Accessories January 2010
Kingspan accessories Ancillary Products Range
®
Insurer Approved
Systems
Accessories 1
Introduction insulated gutter
rooflight panel
insulated gutter
aluminium upstand
ridge component
upstand component
cover strip
vertical cover strip
atypical corner panel head and cill
corner panel
flashing louvres gutter system
Kingspan has become the market leader in the specialist industry of providing ancillary components for completing all aspects of any buildings. High capital investment on flexible manufacturing equipment and systems enables rapid turnround of high quality components from order to site delivery to be
Accessories 2
achieved meeting clients and installers timeline requirements. Architects can incorporate special features to give their designs an individual and unique appearance, confident in the knowledge that Kingspan can turn them into reality. Including corporate styles or individual one-off designs, Kingspan
rounded corner panel
can meet your requirements – and always to the same high standards of quality. Kingspan manufacture and supply an extensive range of standard and bespoke ancillary components, which can be used to enhance the architectural imagery of the building.
Kingspan’s Technical Services and ancillary manufacturing operation provide designers and constructors with a total service package, both at design and through the construction and installation process.
Accessories 3
Rainwater system
Flashings components Ridge components
Head and Cill
Samples of non-standard production
Verge components
Corner flashings
Flashing components made to supplement the complete roof and wall systems Kingspan, are manufactured from coated galvanized metal sheets 1,250 mm wide maximum and up to 8,000 mm long (the recommended length of flashing components is 6,000 mm). We recommend consulting flashing components from dark shades, if length exceeding 3,000 mm is required.
Roof flashing components OO
OO
Ridge components
OO
Expansion joints
OO
Rooflight flashing
OO
Roof panel junctions to walls
OO
Roof panel junctions to panel walls
OO
Gable flashings
OO
Parapet flashings
OO
Gutter flashings
Wall flashing OO
Corner and internal corner flashing
OO
Panel joint strips
OO
Panel junctions to adjoining buildings
OO
Cill flashings
OO
Openings flashing
OO
Window, door and gate flashing
OO
Louvers flashings
Material specification Source material Galvanized metal sheet with coating 1,250 mm wide maximum (fully spread).
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OO
Metalsheet thickness: standard thickness of 0.6 mm is available in standard colours, other thicknesses are possible according to suppliers production technology (0.5 mm, 0.6 mm, 0.75 mm, galvanized metalsheet 1 mm). Internal surface coating: MM
OO
Polyester coating
Exterior surface coating: MM
PES / polyester 25
Drainage components characteristics Colour corresponding to wall and roof
OO
Hanging gutter (gutter connections)
OO
Simple and fast assembly
OO
Downpipe (angular)
OO
Attractive design
OO
Gutter support
OO
Insulation quality comparable to panels of the same thickness
OO
Outlet
OO
Downpipe sleeve
OO
Sill and spout elbow-pipe accessories (rivets, fasteners, caps, sealant, stub nail)
Roof drainage systems OO
Kingspan eaves gutter system (angular) – level
OO
Eaves gutter system (semi-circular)
OO
Kingspan prefabricated thermally insulated gutter system – level
High performance surface coating 25 μm thick with medium term life. MM
Pvf2 (PVDF)
High performance surface coating 25 μm thick with excellent colour stability. MM
PLASTISOL
One-side, high performance coating 200 μm, high levels of durability and colour stability, is highly resistant to damage in transit on site and assembly. MM
Kingspan Spectrum™
60 μm Polyurethane coated semi gloss finish with a slight granular effect. It offers an outstanding durability and weather resistance performance, its superior flexibility enables high resistance against mechanical damages.
Colour range OO
Standard colours available according to Kingspan colour chart
OO
Please contact Kingspan for special colour shades requirements
System components
OO
MM
Valley gutter
MM
Boundary gutter
External Gutter system The rainwater drainage off the roof into the sewer system is important part of roof systems. Kingspan offers external gutter system (angular or semi-circular) for gable and pitch roofs without a parapet. Level angular external gutters OO
Gutter capacity (standard profile) = 11.8 l / s
OO
Outflow capacity (Ø 100 mm) = 4.7 l / s
OO
Outflow capacity (Ø 150 mm) = 9.1 l / s
OO
Maximum outflow span = 15.0 m
Level external gutters Kingspan are manufactured according to supplier’s abilities from galvanized metalsheet 0.6 mm thick with single-side coating (PES / polyester 25 μm or Plastisol 200 μm) 6,000 mm long. All accessories (gutter support, connections, heads, corner components, downpipes, elbowpipes…) are components of the system.
