S D E E F O V SER
®
P/A INDUSTRIES – A BRIEF HISTORY For well over half a century, P/A Industries has been providing equipment and application solutions to the Metal Stamping, Wire Forming and Electronic Connector Industries. A proven industry leader, we are committed to our customers. We’ve led the industry in product development since our first Servo was introduced in 1986. With over 7,000 P/A Servo Feeds in the field, we know that each application is unique. P/A’s Sales and Design Engineers have years of hands-on experience with Servo technology and work closely with our Service Team to continuously improve our products. At P/A, we are ready to help you design an application solution to increase your productivity and maintain your high quality standards.
Management & Sales Team Executive
Regional Sales
Jerome E. Finn Chairman
Edward Morris President
Don Frank Regional Sales Manager
Tim Qualls Regional Sales Manager
Mark Beiner Regional Sales Manager
Since 1975
Since 1999
Since 1996
Since 2002
Since 2006
Inside Sales
Service
Engineering
Joe Palmer Inside Sales Manager
Ken Jansen Sales Engineer
John Labowski Sales Engineer
David Gaffey Service Manager
Dave Burnham Sales & Service
Chris Crider Engineer Manager
Since 2004
Since 1993
Since 1999
Since 1979
Since 1999
Since 1983
P/A International
P/A Industries Inc. Headquarters U.S.A. ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
P/A BRASIL Ltda
P/A GmbH GERMANY
P/A Mectool AB SWEDEN
2
P/A Bohemia SRO CZECH REPUBLIC
PROMAK TURKEY
TABLE OF CONTENTS Servo Feed Model
Page Number
Micro
4
Mini
Edge
Advantage
Dynamax
Magnum
Maximus
Roll Diameter
Max. Stock Thickness
Stock Width
1.38 inch
.040 inch
2.0-6.0 inch
35 mm
1,01 mm
50-150 mm
1.77 inch
.078 inch
4.0-12.6 inch
45 mm
2,00 mm
105-320 mm
3.54 inch
.100 inch
3.9-23.6 inch
90 mm
2,54 mm
100-600 mm
3.54 inch
.188 inch
5.1-36.1 inch
90 mm
4,78 mm
130-915 mm
3.35 inch
.040 inch
51.2-74.8 inch
85 mm
1,00 mm
1300-1900 mm
4.72 inch
.400 inch
12.0-48.0 inch
120 mm
10,16 mm
305-1219 mm
6.0 inch
.500 inch
12.0-72.0 inch
152 mm
12,70 mm
305-1829 mm
Model Dependent
.375 inch
5.0-72.0 inch
9,35 mm
130-1829 mm
Model Dependent
.188 inch
4.0-11.8 inch
4,78 mm
105-300 mm
Model Dependent
.040 inch
4.0-6.0 inch
1,01 mm
105-152 mm
Model Dependent
Model Dependent
Model Dependent
6
8
10
12
14
16
Servo Feed with Pull-Thru Straightener
18
Stagger Feed
20
Profiled Parts Feed
21
Push-Pull
22
Bullet Series
23
Hi-Speed Feed Series
Sequential Controls
24
Provides the ability for step feeding, tool signaling, gagging and multiple programs off of one press
Options
25
Guides, Strip Encoders, Limit Switch, Pilot Releases, Cut-to-Length Systems
Reference
26
Production, Consumption, Speeds, Weights, Loop Area 3
MICRO FEED
MECHANICAL FEATURES
ELECTRONIC FEATURES
• Hard Chrome Feed Rolls with Matte Finish to Provide
• ISO Certified Electrical Components wired to JIC,
• Adjustable Roll Lift • Quick Change Rolls Can be Machined to Accept Wire
• Backlit, LCD Touchscreen Display • Inch/Metric, Multi-Language Selectability • Mushroom Emergency Stop with Auxiliary Contacts
NEC and CE Standards
Increased Grip
or Profiled Material
• Feed Rolls are Mounted in Permanently Sealed
for Multi-Unit Stop
Anti-Friction Ball Bearings
• NEMA 4/12/13 Enclosure • Feed Complete Programmable Output Relay • Batch Counter • Jog-To-Length • Built-In I/O Diagnostics • Check Feed Synchronization Confirmation • High Performance Digital Servo Drive, PLC and
• Two Quick Release Adjustable Edge Stock Guides • Entrance Material Support • Pneumatic Pilot Release
Motor
• Optional Hand Held Remote Jog Pendant
MECHANICAL OPTIONS
• Exit Support Bridge to Prevent Stock Buckling • Feed Mounting Bracket for up to 2.3” (59 mm) of Die Height Adjustment
• Control Stand • Polyurethane Coated Upper Roll for delicate material • Factory Profiled Rolls
4
MICRO FEED SPECIFICATIONS SAFE WORKING SPEEDS AT VARYING LENGTHS 700 TDC
Strokes Per Minute
600
Feed Angle at 90°
Feed Angle at 180°
Feed Angle at 270°
TDC
TDC
500 400 300 200 100 0 1”
2”
25mm
50mm
3” Feed Length 75mm
4”
5”
6”
100mm
125mm
150mm
Performance data shown is for estimating purposes only. Production rates and capacities are dependent upon feed length and material. Consult P/A for specific application needs.
