AIR DISC BRAKE PADS CATALOG

AIR DISC BRAKE PADS CATALOG TMD COMMERCIAL VEHICLE FRICTION PRODUCTS TMD FRICTION is the world´s largest supplier of Air Disc Brake pads to the Comme...
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AIR DISC BRAKE PADS CATALOG TMD COMMERCIAL VEHICLE FRICTION PRODUCTS

TMD FRICTION is the world´s largest supplier of Air Disc Brake pads to the Commercial Vehicle market.

If it moves,

IT IS OUR JOB TO STOP IT

…Pure Friction For effective, reliable and safe braking solutions

OE BRAKING TECHNOLOGY

WHY TMD FRICTION IS THE O.E. BRAKING TECHNOLOGY FOR TRUCK FLEETS AND OWNER OPERATORS

TMD FRICTION is the world´s largest supplier of air disc brake pads to the Commercial Vehicle market. •

As the leading O.E. friction supplier for the commercial vehicle market, TMD FRICTION works closely with vehicle and brake system manufacturers to engineer a range of friction materials that are specific to individual vehicles and their braking systems.



TMD FRICTION supports its customers with technical & engineering expertise designed to assist in the selection of the right friction for the application and designed to enhance your knowledge of brake systems & friction products.



TMD FRICTION has the most advanced technology for brake products, friction design and manufacturing. TMD FRICTION dominates the global O.E. friction market.



TMD FRICTION provides friction materials for specific applications; from buses to on-highway tractor trailers & vocational trucks.TMD FRICTION provides the optimum braking solution.

www.tmdfriction.us

WHAT IS SPECIAL ABOUT TEXTAR AIR DISC BRAKE PADS?



TEXTAR friction materials are O.E. designed, approved & released.



TEXTAR provides friction materials for the major caliper & vehicle applications for the North American market.



TEXTAR T7400 Friction is the Industry Standard for Transit & Refuse applications.



TEXTAR pads eliminate noise and provide long service life and reduced rotor wear.



TEXTAR pads withstand extremely high temperatures and will not fade like drum brake lining.



Most TEXTAR pads include a special layer for cleaning the surface of the rotor, allowing a perfect match between the pad and the rotor from the beginning (even with used discs).



TEXTAR pads feature TMD’s patented technology for mechanical attachment using retention posts and a high shear strength underlayer.



TEXTAR pads are available with hardware kits.

100

YOU’RE NOT JUST

you are

BUYING ANY BRAKES,

BUYING A

YEARS of engineering

extensive R&D

ongoing investment expertise and rigorous testing

TABLE OF CONTENTS 3 .................... TMD FRICTION OVERVIEW 4 .................... LOCAL SOLUTIONS FROM A GLOBAL BRAND 5 .................... RESEARCH & DEVELOPMENT 6 .................... ENGINEERING & MANUFACTURING 8 .................... CUSTOMER SERVICE 8 .................... DISTRIBUTION 9 .................... TEXTAR AIR DISC BRAKE PADS 13 .................... AIR DISC BRAKE PADS TECHNICAL SHEETS 39 .................... ECOLOGICAL STANDARDS FOR FRICTION MATERIALS 39 .................... WARRANTY LIMITATIONS DIMENSIONAL CHART COMPARATIVE CHART APPLICATIONS CHART

When your customers depend on you to deliver, you rely on your vehicle to perform SAFELY & EFFICIENTLY, even in the harshest of conditions, at highway speeds and under heavy loads.

TMD FRICTION OVERVIEW

WE PRODUCE

more than

1 million

TMD FRICTION – a Nisshinbo Group Company- is the world's leading manufacturer of brake friction materials for the Original Equipment (O. E.) market.

PIECES OF FRICTION

products each day

Commercial

Automotive

Industrial

TMD FRICTION is also the largest supplier of Air Disc Brake pads to the commercial vehicle sector. It is the goal of both Nisshinbo and TMD FRICTION to create the broadest geographic coverage of any brake friction manufacturer. The combined expertise will ensure that we remain the most capable global brake friction manufacturer in the world, establishing a clear TECHNOLOGY LEADER. With an extensive range of materials and strong capabilities in all grades of friction materials and applications, we produce more than one million brake friction products each day globally for the O.E. and aftermarket sectors, with total friction sales in excess of $1.3 billion per year with over 6,000 employees dedicated to providing engineered solutions for all friction requirements. Our business is structured to meet the challenges and opportunities of tomorrow, with global operations positioned to support our customers and to match the rising demand from emerging markets.

The TMD FRICTION product portfolio comprises •

• •

Disc brake pads and drum brake linings for passenger cars and commercial vehicles Brake pads for racing vehicles Friction materials for rail and industrial applications

Because of our continual evolving technology, we have been chosen to provide effective and safe braking for vehicles participating in some of the world’s most prestigious racing series, such as the 24 Hours of Le Mans. This extensive experience forms the platform for our O.E. and aftermarket friction brands Textar, Don, Pagid, Mintex, Cobreq, Cosid and Dynotherm. Through these brands, we provide a wide range of replacement friction parts with market-leading positions in the global O.E., O.E.S. and Aftermarket business. We proudly serve customers like VIPAR Heavy Duty, Paccar, Navistar, Daimler, Volvo, DAF, Knorr-Bremse, Meritor, and Bendix-Spicer among many others.

