Accelerating Deployment of SAP EWM by using the most recent rapid-deployment solutions SAP EWM RDS and SAP EWM for Retail RDS ASUG | September 2013 Igor Becker, SAP AG
SAP History of Rapid-Deployment Innovation 5 Solutions at SAPPHIRE NOW
SAP ASAP Methodology released
Cloud Offerings with HP, Amazon, IBM
Hybrid Deployments with…
Cloud-based Quick Start
SAP All-in-One introduced
1996
…
2003
“The New Standard”
Global Launch
+1,700 Customers
– Jim Hagemann Snabe, SAP co-CEO
2010 5
2011 SOLUTIONS
2012 46
100+
PARTNER OFFERINGS
Average projects go from +15 to 8 months
Mid-market ERP projects go from 8 to 3 months
© 2011 SAP AG. All rights reserved.
Today: Run Better in Weeks
…SuccessFactors, Ariba & SAP JAM
Leading Suite/CRM powered by SAP HANA Ramp-up
2013 … 150+
170+
SAPSAP Rapid HANA Deployment customers Entryway toof live • SAP HANA • Cloud Solution via SAP Rapid Customers Deployment buy • Analytics • Mobile Innovation more Solutions than one
25% 1/3
2
Secret Sauce! What’s in Each Solution?
SOFTWARE Address the most urgent business needs
© 2011 SAP AG. All rights reserved.
CONTENT SAP-supported best practices, templates, and tools
ENABLEMENT Guides and educational material to speed end-user adoption
SERVICES Fixed scope and price maximum predictability & lower risk
3
Rapid-Deployment Solution Implementation Methodology Shorter time to start, deploy, and run through best practices 0
Traditional Project
10
Preparation
Savings up to…
RapidDeployment Solution
20
30
40
Business blueprint
95%
Discover
Start
50
60
70
Realization
50%
Testing
30%
Deploy
80
90
100
Go-live
At least 40% time and effort reduction compared to similar scope of traditional project Run
Tobias Ortwein, PAC. Sept. 2012
Rapid-deployment solutions can help drastically reduce implementation efforts compared to a classic approach, since the base processes within the solution scope are very well defined best practices, and more efficient than defining custom-specific processes. © 2011 SAP AG. All rights reserved.
4
The Best of SAP, Fast & Simple
SAP FAST. SIMPLE. Deploy in 8 weeks or less. Clear entry-way to innovation Fixed-price implementation. Speeds end-user adoption.
FOCUSED on BUSINESS OUTCOMES Modular. Integrated.
© 2011 SAP AG. All rights reserved.
ALL environments: Cloud, On-Premise, Mobile
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SAP Rapid Deployment Solutions for LoB Supply Chain
SAP Value Map for Supply Chain Demand-Driven Supply Chain
Logistics and Order Fulfillment
Sales and Operations Business Planning
Demand Planning
Supply Network Planning
Advanced Production Scheduling
TM for Planning
TM for Freight Tendering
Sales and Operations Planning
Global Available to Promise
Supply Chain Response Management
Demand Signal Management
TM for Ocean Carrier Booking
Order tracking and exception management
Supplier Collaboration
Customer Collaboration
Extended Warehouse Management
EWM for Retail
Supply Chain Monitoring
Service Supply Chain
© 2011 SAP AG. All rights reserved.
Supply Chain Performance Management
Service Parts Planning
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Rapid-deployment Solutions for Extended Warehouse Management
https://service.sap.com/rds-ewm https://service.sap.com/rds-ewm-retail
Rapid Deployment Solutions (RDS) for EWM EWM Rapid Deployment Solutions Fixed scope, fixed cost solution and service to accelerate your warehouse implementation EWM RDS V 2.702 (2011) Key warehouse processes Implementation accelerators „built-in“ Preconfigured Warehouse
© 2011 SAP AG. All rights reserved.
EWM RDS V 3.90
EWM for Retail
v 4.90 planned Oct 2013
(Jan. 2013)
Assemble-to-Order with ERP Best Practice
Retail specific distribution center processes
Narrow-Aisle as first module
Replenishment of stores
Wide Aisle and Batch prod.
