ITEM
STANDARD ACTIVITY
UNIT
QTY
MATERIAL RATE
Aspitation base MATERIAL PRICE LABOUR RATE
LABOUR PRICE
TENDER PRICE
-
-
-
-
-
-
Activity Stage 1:- Preliminary and General Cost, Site Establishment, Health, Safety and Environmental Requirements 1.1
Preliminary and General cost and Site Establishment
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Erection of site office Erection of store Accommodation of Employees Security (24 hours) Contractor's insurance (provide certificates) Special transport of workers to, at and from site Setting out the Works Management & Programme for the Works Communications (e-mail, telephones & faxes) Contractor's Plant, Equipment & Tools (Establish, maintain & remove) Provision of Standards and Specifications Water Supplies Electricity Supplies Sanitary Facilities
total total total total total total total total total total total total total total
1 1 6 6 1 1 1 1 1 1 1 1 1 1
-
15 16 18 19
Waste Disposal Completion and submission of the Expanded Public Works Programme Items deemed necessary for the completion of this Assessment Stage Completion and submission of the Expanded Public Works Programme report
total total sum total
1 1 1 1
-
20
Items deemed necessary for the completion of this Assessment Stage (specify)= SHEQ officer for 6 Months at R 24 500.00
sum
1
-
-
-
-
0
-
Sub Total P's and G's and Site Establishment
1.2 1 2
R 0.00
Health and Safety Items deemed necessary to comply to OHS Act requirements: Construction regulations & Reporting Personal Protective Equipment Hard hat Safety goggles or shields Gloves Safety shoes Overalls Fall Arrest System Testing of equipment Compliance with safety plan & safety file Statutory Health & Safety appointments Health & Safety Training First Aid
total total total total total total total total total total total
1 1 1 1 1 1 1 1 1 1 1
-
-
-
-
Sub Total Health and Safety
1.3 1
R 0.00
Environmental Management Requirements Compliance with environmental legislation as well as environmental specifications included in or referred to in this document.
total
1
0.00
0.00
R 0.00
Sub Total Environmental Management Requirements
R 0.00
TOTAL CARRIED FORWARD P's & G's & SITE ESTABLISHMENT, H&S and Environmental
R 0.00
ITEM STANDARD ACTIVITY ACTIVITY STAGE 2:- 132kV LINE BAY
UNIT
QTY
each each each each each each
1 2 1 3 8
MATERIAL RATE
TOTALS MATERIAL PRICE LABOUR RATE
LABOUR PRICE
TENDER PRICE
-
-
Decommissioning 1 2 3 4 5 6
132Kv Line Trap 132kV Isolator & Support 132kV Breaker & support 132kV CT & support Demolish and remove concrete foundations
-
Sub Total Decommissioning
R 0.00
Foundations 1 2 3
132kV Isolator Foundation 132kV Breaker Foundation 132kV CT's Medium Equipment support foundation
each each each
2 1 3
-
-
-
4
132kV Line Trap medium equipment support Foundation (Check holding down bolt positions before casting)
each
1
-
-
-
Sub Total Foundations
R 0.00
Steelwork (Transport, Assemble and Install) 1 2