3

LOCAL SOLUTIONS FROM A GLOBAL BRAND WE HAVE

production

SITES

and

IN

6 R&D centers

14COUNTRIES

ON

continents

We create friction products for vehicles worldwide, providing the most effective and appropriate braking solutions for each vehicle on a localized basis. TMD FRCTION / Nisshinbo manufactures under rigorous quality standards that are uniform and upheld the world over.

P=Production, S=Sales, R&D=Research & Development *Including Nisshinbo affiliate & licensee

AMERICA

ASIA

AFRICA

EUROPE

USA Cape Coral (S) Covington (P) Troy (R&D/P) Sterling Heights (R&D)

JAPAN THAILAND Yokohama (S) Rayong (P) Tatebayashi (R&D/P) Toyota (P) SOUTH KOREA Cheonan (R&D/P) CHINA Beijing (P) INDIA* Changshu (P) Chennai (R&D/P) Hangzhou (P) Hyderbad (P) Shanghai (S) Puducherry(P) Shijiazhuang (P) Trichy (P)

SOUTH AFRICA Merrivale (R&D/P)

GERMANY Coswig (R&D/P) Essen (R&D/P) Friedrichsdorf (R&D) Hamm (P) Leverkusen (R&D/P) Rosbach (R&D)

MEXICO Queretaro (P&S) BRAZIL Indaiatuba (R&D/P)

4

UK Cleckheaton (S) Hartlepool (P) Kilmarnock (P) Manchester (R&D/P)

FRANCE Creutzwald (P) La Courneuve (S) SPAIN Valencia (P) ROMANIA Caransebes (P) RUSSIA Moscow (S)

THE O.E. BRAKING TECHNOLOGY

RESEARCH & DEVELOPMENT Past, present and future WE CAN’T TELL YOU

what the future will be f o r t h e brake friction i n d u s t r y,

BUT

we can tell you

that TMD will be LEADING THE WAY

With over a hundred years in the friction business, we have grown and prospered and have become the world’s leading supplier of brake friction. Our continued success is based on providing technical excellence, consistent quality and constant innovation through intensive R&D investment. Tomorrow’s solutions developed today TMD FRICTION believes in a continuous process of developing and refining braking products to improve performance for quieter, smoother, more efficient and environmentally responsible braking.

the perfect technical solution for each respective vehicle application. Our O.E. experience is such that we have been chosen to supply friction for the smallest cars, such as the Fiat 500, to the world's fastest and most powerful supercars, such as the Bugatti Veyron, as well as for truck, trailer, bus and coach applications. Our expertise is not just restricted to public highways: we also put our knowledge and experience to the ultimate test by developing high performance friction for racing and motorsport, as well as for rail and industrial applications.

Annual R&D

$32 million

An

IN

I N V E S T M E N T

O F

Together with vehicle and brake manufacturers TMD FRICTION engineers design, develop and test brake friction products which meet the highest requirements related to comfort, performance and wear expectancy. Our objective is not only to sell disc brake pads and drum brake linings - but also to develop

ensures that our products remain

at the

forefront

OF TECHNOLOGY

Part of TMD FRICTION's business philosophy and a fact of the company's success is the close geographical proximity of its R&D centers to O.E. vehicle production sites. is QUALITY OUR trademark O.E.

A T

T H E

V E R Y

highest level,

worldwide 5

ENGINEERING & MANUFACTURING TMD FRICTION Inc. has local process and project engineering resources, supported by a full scale R&D Center in Troy, Michigan and a Technical Engineering department located at our manufacturing facility in Queretaro, Mexico. TMD FRICTION’s highly experienced and qualified personnel provide the necessary expertise to develop engineered solutions for all customers braking and friction needs within the NAFTA region.

Manufacturing and distribution of friction products are done from the TMD FRICTION facilities in Queretaro, Mexico and Troy, Michigan. These facilities utilize proven, state-of-the-art, TMD FRICTION global manufacturing technologies, process control criteria, raw material specification and sourcing protocols.

QUALITY ASSURANCE, PERFORMANCE & SAFETY Safety is a key aspect in road traffic and industrial manufacturing

Trust

someone once said, should never

BE EXPECTED.

It should always

be earned.

100YEARS With over

of experience,

has earned the trust of ALL THE WORLD’S VEHICLE

manufacturers

At TMD FRICTION we consider quality as a significant factor for the long-term success of our company. Quality management is therefore a key duty for the organization as a whole and for each and every employee: we are striving to achieve perfection in every process. From all of our international locations in Europe, America and Asia, we strive to produce premium quality friction, to consistently high standards. TMD FRICTION’s global directives encompass all divisions and processes within the company. In terms of process control, TMD FRICTION applies methods such as Six Sigma and C.I. (Continuous Improvement). A reporting system records and monitors all processes and procedures relevant to quality for identifying problems and correct them in real time. The TMD FRICTION quality assurance program starts from the development of suppliers and their respective raw materials per global TMD FRICTION guidelines and continues with modern production process control measures and techniques, and finished goods inspection. Our processes are also certified by ISO 9001:2008 and ISO / TS 16949:2009.