DIMENSIONS
Optional Exit Support Bridge
Overall Height 10.9” (277 mm)
Pass Line
2.2” (57 mm) 5.8” (149 mm) Optional Mounting Plate A 10.16” (258 mm)
B
DIMENSIONS – inches Model MF-2 MF-4 MF-6
A 4 6 8
DIMENSIONS – mm Model MF-2 MF-4 MF-6
B 6.5 8.5 10.5
SPECIFICATIONS – USA
A 102 152 203
B 165 216 268
SPECIFICATIONS – METRIC
Full Feed Max Pulling Capacity Roll Roll Power Dia. Opening Thickness at Width Peak Cont. Model in. in. in. in. lbs. lbs.
AC Power Input V/Ph/Hz kW
Full Feed Max Pulling Capacity Roll Roll Power Dia. Opening Thickness at Width Peak Cont. Model mm mm mm mm N N
AC Power Input V/Ph/Hz kW
MF-2P MF-4P MF-6P
115/1/60 0.2 115/1/60 0.2 115/1/60 0.2
MF-2P MF-4P MF-6P
230/1/50 0,2 230/1/50 0,2 230/1/50 0,2
1.38 1.38 1.38
.060 .060 .060
.040 .030 .025
2 4 6
72 72 72
24 24 24
5
35 35 35
1,52 1,52 1,52
1,01 0,76 0,64
50 100 150
321 321 321
108 108 108
MINI SERVO ROLL FEED
MECHANICAL FEATURES
ELECTRONIC FEATURES
• Rugged Steel Frame • Unique Design Maintains Roll Parallelism with
• ISO Certified Electrical Components wired to JIC, NEC and CE Standards
• Backlit, LCD Touchscreen Display • Inch/Metric, Multi-Language Selectability • Mushroom Emergency Stop with Auxiliary Contacts
Off Center Loading
• Pilot Release Roller Cam • Hand Knobs With Vernier Scale Adjust Roll Pressure on Material
for Multi-Unit Stop
• Hard Chrome Feed Rolls with Textured Finish
• NEMA 4/12/13 Enclosure • Free Standing and Portable Console Stand • Feed Complete Programmable Output Relay
To Provide Increased Grip
• Feed Mounting Bracket for up to 2.4” (61 mm) of Pass Line Height Adjustment
(Can Be Used for Cut-To-Length Applications)
• Precision Gear Driven Upper Roll with Anti-Backlash • Exit Support Bridge to Prevent Stock Buckling • Stock Thickness Adjustment Lever • Two Quick Release Adjustable Edge Stock Guides • Roll Release Lever for Strip Insertion with Safety Lock • Feed Rolls Mounted in Permanently Sealed
• Batch Counter • Jog-To-Length • Built-In I/O Diagnostics • Feed Synchronization Confirmation • High Performance Digital Servo Drive, PLC and Motor
Anti-Friction Ball Bearings
• Hand Held Remote Jog Pendant
MECHANICAL OPTIONS
• Pneumatic Release of Upper Roll for Strip Insertion and Piloting
• Mechanical Release By Adjustable Ram Mounted, Bullet Nose Cam Bar
• Extra Roll Opening
6
MINI SPECIFICATIONS SAFE WORKING SPEEDS AT VARYING LENGTHS 700 Feed Angle at 270°
Feed Angle at 180°
Feed Angle at 90°
TDC
TDC
TDC
Strokes Per Minute
600 500 400 300 200 100 0 1”
2”
25mm
50mm
3” Feed Length 75mm
4”
5”
6”
100mm
125mm
150mm
Performance data shown is for estimating purposes only. Production rates and capacities are dependent upon feed length and material. Consult P/A for specific application needs.
