ADMINISTRATION, MACHINING AND HEAT TREATMENT DEPARTMENT Via Dalla Chiesa 3 24020 Scanzorosciate (Bergamo) Italy FORGING AND HEAT TREATMENT DEPARTMENT Via Provinciale SNC 24040 Lallio (Bergamo) Italy BARS STOREHOUSE Via Tonale 3E 24061 Albano Sant’Alessandro (Bergamo) Italy www.mega-spa.com
© M.E.G.A. S.p.A. - 2016
Company overview
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Engineering
3 4
Quality
Products
© M.E.G.A. S.p.A. - 2016
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© M.E.G.A. S.p.A. - 2016
WHERE WE ARE
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© M.E.G.A. S.p.A. - 2016
HOW WE WERE BORN
M ario E manuele G iovanni A lfredo www.mega-spa.com
© M.E.G.A. S.p.A. - 2016
50 YEARS OF EXPERIENCE
We are manufacturers of forged steel fittings and special pieces in ferrous and nonferrous materials since 1962 www.mega-spa.com
© M.E.G.A. S.p.A. - 2016
PAST AND PRESENT
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© M.E.G.A. S.p.A. - 2016
TURN OVER
60000
Turn over [k€]
50000 40000 30000 20000 10000 0 2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
Year
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© M.E.G.A. S.p.A. - 2016
SALES BY SECTOR
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© M.E.G.A. S.p.A. - 2016
OUR ORGANIZATION
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
EMPLOYEES
200 180 160
Employees
140 120 100 80 60 40 20 0 2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
Year
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© M.E.G.A. S.p.A. - 2012
PLANT OVERVIEW - Scanzorosciate
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M.E.G.A.S.p.A. S.p.A.--2012 2016 ©©M.E.G.A.
PLANT OVERVIEW - Lallio
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PLANT OVERVIEW – Albano Sant’Alessandro
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© M.E.G.A. S.p.A. - 2016
PRODUCT DESIGN
CAD-3D software Finite Elements Analysis Software developed within the company www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
DESIGN CODES ASME B.31.1, ASME B.31.3 ASME B.31.4 ASME B.31.8 ASME Boiler and Pressure Vessel Code Section I ASME Boiler and Pressure Vessel Code Section III Subsection NB ASME Boiler and Pressure Vessel Code Section VIII division 1 and 2 RCC-M Pressure Equipment Directive 97/23/EC (PED) EN 13480, EN 10253
other
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© M.E.G.A. S.p.A. - 2016
DESIGN CALCULATIONS
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© M.E.G.A. S.p.A. - 2016
SAMPLES OF FINITE ELEMENT ANALYSIS
Cap
Piggable wye
Insert megalet
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Flanged Tee
Spherical wye
M.E.G.A.S.p.A. S.p.A.--2012 2016 ©©M.E.G.A.
DESIGN VALIDATION: BURST TEST
Megalet
Nipoflange
Insert Megalet
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M.E.G.A.S.p.A. S.p.A.--2012 2016 ©©M.E.G.A.
3 www.mega-spa.com
© M.E.G.A. S.p.A. - 2016
TESTING
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
NON DESTRUCTIVE EXAMINATIONS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
HYDROSTATIC TEST
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© M.E.G.A. S.p.A. - 2016
QUALITY SYSTEM AND PRODUCT CERTIFICATIONS
ASME NCA-3800
ISO 9001:2008
Pressure equipment directive (PED) AD 2000-Merkblatt W0 / TRD 100 KTA 3201.1 Section 2.4 Type approval for branch fittings www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
MATERIAL QUALIFICATIONS
Norsok M-650 (materials F44-F51-F53-F55-B381)
Exxon EMDC List of qualified suppliers (materials F51-F53-F55)
Creep studies and researches (materials F91-F92) www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
OTHER QUALIFICATIONS
Urząd Dozoru Technicznego
NSF 61 Forgings in carbon, C-Mn, alloy, SS and DSS 100 kg Frame agreement www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
INTERNATIONAL REGISTRATIONS
JQS RePro FPAL NNSA
EAC for Customs Unions
Canada CRN www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
LABORATORY ACCREDITATION
ISO 17025:2005 LAB N° 1574
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
SAFETY COMES FIRST
M.E.G.A. implements and maintains an Environmental Management System in compliance with ISO 14001, and an HSE Management system according to D. Lgs. 81/2008 (Italian law)
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
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Products
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QUALITY CONTROL IN ACTION
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
4
Products
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© M.E.G.A. S.p.A. - 2016
OIL AND GAS
Global outlook of petroleum and the competitiveness of companies involved are first arguments for continuing quality improvement www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