132kV Isolator support D-DT-5202s2 132kV Isolator Surge arrestor bracket D-DT-5219s4
each each
2 1
-
-
-
3 4 5
Portable earth balls 132kV Breaker D-DT-5200s2 132kV CT's medium Equipment Support D-DT-5206s3
each each each
15 1 3
-
-
-
Sub Total Steelwork
R 0.00
Equipment (Assemble and install) 1 2 3 4 5
132kV Line Trap (Existing. To be re-positioned) 132kV Isolator D-DT4622s2 132kV Isolator D-DT4623s2 132kV Breaker D-DT4618s1 132kV CT D-DT-4631s1
each each each each each each
1 1 1 1 3
-
-
-
Sub Total Equipment (Assemble and Install)
R 0.00
Stringing 1 2 3
Centipede Conductor Clamps, bolted - compression Clamps, bolted - bolted
each each each
54 23 6
-
-
Sub Total Stringing
R 0.00
Labels (Supply and Install) 1 2
Label mounting bracket D-DT-5048 SHT 2 Name Label D-DT-5047s5 - Label 3
each each
4 4
-
-
-
3
Phase label Mounting Bracket D-DT-5048s3
each
3
-
-
4
Phase Discs
each
3
-
-
-
Sub Total Labels
R 0.00
TOTAL CARRIED FORWARD 132kV LINE BAY
R 0.00
ITEM STANDARD ACTIVITY ACTIVITY STAGE 3:- 132 kV BUSBAR
UNIT
QTY
MATERIAL RATE
TOTALS MATERIAL PRICE LABOUR RATE
LABOUR PRICE
TENDER PRICE
Decommissioning 1
Section of High strung busbar
each
1
-
-
-
2
132kV Gantry beam
each
1
-
-
-
3
132kV Gantry colunms
each
2
-
-
-
4
Demolish and remove concrete foundations Sub Total Decommissioning
each
2
-
-
R 0.00
Foundations 1
Gantry support foundations D-DT-5252s1A
each
2
-
Sub Total Foundations
R 0.00
Steelwork (Assemble and Install) 1
132kV Gantry colunms
each
2
-
2
-
Sub Total Structures and Equipment
R 0.00
Equipment (Assemble and Install) 1
N/A
each
-
Sub Total Structures and Equipment
R 0.00
Stringing(Install) 1 2 3
Centepede Conductor Clamps, bolted - compression Clamps, bolted - bolted
m each each
100 12 6
-
-
Sub Total Stringing
R 0.00
Labels (Supply and Install) 1 2
Label Mounting Bracket -D-DT-5048 SHT 2 Name Label-D-DT-5047s5 -Label 3
each each
0 0
-
-
3
Phase Label Mounting Bracket -D-DT-5048s3
each
6
-
-
4
Phase discs
each
6
-
-
-
Sub Total Labels
R 0.00
TOTAL CARRIED FORWARD 11kV FEEDER LINES
R 0.00
ITEM STANDARD ACTIVITY ACTIVITY STAGE 4:- TRANSFORMER BAY
MATERIAL RATE
TOTALS MATERIAL PRICE LABOUR RATE
UNIT
QTY
1 4 4
-
LABOUR PRICE
TENDER PRICE
-
-
Decommissioning 1 2 3
Demolish transformer plinth Demolish concrete blocks Demolish concrete support foundations
each each each
4
Decommission and move 132/11kV 10MVA transformer to new plinth
each
1
-
-
-
5
11kV Cable
each
15
-
-
-
6
132kV Surge Arrestors & supports
each
3
-
-
-
Sub Total Decommissioning
R 0.00
Foundations 1 2 3 4 5
11kV road Crossing Foundation D-DT-5221s1 11kV NECRT Foundation D-DT-5207s1 Transformer Plinth & Bund Wall D- DT-5236s1 22kV Kiosk breaker foundation D-DT-5216s1 22kV Isolator Foundation D- DT-5205s1 Sub Total Foundations
each each each each each
2 1 1 1 1
-
-
R 0.00
Steelwork (Transport, Assemble and Install) 1 2 3 4 5
11kV Road Crossing Support D-DT-5221s2 11kV NECRT support D-DT-5207s4 22kV Kiosk breaker support D-DT-6254 22kV Isolotar Support D-DT-5205s2 Portable earth balls Sub Total Steelwork