DIMENSIONS Adjustable Pilot Release Roller Cam Bar
A B
Pass Line Height Adjustment 2.4” (61 mm)
15.9” (404 mm)
9.4” (238 mm)
14.3” (363 mm)
DIMENSIONS – inches
DIMENSIONS – mm
Model
A
B
Model
A
B
SRF-105P SRF-220P SRF-320P
14.4 18.9 22.9
7.0 9.1 11.1
SRF-105P SRF-220P SRF-320P
366 481 581
178 231 282
SPECIFICATIONS – METRIC
SPECIFICATIONS – USA
Model
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. in. in.* in. in. lbs. lbs. V/Ph/Hz kW
Model
SRF-105P SRFX-105P SRF-220P SRFX-220P SRF-320P
1.77 1.77 1.77 1.77 1.77
SRF-105P SRFX-105P SRF-220P SRFX-220P SRF-320P
.078 .078 .078 .078 .078
.060 .078 .038 .060 .060
4 4 8.5 8.5 12.5
113 212 113 212 212
39 71 39 71 71
115/1/60 230/1/60 115/1/60 230/1/60 230/1/60
0.4 0.8 0.4 0.8 0.8
* Optional Max. Roll Opening .098 inch
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. mm mm* mm mm N N V/Ph/Hz kW 45 45 45 45 45
2,00 2,00 2,00 2,00 2,00
1,52 2,00 0,97 1,52 1,52
* Optional Max. Roll Opening 2,5 mm
7
105 105 220 220 320
504 943 504 943 943
172 318 172 318 318
230/1/50 230/1/50 230/1/50 230/1/50 230/1/50
0,4 0,8 0,4 0,8 0,8
EDGE SERVO ROLL FEED
MECHANICAL FEATURES
ELECTRONIC FEATURES
• Rugged Steel Frame • Unique Design Maintains Roll Parallelism with Off
• ISO Certified Electrical Components Wired to JIC, NEC, & CE Standards
• Backlit, LCD Touchscreen Display • Built-In I/O Diagnostics Assists in Troubleshooting • Batch Counter • Password Protected Job Storage • On-The-Fly, Micro Adjust Feed Length • Inch/Metric, Multi-Language Selectability • Single Stroke or Continuous Press Mode Capability • Jog Pendant • Jog-To-Length Capability • High Performance Digital Servo Drive And Motor • NEMA 4/12/13 Enclosure • Free Standing and Portable Console Stand • Mushroom Emergency Stop with Auxiliary Contacts
Center Loading
• Precision Gear Driven Upper Roll with Anti-Backlash • Roll Release Lever for Strip Insertion with Safety Lock • Stock Thickness Adjustment Lever • Large Diameter, Hard Chrome Feed Rolls are Texturized for Increased Grip
• Feed Mounting Bracket For 2.4” (61 mm) of Die Height Adjustment
• Pilot Release Roller Cam • Exit Support Bridge to Prevent Stock Buckling • Feed Rolls Mounted in Permanently Sealed, Anti-Friction Ball Bearings
for Multi-Unit Stop
• Lockable Power Disconnect Switch MECHANICAL OPTIONS
ELECTRONIC OPTIONS
• Pneumatic Release of Upper Roll for Strip Insertion
• Integral Programmable Limit Switch for Setting Feed
• Edge Squaring Guides • Mechanical Release by Mounted, Adjustable Bullet
• SFI (Servo Feed Interface) Provides Communication
and Piloting
Angle, Cycle Reset, and Pilot Release with Digital Press Crankshaft Position Indicator
with External Devices
Nose Cam Bar
• Cut-To-Length Systems Available • Sequential Feed Control • Feed To Registration • End of Stock Sensor Mounted to Entry Plate • Auxiliary Strip Encoder
• Feed Mounting Cabinet with 12” (305 mm) of Height Adjustment
• Urethane Covered Catenary Rolls for Additional Material Protection
• Self-Centering Edge Guides for Strip Insertion 8
EDGE SPECIFICATIONS SAFE WORKING SPEEDS AT VARYING LENGTHS 700 Feed Angle at 270°
Feed Angle at 180°
TDC
TDC
Strokes Per Minute
600
Feed Angle at 90° TDC
500 400 300 200 100 0 1”
2”
3”
4”
5”
25mm
50mm
75mm
100mm
6” 7” Feed Length 125mm 150mm 175mm
8”
9”
10”
11”
200mm
225mm
250mm
12”
275mm 300mm
Performance data shown is for estimating purposes only. Production rates and capacities are dependent upon feed length and material. Consult P/A for specific application needs.
