1582 666334 India +91 80 4021 3600 Asia & China: +86 (21) 3866 9006

Applications Automotive • • • • • • •

Sealing headlight assemblies with RTV Spray marking inks Greasing of electrical connector pins Apply brazing paste to air conditioners Apply stop-off for plating operations Spray oil to lubricate fuel injector O-rings Lubricate hinges, pedals, seat belt retractors

Consumer products

PICO® (High-Speed and Non-Contact Jetting)

• • • • • •

Bond lipstick tubes with cyanoacrylate Lubricate lock sets Spray lacquer sealer on ammunition Apply UV-coating to CDs Spray flux on lightbulb bases Apply adhesives to speaker assemblies

Electronic assembly • • • • •

Apply solder mask on circuit boards Spray fluxes Coat pin leads with epoxy Apply photoresist for semiconductor manufacturing Apply potting and encapsulating compounds

Food processing • • • • Auger valve series 794 Dispensing solder paste on PC boards.

Spray-coat release agents onto baking trays Fill condiment containers Dispense flavorings into juice bottles Lubricate cutting blades

Medical devices • • • • • •

Apply UV-cure adhesives to needle assemblies Fill electrodes with chlorinated gel Dispense antiseptic solution onto small sponges Spray silicone oils for syringe lubrication Apply solvent to bond catheters Dispense reagents for diagnostic test kits

Packaging • • • • Radial spinner system 7860C-RS with valve 752V applying lubricants inside glass cylinders.

Fill dental adhesive packs Dispense saline solution into contact lens packaging Spray water into packages of nylon cable ties Fill cosmetic samples Call or e-mail us for a consultation with one of our experts to review your application requirements.

www.nordsonefd.com [email protected] USA & Canada 800-556-3484 Europe +44 (0) 1582 666334 India +91 80 4021 3600 Asia & China: +86 (21) 3866 9006

15

Quick Reference Robots

Part Number

DR2203

#7023145

DR2303

#7023153

DR2304

#7023157

DR2403

#7023161

DR2404

#7023165

DR2503

#7023169

DR2504

#7023173

DR2603

#7027966

DR2604

#7029083

DSR4403 DSR4404

#7012481 #7012482

Accessories

Part Number

DR Teaching Pendant

#1010793

DSR Teaching Pendant

#7012484

JR-C Points Software

#7023144

Height Sensor

#7026627

Needle Adjuster PR-1

#7026628

Needle Adjuster PR-2

#7013952

DSR Operation Box

#7012483

I/O Cable

#7014291

Fixture Plate 200 x 200

#7028276

Fixture Plate 300 x 300

#7028277

Fixture Plate 400 x 400

#7028278

Fixture Plate 500 x 500

#7028279

Grease (Maintenance)

#7026651

Offset Bracket

#7028274

For Nordson EFD sales and service in over 30 countries, contact Nordson EFD or go to www.nordsonefd.com East Providence, RI USA USA & Canada: 800-556-3484; +1-401-431-7000 [email protected] www.nordsonefd.com Dunstable, Bedfordshire, UK 0800 585733; +44 (0) 1582 666334 Ireland 00800 8272 9444 [email protected] www.nordsonefd.com Nordson India Private Limited +91 80 4021 3600 Mobile: +91 98450 48481 [email protected] China: +86 (21) 3866 9006 [email protected] www.nordsonefd.com Singapore: +65 6796 9522 [email protected] The Wave Design is a trademark of Nordson Corporation. ©2013 Nordson Corporation 7029965 v101813