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Rapid-deployment Solutions for SAP EWM Value
Advantages of a fixed scope solution Best Practice approach to realize common customer requirements Preconfigured software and standardized service reduces implementation time and effort Proven deployment method at fixed time and fixed price Reliable solution with a predictable success Market leading SAP warehousing applications with full integration into your SAP landscape Flexibility to extend the use of the SAP EWM applications after deployment
© 2011 SAP AG. All rights reserved.
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SAP Extended Warehouse Management rapid-deployment solution
Main conceptual features of the RDS EWM 9.0 CI Narrow-Aisle (Q2), Wide-Aisle, Bin Sectioning and Batch managed Products (Q4)
Automatic High Rack Narrow Aisle Rack Storage
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Wide Aisle Rack Storage
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EWM Storage Concept: Narrow Aisle Access -
Low Level Trucks (see A) can access the lower levels of the aisles and handover points only (see C)
-
High Level Trucks (see B) can operate in one or several aisles but can not move to GR-Zone or Packing Area. They can access all levels in the Narrow Aisle.
-
Only one truck is allowed in one aisle at the same time
-
To pick from the lower levels, the low level truck is faster (more optimal) than the high level truck
-
The high level truck is slower than the low level truck, especially the going up in height is time-consuming. Changing of aisles are also time-consuming.
© 2011 SAP AG. All rights reserved.
Narrow Aisle is modelled in EWM with 3 storage types: Y001 – handover points (see C) Y051 – lower levels Y011 – upper levels
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EWM Storage Concept: Mezzanine Inbound/Receiving: -Small
products received in small quantities are stored in mezzanine -Transport
from Goods receipt zone to final bin using storage container -One
storage container holds same quantity as one final bin -Storage
container is returned empty from mezzanine to GR-Zone Outbound: -If
customer orders a small product in a small quantity (less than a pallet), this product is picked from mezzanine -No
forklift/truck access in mezzanine, Operator uses a trolley with 3 compartements for multi-customer picking
© 2011 SAP AG. All rights reserved.
Mezzanine is modelled in EWM with storage type Y021
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Business process scope covered in RDS SAP Extended Warehouse Management
Inbound Processing
Storage & Operations
Goods Receipt Management & Optimization Quantity based putaway Cross-Line Putaway Clarification process
Outbound Processing
Replenishment as “letdown” and “cross-aisle” Physical Inventory Cycle Counting Bin Sectioning Pick Point
Large-Small quantity picking with picking waves Consolidation for packing at “bus stops” Staging Loading on transportation unit
Batch managed Products Task Interleaving Structure: Narrow-Aisle with Handover Points, Wide-Aisle with Pick Point, Mezzanine Assemble-to-Order with SAP ERP Best Practice Analytics & Reporting Native Technologies (RF), Queues following physical paths TCI, TCO Reduction © 2011 SAP AG. All rights reserved.
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Sample Warehouse Layout
v 4.90 planned Oct 2013
Sample Warehouse Structure © 2011 SAP AG. All rights reserved.
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Diskussion Template Example Warehouse YER2
Overview
Y930 Doors Inbound YDI1
SAP ECC 6.0
Create O.DLV
Create ODR
Create ODO
© 2011 SAP AG. All rights reserved.