Kingspan Insulated Gutter System – valley and boundary gutters It is necessary to design a drainage system to internal drainage in case of gable and pitch roofs without a parapet. Kingspan offers the internal drainage system of level prefabricated insulated valley and parapet gutters. OO
Manufactured according to customer’s requirements
OO
From galvanized metalsheet 0.6 mm thick, PES / polyester 25 μm, Plastisol 200 μm or Skinplate 0.75 mm, 500 μm in Kingspan standard shades.
OO
Thermal insulation from IPN or mineral fibre. IPN insulation can be 40, 50, 60, 70, 80, 100 or 120 mm thick, mineral fibre insulation can be 60, 80, 100, 120 or 150 mm thick.
OO
Standard gutters include standard heads / or with overflow.
When designing internal gutter, please keep in mind, that vertical drainage system can not cross with horizontal support components of roof construction (girders, clamps, purlins, etc.). As the gutters are not self-supporting, it is necessary to adjust the steel construction for their application or to use hooks. Kingspan recommends electrical heating of gutters.
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Corner components
Steel sheets, steel in coils
Pre-formed corner panels
Advantages
Wall panels TF, AWP, FR and FH allow to use pre-formed sandwich panels for corners. Detailed pictures show the way of junction to standard wall and geometry of corners.
OO
Accessory to sandwich panel systems
OO
Simply assembly
OO
Innovative and attractive solution
OO
Wide colour range
OO
Flashing components reduction
VERTICALLY LAID PANELS
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Steel sheets
Steel in coils
Accessories Division delivers metal sheets formed by its own machinery. Metal sheets are available in wide range according to metal sheets used for manufacture of Kingspan panels. Metal sheets length according to customer´s requirements. Maximum recommended length is 6,000 mm. Metal sheet width depends on sheet span and can vary from 1,100 to 1,250 mm. Metal sheet thickness range from 0.5 to 0.75 mm.
MM
Rewinding is secured on Kingspan equipment
MM
Delivery of the quantity according to the customer requirement (maximal weight of one coil is 2 t)
MM
Width of the coil is given by the unroll of the coil, which is available and is between 1,100 and 1,250 mm
MM
Thickness of the steel is between 0,5 and 0,75 mm
External facing of metal sheet is protected by foil. The metal sheets are despatched on wooden palettes.
MM
Colour shades of the steel in PES coating available according to the current standards
MM
Other coating and colours available according to actual stock situation
MM
Coils are powered by protective foil on the exterior side
HORIZONTALLY LAID PANELS
Accessories 7
Tophats
Tophats
Wall-LiteTM
OO
MM
Vertical tophats are used for overlap of the cross joint at horizontally laid panels OO
Kingspan Spectrum™
Max.length: 7 m
Materials OO
Zinc coated steel with final surface coating
OO
Steel thickness: standard steel thickness 0.6 mm is delivered for Kingspan standard colour shades
OO
Pvf2 (PVDF) MM
OO
PES / polyester 25 MM
High performance surface coating 25 um thick with medium lifetime
OO
High performance surface coating 25 um thick with excellent colour stability
FOODSAFE MM
Standard exterior surface coating: OO
60 μm Polyurethane coated semi gloss finish with a slight granular effect. It offers an outstanding durability and weather resistance performance. Its superior flexibility enables high resistance against mechanical damages.
The surface of this 150 μm thick polymer coating is nontoxic and resistant to mould, durable and easy to clean. It is chemically inert and safe for continuous contact with unpacked food. Steel thickness 0,5 mm.
STANLESS STEEL MM
Stainless steel with thickness 0,5 mm
Wall light panel KS1000 WL is a product designed for any buildings where wall panels Kingspan KS1000 AWP are used. The panel is made from polycarbonate and it helps to reach optimal thermal values of the insulated building. The panel is suitable for all types of buildings except those with high air humidity caused by the influence of building users or production processes. They are also not suitable for buildings with low inside temperature.
Application Wall light panel KS1000 WL can be used for vertical and horizontal cladding. Maximal span is determined by the static tables calculation.
Materials Polycarbonate chamber board, thickness 38 mm. Colour: clear. It is possible to offer other colour shades according to actual stock situation.