each each each each each
2 1 1 1 6
-
-
R 0.00
Equipment (Assemble and install) 1
132/11kV 10MVA transformer D-DT-4600 (re-use existing)
each
1
-
2 3 4 5 6 7 8
22kV Kiosk breaker D-DT-4619 11kV NECRT D-DT-4613 132kV Surge Arresters D-DT-4695 11kV Surge arrestors D-DT-4695 22kV Isolator D-DT-4626s1 22kV Post Insulators D-DT-4801s1
each each each each each each m
1 1 3 3 1 6 70
-
1kV 4Core 70mm2 Cu BVX4NCV cable
-
-
-
-
-
Sub Total Equipment (Assemble and Install)
R 0.00
Stringing (Install) 1 2 3 4 5
Bull conductor Tubular Conductor 120mm Clamps, bolted - compression Clamps, bolted - bolted Lugs. Crimp
m m each each each
45 18 19 15 6
-
-
-
-
-
Sub Total Stringing
R 0.00
Labels (Supply and Install) 1 2 3 4
Label mounting bracket D-DT-5048 SHT 2 Name Label D-DT-5047s5 - Label 3 Phase label Mounting Bracket D-DT-5048s3 Phase Discs Sub Total Labels
each each each each
4 4 0 0
-
R 0.00
TOTAL CARRIED FORWARD 132kV LINE BAY
ITEM STANDARD ACTIVITY ACTIVITY STAGE 5:- 11kV FEEDER LINES
-
R 0.00
UNIT
QTY
each each each each each each
21 25 8 4 3 3
MATERIAL RATE
TOTALS MATERIAL PRICE LABOUR RATE
LABOUR PRICE
TENDER PRICE
-
-
Decommissioning 1 2 3 4 5 6
Existing wooden poles(structures) Pole excavations backfill and re-instate 11kV Line Links 11kV Air Break Switches 11kV Outdoor Pole Mounted Breakers 11kV By-pass Links Sub Total Decommissioning
-
R 0.00
Foundations 1 2 3 4 5
Pegging Foundations for 10m wood poles(1.7m deep), excavation and back-fill to DFoundations for 10m wood poles(1.8m deep), excavation and back-fill to DTrenching for 11kV cable (1m x 0.45m) to D-DT-0854s1 Stay foundations to D-DT-0350
Lot each each m3 each
1 12 2 18 31
-
-
Sub Total Foundations
R 0.00
Structures and Equipment (Transport, Assemble and Install) 1
H-Pole, Strain wooden with 2 x X-arm to D-DT-1768s1
each
6
-
-
-
2
H-Pole, Cable Termination with steel X-arm to D-DT-0851s4.
each
1
-
-
-
3
Stays complete with stayplate to D-DT-0341s2
each
31
-
-
-
4
Cable 11kV 3C 185mm 2 XLPE
m
60
-
-
-
5
Cable terminations 11kV 185mm 2 XLPE
each
2
-
-
-
6
11kV Surge arrestors on X-arm to D-DT-0852s3
each
3
-
-
Sub Total Structures and Equipment
R 0.00
Stringing(Install) 1 2 2 3
Hare Conductor Clamp Pistol 3B 5mm-16mm Dead End, Helically Formed Insulator Longrod 33kV Sub Total Stringing
m each each each
700 39 18 39
-
-
R 0.00
Labels (Supply and Install) 1 2 3 4
Label Mounting Bracket -D-DT-5048 SHT 2 Name Label-D-DT-5047s5 -Label 3 Phase Label Mounting Bracket -D-DT-5048s3 Phase discs Sub Total Labels
each each each each
0 6 0 0
-
-
-
R 0.00
TOTAL CARRIED FORWARD 11kV FEEDER LINES
ITEM STANDARD ACTIVITY ACTIVITY STAGE 6:- 11kV FEEDER BAY
-
R 0.00
UNIT
QTY
MATERIAL RATE
TOTALS MATERIAL PRICE LABOUR RATE
LABOUR PRICE
TENDER PRICE
Decommissioning 1
N/A
0
-
Sub Total Decommissioning
R 0.00
Foundations 1
Medium equipment support foundation D-DT-5206s1A
