Company Profile January 2015
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Introduction
BCUBE is a major Global Player in Integrated Logistic Services for Supply Chain management. Activities started in 1952, initially in wood packaging, with progressive enlargement to the full range of Contract Logistics Services. Innovation, investments, partnerships and acquisitions have allowed BCUBE to become one of the main Logistics groups, with a Turnover of €550 million in 2014 and 4,300 employees. In more than 60 years of activity, the Group has developed strong competences in all services of Integrated Logistics: Warehouse and Platform Management, Factory Logistics, Transport and Freight, Air Cargo, Packaging, Value Added Operations, Engineering and ICT Services. In 2012, the merger of Argol and Villanova enabled the creation of a unique, integrated and competitive reality on a global scale – the Argol Villanova Group. Argol Villanova with its strong historical background and plans for further expansion, has developed a new coordinated and innovative image and has decided to adopt a new name, BCUBE, in order to express the modern and international vision of the Group.
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International Presence of BCUBE
Geographical breakdown 88 operational sites
22% 28%
33 of them in Italy © All Rights Reserved
50%
Managed areas 2.767.000 mq BCUBE’s property 1.144.245 sqm
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Sites in Italy
Group’s HQ 33 Sites
Casale Monferrato Villanova d’Asti Bari Cremona Cameri Castrocielo Cesena Dalmine Firenze Genova Gioia del Colle Grottaglie Livorno Marostica Massa Melfi Milano
Monselice Mozzagrogna Rivoli Pisa Ragusa Reggio Calabria Ricengo Roma Serra Riccò Torino Treviso Udine Vibo Valentia Vittorio Veneto Voghera Venezia 3
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Whole Supply Chain services coverage
SUPPLY CHAIN MANAGEMENT END TO END ENGINEERING AND ICT
INBOUND MANAGEMENT
WAREHOUSING AND LOGISTIC PLATFORM
FACTORY LOGISTCS AND SPECIAL PROCESSES
PACKAGING
27%
INTERNATIONAL TRANSPORT AND SHIPMENT
Logistics & Packaging
Services breakdown 73%
Transport & Shipment
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Main services and key sectors Automotive
FACTORY LOGISTICS LOGISTIC PLATFORMS CKD MANAGEMENT VALUE-ADDED OPERATIONS INDUSTRIAL PACKAGING
Energy
Industrial
Aerospace & Defence
Consumer
In-plant warehousing and line feeding Dedicated and multi-customer warehouses
CKD and Part by Part preparation and international flows Customized solutions, painting, sandblasting, mechanical assembly, welding Engineering and production of wood, plastic, metal and thermo shrinkable packaging Airport cargo management
AIR CARGO EQUIPMENT SERVICES HEAVY LOAD TRANSPORT MULTI MODAL TRANSPORTATION FREIGHT FORWARDING ENGINEERING AND ICT SERVICES © All Rights Reserved
Air Cargo
Complete management of forklifts and other material handling equipment Exceptional transportation solutions, disassembly/reassembly of industrial plants Design and implementation of road and rail transportation solutions International sea and air freight forwarding
Solutions design, customized engineering, IT integration and flows management
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Automotive Services:
Facts and Figures:
Factory Logistics: sequencing, line feeding, internal movement
260,000 items managed
Warehousing
1,600 Part Number managed in JIT and 1,900 in JIS
Packaging of CKD and parts
4 per 66 Km Internal Rail
Car compound
34,800 container/year delivered
Transport & Shipment Milk run
Villanova d’Asti Logistic Platform (340.000 sqm)
Customers Sites: Bielsko Biala e Tychy (Poland) Mirafiori, Melfi (Italy) Betim e Sete Lagoas (Brazil) Wuppertal (Germany) Chongquing (China)
Car compound in Tychy (Poland)
Kragujevac (Serbia)
BCUBE Logistic Platforms: Villanova/Mozzagrogna/Castrocielo Sete Lagoas (Brazil) Tychy (Poland) Nanjing (China) Saltillo (Mexico)
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JIS equipment for line feeding
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Energy Services:
Facts and Figures:
Factory Logistics: line feeding, internal movement, warehousing management
214,000 m3/year packed
Quarantine Area
30,000 wood packaging/ year
Packaging engineering and production: thermoshrinkable, wood, metal, plastic, carton
Lifting capacity up to 800 tons
Heavy lifting and stowage
65,000 tons/year handling volume
Heavy load movement capacity up to 2,500 tons
Sandblasting, painting, customization, mechanical assembly Livorno Logistic Platform (285.000 sqm)