YDI2
GR-YDI2
YDI3
GR-YDI3
Receiving Office
Create SO
Pack
Y910 Goods Receipt GR-YDI1
Hand-over
Hand-over
Point
Point
Y031
Y001
High Rack
Y011 High Rack
Y021 Mezzanine
Y970 Clarification Zone
NA
Y831 Packing Zone Y002
Pick Point
Y051 Picking
Y920 - Provide in Goods Issue
SAP EWM 9.0
Outbound to Customer from Narrow Aisle Storage / Mezzanine
Sales Orders to sell goods Creation of Outbound Delivery Assignment to picking waves automatically by route and pl. shipment Picking by quantity with removing full pallets via Hand-over point Packing at bus stops into Shipping HUs Loading to Transportaion Unit by HU
Y003
Y970 Quality Inspection
Y840 Scrapping Area
GI-YDO1
GI-YDO2
Y930 – Doors Outbound YDO1 YDO2
GI-YDO3
YDO3
Shipping Office
Update O.DLV & Stock
Wave Assignment Create Stage WT
Release Wave
Confirm Stage WT
Create WO and WT
Confirm Pick WT
Create TU
Load
Departure TU & GI 16
Rapid deployment of SAP EWM Key Facts Value Proposition Rapid availability to pre-configured, ECC integrated EWM 9.0 Sandbox Rapid implementation that reduces the TCI Standard functionality, which is scalable with other functionalities Training and hands-on with users can start quickly Flexible choice of functionalities based on building block principle Anytime enhancement and upgrading possibility (-> Standard SAP Solution) Blueprint Accelerator with a higher blueprint quality Fixed Price Model
A clear path to your full EWM vision
Related Services EWM Business Assessment Deployment of Add-ons for SAP Extended Warehouse Management
Service Description The Service consists of Preparation & Workshop, Solution Activation and Knowledge Transfer The customer receives in his sandbox system a new client with a predefined warehouse layout and working processes It is the foundation for a subsequent SAP EWM implementation project The activation is done for 1 company code and 1 warehouse
Service Content The service content for the rapid deployment of SAP EWM for CI includes Project kick-off Setting-up SAP ERP – SAP EWM connectivity Integration and set-up of relevant master data objects Solution Activation Validation of selected processes Hand-over process workshop with key users
Delivery Details On-site and remote with a consultant from local market unit Implementation time: ~ 4 weeks Effort: ~ 26 person days Costs: contact local market unit © 2011 SAP AG. All rights reserved.
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SAP EWM Rapid Deployment Solution
Foundation
Process
IT
Additional services not covered by this RDS
Exception handling System Installation
Outputs
Develop Outputs Security and Authorization RF Unit Adoption
Customer Return Scrapping
Inventory Count Replenishment
Innbound Outbound
Resource Management Warehouse Structure EWM Master Data
ERP-EWM Integration Master Data Integration
Adopt to customers Process
What is in and what is out
Performance Testing Data cleansing and data Conversion Integration to Warehouse Automation Interface to Legacy Systems
RDS EWM
SAP Extended Warehouse Management rapid-deployment solution
© 2011 SAP AG. All rights reserved.
ERP-EWM integration Complete and ready-to-run RDS system with best-in-class processes Enterprise & warehouse structure and central master data
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SAP Extended Warehouse Management for Retail rapid-deployment solution V1.900 Overview Presentation
Built-in optimization for Retail Wave management
Optimized work orders; efficient pick path
Labor management
Reduced labor costs; improved labor planning
Slotting
Advanced storage concept; ABC goods classification
Cartonization
Automatic shipping-unit determination
Multiple Stock UoM
Process flow for parallel stock specific UoM from inbound, storage, picking determination to outbound
© 2011 SAP AG. All rights reserved.
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Distriubution center and warehouse processes Conceptual overview Distribution Center Vendor: PCS-V321
Store M004
Store M005
Inbound Process with same Merchandise Inbound Process with mixed Merchandise Outbound Process for Retail Stores
Store M001
Merchandise Distribution process with Cross-Docking Merchandise Distribution process with article-driven FlowThrough Warehouse Processes with Merchandise in different Pack Sizes Warehouse Processes with Catch Weight Article Warehouse Processes with Best Before Date Article © 2011 SAP AG. All rights reserved.
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Diskussion Template Example Warehouse YER1
Overview Collective PO contains aggregated quantities for both stores 1 Inbound delivery 2 Outbound deliveries Quantity adjustment in EWM due to underdelivery from supplier Stores are served by the same route
T930 Doors Inbound YDI1
Y910 Provide in Goods Receipt GR-YDI1
YDI2
GR-YDI2
YDI3
GR-YDI3
SAP ECC 6.0 SAP EWM 9.0
Merchandise Distribution Flow Through
Y810 MD Flow-Through Sorting Area
Y050 Hich Rack Picking Zone
Y920 - Provide in Goods Issue GI-YDO1 Receiving Office
Create STO
Y020 Mezzanine
Y010 High Rack Buffer
Create Coll. PO
Create I.DLV
Y840 Scrapping Zone
GI-YDO2
T930 – Doors Outbound YDO1 YDO2
GI-YDO3 Shipping Office YDO3
Update I.DLV & Stock
Update O.DLV & Stock
Create O.DLV Create IDN Create ODR
© 2011 SAP AG. All rights reserved.