each
1
-
-
2 3
22kV Kiosk breaker foundation D-DT-5216s1 MV Box Structure Foundations D-DT-5223s1 Sub Total Foundations
each each
5 15
-
-
R 0.00
Equipment (Assemble and Install) 1 2 3 4 5 6
22kV Kiosk breaker D-DT-4753s2 11kV Surge Arresters D-DT-4695 11kV VT's D-DT-4643 11kV Blade isolators D-DT-4751s1 11kV Blade Isolators D-DT-4752s2 11kV By-pass blade isolators D-DT-4750s1 Sub Total Structures and Equipment
each each each each each each
5 15 3 15 15 15
-
-
R 0.00
Steelwork (Assemble and Install) 1 2 3 4 5 6 7 8 9 10
Medium equipment Support D-DT-5206s3 11kV VT cap D-DT-5206s6 C1 columns D-DT-5223s2 By-pass busbar bracket D-DT-5223s5 Busbar X-arm D-DT-5223s4 Line strain X-arm D-DT-5223s4 Cleat C D-DT-5223s4 Cleat A D-DT-5223s5 Bay Isolator D-DT-5223s5 Cross brace D-DT-5223s5 Sub Total Steelwork
each each each each each each each each each each
1 6 16 24 8 14 42 32 56 16
-
-
R 0.00
Stringing(Install) 1 2 3 4 5 6 7 8 9 10 11 12
Bull conductor Hornet Conductor Hare Conductor Clamps, bolted - compression Clamps, bolted - bolted Lugs, crimp Bolt, Galv Eye M20x250 Clevis-Ball 16mm Insulator Longrod 33kV Socket-Tongue 16mm Clamp Pistol 4B 30mm-40mm Clamp suspension pivoted
m m m each each each each each each each each each
95 95 30 15 81 75 46 30 30 24 6 18
-
-
-
Sub Total Stringing
R 0.00
Labels (Supply and Install) 1 2 3 4
Label Mounting Bracket -D-DT-5048 SHT 2 Name Label-D-DT-5047s5 -Label 3 Phase Label Mounting Bracket -D-DT-5048s3 Phase discs Sub Total Labels
each each each each
23 23 6 6
-
R 0.00
TOTAL CARRIED FORWARD 11kV FEEDER BAY
ITEM STANDARD ACTIVITY ACTIVITY STAGE 7:- 11kV FEEDER CABLE
-
R 0.00
UNIT
QTY
each
0
MATERIAL RATE
TOTALS MATERIAL PRICE LABOUR RATE
LABOUR PRICE
TENDER PRICE
Decommissioning 1
N/A Sub Total Decommissioning
R 0.00
Foundations 1 2
Trenching/excavation for 11kV cable (1m x 0.45m) to D-DT-0854s1 Supply and install bedding soil/blanket soil (if required)
m³ m³
18 7.2
-
-
3 4 5
Backfilling and compaction of cable trenches Remove surplus soil from site Timber shoring and Orange Net Barricading Sub Total Foundations
m³ m³ Lot
18 7.2 1
-
R 0.00
Equipment (Supply and Install) 1 2 3
Cable 11kV 3C 185mm² XLPE Cable Terminations 11kV 185mm² XLPE Supply and install warning tape to D-DT8013 & D-DT-0892
m each m
60 2 40
-
Sub Total Structures and Equipment
R 0.00
Tests 1
Cable tests Sub Total Labels
Lot
1
-
-
R 0.00
TOTAL CARRIED FORWARD 11kV FEEDER CABLE
R 0.00
ITEM STANDARD ACTIVITY UNIT ACTIVITY STAGE 8:- SUBSTATION LIGHTING AND LIGHTNING PROTECTION
QTY
MATERIAL RATE
TOTALS MATERIAL PRICE LABOUR RATE
LABOUR PRICE
TENDER PRICE
Foundations 1
8m Mast Foundations D-DT-5217 SHT 1A
each
3
-
Sub Total Lighting and Lightning protection
R 0.00
Steelwork (Assembley and Install) 1
8m Mast D-DT-5217 SHT 4
each
3
-
-
Sub Total Structures and Equipment
-
R 0.00
Equipment (Assemble and Install) 1 2 3 4
Lamp Holder 400W HPS Lamps 400W HPS Supply and install 2C 1.5mm Cable Cable 4C 4mm PVC Sub Total Equipment (Assemble and Install)