Heavy load transport FOB Delivery Document Management and Shipment
Customers Sites: Firenze Massa
Industrial Packaging
Bari Vibo Valentia Recife – Brazil
BCUBE Logistic Platforms: Gorgon Project: Quarantine Area (30.000 sqm)
Livorno Belo Horizonte (Contagem) - Brazil
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Heavy lift and load transport
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Industrial Services: Feasibility study and design of custom-made packaging for any kind of goods and transport Structural calculation, lifting points and fixing definition for oversized packaging Integrated design for storage, handling and transport Management of national and international provisions for legal and sanitary requirements Packaging supply (wood, plastic, cardboard, metal, thermo-shrinkable) Ricengo Logistic Platform (52.000 sqm)
Heavy lifting and stowage
Customers Sites: Danieli
(Buttrio, Pradamano, S.G.Natisone, India -Chennai)
ABB
(Dalmine, Monselice, Genova)
Cameron (Voghera) Ansaldo (Genova, Reggio Calabria) Voghera Logistic Platform (50.000 sqm)
Ingersoll (Ricengo)
BCUBE Logistic Platforms: Ricengo logistic platform Voghera logistic platform France (Nantes, Le Creusot, Le Havre, Meyzieu, Grenoble) China (Tianjin, Nanjing)
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Aerospace & Defense Services: Receiving process Storage and packaging of materials for production line servicing Storage and packaging of spare parts Maintenance room distribution services Inbound logistic processes Outbound delivery of finished products or spare parts to be transported by road, rail, sea, or air (including specific or customized procedures)
Facts and Figures: 150 employees 110,000 codes and 620,000 lines managed per year 30,000 sqm/area managed
Value added services such as: welding, sandblasting and painting support facilities
Customers Sites: Military bases (AMX, Tornado, C27J, C130, EFA) Boeing’s plant – Grottaglie (Italy) Brazilian Air Force - Rio de Janeiro (Brazil) Agusta PZL Swidnik plant (Poland) Agusta Westland plant – Vergiate (Italy)
BCUBE Logistic Platforms: Coniolo (Italy)
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Consumer Services: Products collection from production lines Shuttling WMS stocking Pick & Pack Shipment (air /ocean) Distribution Custom clearance procedures
Customers Sites: Osram (Treviso-I) Heineken (Zywiec-PL)
BCUBE Logistic Platforms: Villanova d’Asti, Treviso, Cesena, Milano (Italy) Amsterdam (Netherlands) Argentina Bierun, Lodz (Poland)
Facts and Figures: 350 employees 11 mln € turnover 92.000 sqm of managed area
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Air cargo Services Cargo physical handling (build-up and break-down) Cargo document handling Ramp handling for freighter flights Mail handling (in cooperation with Poste Italiane) Security services Temperature Control System Customs operations General / Special cargo Tracing services Trucking services (RFS) IATA IT messaging 38% GENERAL
Airports Rome Fiumicino (FCO) Milan Malpensa (MXP) Milan Linate (LIN) Venice Tessera (VCE)
62%
SPECIALS
Import / export cargo
Volumes 230.000 cargo tons per year 57% 15.000 mail tons per year 400 staff 100 scheduled airlines handled Nr. 25 box trailers equipped by TMS satellite system
43% IMPORT EXPORT
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Transport
Services
Key numbers:
Design and management of rational and efficient logistics network: Material collection: milk-run, FTL, LTL, groupage Line haul Intermodal solutions Urgent services and “door to door” distribution Reverse Logistics ADR material transportation Temperature controlled transportation
DISEGN/ NETWORK MANAGEMENT
VALUE ADDED SERVICES
OPERATIONS AND EXPEDITING
Over 260 trucks, about 800 including partners
66 Km internal rail Rail: ≈ 160 wagons/ week Road: ≈ 300 FTL equal/day Track rail > 25.000 km/week
Mode of Transport Choice Route Planning Milk Run Engineering Partnership / Optimisation Optimal load calculation Saturation Tracking on line – Prove of Delivery Help Desk Transport Program Elaboration Management of Load Orders Follow-up and trip closure
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Heavy load transport
Services Design and execution of any type of heavy load transport.: Transport organization in Italy and abroad Definition of handling and anchoring techniques of the cargo Authorizations and permits requests Constant monitoring of the journey between departure and arrival
Custom made packaging. BCUBE and TCT by joining their know-how and resources have created an innovative company in the field of oversize transports.