DIMENSIONS Models SRF-125 thru SRF-600
Model SRF-100
A Pass Line Height Adjustment 2.4” (61 mm)
B
Pass Line Height Adjustment 2” (52 mm)
9.4” (239 mm)
12.6” (320 mm)
11.8” (300 mm)
6.4” (163 mm)
A 13.6 20 23 27 31 35 39
Model SRF-100 SRF-125 SRF-200 SRF-300 SRF-400 SRF-500 SRF-600
A 345 508 584 686 787 889 991
B 155 203 241 292 343 394 445
SPECIFICATIONS – METRIC
Model
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. in. in. in. in. lbs. lbs. V/Ph/Hz kW
Model
SRF-100 SRF-125 SRF-200 SRF-300 SRF-400 SRF-500 SRF-600
2.90 3.55 3.55 3.55 3.55 3.55 3.55
SRF-100 SRF-125 SRF-200 SRF-300 SRF-400 SRF-500 SRF-600
.080 .100 .080 .080 .060 .050 .040
15.3” (389 mm)
DIMENSIONS – mm
B 6.1 8.0 9.5 11.5 13.5 15.5 17.5
SPECIFICATIONS – USA
.098 .138 .138 .138 .138 .138 .138
4.9” (125 mm)
25.1” (638 mm)
DIMENSIONS – inches Model SRF-100 SRF-125 SRF-200 SRF-300 SRF-400 SRF-500 SRF-600
4.9” (124 mm)
3.94 5.11 7.87 11.81 15.74 19.68 23.62
310 254 254 394 394 394 394
110 90 90 147 147 147 147
115/1/60 115/1/60 115/1/60 115/1/60 115/1/60 115/1/60 115/1/60
2 2 2 2 2 2 2
9
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. mm mm mm mm N N V/Ph/Hz kW 73 90 90 90 90 90 90
2,50 3,50 3,50 3,50 3,50 3,50 3,50
2,03 2,54 2,03 2,03 1,52 1,27 1,02
100 130 200 300 400 500 600
1380 1130 1130 1755 1755 1755 1755
490 401 401 654 654 654 654
230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50
2 2 2 2 2 2 2
ADVANTAGE SERVO ROLL FEED
MECHANICAL FEATURES
ELECTRONIC FEATURES
• Rugged Steel Frame • Unique Design Maintains Roll Parallelism with Off
• ISO Certified Electrical Components Wired to JIC, NEC, & CE Standards
• Backlit, LCD Touchscreen Display • Built-In I/O Diagnostics Assists in Troubleshooting • Batch Counter • Password Protected Job Storage • On-The-Fly, Micro Adjust Feed Length • Inch/Metric, Multi-Language Selectability • Single Stroke or Continuous Press Mode Capability • Jog Pendant • Jog-To-Length Capability • High Performance Digital Servo Drive And Motor • NEMA 4/12/13 Enclosure • Free Standing and Portable Console Stand • Mushroom Emergency Stop with Auxiliary Contacts
Center Loading
• Precision Gear Driven Upper Roll with Anti-Backlash • Roll Release Lever for Strip Insertion with Safety Lock • Stock Thickness Adjustment Lever • Large Diameter, Hard Chrome Feed Rolls are Texturized for Increased Grip
• Feed Mounting Bracket For 2.4” (61 mm) of Die Height Adjustment
• Pilot Release Roller Cam • Exit Support Bridge to Prevent Stock Buckling • Feed Rolls Mounted in Permanently Sealed, Anti-Friction Ball Bearings
• Precision Planetary Gearbox 5:1 Ratio • Precision Planetary Gearbox 8:1 Ratio for Models SRF28 – 36
for Multi-Unit Stop
• “X” Model offers a standard 8:1 Gearbox and extra thickness capacity
• Lockable Power Disconnect Switch
MECHANICAL OPTIONS
ELECTRONIC OPTIONS
• Pneumatic Release of Upper Roll for Strip Insertion
• Integral Programmable Limit Switch for Setting Feed Angle, Cycle Reset, and Pilot Release with Digital Press Crankshaft Position Indicator
and Piloting • Material Squaring Guides • Mechanical Release by Mounted, Adjustable Bullet Nose Cam Bar • Pull Through Straightener (See pages 18 & 19) • Feed Mounting Cabinet with 12” (305 mm) of Height Adjustment • Urethane Covered Catenary Rolls for Additional Material Protection
• SFI (Servo Feed Interface) Provides Communication with External Devices
• Cut-To-Length Systems Available • Sequential Feed Control • Feed To Registration • End of Stock Sensor Mounted to Stock Guide Table • Auxiliary Strip Encoder
• Self-Centering Edge Guides for Strip Insertion 10
ADVANTAGE SPECIFICATIONS SAFE WORKING SPEEDS AT VARYING LENGTHS 700 Feed Angle at 270°
Feed Angle at 180°
Feed Angle at 90°
TDC
TDC
TDC
600
Strokes Per Minute
500 400 300 200 100 0 1”
2”
3”
4”
5”
25mm
50mm
75mm
100mm
6” 7” Feed Length 125mm 150mm 175mm
8”
9”
10”
200mm
225mm
250mm
11”
12”
275mm 300mm
Performance data shown is for estimating purposes only. Production rates and capacities are dependent upon feed length and material. Consult P/A for specific application needs.
