20869 Plummer St. Chatsworth, CA 91311 Toll Free: 888-542-6374 (US only) Phone: 818-349-9166 I Fax: 818-349-7286 www.ganeshmachinery.com

ASL-78 MSY 6-AXIS Sub-Spindle CNC Lathe 23” Swing over Bedways, 15.7” Swing over Saddle 9.4” Turning Diameter for Main & Sub-Spindle 14.1” Turning Length

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A2-8 Spindle w/ 3” Bar Diameter in Drawtube 10” 3-Jaw Hydraulic Chuck w/ 3.07” Bar Capacity 3,500 RPM Spindle Speed 12-Station BMT-40 Driven Tool Turret Renishaw Tool Setter for Main & Subspindle Tooling Mitsubishi M80 CNC Control w/ Premium Drives & Motors

ASL-78 MSY 6-AXIS CNC Turn/Mill Center Machine Bed The ASL-78 MSY is an all box way machine with a one-piece Meehanite processed 45° true slant bed casting.

12-Station High-Speed Servo Driven Tool Turret The 12-station servo driven tool turret features 0.15-second bi-directional indexing and shortest path indexing logic for fast tool changes. The turret disk does not lift out from the turret body during index which prevents chips and coolant from being sucked into and contaminating the turret coupling. The 3-piece face gear coupling locks into position within 3microns. The 6,000-RPM BMT-40 driven tool system is much stronger with greater rigidity and far superior alignment characteristics than other tooling systems. Mix and match tooling on any station for the ultimate in set-up flexibility. The turret gear train is oil mist pressure lubricated to keep moisture out and to maintain a constant temperature. There are no belts used in the tool turret design. The tool count can be easily increased by using toolholders that mount tooling on the front and backside as well as using multiple tools on the front or back-side using the Y-axis shift.

Y-Axis Motion The tool turret features a Y-axis with 3.93” (±1.968”, ±50mm) of travel for off center milling and drilling work.

Full “C” Axis on Main and Sub Spindle The dual opposed main and the sub spindle are fully synchronized and both feature an independent high-performance “C” axis with a 0.001-degree resolution for 360,000 radial positions and full contouring capability, even 4-axis simultaneous contouring on both spindles. The radial spindle position is secured by a hydraulic disk brake.

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ASL-78 MSY Tool Clearance and Working Range Dimensions

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GANESH ASL-78 MSY 6-AXIS CNC LATHE SPECIFICATIONS CAPACITY Swing Over Bedways Swing Over Saddle Maximum Turning diameter Distance Between Spindles Turning length

23.6” 15.7” Ø9.4” 4” - 31” 14.1”

ASA Size Inch Inch RPM Horsepower

A2-8 Ø3.07” (78mm drawtube I.D.) Ø10” (with 78mm bore) 3,500 RPM 25-HP Peak (20-HP 30-minute duty rating)

MAIN SPINDLE Spindle nose Spindle Bar Capacity Chuck Size Included Maximum spindle speed Main Spindle motor power 11/15Kw

(600mm) (400mm) (240mm) Main Spindle & Subspindle (100-800mm) Between Spindle Noses (360mm)

Inch Inch Inch Inch Inch

Belt-Driven Spindle

Belt-Driven Spindle

SUB SPINDLE Spindle nose Spindle Bar Capacity Chuck Size Included Maximum spindle speed Main Spindle motor power 5.5/7.5Kw

ASA Size Inch Inch RPM Horsepower

A2-5 Ø1.7” (44mm drawtube I.D.) Ø6” (with 44mm bore) 6,000 RPM 15-HP Peak (10-HP 30-minute duty rating)

12 Seconds HP Inch

12 (Any combination of 12 ID, OD or Live tool stations) 0.2 seconds / 1.2 seconds High-Speed Servo Indexing 3-HP / 6,000 rpm, 10.75 ft. lbs. torque (15Nm) 1-1/4” I.D. / 1” square O.D. BMT-40 Base Mount Tooling

Inch Inch

3.93” of travel - ±1.968” off of centerline (±50mm) 394 Inch Per Minute (10m per minute)

0.001°

360,000 radial positions with full contouring capability

Inch Inch

787 Inch Per Minute (20m per minute) 23” (580mm)

LIVE TOOL TURRET Number of turret stations Index time (adjacent tool / 180 index) Live Tool Power / RPM Tool Size – I.D. / O.D. (40mm/25mm) Tool Holder Type & Size