6

This overall validation process is based on:



Lean production at every location is measured by six parameters: scrap, on-time delivery, inventory turnover, throughput times, overall equipment effectiveness and unit labor costs.



The result of our Lean Management system is incorporated in the long-term planning process.

1. Tests routinely performed by our own or certified external labs: − FMVSS-121 − TMD O.E. Wear vs. Temp Test − Chase Test − Transverse Rupture Strength − Krauss Test − Hardness − Density − Acetone Extraction − Swell / Growth − Particle Size − Moisture Content − Bulk Density − Compressibility − Shear Strength − Salt Spray Corrosion

Lean Management does not just play a significant role in production - it equally affects all functions of the organization from replacement sales to the purchasing department to logistics. Analysis, improvement and standardization of processes lead to a better understanding of our products, less sources of error and a higher level of quality for our brake linings.

2. Lean Management is a fundamental principle included in the global directives. By optimizing all cycles, we increase speed and flexibility improving product quality. Optimum process control helps greatly in preventing any form of waste, such as overproduction, repairs and waiting times. Some of the points covered by our lean program are:

3. Extensive testing. TMD FRICTION also performs controlled vehicle tests in the field supervised by TMD FRICTION’s technical and engineering personnel, generating follow up results on friction and braking performance, wear of lining or pads, and impact on other brake system components. With this, you can rely on our products to offer value for your money and effective, safe braking every time. Every product we create is subjected to: •





Both the material flow within the factories and the required supply chains are simplified and organized to minimize stocks and improve customer service. For every location there is an overall plan which integrates all activities.

Commercial VEHICLE brake pads

alpine on over E

S

T

E

• •



are T



D

Up to 300,000 kilometers of testing Intensive NVH testing (Noise, Vibration, Harshness) and comfort engineering Up to 2,000 hours of dynamometer testing Computerized evaluation of braking performance and wear pattern Rigorous homologation testing in real-life conditions

933terrain MI

extreme

7

CUSTOMER SERVICE The consolidation of all aspects of this quality program would not be feasible without the right trained people. Based on this, the global Quality process is supported by the training program for our employees. You can rely on TMD FRICTION to provide experienced customer service representatives who will answer all your questions concerning our products, technical specifications, applications, pricing, order process & tracking, billing, and any other request that you may have.

DISTRIBUTION TEXTAR air disc brake pads are available through - Most O.E. & O.E.S. Parts programs - Vipar Heavy Duty distributors

For further information visit:

www.tmdfriction.us

8

OETECHNOLOGY BRAKING

AIR DISC BRAKE PADS

TMD TEXTAR “TEXTAR – THE O.E. BRAKING TECHNOLOGY” Some brands C

L

A

I

M

QUALITY,

MAKES IT!

As the leading supplier of O.E. friction to the commercial vehicle market, TMD FRICTION / TEXTAR works closely with the vehicle and brake system manufacturers to engineer a range of friction materials that are specific to individual vehicles and their braking systems – TMD FRICTION provides the optimum braking solution. TMD TEXTAR is fitted by the leading brake and vehicle manufacturers worldwide to service a full range of commercial vehicles including trucks, trailers, buses and coaches. TEXTAR is the O.E. brand choice for 70% of Europe’s commercial vehicles. It is no surprise that all major brake and vehicle manufacturers use Textar: − Arvin Meritor − Bendix − BPW − DAF − Dennis Bus − Daimler − EvoBus − Haldex − International − Iveco

− Irisbus − Kamaz − Kässbohrer − Knorr-Bremse − MAN − Mercedes-Benz − Neoplan − Paccar − Perrot / Wabco − Renault Trucks

− SAF-Holland − Scania Truck & Bus − Solaris − Van Hool − Valx-Achsen − Volkswagen − Volvo Trucks & Buses − WarsteinAchsen

TEXTAR PREMIUM O.E. QUALITY products are also designed for discerning long life focused customers and fleets. From transit & coach buses to on-highway trailers and vocational trucks, TMD TEXTAR provides the optimum braking solution. All TMD TEXTAR formulas have the following qualities and characteristics: • • • • •

O.E.releases and approvals Excellent safety and performance properties Sophisticated braking comfort and feel Long service life, providing excellent cost per mile value Are designed to meet or exceed computerized evaluation standards for braking performance and wear

10

THE O.E. BRAKING TECHNOLOGY

TEXTAR AIR DISC BRAKE PADS TMD TEXTAR brand is a unique PREMIUM O.E. QUALITY line specifically designed for discerning long life focused customers and fleets, and has been since 1913 the leading supplier of friction to the world’s automotive and commercial vehicle manufacturers.