DIMENSIONS
A Pass Line Height Adjust. 2.4” (61 mm)
B
3.5” (89 mm)
DIMENSIONS – in. 9.4” (239 mm)
12.6” (320 mm)
DIMENSIONS – mm
Model
A
B
Model
A
B
SRF-5 SRF-8 SRF-12 SRF-16 SRF-20 SRF-24 SRF-28 SRF-32 SRF-36
20 23 27 31 35 39 43 47 51
8.0 9.5 11.5 13.5 15.5 17.5 19.5 21.5 23.5
SRF-5 SRF-8 SRF-12 SRF-16 SRF-20 SRF-24 SRF-28 SRF-32 SRF-36
508 584 686 787 889 991 1092 1194 1295
203 241 292 343 394 445 495 546 597
Note: SRFX Models have same mechanical dimensions as SRF.
6.4” (163 mm) 25.1” (638 mm)
SPECIFICATIONS – USA
SPECIFICATIONS – METRIC
Model
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. in. in. in. in. lbs. lbs. V/Ph/Hz kW
Model
SRF-5 SRF-8 SRF-12 SRF-16 SRF-20 SRF-24 SRF-28 SRF-32 SRF-36 SRFX-5 SRFX-8 SRFX-12 SRFX-16 SRFX-20 SRFX-24
3.55 3.55 3.55 3.55 3.55 3.55 3.55 3.55 3.55 3.55 3.55 3.55 3.55 3.55 3.55
SRF-5 SRF-8 SRF-12 SRF-16 SRF-20 SRF-24 SRF-28 SRF-32 SRF-36 SRFX-5 SRFX-8 SRFX-12 SRFX-16 SRFX-20 SRFX-24
.138 .138 .138 .138 .138 .138 .138 .138 .138 .188 .188 .188 .188 .188 .188
.138 .138 .138 .120 .105 .090 .105 .090 .075 .188 .180 .165 .150 .135 .120
5.11 7.87 11.81 15.74 19.68 23.62 27.55 31.49 36.10 5.11 7.87 11.81 15.74 19.68 23.62
584 584 584 584 584 584 934 934 934 934 934 934 934 934 934
201 201 201 201 201 201 322 322 322 322 322 322 322 322 322
230/1/60 230/1/60 230/1/60 230/1/60 230/1/60 230/1/60 230/1/60 230/1/60 230/1/60 230/1/60 230/1/60 230/1/60 230/1/60 230/1/60 230/1/60
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
11
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. mm mm mm mm N N V/Ph/Hz kW 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90
3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 3,50 4,77 4,77 4,77 4,77 4,77 4,77
3,50 3,50 3,50 3,05 2,67 2,29 2,67 2,29 1,91 4,78 4,57 4,19 3,81 3,43 3,05
130 200 300 400 500 600 700 800 915 130 200 300 400 500 600
2600 2600 2600 2600 2600 2600 4155 4155 4155 4155 4155 4155 4155 4155 4155
894 894 894 894 894 894 1435 1435 1435 1435 1435 1435 1435 1435 1435
230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
DYNAMAX SERVO ROLL FEED
MECHANICAL FEATURES
ELECTRONIC FEATURES
• Rugged Steel Frame • Unique Design Maintains Roll Parallelism with Off
• ISO Certified Electrical Components Wired to JIC, NEC & CE Standards
• Backlit, LCD Touchscreen Display • Built-In I/O Diagnostics Assists in Troubleshooting • Batch Counter • Password Protected Job Storage • On-The-Fly, Micro Adjust Feed Length • Inch/Metric, Multi-Language Selectability • Single Stroke or Continuous Press Mode Capability • Jog Pendant • Jog-To-Length Capability • High Performance Digital Servo Drive And Motor • NEMA 4/12/13 Enclosure • Free Standing and Portable Console Stand • Mushroom Emergency Stop with Auxiliary Contacts