12-Station Servo Driven Live Tool Turrets

“Y” AXIS Y axis travel Y axis Rapid Feed Rate

“C” AXIS Spindle Radial Resolution

“B” AXIS - (sub spindle travel) B Axis Rapid Traverse Rate B Axis Travel

AXIS SPECIFICATIONS X Axis Travel Z Axis Travel Rapid Travers Rate – X / Y / Z Axis Minimum Programmable Input

Box ways in all axes Inch Inch ipm Inch

Guide Ways / Slant Bed Angle

8.6” (220mm) 22.4” (570mm between chuck faces, 1000mm overall) 787 / 393 / 787 ipm (20 / 10 / 20 m/minute) 0.0001” (0.001mm = 40 millionths of an inch)

Box ways / 45°

MACHINE SPECIFICATIONSHydraulic System Coolant Pump Coolant Tank MACHINE WEIGHT ELECTRICAL REQUIREMENT AIR REQUIREMENT MACHINE DIMENSIONS -

Gallons HP Gallons Pounds KVA PSI Inch

8 - gallons (30 Liters) with 5-HP (3.5kw) pump motor 1.7-hp 60-PSI pump 38-gallon (146 Liters) coolant tank 9,918 lbs (4,512 kgs) 45KVA (220vac ±5%, 3-phase, 60 Hz, 110 amps) 85-psi @ 8-cfm for parts catcher, ejector, oil mist lubricator Length 128”* / Depth 64” / Height 77” (*+37” for chip conveyor)

SPECIFICATIONS AND PRICING ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE!

The ASL-78 MSY is manufactured in Our Modern Certified ISO 9002 Production Facility in TAIWAN.

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MITUSUBISHI M80 HIGH-PERFORMANCE CNC CONTROL The Mitsubishi M80 High-Performance CNC control provides the highest level of productivity, intuitive usability, and functionality. The advanced control algorithm uses a Mitsubishi CNC-dedicated 64-Bit CPU running at 67,500 blocks per minute with 680-block look-ahead under NANO control with Super Smooth Surface control for superior surface finishes. This results in high processing speed and reduces the number of required parts, leading to fewer possibilities of failure and increasing product quality. The ultra-high speed fiber-optic drive communication (3 times faster) and distributed architecture delegates routine motion control operations to intelligent servo and spindle amplifiers reducing cycle processing time and improving processing speed and productivity. Operators appreciate the ergonomics of the easyto-use Human Machine Interface that can be easily customized. Navi-Conversational programming, background editing, tool and workpiece pick-up measurement, modal program search to restart the program at the exact point of interruption are all standard. Two 32GB SD memory Card Slots plus USB, and tool-life monitoring for rapid setup and lights-out operation are included. Program validation uses easy viewing 3-dimensional solid model graphics.  Mitsubishi developed CNC-Dedicated 64-Bit CPU with highly efficient RISC architecture  15” Touch Screen that operates like a smart phone that can pinch to zoom, rotate, and scroll.  Includes Two 32GB High-Speed SD memory card slots for data storage & DNC operation  680 block buffered look-ahead and 67,500 block per minute processing speed The 4-features above work in harmony to provide faster program throughput & greater productivity  Mid-program restart function for operator convenience after a program interruption  Dampened backlash compensation eliminates spiking during the axis reversal moves for higher accuracy machining, superb surface finishes, and exacting feature definition.  10-nanometer interpolation with 680-block look-ahead provide fine surface finishes and detailed arc and radius features follow the program commands precisely  Least input and command increment: 0.1µm  4-axis simultaneous contour control capability & high-speed synchronous rigid tapping  Graphics –Tool path and 3-D part shape can be drawn to help detect errors at an early stage  NC Monitor – monitoring of machine screens for observation on a remote PC  Intuitive HMI for ease of operation with rapid setup & changeover and “on the fly” tool offsets  Program copy, move, delete functions, and input guidance screens help create part programs  Ethernet RJ-45, USB, RS-232, & SD Card ports provide a choice of communications.  Automatic Power Shut-Down  Mitsubishi high-performance matched motors and drives yield exacting program feature definition.

Includes a 3-year warranty on the Mitsubishi CNC control & drives, one-year machine warranty.

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BMT-40 TOOL TURRET

Any tool can be placed in any tool station.

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ROBOTS AND GANTRY LOADERS AVAILABLE

ASL-78 MSY Machine Dimensions

A: 128”, B: 77”, C: 64”, D: 165” Machine Length 128” / Width 64”/ Height 77” (Add 37” for chip conveyor for total length) Prices and specifications subject to change without prior notice.

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