Brake Manufacturer

Textar FMSI Friction Part Number

Application

WVA

All vehicle

29158 / 29269

D1369

T3050

2926902

Long Life Transit & Refuse

29158 / 29269

D1369

T7400

2926903

All Long Life (excluding Transit & Refuse)

29158 / 29269

D1369

T3070

2926904

EX225H2

Transit & Refuse

29187

D1311

T7400

2918701

EX225H3

Transit & Refuse

29187

D1323

T7400

2918701

EX225H2 /H3

All Long Life (excluding Transit & Refuse)

29187

D1311 / D1323

T3050

2918702

Brake Manufacturer

Brake Model

Application

WVA

Textar FMSI Friction Part Number

Knorr-Bremse

SB/SN 7

Coach

29179 / 29278

N /A

T3050

2927801

Long Life Transit

29179 / 29087

N /A

T7400

2908711

Coach

29210 / 29113

N /A

T3010

2911303

Transit

29210 / 29113

N /A

T3023

2911307

Coach

29156 / 29131

N /A

T3010

2913103

Transit

29156 / 29131

N /A

D7500

2913111

D LISA

Transit

29090

N /A

T3016

2909006

D3

Long Life Transit

29030

N /A

T7400

2903009

NORTH AMERICAN BRAKES Bendix

Meritor

EUROPEAN BRAKES

Brake Model

TMD TEXTAR formulas are specifically designed to meet today´s O.E. performance standards and demands, including new stopping distance regulations, as well as the demands of heavy duty applications.

KnorrBremse ADB22X

D ELSA 1

Meritor

D ELSA 2

11

KEY SAFETY CHARACTERISTICS INCLUDED IN TEXTAR PADS:

Chamfer

BEDDING IN COATING

Back plate

Most TEXTAR pads include a special layer for cleaning the surface of the rotor, allowing a perfect match between the pad and the rotor from the beginning (even with used discs).

Friction material Retention post Underlayer

SPECIAL ADHESIVES & MECHANICAL PROCESSES TEXTAR pads feature TMD FRICTION’s patented technology for mechanical attachment using retention posts and a high shear strength underlayer.

ORIGINAL HARDWARE KIT Brakes are one of the vehicles most damaged parts due to impacts and vibrations they take every day. Adequate brake pad retention is fundamental for braking safety. Having the correct hardware kit for your brake pad and caliper is critical. All TEXTAR sets include hardware kits that meet or exceed O.E. specifications.

12

OETECHNOLOGY BRAKING

TECHNICAL SHEETS

AIR DISC BRAKE PADS

TABLE OF CONTENTS AMERICAN

15 .................... 2926902 17 .................... 2926903 19 .................... 2926904 21 .................... 2918701

EUROPEAN

23 .................... 2927801 25 .................... 2908711 27 .................... 2911303 29 .................... 2911307 31 .................... 2913103 33 .................... 2913111 35 .................... 2909006 37 .................... 2903009

2926902 BENDIX ADB22X CALIPER FOR ALL VEHICLE APPLICATIONS

T3050 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet North American vehicle & caliper performance demands. • • • • • • • • •

Premium grade friction material Meets FMVSSI-121 requirements Includes wear indicator slot Specific to meet Tractor & Coach vehicle requirements Excellent NVH properties Excellent frictional stability High strength Excellent disc compatibility Asbestos free material

RETARDATION 0.800 0.700

Retardation Ratio

0.600 0.500

0.421 0.336 0.370

0.272

0.300

PHYSICAL PROPERTIES:

0.180

Density Compressibility Shear Strength

0.120 10 Minimum

20

30

Actual

40

50

60

70

80

90

100

Pressure (psi)

BRAKE POWER & RECOVERY 120

Max. Limit

1000

1000

60

600

40

400

20

200

0

Max. Limit

800

Brake Power Stops

Average Pressure

10

Min. Limit

0 1 2 3 4 5 6 7 8 9 10

100

Volume CC/250 snubs

80

Minimum Pressure

2.7 g/cm3 217 microns @5Mpa 5.3 N/mm2

TMD OE WEAR & TEMPERATURE TEST

1200

Pressure (psi)

Pressure (psi)

100

Caliper: ADB22X Axle Load: 22,000 lb Rolling Radius: 20.7 inch Air Chamber T22

0.410

0.050 0

Caliper: ADB22X Axle Rating: 23,000 lb Rolling Radius: 20.5 inch Air Chamber T22

0.250

0.097

0.100

WEAR CONDITIONS:

0.310

0.184

0.200

0.000

0.445

0.385

0.400

FMVSS-121 CONDITIONS:

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Recovery Stops

Max Pressure

Temperature

0

100

200

300

Temperature ºC

400

500

2926902 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

108.15 mm

OE PART NUMBER: 802078 FMSI: 8479-D1369 WVA: 29158 / 29269

210.66 mm

29.6mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

2926903 BENDIX ADB22X CALIPER FOR LONG LIFE TRANSIT & REFUSE

T7400 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet North American vehicle & caliper performance demands. • • • • • • • • •