Center Loading
• Precision Gear Driven Upper Roll with Anti-Backlash • Pneumatic Cylinders to provide Roll Pressure • Pneumatic Pilot Release of Upper Roll for Strip Insertion and Piloting
• Smooth Finish Hard Chrome Feed Rolls • Feed Mounting Bracket For 4.0” (102 mm) of Die Height Adjustment
• Exit Support Bridge to Prevent Stock Buckling • Feed Rolls Mounted in Permanently Sealed, Anti-Friction Ball Bearings
• Precision Planetary Gearbox 7:1 Ratio
for Multi-Unit Stop
• Lockable Power Disconnect Switch MECHANICAL OPTIONS
ELECTRONIC OPTIONS
• Material Squaring Guides • Feed Mounting Cabinet with 12” (305 mm) of
• Integral Programmable Limit Switch for Setting Feed Angle, Cycle Reset, and Pilot Release with Digital Press Crankshaft Position Indicator
Height Adjustment
• SFI (Servo Feed Interface) Provides Communication
• Urethane Covered Catenary Rolls for Additional
with External Devices
Material Protection
• Cut-To-Length Systems Available • Sequential Feed Control • Feed To Registration • End of Stock Sensor Mounted to Stock Guide Table • Auxiliary Strip Encoder
• Self-Centering Edge Guides for Strip Insertion
12
DYNAMAX SERVO ROLL FEED SAFE WORKING SPEEDS AT VARYING LENGTHS 400 Feed Angle at 270°
Feed Angle at 180°
Feed Angle at 90°
TDC
TDC
TDC
Strokes Per Minute
350 300 250 200 150 100 50 0 3”
6”
9”
75mm
150mm
225mm
12” Feed Length 300mm
15”
18”
375mm
450mm
21” 525mm
24” 600mm
Performance data shown is for estimating purposes only. Production rates and capacities are dependent upon feed length and material. Consult P/A for specific application needs.
DIMENSIONS
A 13.3” (338 mm) 4.0” (102 mm)
2.6” (66 mm)
26.8” (682 mm)
13.2” (335 mm)
7.1” (180 mm)
25.7” (653 mm)
DIMENSIONS – in.
DIMENSIONS – mm
Model
A
Model
A
SRF-48 SRF-60 SRF-72
64.5 76.3 88.1
SRF-48 SRF-60 SRF-72
1640 1940 2240
SPECIFICATIONS – USA
SPECIFICATIONS – METRIC
Model
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. in. in. in. in. lbs. lbs. V/Ph/Hz kW
Model
SRF-48 SRF-60 SRF-72
3.35 3.35 3.35
SRF-48 SRF-60 SRF-72
.158 .158 .158
.040 .030 .020
51.18 62.99 74.80
1060 531 230/1/60 3 1060 531 230/1/60 3 1060 531 230/1/60 3
13
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. mm mm mm mm N N V/Ph/Hz kW 85 85 85
4,01 4,01 4,01
1,02 0,76 0,51
1300 1600 1900
4760 2365 230/1/50 3 4760 2365 230/1/50 3 4760 2365 230/1/50 3
MAGNUM SERVO ROLL FEED
MECHANICAL FEATURES
ELECTRONIC FEATURES
• 1-1/2” (38 mm) Thick, Rugged Cast Iron Frame • Unique Design Maintains Roll Parallelism with Off
• ISO Certified Electrical Components Wired to JIC, NEC, & CE Standards
