ABB general machinery drives ACS355 Replacement guide, Altivar 31 FOR LIMITED DISTRIBUTION ONLY
Using the replacement guide
Important notice This replacement guide is intended for limited distribution to ABB’s technical partners and customers who are replacing the Altivar 31 drive with the ACS355 drive. ABB has prepared this document to aid sales associates, authorized channel partners and customers in the replacement. Every attempt has been made to ensure the accuracy of the information. All installation and electrical work should be carried out by a trained professional. ABB takes no responsibility for any damages or other liability whatsoever (including any consequential damages, even if ABB or an ABB representative had advised of the possibility of such damages) resulting from the use or selection of this document for any information, apparatus, method, process, or similar item disclosed in this document. Specification is subject to change without notice.
This guide will help you to replace Altivar 31 with ABB general machinery drives, ACS355. Follow the steps outlined in this guide to find the optimal replacement product and to speed up the replacement process. Step 1: sizing of the drive Compare power range, mounting methods and dimensions to select the correct ACS355 product against the competitor's product. Step 2: wiring and parameter set-up Compare electrical data and basic parameter range for optimal replacement.
Did you know that ACS355 drives come with integrated safe torque-off (STO) functionality?
2 ABB general machinery drives | Replacement guide
Contents Replacement guide
ACS355 and Altivar 31
4
Power range
4
Basic parameters
5
Dimensions
6
Electrical data
8
Replacement guide | ABB general machinery drives 3
Power range ACS355 and Altivar 31
0
ACS355 IP20 1-phase 200 to 240 V ATV31 IP21 1-phase 200 to 240 V
0.37
0.18
2.2 kW
2.2 kW
ACS355 Overload ratings − 1.5 x I2N for 1 minute every 10 minutes − At start 1.8 x I2N for 2 s ACS355 IP20 3-phase 200 to 480 V
0.37
ATV31 IP21 3-phase 200 to 480 V
0.18
ATV31 Overload ratings − 1,5 X nominal current − 180% of the nominal motor torque for 2 seconds 22 kW
15 kW
Mounting methods Wall (back)
Side-by-side
DIN-rail
Sideways
ACS355
Yes
Yes
Yes
Yes (R0-R2)
ATV31
Yes
Yes
Yes
-
Free space requirements ACS355
ATV31
50 mm
75 mm
R0-R4
75 mm
4 ABB general machinery drives | Replacement guide
50 mm
Basic parameters ACS355 and Altivar 31
Replacement guide for ACS355
ACS355
Altivar 31
Power range IP20 1-phase 100-120 V
–
–
1-phase 200-240 V
0.37-2.2
0.18-2.2
3-phase 200-240 V
0.37-11
0.18-15
3-phase 380-480 V
0.37-22
0.37-15
Back mounting
x
x
Side-by-side
x
x
DIN-rail
x
x
Sideways
x (R0-R2)
–
Above
75
50
Below
75
50
Language
9901
–
Selects an application macro
9902
CFG Source configuration
Selects the motor control mode
9904
–
Motor nominal voltage
9905
Mounting methods
Free space requirements
Basic parameters
UnS Nominal motor voltage given on the rating plate
Motor nominal current
9906
nCr Nominal motor current given on the rating plate
Motor nominal frequency
9907
FrS Nominal motor frequency given on the rating plate
Motor nominal speed
9908
nSP Nominal motor speed given on the rating plate
Motor nominal power
9909
–
Maximum for external reference 1
1105
HSP High speed
Value for constant speed 1
1202
Speed reference
Value for constant speed 2
1203
SP2 2nd preset speed
Value for constant speed 3
1204
SP3 3rd preset speed
Minimum value of the analog input
1301
1)
CrL3 Value for low speed (LSP) on input AI3
1)
Defines the event or condition that activates relay 1
1401
r2 Relay r2
Maximum speed
2002
HSP High speed
Maximum limit for the drive output frequency
2008
tFr Maximum output frequency
Motor stop method
2102
Stt Normal stop mode
Acceleration time from zero to maximum frequency for ramp pair 1
2202
ACC Acceleration ramp time
Deceleration time from maximum frequency to zero for ramp pair 1
2203
dEC Deceleration ramp time
Maximum speed
Replacement guide | ABB general machinery drives 5
Dimensions ACS355 and Altivar 31
H
H
D
D W
W
Dimensions 200 V
ACS355
Altivar 31
Altivar 31
ACS355
kW
1-phase
1-phase
Frame
Frame
hp
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
W
H
D
W
H
D
0.18
0.25
-
-
-
72
145
130
0.37
0.5
70
169
161
72
145
130
0.55
0.75
-
-
-
72
145
140