Vehicles
N°
Tractors
25
Trailers
20
35 ton / axle
Semitrailers
63
From 25 to 32 ton
Hydronic for steering
4
Total
Payload
112
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International freight
Services Management of Air & Sea Freight activities in main countries cooperating with the biggest shipping companies: Import & export to worldwide destinations Consolidation material from local suppliers Door to door shipments Special equipments FCL & LCL Possibility to use containers stocked in our terminal Booking and management customs practices Management of tax warehouses, VAT deposit
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Airports Cargo Handling
200.000 cargo tons per year
42.000 sq.m. airport warehouses
15.000 mail tons per year
100 scheduled airlines handled
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Airport Warehouses
VCE LIN MXP FCO
VCE new operations (from summer ’13) © All Rights Reserved
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Airport Warehouses
Rome FCO
15.000 sq.m. warehouse 1.200 sq.m. perishable center 1.000 sq.m. offices 22 loading docks pharma cool room (the only one at FCO) Milan LIN & MXP
27.000 sq.m. warehouses 2.000 sq.m. perishable centers 5.500 sq.m. offices 45 loading docks caveau for art works (the only one in Italy) Venice VCE
Renovation works in progress, warehouse of 1.000 sq.m. (first step) with further extension up to 4.000 sq.m. (second step)
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Summary of services
BCUBE provides airlines and forwarding agents with a full range of handling services for any kind of cargo: • cargo physical handling (build-up and break-down); • document handling import and export; • security services; • customs operations; • tracing services; • trucking services (RFS).
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Type of goods Capability to handle any type of air cargo:
GENERAL CARGO PERISHABLE & PHARMA LIVE ANIMALS ART WORKS & VALUABLES DANGEROUS & RADIOACTIVE GOODS
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Perishable goods Pharma and perishable center: BCUBE
has
Fiumicino,
dedicated Malpensa
facilities and
in
Linate
airports for the storage and handling of pharmaceutics
and
temperature
controlled goods.
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Competitive Edges 1. 2. 3. 4. 5. 6.
Docs/freight conformity check; Freight security controls; Shipment input in HCS info system; ULD build up; Cargo manifest issuing; Destination airport alert;
CLIENT Destination airport To MXP airport (no 2nd level handling)
1. Immediate pick-up; 2. Confirm blocked space to the airlines; 3. Processing documents received by e-mail: a) AWB issuing; b) Export custom clearance; c) Pre-alert to destination agent; 4. Airport cargo handler (MLE) referring; © All Rights Reserved
Local handling agent makes available shipment to consignee
Delivery
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Focus Project Cargo
FOCUS PROJECT CARGO © All Rights Tutti iReserved Diritti Riservati
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- Know-how in the project cargo BCUBE has experience in the management of qualified shipments called project cargo (provision of integrated logistics services to transfer heavy & oversized materials and equipments, from different places to one destination) for companies who are dealing with: Mining and quarrying of Petroleum and Natural Gas Production of plants generating electricity Production of industrial installations
for treatment of metal
materials or steel. Transmission and distribution of electricity Production and distribution of construction equipment and agricultural often oversized or of exceptional weights Railway construction We provide solutions tailored to the needs of each individual customer inside our proprietary areas as well as outside of them and we provide the entire logistics process including:
Picking, packaging and stowage of the goods and transport to the wharf or under aircraft board Loading on board and securing of the goods on ships or on aircrafts
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Customs operations in departure and in arrival All steps in the delivery of the goods at destination including any freight transportation and lifting. Transport of the goods : shipping and air freight
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- Our competitive advantage
BCUBE combines the experience gained in shipments and the lifting of heavy material, the provision of logistics services packaging and transport, overseeing all preparation procedures and customs clearance of goods with qualified staff, located at the points of departure and arrival .