• Backlit, LCD Touchscreen Display • Built-In I/O Diagnostics Assists in Troubleshooting • Batch Counter • Password Protected Job Storage • On-The-Fly, Micro Adjust Feed Length • Inch/Metric, Multi-Language Selectability • Single Stroke or Continuous Press Mode Capability • Jog Pendant • Jog-To-Length Capability • High Performance Digital Servo Drive And Motor • NEMA 4/12/13 Enclosure • Free Standing and Portable Console Stand • Mushroom Emergency Stop with Auxiliary Contacts
Center Loading
• Fail Safe Stock Clamping Assures Material Position in Die When Power is Off
• Two 3.15” (80 mm) Dia. Pneumatic Cylinders to Provide Roll Pressure; 3.94” (100 mm) on “X” Models
• Urethane Covered Catenary Rolls for Additional Material Protection
• Large Diameter, Hard Chrome Feed Rolls are Texturized for Positive Grip
• Pneumatic Pilot Release • Precision, Low Backlash Worm Gearbox • Digital Readout and Hand Wheel for Accurate Material Thickness Setting
• Precision Cluster Gearing of Upper Roll • Exit Support Bridge to Prevent Stock Buckling • Feed Mounting Bracket for 3.9” (100 mm) of Die
for Multi-Unit Stop
• Lockable Power Disconnect Switch
Height Adjustment
ELECTRONIC OPTIONS
• “X” Model offers a standard 30:1 Gearbox and larger
• Integral Programmable Limit Switch for Setting Feed
cylinders for extra gripping force and extra thickness capacity
Angle, Cycle Reset, and Pilot Release with Digital Press Crankshaft Position Indicator
• SFI (Servo Feed Interface) Provides Communication
MECHANICAL OPTIONS
with External Devices
• Edge Squaring Guides • Pull Through Straightener (See pages 18 & 19) • Feed Mounting Cabinet with 12” (305 mm) of
• Cut-To-Length Systems Available • Sequential Feed Control • Feed To Registration • End of Stock Sensor Mounted to Stock Guide Table • Auxiliary Strip Encoder
Height Adjustment
• Heavy Duty Catenary Rolls • Self-Centering Edge Guides for Strip Insertion 14
MAGNUM SPECIFICATIONS SAFE WORKING SPEEDS AT VARYING LENGTHS 400 Feed Angle at 270°
Feed Angle at 180°
Feed Angle at 90°
TDC
TDC
TDC
350
Strokes Per Minute
300 250 200 150 100 50 0 3”
6”
9”
75mm
150mm
225mm
12” Feed Length 300mm
15”
18”
375mm
450mm
21”
24”
525mm
600mm
Performance data shown is for estimating purposes only. Production rates and capacities are dependent upon feed length and material. Consult P/A for specific application needs.
DIMENSIONS
19.0” (483 mm)
Pass Line Height Adjust. 3.9” (100 mm)
DIMENSIONS – inches A
B
Model
A
B
SRF-M12 SRF-M18 SRF-M24 SRF-M32 SRF-M36 SRF-M48
34.3 40.3 46.3 54.3 59.3 70.3
13.2 16.2 19.2 23.2 25.2 31.2
SRF-M12 SRF-M18 SRF-M24 SRF-M32 SRF-M36 SRF-M48
871 1024 1176 1379 1481 1786
335 411 488 589 640 792
14.2” (361 mm)
Note: SRFX Models have same mechanical dimensions as SRF.