Each Each m m
4 4 32 130
-
R 0.00
TOTAL CARRIED FORWARD SUBSTATION LIGHTING AND LIGTHNING PROTECTION
ITEM
STANDARD ACTIVITY
-
UNIT
QTY
MATERIAL RATE
R 0.00
MATERIAL PRICE
LABOUR RATE
LABOUR PRICE
TENDER PRICE
ACTIVITY STAGE 9- SUBSTATION CIVIL WORKS, CABLE TRENCHES AND CONTROL ROOM Civil Works 1 2
Extend platform (remove and grub all trees and tree stumps to SANS1200C 8.3.1.1) Extend platform (remove topsoil to a depth of 150mm and dispose to
4
SANS1200C 8.3.1.2) Extend platform (bulk excavate soil to a depth of 450mm, stockpile and use for backfill SANS1200C 8.3.2a) Extend platformto(Import G6 material from commercial sources or borrow
5 6 7
pits, andplatform compact in 150mm layers to MOD AASHTO atdetermine OMC approx Extend (appoint contractor to 95% perform soil survey to Extern platform (Appoint civil engineer to perform and verify cilvil platform Yard stoning 26mm, supply, spread and lightly compact 100mm thick.
8
Supply and apply weed killer. Assitance with regards to the applying herbicides insectocides be obtained from TSI. Environmental Setting out,and supply and installcan pre-cast concrete vertical kerbing to SABS
3
9 10 11 12 13 14 15
Supply and cast concrete stone pitched storm water channel next to Demolish and remove existing concrete kerbing. Demolish nad re-install razor wire fencing complete with posts. Supply and install razor wire fencing complete with posts and struts. Connection of earth tail to fence and posts. Removal of excavated material
m2
289
-
-
-
m3
44
-
-
-
3
87
-
-
-
3
116
-
-
-
3
1 1 68
-
-
-
1914
-
-
-
141 70 70 42 60 35 1
-
-
-
m
m sum sum m
m2 m m m m m each sum
-
Sub Total Decommissioning
R 0.00
Cable Trench (supply, Transport, Assemble and Install) 1 2 3 4 5
Setting out of cable trench Excavation of cable trench Supply and install cable trench Supply and install cable trench covers Supply and install cable trench covers supports Sub Total Cable Trench
Total m m each each
1 46 46 50 4
-
-
R 0.00
Control Room 1
Repaint building with 2 coats eggshell enamel paint.
m2
54
-
-
2 3 4 5
Apply 2 coats of high gloss enamel paint to the control room door frames Supply and install steel trays. If requred. Construct vertical cable ducts. If required. Supply and install new twin 5ft forescent light fittings complete with tubes. Sub Total Control Room
each m m each
2 0 0 2
-
-
R 0.00
Warning signs 1 2 3 4
Install unauthorized entry sign. Install first aid sign Install prohibitive (various) Install hard hat sign Sub Total Warning signs
each each each each
0 0 0 0 R 0.00
TOTAL CARRIED FORWARD SUBSTATION CIVIL WORKS, CABLE TRENCHES AND CONTROL
ITEM
STANDARD ACTIVITY
UNIT
QTY
R 0.00
MATERIAL RATE
MATERIAL PRICE
LABOUR RATE
LABOUR PRICE
TENDER PRICE
-
-
ACTIVITY STAGE 11:- SUBSTATION EARTH AND EQUIPMENT EARTHING 1 2 3 4 5 6 7 8