Premium long life grade friction material Meets FMVSSI-121 requirements Includes wear indicator slot Specific to meet Refuse vehicle requirements Excellent NVH properties Excellent frictional stability High strength Excellent disc compatibility Asbestos free material

RETARDATION 0.800 0.700

Retardation Ratio

0.600

0.478

0.500

0.427 0.359

0.400

0.280

0.300

0.370

0.208 0.200

0.092

0.000

10

PHYSICAL PROPERTIES:

0.180

20

30

Actual

Density Compressibility Shear Strength

40

50

60

70

80

90

100

Pressure (psi)

BRAKE POWER & RECOVERY 120

Max. Limit

1000

1000

60

600

40

400

20

200

0

Max. Limit

800

Brake Power Stops

Average Pressure

10

Min. Limit

0 1 2 3 4 5 6 7 8 9 10

100

Volume CC/250 snubs

80

Minimum Pressure

2.9 g/cm3 177 microns @5Mpa 4.7 N/mm2

TMD OE WEAR & TEMPERATURE TEST

1200

Pressure (psi)

Pressure (psi)

100

Caliper: ADB22X Axle Load: 22,000 lb Rolling Radius: 20.7 inch Air Chamber T22

0.310

0.120

Minimum

Caliper: ADB22X Axle Rating: 23,000 lb Rolling Radius: 20.5 inch Air Chamber T22

0.410

0.050 0

WEAR CONDITIONS:

0.250

0.149

0.100

FMVSS-121 CONDITIONS:

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Recovery Stops

Max Pressure

Temperature

0

100

200

300

Temperature ºC

400

500

2926903 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

108.15 mm

OE PART NUMBER: 802078 FMSI: 8479-D1369 WVA: 29158 / 29269

210.66 mm

29.6mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

2926904 BENDIX ADB22X CALIPER FOR ALL LONG LIFE APPLICATIONS EXCLUDING TRANSIT & REFUSE T3070 formulation TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet NA vehicle & caliper performance demands. • • • • • • • • •

Premium long life grade friction material Meets FMVSSI-121 requirements Specific to meet Trailer vehicle requirements Excellent NVH properties Includes wear indicator slot Excellent frictional stability High strength Excellent disc compatibility Asbestos free material

RETARDATION 0.800 0.700

Retardation Ratio

0.600 0.500

0.401

0.400

0.428

0.431

0.333 0.370

0.300

0.240

0.000

PHYSICAL PROPERTIES:

0.180

Density Compressibility Shear Strength

0.120 10 Minimum

20

30

Actual

40

50

60

70

80

90

100

Pressure (psi)

BRAKE POWER & RECOVERY 120

100

2.5 g/cm3 170 microns @5Mpa 3.9 N/mm2

TMD OE WEAR & TEMPERATURE TEST

1200

Max. Limit

Caliper: ADB22X Axle Load: 22,000 lb Rolling Radius: 20.7 inch Air Chamber T22

0.410

0.050 0

Caliper: ADB22X Axle Rating: 23,000 lb Rolling Radius: 20.5 inch Air Chamber T22

0.250

0.100 0.100

WEAR CONDITIONS:

0.310

0.167

0.200

FMVSS-121 CONDITIONS:

1000

1000

60

600

40

400

20

200

0

100

800

Volume CC/250 snubs

Pressure (psi)

Pressure (psi)

Max. Limit 80

Min. Limit

0 1 2 3 4 5 6 7 8 9 10

Brake Power Stops Minimum Pressure

Average Pressure

10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Recovery Stops

Max Pressure

Temperature

0

100

200

300

Temperature ºC

400

500

2926904 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

108.15 mm

OE PART NUMBER: 802078 FMSI: 8479-D1369 WVA: 29158 / 29269

210.66 mm

29.6mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

2918701 MERITOR EX225 H2 & H3 CALIPERS FOR TRANSIT & REFUSE APPLICATIONS

T7400 formulation for front & rear axle TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet North American vehicle & caliper performance demands. • • • • • • • •

Premium long life grade friction material Meets FMVSSI-121 requirements Specific to meet Transit, Coach & Refuse vehicle requirements Excellent NVH properties Excellent friction stability Excellent disc compatibility Asbestos free material Includes wear indicator slot

RETARDATION 0.800 0.700

Retardation Ratio

0.600

0.493

0.500

0.431 0.362

0.400

0.286

0.300

0.220

PHYSICAL PROPERTIES:

0.180

Density Compressibility Shear Strength

0.120 10 Minimum

20

30

Actual

40

50

60

70

80

90

100

Pressure (psi)

BRAKE POWER & RECOVERY 120

Max. Limit

1000

1000

60

600

40

400

20

200

0

Max. Limit

800

Brake Power Stops

Average Pressure

10

Min. Limit

0 1 2 3 4 5 6 7 8 9 10

100

Volume CC/1000 snubs

80

Minimum Pressure

3.03 g/cm3 139 microns @50KN 4.4 N/mm2

TMD OE WEAR & TEMPERATURE TEST

1200

Pressure (psi)