Construction OO
Modular width 1,000 mm
OO
Weight: 4.7 kg / m2
OO
Panel joint shape corresponds to the joint of panel KS1000 AWP
OO
Thickness difference between panel KS1000 AWP and panel KS1000 WL is solved by aluminium distance profiles
OO
Distance profiles are available for thicknesses of following panels: KS1000 AWP 60, 80, 100
OO
Length: max. 6,000 mm
OO
Exterior side is provided with UV filter
OO
Thermal characterictics – U value = 1.26 W / m2 K
OO
Sound depression (Rw) 24 dB
Light transmission Transmission range is 55 % for clear colour. In case of other colour shade, please contact Accessories department Kingspan.
atypical tophats
catalogue K 175a
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Accessories 9
Rooflight panels HTL
Rooflights panels GRP40
RW / HTL
FF / HTL
RW / GRP40
FF / GRP40
Rooflight is an optimal appliance to enable daylight to the interior of the building. This applies especially to longspan roofs, where skylights or rooflight panels are the only way to effectively fulfill requirements of even daylight spread inside the building. Rooflight panels are laid at the roof surface level. In case of rooflight panels there is no light loss compared to skylights (skylight support, transversal skylight walls).
Rooflight is an optimal appliance to enable daylight to the interior of the building. This applies especially to longspan roofs, where skylights or rooflight panels are the only way to effectively fulfill requirements of even daylight spread inside the building. Rooflight panels are laid at the roof surface level. In case of rooflight panels there is no light loss compared to skylights (skylight support, transversal skylight walls).
Application
Applications
Light transmission
The KS1000 GRP are factory assembled double skin units which can be used with KS1000 RW where the roof slope is 6° (10 %) or more and KS1000 FF where the roof slope is 8° (14 %) or more. Maximum available panel length is 6,500 mm including overlap.
GRP rooflight panels transmit 70 % of the light and are opaque.
Fire performance
A KS1000 HTL – Hybrid Rooflight is a product with GRP top sheet and polycarbonate bottom sheet combination for buildings with Kingspan KS1000 RW and KS1000 FF roof panel where thermo insulation and designed surface are required.
Grade of fire spreading: without fire spreading Property of “burning while dropping”: burning while dropping Fire classification: hard to burn (TMI-28 / 2007) Note!
The basic conditions of the installation:
Rooflight panels can be laid as chequerboard or in ridge following roof inclination, rooflight panels layout influences daylight spread inside the building.
OO
Slope of the roof minimum for RW = 5.7° (10 %); for FF = 8° (14 %)
In case of Roofligths, there are exceptions from the fire resistance regulations in the following cases:
OO
Standard overlap is 250 mm
OO
In case the internal height of building is min 3 m
OO
Distance between supports must be determined from the span tables calculation. Please, contact technical department Kingspan.
OO
In case there are no flammable materials (stored or built in) in the following ranges: within 1 m range (vertical and horizontal) of rooflight
Dimensions
within 3 m distance from the level of the roof support elements
The shape of the GRP top layer is same as the shape of KS1000 RW roof panel.
Light transmission
Standard length: max. 6,250 mm (total length)
Materials External and internal facing from glass fibre sheets 1.2 / 0.8 mm thick with maximum wave of 35 mm are joined together by PE distance spacers.
Construction Maximum distance of rooflight panels supports can be 1,200 mm (please consult with Kingspan Technical Bureau).
Fire protection Kingspan rooflight panels comply with standard building regulations and norms for glass fibre products and their technical parameters.
Approximately 55 %
Width: 1,000 mm (polycarbonate)
KS1000 RW/HTL
1,000 ± 3 mm 333.3 mm
333.3 mm
D D = d + 35 mm
KS1000 FF/HTL
1,000 ± 3 mm 250 mm
weight (kg / m2)
16
2.124
5.0
25
1.738
KS1000 RW/GRP40 1,000 mm 333 mm
d
32
1.34
6.6
d (mm)
U (W / m2K)
weight (kg / m2)
16
2.124
5.0
D = d + 34 mm
25
1.738 1.34
weight (kg / m2)
40
3.0
3.7
d (mm)
U (W / m2K)
weight (kg / m2)
40
3.0
3.7
1,000 mm 250 mm
250 mm
250 mm
5.9 6.6
D
KS1000 FF/GRP40
d
32
U (W / m2K)
D = d + 35 mm
250 mm D
d (mm)
333 mm
5.9
250 mm d
Accessories 10
U (W / m2K)
333 mm d
250 mm
d (mm)
D
D = d + 34 mm
Accessories 11
Aluminium programme
Aluminium programme
Aluminium products, which are very effective and easy for installation with faultless functionality, can highlight the originality of any building. Primary material used is aluminium sheet with final komaxit coating. This guarantees a high quality and life time of the parts as well as a colour range according to the request of a customer.
Al louvres
OO
High shape variability
The advantages of these products are shape variability and possibility of any colour coating.