Create PDI
Create ODO
Unload
Wave Assignment
Post GR Quantity Adjustment
Create TU
Putaway to Sorting Release Wave
Create WO and WT
Confirm Pick WT
Stage
Departure TU & GI
Load
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Rapid-deployment of SAP EWM for Retail
What’s included – Service scope The implementation of the SAP EWM for Retail RDS is based on a one-landscape system (ECC 6.0 EhP5 and above, EWM 9.0) which is a Development or Sandbox system with core SAP EWM Retail processes. No Quality System or Production System is part of the scope of this service. The service includes: Check installation Plan project schedule Prepare Best Practice Activation Conduct kick-off workshop System configuration Transfer master data Execute configuration guides Unit testing Conduct hand-over workshop Receive sign-off Overall effort of service is 23 person days within 5 weeks © 2011 SAP AG. All rights reserved.
A special step-by-step guide describes each activity during the deployment
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System landscape
Decentral solution architecture
SAP EWM standalone
SAP EWM as an add-on SAP EWM
SAP ERP
SAP ERP
SAP ERP SAP ERP
SAP EWM Server for SAP SCM
© 2011 SAP AG. All rights reserved.
SAP EWM SAP NW
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SAP EWM RDS packages - Optional Delivery via Cloud SAP Pre-Assembly & Cloud Logistics Services Pre-assembled by SAP in the Cloud
EXECUTE Quick Start in the cloud
MIGRATE to Customer environment
ERP RDS ERP / EWM
*)
ERP
EWM *) connection to existing customer system possible
INNOVATE
EWM
Accelerate SAP implementations with preconfigured business processes in the cloud Quickly configure, enhance, and test in the cloud Use as sandbox or development environment Experience no delay (hardware availability) to project kick-off Run productive environment on-premise or another private cloud For more information please contact SAP Value Prototyping.
© 2011 SAP AG. All rights reserved.
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SAP Rapid-Deployment solutions The fastest way to run your business better
Solution Details SAP EWM Features of EWM leveraged in EWM RDS
green = used in EWM RDS
SUPPORTING AREAS
CROSS PROCESSES
CORE PROCESSES
EWM 5.0 EWM 5.1 EWM 7.0 EWM 7.01 EWM 7.02 EWM 9.0
Inbound Processing
Storage & Operations
Outbound Processing
ASN data receiving, validation, correction Transporation unit mgmt. Goods receipt Putaway bin determination Internal routing Slotting Deconsolidation Putaway Returns / reverse logistics Goods receipt optimization Advanced returns mgmt.
Rearrangement Inventory counts / record accuracy Replenishment Freight order management Kit-to stock
Order deployment Route determination Wave management Picking bin determination Warehouse order creation Work assignment Picking, packing, staging Loading & goods issue Kit-to-order Manual outbound deliveries Production supply
Transportation cross docking Pick from goods receipt/ push deployment Yard management
Labor management Opportunistic cross docking Merchandise distr. X-docking Stock specific unit of measure Packaging specification Batch management Serial numbers Catch weight Material Flow System Warehouse cockpit Dock Appointment Scheduling Integration with SAP TM via SAP ERP
Task interleaving Execution constraint mgmt. Semi-system-guided work
RF / RFID Enablement Quality inspection Import / export integration EH&S integration eSOA enablement Migration Tools Pick by Voice
© 2011 SAP AG. All rights reserved.
Graphical warehouse layout Transp. integration (LES) Claims & Returns ERP transportation integration Multiple EAN Cartonization Rapid deployment package KPI‘s, Performance dashboard 27