Pressure (psi)

100

Caliper: EX225H2 Axle Load: 20,000 lb Rolling Radius: 19.7 inch Air Chamber T20

0.410

0.050 0

Caliper: EX225H2 Axle Rating: 28,600 lb Rolling Radius: 18.7 inch Air Chamber T24

0.250

0.098 0.100

WEAR CONDITIONS:

0.310

0.160

0.200

0.000

0.370

FMVSS-121 CONDITIONS:

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Recovery Stops

Max Pressure

Temperature

0

100

200

300

Temperature ºC

400

500

2918701 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

113.90 mm

OE PART NUMBER: KIT225H2CD FMSI: 8426-D1311 WVA: 29187

249.90 mm

31mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

2927801 KNORR-BREMSE SB / SN7 CALIPER FOR COACH APPLICATIONS

T3050 formulation for front & rear axle

TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle & caliper performance demands. • • • • • • •

Premium grade friction material Meets ECR-90 requirements Includes wear indicator slot Specific to meet Coach vehicle requirements Excellent friction stability High strength & disc compatibility Asbestos free material TEST CONDITIONS: Caliper: ADB22X Axle Rating: 20,000 lb Rolling Radius: 20.5 inch Air Chamber T24

PHYSICAL PROPERTIES: Density Compressibility Shear Strength

SPEED SENSITIVITY

0,5

0,5

0,4

0,4

Brake factor C*

Brake factor C*

TEMPERATURE SENSITIVITY

2.9-3.2 g/cm3 110-180 µm 5.5 N/mm2

0,3

0,2

0,1

0,3

0,2

0,1

0,0 0

100

200

300

400

Temperature in ºC

500

600

700

0,0 20

40

60

80

100

Speed in km/h

120

140

160

2927801 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

109.5 mm

OE PART NUMBER: 5013257 FMSI: 8323-D1203 WVA: 29179 / 29278

247.3 mm

30mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

2908711 KNORR-BREMSE SB/SN7 CALIPER FOR TRANSIT APPLICATIONS

T7400 formulation for front & rear axle

TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet NA & European vehicle & caliper performance demands. • • • • • • •

Premium long life grade friction material Meets ECR-90 requirements Specific to meet Transit vehicle requirements Excellent friction stability Excellent disc compatibility Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: SB/SN 7 Axle Rating: 20,000 lb Rolling Radius: 19.2 inch Air Chamber T24

PHYSICAL PROPERTIES: Density Compressibility Shear Strength

SPEED SENSITIVITY

0,5

0,5

0,4

0,4

Brake factor C*

Brake factor C*

TEMPERATURE SENSITIVITY

3.1 g/cm3 90-140 µm 7.0-9.0 N/mm2

0,3

0,2

0,1

0,3

0,2

0,1

0,0 0

100

200

300

400

Temperature in ºC

500

600

700

0,0 20

40

60

80

100

Speed in km/h

120

140

160

2908711 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

109.5mm

OE PART NUMBER: 5013257 FMSI: 8323-D1203 WVA: 29179 / 29087

247.3mm

30mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

2911303 MERITOR D-ELSA 1 CALIPER FOR COACH APPLICATIONS

T3010 formulation for front & rear axle

TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle and caliper performance demands. • • • • • • •

Premium grade friction material Meets ECR-90 requirements Specific to meet Coach vehicle requirements Excellent friction stability Very low disc wear Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-ELSA 1 Axle Rating: 20,000 lb Rolling Radius: 19.2 inch Air Chamber T24

PHYSICAL PROPERTIES: Density Compressibility Shear Strength

SPEED SENSITIVITY

0,5

0,5

0,4

0,4

Brake factor C*

Brake factor C*

TEMPERATURE SENSITIVITY

2.6-2.7 g/cm3 90-140 µm 6.5-7.8 N/mm2

0,3

0,2

0,1

0,3

0,2

0,1

0,0 0

100

200

300

400

Temperature in ºC

500

600

700

0,0 20

40

60

80

100

Speed in km/h

120

140

160

2911303 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

118.2mm

OE PART NUMBER: MDP5038 FMSI: 8515-D1407 WVA: 29210 / 29113

249.7mm

28.2mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

2911307 MERITOR D-ELSA 1 CALIPER FOR TRANSIT APPLICATIONS

T3023 formulation for front & rear axle

TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle and caliper performance demands. • • • • • • •

Premium grade friction material Meets ECR-90 requirements Specific to meet Transit vehicle requirements Excellent friction stability Very low disc wear Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-ELSA 1 Axle Rating: 20,000 lb Rolling Radius: 19.2 inch Air Chamber T24