500mm Wide x 1m deep trench 10mm DIA round copper Earth tails-to-earth mat (flat copper) Earth tails-to-earth mat (copper plated rod) Earth tails-to-earth mat (support structures) Flat copper straps (transformers) Flat copper straps (NECRT) Galvanised steel straps to transformer earth bolts
m m each each each each each each
700 735 110 4 122 2 1 4
-
Sub Total Substation Earth and Equipment Earthing
R 0.00
CODE STANDARD ACTIVITY UNIT QTY MATERIAL RATE ACTIVITY STAGE 12 - FINAL INSPECTION, TAKING OVER THE WORKS AND CLEARING OF SITE 1 2 3 4 5 6
Removal of site office Removal of store Removal of employee accommodation Removal of sanitary / Ablution Clearing of rubble, waste and rubbish Removal of excess material back to store
total total total total total total
TOTALS MATERIAL PRICE LABOUR RATE
1 1 1 1 1 1
-
TOTAL CARRIED FORWARD FINAL INSPECTION
LABOUR PRICE
TENDER PRICE
-
-
R 0.00 TOTALS
CODE STANDARD ACTIVITY UNIT QTY RATE ACTIVITY STAGE 13 - ANY OTHER ACTIVITY DEEMED NECESSARY TO COMPLETE THE WORKS 1 2 3 4 5 6 7 8 9
Vehicle and transport expenses Casual workers Supply kerbing & trench covers Supply crushers stone, cement & sand Gas for brazing Supply readymix Supply Bolts, nuts, ferruls & lugs Overtime due to weekend work
Months Months Total Total Total Total Total Sat, Sun
TENDER PRICE
6 6 1 1 1 1 1 6
-
-
TOTAL CARRIED FORWARD OTHER ACTIVITIES
R 0.00
VREDEFORT CONTROL PLANT
Item No.
Description
Unit
QTY
Material Rate
Total Material
Labor Rate
Total Labor Price
Total Price
D
Detail Bill of Quantities
1
Protection Requirements
2
Transportation of panels
km
350
-
-
-
3
Installation of panels
EA
4
-
-
-
4
Earthing of panels
EA
4
-
-
-
5
Install Junction Boxes/Yard AC box
EA
2
-
-
-
6
Laying of cables
m
2200
-
-
-
7
Removal of cables
m
500
-
-
-
8
Glanding of cables
EA
80
-
-
-
9
Testing of Cable circuits (Ring Out)
EA
550
-
-
-
10
Label & loom cables
EA
550
-
-
-
11
Open & replace trench covers
m
90
-
-
-
12
Install AC/DC boards
EA
1
-
-
-
Metering Requirements 1
Transportation of panels
km
500
-
-
-
2
Installation of panel
EA
1
-
-
-
3
Earthing of panel
EA
1
-
-
-
4
Laying of cables
m
1200
-
-
-
5
Glanding of cables
EA
20
-
-
-
6
Testing of Cable circuits (Ring Out)
EA
12
-
-
-
7
Label & loom cables
EA
208
-
-
-
8
Removal of cables
m
300
-
-
-
9
Open & replace trench covers
m
300
-
-
TOTAL EXCLUDING VAT VAT TOTAL INCLUDING VAT
SUMMARY ACTIVITY 1 2 3 4 5 6 7 8 9 11 12 13
P's & G's, SITE ESTABLISHMENT, H&S AND ENVIRONMENTAL REQUIREMENTS 132 kV LINE BAY 132 kV BUSBAR TRANSFORMER BAY 11 kV FEEDER LINES 11 kV FEEDER BAY 11 kV FEEDER CABLE SUBSTATION LIGHTING AND LIGHTNING PROTECTION SUBSTATION CIVIL WORKS, CABLE TRENCHES AND CONTROL ROOM SUBSTATION EARTH AND EQUIPMENT EARTHING FINAL INSPECTION, TAKING OVER THE WORKS AND CLEARING OF SITE ANY OTHER ACTIVITY DEEMED NECESSARY TO COMPLETE THE WORKS
TENDER PRICE R 0.00 R 0.00 R 0.00 R 0.00 R 0.00 R 0.00 R 0.00 R 0.00 R 0.00 R 0.00 R 0.00 R 0.00
-
R R
-
R
-
TOTAL FOR PROJECT
PRINT NAME
R 0.00
CONTRACTOR SIGNATURE
DATE