0.75
1
70
169
161
72
145
140
1.1
1.5
70
169
161
105
143
150
1.5
2
105
169
165
105
143
150
2.2
3
105
169
165
140
184
150
Dimensions 200 V
ACS355
Altivar 31
kW
3-phase
3-phase
hp
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
W
H
D
W
H
D
3 R0 4 R1 6 R2 7
Altivar 31
ACS355
Frame
Frame
0.18
0.25
-
-
-
72
145
120
0.37
0.5
70
169
161
72
145
120
0.55
0.75
70
169
161
72
145
130
0.75
1
70
169
161
72
145
130
1.1
1.5
70
169
161
105
143
130
1.5
2
70
169
161
105
143
130
2.2
3
105
169
165
105
143
150
6
3
4
105
169
165
140
184
150
7
4
5
105
169
165
140
184
150
5.5
7.5
169
169
169
180
232
170
7.5
10
260
181
169
180
232
170
11
15
260
181
169
245
330
190
15
20
-
-
-
245
330
190
6 ABB general machinery drives | Replacement guide
1 R0 2 R1 5
8
R2
R3 R4
9
Dimensions ACS355 and Altivar 31
H H
D
D W W
Dimensions 400 V
ACS355
Altivar 31
Altivar 31
ACS355
kW
3-phase
3-phase
Frame
Frame
6
R0
hp
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
W
H
D
W
H
D
0.37
0.5
70
169
161
105
143
150
0.55
0.75
70
169
161
105
143
150
0.75
1
70
169
161
105
143
150
1.1
1.5
70
169
161
105
143
150
1.5
2
70
169
161
105
143
150
2.2
3
70
169
161
140
184
150
3
4
70
169
161
140
184
150
4
5
70
169
161
140
184
150
5.5
7.5
169
169
169
180
232
170
7.5
10
169
169
169
180
232
170
11
15
169
169
169
245
330
190
15
20
260
181
169
245
330
190
18.5
25
260
181
169
22
30
260
181
169
R1
7
8
R3
9 R4
Replacement guide | ABB general machinery drives 7
Electrical data ACS355 and Altivar 31
ACS355
+24 V ACS355: X1 Ramp
Const
pair sel
Speed 1 Rev
Fwd /
Start / Stop
ACS355: X1
+24 V GND
Const
Fwd /
Start /
Speed 1
Rev
Stop
+24 V GND
DCOM
DCOM
DI1
DI1
DI2
DI2
DI3
DI3
DI4 DI5 Sinking DI configuration (NPN connected).
8 ABB general machinery drives | Replacement guide
DI4 0V
DI5
Sourcing DI configuration (PNP connected) with external power supply.
Electrical data ACS355 and Altivar 31
ATV31
AOC AOV 24 V AI2 LI6 AI3
LI4 LI3
COM
LI2
AI1
LI1
+ 10
0 ± 10 V
X - Y mA
LI5
Reference potentiometer
CLI R2C
PC / -
R2A
PB
R1B
(2)
Braking resistor (if used)
PA /+
R1C P0 R1A
(1) T/L3
W/T3
S/L2
V/T2
R/L1
U/T1
W1
V1
U1
M 3
˜
Replacement guide | ABB general machinery drives 9
PROFIBUS DP fieldbus adapter module for ACS355 drives
The PROFIBUS DP fieldbus adapter module FPBA-01 is an optional device for ACS355 drives, enabling connection of the drive as a slave on a PROFIBUS network. PLC configuration First, install the GDS file (DP-V0). The file is available from ABB’s website at Products & Services –> ABB product guide –> Drives –> Drive Options –> Fieldbus options –> FPBA-01 PROFIBUS DP Adapter GSD file (DP-V0): ABB0959.zip. Alternatively, the GDS file (DP-V0) can be downloaded from www.profibus.com. Mechanical and electrical installation 1. Insert the FPBA-01 module into its specified slot on the drive. 2. Tighten the screw. 3. Plug the fieldbus connector into the FPBA-01 module. Drive configuration 1. Power up the drive. 2. In most cases, a parameter needs to be adjusted to activate the communication. Please refer to the drive documentation for information on the communication settings. With an ACS355 drive, set parameter 9802 COMM PROT SEL to EXT FBA. 3. Parameter group 51 shows the status of the FPBA configuration parameters. − For basic functionality, set the required node address at parameter 5102 NODE ADDRESS and the communication profile at 5105 PROFILE. Finally, validate the settings with 5127 FBA PAR REFRESH. − For improved functionality, also check fieldbus type at 5101 FBA TYPE, baudrate at 5103 BAUDRATE and telegram type at 5104 TELEGRAM TYPE. Cyclic data handling Both data-consistent and non-consistent communication can be used with the FPBA-01 module. With data-consistent communication, the whole cyclic data frame is transmitted during a single program cycle. Some PLCs must be programmed to transmit data-consistent telegrams; for further details, see the ABB Drives PROFIBUS DP adapter module user manual. PLEASE NOTE! More information is available in ABB Drives PROFIBUS DP adapter module user’s manual. This is included with the ACS355 Replacement Package and is also available at www.abb.com (document no. 3AFE68573271).
10 ABB general machinery drives | Replacement guide
PROFIBUS master
ABB drive
Other slave device
Notes
Replacement guide | ABB general machinery drives 11