PHYSICAL PROPERTIES: Density Compressibility Shear Strength

SPEED SENSITIVITY

0,5

0,5

0,4

0,4

Brake factor C*

Brake factor C*

TEMPERATURE SENSITIVITY

2.95 g/cm3 110-180 µm 6 N/mm2

0,3

0,2

0,1

0,3

0,2

0,1

0,0 0

100

200

300

400

Temperature in ºC

500

600

700

0,0 20

40

60

80

100

Speed in km/h

120

140

160

2911307 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

118.2mm

OE PART NUMBER: MDP5065 FMSI: 8515-D1407 WVA: 29210 / 29113

249.7mm

28.2mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

2913103 MERITOR D-ELSA 2 CALIPER FOR COACH APPLICATIONS

T3010 formulation for front & rear axle

TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle & caliper performance demands. • • • • • • •

Premium grade friction material Meets ECR-90 requirements Specific to meet Coach vehicle requirements Excellent friction stability Very low disc wear Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-ELSA 2 Axle Rating: 20,000 lb Rolling Radius: 20.7 inch Air Chamber T24

PHYSICAL PROPERTIES: Density Compressibility Shear Strength

SPEED SENSITIVITY

0,5

0,5

0,4

0,4

Brake factor C*

Brake factor C*

TEMPERATURE SENSITIVITY

2.6-2.7g/cm3 90-140 µm 6.5-7.8 N/mm2

0,3

0,2

0,1

0,3

0,2

0,1

0,0 0

100

200

300

400

Temperature in ºC

500

600

700

0,0 20

40

60

80

100

Speed in km/h

120

140

160

2913103 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

118.1mm

OE PART NUMBER: MDP5060 FMSI: 8425-D1310 WVA: 29156 / 29131

249.5mm

30.2mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

2913111 MERITOR D-ELSA 2 CALIPER FOR TRANSIT APPLICATIONS

D7500 formulation for front & rear axle

TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle & caliper performance demands. • • • • • • •

Premium long life grade friction material Meets ECR-90 requirements Specific to meet Transit vehicle requirements Excellent friction stability Very low disc wear Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-ELSA 2 Axle Rating: 20,000 lb Rolling Radius: 20.7 inch Air Chamber T24

PHYSICAL PROPERTIES: Density Compressibility Shear Strength

SPEED SENSITIVITY

0,5

0,5

0,4

0,4

Brake factor C*

Brake factor C*

TEMPERATURE SENSITIVITY

3.1 g/cm3 90-140 µm 7-9 N/mm2

0,3

0,2

0,1

0,3

0,2

0,1

0,0 0

100

200

300

400

Temperature in ºC

500

600

700

0,0 20

40

60

80

100

Speed in km/h

120

140

160

2913111 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

118.1mm

OE PART NUMBER: MDP5097 FMSI: 8425-D1310 WVA: 29156 / 29131

249.5mm

30.2mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

2909006 MERITOR D-LISA CALIPER FOR TRANSIT APPLICATIONS

T3016 formulation for front & rear axle

TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved, released formula to meet European vehicle & caliper performance demands. • • • • • • •

Premium grade friction material Meets ECR-90 requirements Specific to meet Transit vehicle requirements Excellent friction stability Excellent disc compatibility Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-LISA Axle Rating: 20,000 lb Rolling Radius: 19.2 inch Air Chamber T24

PHYSICAL PROPERTIES: Density Compressibility Shear Strength

SPEED SENSITIVITY

0,5

0,5

0,4

0,4

Brake factor C*

Brake factor C*

TEMPERATURE SENSITIVITY

2.5-2.7 g/cm3 110-180 µm 4-5 N/mm2

0,3

0,2

0,1

0,3

0,2

0,1

0,0 0

100

200

300

400

Temperature in ºC

500

600

700

0,0 20

40

60

80

100

Speed in km/h

120

140

160

2909006 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

114.4mm

OE PART NUMBER: 68932068NZP FMSI: 8427-D1312 WVA: 29090

249.6mm

28.2mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

2903009 MERITOR D-3 CALIPER FOR LONG LIFE TRANSIT APPLICATIONS

T7400 formulation for front & rear axle

TMD / TEXTAR Air Disc Brake pads are the global leaders in the ADB market OE designed, approved & released formula to meet European vehicle and caliper performance demands. • • • • • • •

Premium long life grade friction material Meets ECR-90 requirements Specific to meet Transit vehicle requirements Excellent friction stability Excellent disc compatibility Asbestos free material Includes wear indicator slot TEST CONDITIONS: Caliper: D-3 Axle Rating: 20,000 lb Rolling Radius: 19.2 inch Air Chamber T24

PHYSICAL PROPERTIES: Density Compressibility Shear Strength

SPEED SENSITIVITY

0,5

0,5

0,4

0,4

Brake factor C*

Brake factor C*

TEMPERATURE SENSITIVITY

3.1 g/cm3 90-140 µm 7.0-9.0 N/mm2

0,3

0,2

0,1

0,3

0,2

0,1

0,0 0

100

200

300

400

Temperature in ºC

500

600

700

0,0 20

40

60

80

100

Speed in km/h

120

140

160

2903009 Single Drive Axle Tractor Tandem Drive Axle Tractor Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker School Bus Fire Engine Refuse Truck Tandem Drive Axle Mixer Truck Single Drive Axle Dump Tandem Drive Axle Dump Transit Coach