LATEST PROJECT REFERENCES
Refinery And Petrochemicals Integrated Development (RAPID) Project Kaombo ultra-deepwater offshore Block 32 Khazzan Project Rabab Harweel Integrated Project Arbi 20/23 Gas wellhead www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
MAJOR CUSTOMER REFERENCES
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
FORGED FITTINGS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
FLANGED NOZZLES AND OUTLETS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
SELF REINFORCING BRANCH OUTLETS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
WELDED PRODUCTS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
MISCELLANEOUS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
4
Products
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© M.E.G.A. S.p.A. - 2016
POWER GENERATION (CONVENTIONAL)
Conventional power plant technology plays an important role in the energy production www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
LATEST PROJECT REFERENCES
Suez 650 MW Thermal Power Station Solapur Super Thermal Power Station Banharpalli Coal Power Plant Suratgarh Super Thermal Power Project Trombay Thermal Power Station www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
MAJOR CUSTOMER REFERENCES
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
SEAMLESS TEES – 90 DEG
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
SEAMLESS TEES – LATERAL
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
TUBESHEETS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
SEAMLESS WYES
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
NOZZLES
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
FLANGED NOZZLES
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
WELDED PRODUCTS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
4
Products
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© M.E.G.A. S.p.A. - 2016
POWER GENERATION (NUCLEAR)
Manufacturing products for nuclear power plants requires high quality control standaards
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
LATEST PROJECT REFERENCES
VC Summer Nuclear Power Station Vogtle Electric Nuclear Power Station Flamanville Nuclear Power Station
Tarapur Atomic Power Station Chinese Nuclear Power Stations (Fuqing, Hongyanhe, Tiashan, Ningde) www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
MAJOR CUSTOMER REFERENCES
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
FORGED FITTINGS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
FORGED PIPES
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
SPOOLS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
MISCELLANEOUS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
4
Products
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© M.E.G.A. S.p.A. - 2016
SUBSEA AND UNDERWATER
Proven, safe and reliable manufacturing is critical for a subsea environment www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
LATEST PROJECT REFERENCES
Egina Oil Field Development Martin Linge Development Shah Deniz Stage 2
Mumbai high north redevelopment phase III Polarled Pipeline Project www.mega-spa.com www.mega-spa.com
M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
MAJOR CUSTOMER REFERENCES
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
PIGGABLE WYES
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
SEAMLESS PIPES AND STRESS JOINTS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
SPECIAL FLANGES
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
SEAMLESS BARRED AND TARGET TEES
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© M.E.G.A. M.E.G.A. S.p.A. S.p.A. -- 2010 2016 ©
MISCELLANEOUS
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M.E.G.A.S.p.A. S.p.A.--2010 2016 ©©M.E.G.A.
www.mega-spa.com
© M.E.G.A. S.p.A. - 2016
TECHNICAL INFORMATIONS
Run pipes size range
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Techincal information on Megalets
M.E.G.A.S.p.A. S.p.A.--2012 2016 ©©M.E.G.A.
CATALOGUES AND BROCHURES
Nipoflange, elbow flange, latroflange
Die forging facility
Special flange
Insert megalet (Sweepolet ®)
Self reinforcing outlet
General presentation
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M.E.G.A.S.p.A. S.p.A.--2012 2016 ©©M.E.G.A.
CONTACTS MAIN OFFICE, MACHINING WORKSHOP AND HEAT TREATMENT Address
Via Dalla Chiesa 3, 24020 Scanzorosciate (Bergamo) – ITALY
Telephone
+39 035 661 280
Fax
+39 035 665 535
E-mail
[email protected]
DIE FORGING AND HEAT TREATMENT UNIT Address
Via Provinciale SNC, 24040 Lallio (Bergamo) - ITALY
Telephone
+39 035 690 220
Fax
+39 035 692 059
E-mail
[email protected]
BARS STORAGE AND CUTTING UNIT Address
www.mega-spa.com
Via Tonale 3/E, 24061 Albano Sant'Alessandro (Bergamo) - ITALY
© M.E.G.A. S.p.A. - 2016