OO
No standard shapes
OO
Production to individual needs of a customer
Louvers are made for ventilating of buildings, either direct or connected to a ventilating system.
OO
Komaxit coating
OO
For high-powered operations
Technical parameters: Louvers can be produced upon agreement in dimensions and shapes according to individual needs of a customer, in max. length up to 3,000 mm and width up to 1,500 mm.
Roof upstands
OO
High shape variability
Aluminium Upstands allow trouble free sealing for installation on the roof. As a final product it does not require any other finishing works.
OO
No standard shapes
OO
Upstands for RW and FF panel
OO
Production to individual needs of a customer
OO
Komaxit coating
OO
Finished product, no other completion works
Optimal usage of Upstands is for RW panels or for flat roofs (TOP-DEK panels / X-dek), alternatively according to the needs of a customer. Standard technical parameters: OO
Width max. 1,000 mm
OO
Length max. 3,000 mm
OO
Square max. 2 m2
OO
Round max. 800 mm Different dimensions can be produced upon agreement.
Upstands for roof windows It is possible to produce various dimensions to fit the building, for Velux and Fenestra roof windows. window frame sizes: OO
78 × 98
OO
78 × 118
OO
78 × 140
OO
78 × 160
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Accessories 13
Aluminium programme
Special insulated upstands – for RW, FF, TOP-DEK (komaxit coating) Fire damper SO2 with termosenzor example of the thermal performance: order size
U VALUE
100 × 100
2.7 (W / m2 K)
100 × 200
2.7 (W / m2 K)
120 × 120
2.7 (W / m2 K)
Architectural parts and special constructions Architectural parts aesthetically reinforce the overall design of a building. There are no standards set, only unique parts are produced based on the project of a building. These parts are original in their appearance, offering the possibility of various architectonical versions, colour combinations and workshop processing.
Zinc coated profiles
Point rooflight (possible with electromotor) example of the thermal performance: order size
U VALUE
100 × 100
2.7 (W / m2 K)
100 × 200
2.7 (W / m2 K)
For delivery possibilities of Fire damper SO2 and Point rooflight please contact Accessories department Kingspan.
Arc attics: Length max. = 3,000 mm Radius min. = 150 mm Other parts can be produced upon agreement in relation to project specification. Full offer and pricelists are available from Sales representatives.
OO
Production on Kingspan equipment (bending machine 8 m, press brake 3 m) according to customers’ requirements
OO
Profiles are despatched on wooden palettes or steel boxes, depending on the order size
OO
Different profiles ( Z,U,L…+ atypical )
OO
Profiles up to 8 m length available in steel thickness 1 mm
OO
Profiles with verges
OO
OO
Very flexible delivery terms and production shapes
Profiles less than 3 m length available in steel thickness 1.5; 2 and 3 mm
Aluminium window frames OO
Custom manufacturing according to the project design
OO
High variability
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Sleeves
Fe Louvres
Company Kingspan offers ventilation louvres as accessories to insulated panel systems. Standard louvres are manufactured from galvanized metal sheets. Standard louvres are available 1,000 mm long and up to 3,000 mm wide. Louvre construction is manufactured from bended steel sheets riveted to cladding frame at both sides (front and back). Protective net to prevent insect getting inside can be supplied; it is not part of standard delivery. Other louvres of different profiles, rib spacing, sizes and shapes can be delivered according to customer’s requirements.
Characteristics OO
Colour shades corresponding with the wall / roof colour shade
OO
Standard module height 1,000 mm
OO
Standard module width from 500 to 3,000 mm
OO
Standard module depth 100 mm
OO
Special louvres can be delivered according to customers’ requirements
MM
Pvf2, coating 25 μm, fluorocarbon finish with colour fastness also in temperatures over 120 oC and very good lifetime
MM
Kingspan Spectrum™, coating 60 μm Polyurethane coated semi gloss finish with a slight granular effect. It offers an outstanding durability and weather resistance performance, its superior flexibility enables high resistance against mechanical damages.
Internal facing is finished with protective coat (usually light grey shade). Material specification depends on production facilities of company Kingspan (please consult with Kingspan Technical Bureau).