118.2mm

OE PART NUMBER: MDP5065 FMSI: 8515-D1407 WVA: 29210 / 29030

249.5mm

28.2mm

HARDWARE KIT INCLUDED Recommended

Optional

For further information contact:

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

www.tmdfriction.us

THE O.E. BRAKING TECHNOLOGY

ECOLOGICAL STANDARDS FOR FRICTION MATERIALS At TMD FRICTION we have been at the forefront of environmental protection within the friction industry for a number of years. Almost a decade ago the company was instrumental in the development of the ECO-Table, a set of ecological / environmental classification standards for friction materials. It ranges from ECO I to ECO IV and today it is a universally recognized standard. The product portfolio of TMD FRICTION has been constructed in line with the corresponding environmental requirements and it is constantly being improved. We believe that we have a responsibility to conserve the planet's precious resources wherever possible therefore we have set ourselves ambitious energy reduction targets and strict recycling processes.

WARRANTY LIMITATIONS TMD FRICTION warrants that all of its products are merchantable, free from defects and fit their intended use, in conformity to North American laws, rules and regulations, with such conformity properly certified. All products are covered by TMD FRICTION’s standard product warranty, consistent with standard practices within the industry.

IT IS IMPORTANT TO NOTE THAT THE USE OF THE “APPLICATIONS CHART” IN THIS CATALOG SHOULD ONLY BE USED AS A GENERAL REFERENCE GUIDE. THE CORRECT MATERIAL FOR YOUR APPLICATION DEPENDS ON VEHICLE DESIGN / USE / DRIVING CONDITIONS, AND IT IS RECOMMENDED TO BE REVIEWED WITH EXPERIECED PROFESSIONALS.

39

NOTES

CONTACT

Name

Name

Phone

Phone

Contact

Contact

TEXTAR AIR DISC BRAKE PADS Dimensional Chart

T3070

2926904

T7400

2918701

T3050

2918702

T3050

2927801

T7400

Meritor D-Elsa 2

Meritor D-Lisa

Meritor D3

T3010

2911303

T3023

2911307

T3010

2913103

D7500

2913111

T3016

2909006

211 mm

30 mm

250 mm

29 mm

247.3 mm

30 mm

247 mm

30 mm

250 mm

28 mm

250 mm

30 mm

250 mm

28 mm

250 mm

28 mm

118 mm

Meritor D-Elsa 1

2908711

108 mm

2926903

114 mm

T7400

109.5 mm

2926902

Hardware

110 mm

Bendix/ Knorr-Bremse SB/SN7

T3050

Dimensions

118 mm

Meritor EX225H2 & H3

Textar

T7400

2903009

114 mm

Bendix/ Knorr-Bremse ADB22X

Friction

118 mm

Brake Type

AIR DISC BRAKE PADS Cross reference Brake type

WVA

FMSI

Textar

Bendix

29158 / 29269

D1369

2926902

802078

29158 / 29269

D1369

2926903

K054101

29158 / 29269

D1369

2926904

802078

29187

D1311

2918701

29187

D1323

2918701

Meritor EX225H2 & H3

29187

D1311 / D1323

2918702

Knorr-Bremse SB/SN7

29179 / 29278

N /A

2927801

5013257

29179 / 29087

N /A

2908711

5013257

Meritor D-Elsa 1

29210 / 29113

N /A

2911303

MDP5038

29210 / 29113

N /A

2911307

MDP5065

Meritor D-Elsa 2

29156 / 29131

N /A

2913103

MDP5060

29156 / 29131

N /A

2913111

MDP5097

Bendix / Knorr-Bremse ADB22X

Meritor EX225H2 / H3

Meritor

KIT2252H2BA KIT2252H2CD

MDP3087K

MDP5019 / Meritor D-Lisa

29090

N /A

2909006

MDP5042 / MDP5061 MDP5000 /

Meritor D3

29030

N /A

2903009

MDP5032 / MDP5038

www.tmdfriction.us

APPLICATIONS Chart Application

OETECHNOLOGY BRAKING

D7500 T3010 T3016 T3023 T3050 T3070 T7400

Single Axle Tractor/Trailer Tandem Axle Tractor/Trailer Spread Tandem Multiple Trailer Van Trailer Straight Truck Flat Bed Trailer Dry Bulk Logging Trailer Car Hauler Livestock Trailer Tanker Container Chassis School Bus Fire Engine Refuse Truck Tandem Axle Mixer Truck Single Axle Dump Tandem Axle Dump Transit Coach

Recommended

Optional

*This application guide is described as general reference. The correct material for your application should be reviewed with a brake friction professional

BRAKE

PERFORMANCE

MILEAGE

LOWER COST PER MILE

THE O.E. BRAKING TECHNOLOGY FOR ALL CUSTOMERS

BECAUSE WE ARE NOT THE SAME YOU CAN ALWAYS TRUST IN

TMD FRICTION INC.1035 CROOKS ROAD, TROY MI. 48084 PH. (248) 280 4050

www.tmdfriction.us