The services offered include:
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Warehousing
Industrial packaging
Engineering with tailored solutions
Delivery of final goods
Consolidation of components from suppliers
Transportation / shipment to final customers
Value-added services
Exceptional transport of heavy loads
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Case study GENERAL ELECTRIC - Description The skills acquired in the packaging industry and the experience gained with the thermo shrinkable packaging have enabled us to become over the years one of the world's leading suppliers of the giant in the field of energy, GENERAL ELECTRIC. BCUBE has extensive experience in logistics management in the energy sector, with particular attention to equipments suppliers for the extraction of oil and gas, as well as to manufacturers of power plants (moving of transformers, insulators and wiring.)
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Engineering & ICT services – our distinctive asset ENGINEERING
ICT SERVICES
Know How
Know How
Structural packaging planning Packaging design for volume’s optimization Warehousing technologies World Class Manufacturing Layout-Flow modeling Items identification technologies Transport network planning
WPS (Wood Packaging Suite) OPS (Optimized Packaging Suite) WMS – Warehouse Management System (Shape) Logistics Information Technologies Systems ERP Integration Data
Services
Functional analysis Architectural network Custom solutions implementation Integration of logistic systems with ERP packages
Logistic Survey Re-engineering Design Economics evaluation KPI identification All these activities are performed by a joint group of Logistic Engineers, Process Analysts and ICT Specialists.
Services
The Group has developed its own informative system for the integrated supply chain management that can be interfaced with popular ERP packages in the market and that has been successfully used in major industries.
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Certifications and awards
Certifications are a guarantee of an ongoing commitment by BCUBE to ensure customer satisfaction and safety. Quality Certification: UNI EN ISO 9001:2008 Quality Certification Aerospace Sector: UNI EN ISO 9120:2010 Environment Certification : UNI EN ISO 14001:2004 Occupational Health and Safety Assessment Series: OHSAS 18001:2007 Management system for self-hygiene Certification (HACCP): UNI 10854 FITOK: in charge of the IPPC/FAO in Italy on the use of Phytosanitary Mark IATA: International Air Transport Association FIATA: International Federation of Freight Forwarders Associations ENAC: Italian Civil Aviation Authority
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BCUBE World Class Logistics - WCL BCUBE Operating System BCUBE WCL is a cultural and methodological approach based on the standard of excellence of the entire operational-logistics cycle. Coming from WCM, WCL specializes the methods applying the principles of the Toyota Production System (TPS) to the specific business of our company. The WCL enable and starts a sustainable continuous improvement leading performance at World Class level.
WCL Mission The mission of the WCL is: individuate, measure and eliminate all waste and losses from all the operational and logistics in order to offer the customer only and exclusively the pure added value with the highest quality ensuring its workers with a100% safe working environment at 100% and operating with a sustainable impact on the earth ecosystem
BCUBE is a Member of : GOLD medal a Bielsko-Biala GOLD medal a Tychy BRONZE medal a FPT Sete Lagoas
World Class Manufacturing Association International affiliation requiring the commitment of its members in constantly guaranteeing the highest levels of efficiency, safety and quality control at production sites. 28
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Key strengths
FULL INTEGRATED LOGISTICS SERVICES Wide set of services offered, to guarantee the Group as the right partner in Supply Chain management INTERNATIONAL PRESENCE Operative presence in the main international markets and continuous expansion, with selected local partnerships INDUSTRY’S PORTFOLIO High skills and experience with a wide customers portfolio in different and highly complex industrial areas EXCELLENCE OF SERVICE Excellence oriented, both in internal processes and in the services offered to the customers through the structured approach of World Class Logistics FLEXIBILITY AND CUSTOMIZATION The Group guarantees customized services, through Engineering and ICT own solutions FAMILY OWNED AND MANAGERIAL Historical ownership of the Bonzano Family, linked to managerial structure and growth 29 © All Rights Reserved
Main references
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