Material specifications
OO
Perfect sealing of the pipeline plumbing on the roofs and walls
OO
Flexible profiled gullet defend to the thermal length changes
OO
Sleeves usage prevents fatigue cracking, which is common at soft pipeline plumbings
OO
Big areas of the base secure an optimal placement of the sleeve on the base, which means easy and safe assembly
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OO
Sealing of the profile and pipe in one procedure
OO
Free outlet of the rainwater
OO
Available for places not easily accessible, with easy joint junction, ideal for the reconstruction of all existing pipeline systems
OO
Sealing of rounded and squared crosscut
OO
Frame and ribs are manufactured from galvanized steel sheets
OO
Standard sheet width is 0.6 mm
OO
Coating: MM
PES / polyester, coating 25 μm, anti-corrosive finish applied to a galvanized steel sheet with the average lifetime
MM
Plastisol, coating 200 μm, excellent finish with extra long lifetime, colour fastness, resistant to corrosion, resistant to damage during transport and installation
Accessories 17
Sealants and fillers
A building cladding is designed and laid so as to prevent all weather effects to penetrate in the building. The building cladding also regulates temperature and prevents from airleakage. That is why it is important to properly choose, specify and install the sealants, tapes, binders and fillings to ensure the finished cladding works properly.
Sealant types OO
Butyl rubber sealant tape
OO
PE sealant tape
OO
PVC foam sealant tape
OO
Silicon binder
OO
PUR expansion tape
OO
Butyl sealant
OO
Other specific sealants
Fasteners
Fillings In the places where the panel end is equipped with flashing, the panel fits only in the highest parts of the profile, resulting in a gap between the profile and flashing. It is necessary to insert a filling of the right size, which will prevent the penetration of wind, water and insects.
The following materials are suitable for this application: Polyethylene filling. Other sealants as required by specific detail. Water-resistant foil (component of TOP-DEK panel).
The right choice of fasteners has a great influence on the quality of final building. These components fasten panels to roof and wall frame or accessories to the main or supporting construction. The fasteners have to fulfill the following requirements: OO
Roof and wall cladding fastened to main or supporting construction
OO
Construction resistance to load
OO
Airtightness / watertightness of the building
OO
Lifetime equal to that of cladding system
OO
The appearance to correspond with the building
Main fasteners The main fasteners fasten insulated panels to the building construction. Fasteners fulfill the function of supporting member and must be able to transmit the load of panels in the building construction throughout the cladding lifetime. Fasteners used for insulated panels are either self-tapping or self-drilling. Other fasteners can be ordered according to customer’s requirements.
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Number of fasteners applied is generally high due to thin and flexible materials to be fastened. This usually means, that allowed load of fastener is not the primary factor and the total load is distributed to a large number of fasteners. When deciding about the right fasteners applied, please consult with manufacturer or Kingspan Technical Bureau.
Materials and lifetime The maximum lifetime of fasteners depends on the corrosion speed, which can be influenced by technical parameters, internal and external environment and building construction. We recommend applying stainless steel fasteners considering the building lifetime. Carbon steel – coated carbon steel fasteners function reliably on roofs and walls for a period of 20 years. Stainless steel – the expected lifetime of stainless steel fasteners is for over 50 years.
Product guarantee It is strictly requested to apply stainless steel fasteners on all buildings where Kingspan extends its guarantee.
Secondary fasteners and rivets
Strength
Secondary fasteners and rivets are applied to side overlaps and for flashing attachments. Fasteners for thin materials are required for site installation.
Main fasteners attach panels to building construction and are strong enough to stand the load. In practice, the wind suction is the most important load for fasteners (wind suction can cause the panels to break away from the construction).
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Kingspan Insulated Roof, Wall & Facade Systems Architectural Wall Systems IPN Core KS1000 AWP Secret Fix
KS1150 TF Through Fix
KS1150 TC Through Fix
KS1000 TT Thermatile Hanging System
KS1000 RW Trapezoidal
KS1150 FA Acoustic Through Fix
KS1000 FH Secret Fix
KS1150 / 1200 FR Through Fix
KS1000 TOP-DEK Flat
KS1000 RT RoofTile
KS1000 XD X-DEK
KS1000 RW/HTL Trapezoidal
KS1000 RW / GRP40 Trapezoidal
KS1000 FF / GRP40 Trapezoidal
Mineral Fibre Core KS1150 TP Through Fix
Roof Systems IPN Core KS1000 RW Trapezoidal
KS1000 SX Trapezodial
Mineral Fibre Core
Rooflights
KS1000 FF Trapezoidal
KS1000 FF/HTL Trapezoidal
Details for the following countries: Austria, Belorussia, Bosnia & Herzegovina, Bulgaria, Croatia, Czech Republic, Denmark, Estonia, Finland, Germany, Hungary, India, Latvia, Lithuania, Poland, Romania, Russia, Serbia, Slovakia, Slovenia, Ukraine can be found by visiting our website www.kingspan.info