17.7” (450 mm) 8.7” (221 mm)
DIMENSIONS – mm
Model
B A
34.1” (866 mm)
SPECIFICATIONS – USA
SPECIFICATIONS – METRIC
Model
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. in. in. in. in. lbs. lbs. V/Ph/Hz kW
Model
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. mm mm mm mm N N V/Ph/Hz kW
SRF-M12 SRF-M18 SRF-M24
4.72 4.72 4.72
.315 .315 .315
.200 .190 .165
12 18 24
1080 562 230/1/60 3 1080 562 230/1/60 3 1080 562 230/1/60 3
SRF-M12 SRF-M18 SRF-M24
120 120 120
8,00 8,00 8,00
5,08 4,83 4,19
305 457 609
4800 2500 230/1/50 3 4800 2500 230/1/50 3 4800 2500 230/1/50 3
SRF-M32 SRF-M36 SRF-M48
4.72 4.72 4.72
.315 .315 .315
.136 .125 .095
32 36 48
1080 562 230/1/60 3 1080 562 230/1/60 3 1080 562 230/1/60 3
SRF-M32 SRF-M36 SRF-M48
120 120 120
8,00 8,00 8,00
3,45 3,18 2,41
812 914 1219
4800 2500 230/1/50 3 4800 2500 230/1/50 3 4800 2500 230/1/50 3
SRFX-M12 SRFX-M18 SRFX-M24
4.72 4.72 4.72
.400 .400 .400
.315 .290 .255
12 18 24
1665 866 230/1/60 3 1665 866 230/1/60 3 1665 866 230/1/60 3
SRFX-M12 SRFX-M18 SRFX-M24
120 120 120
10,16 10,16 10,16
8,00 7,37 6,48
305 457 609
7415 3855 230/1/50 3 7415 3855 230/1/50 3 7415 3855 230/1/50 3
SRFX-M32 SRFX-M36 SRFX-M48
4.72 4.72 4.72
.400 .400 .400
.215 .195 .155
32 36 48
1665 866 230/1/60 3 1665 866 230/1/60 3 1665 866 230/1/60 3
SRFX-M32 SRFX-M36 SRFX-M48
120 120 120
10,16 10,16 10,16
5,46 4,95 3,94
812 914 1219
7415 3855 230/1/50 3 7415 3855 230/1/50 3 7415 3855 230/1/50 3
15
MAXIMUS SERVO ROLL FEED
ELECTRONIC FEATURES
• ISO Certified Electrical Components Wired to JIC, NEC, & CE Standards
• Backlit, LCD Touchscreen Display • Built-In I/O Diagnostics Assists in Troubleshooting • Batch Counter • Password Protected Job Storage • On-The-Fly, Micro Adjust Feed Length • Inch/Metric, Multi-Language Selectability • Single Stroke or Continuous Press Mode Capability • Jog Pendant • Jog-To-Length Capability • High Performance Digital Servo Drive And Motor • NEMA 4/12/13 Enclosure • Free Standing and Portable Console Stand • Mushroom Emergency Stop with Auxiliary Contacts
MECHANICAL FEATURES
• 1.5” (38 mm) Thick, Machined Frame • Two 5” (127 mm) Diameter Pneumatic Cylinders Provide Roll Pressure
• Self-Centering Edge Guides for Strip Insertion • Urethane Covered Catenary Rolls for Additional
for Multi-Unit Stop
Material Protection
• Lockable Power Disconnect Switch
• 6 Inch (152 mm) Diameter, Hard Chrome Feed Rolls are Texturized for Positive Grip
ELECTRONIC OPTIONS
• Precision, Low Backlash Worm Gearbox • Pneumatic Pilot Release • Feed Mounting Cabinet with 12” (305 mm) of
• Integral Programmable Limit Switch for Setting Feed Angle, Cycle Reset, and Pilot Release with Digital Press Crankshaft Position Indicator
• SFI (Servo Feed Interface) Provides Communication
Height Adjustment
with External Devices
• Cut-To-Length Systems Available • Sequential Feed Control • Feed To Registration • End of Stock Sensor Mounted to Stock Guide Table • Auxiliary Strip Encoder
MECHANICAL OPTIONS
• Pull Through Straightener (See pages 18 & 19) • Auxiliary Strip Encoder • Anti-Backup Rolls • Motorized Cabinet/Pass Line Height Adjustment 16
MAXIMUS SPECIFICATIONS SAFE WORKING SPEEDS AT VARYING LENGTHS 300 Feed Angle at 270°
Feed Angle at 180°
TDC
TDC
Strokes Per Minute
250
Feed Angle at 90° TDC
200
150
100
50
0 5”
10”
125mm
250mm
15” Feed Length 375mm
20”
25”
30”
500mm
625mm
750mm
Performance data shown is for estimating purposes only. Production rates and capacities are dependent upon feed length and material. Consult P/A for specific application needs.
DIMENSIONS
DIMENSIONS – inches
A
Model
B
SRFHD-612 SRFHD-618 SRFHD-624 SRFHD-636 SRFHD-648 SRFHD-660 SRFHD-672
12.0” (305 mm) Pass Line
Available Pass Line ‘C’
B
38.9 44.9 50.9 62.9 74.9 86.9 98.9
20.3 23.3 26.3 32.2 38.3 44.3 50.2
DIMENSIONS – mm Model 55.3” (1405 mm)
C – inches
C – meters
37 - 50 45 - 58 52 - 65
0,94 - 1,27 1,14 - 1,47 1,32 - 1,65
SPECIFICATIONS – USA
A
SRFHD-612 SRFHD-618 SRFHD-624 SRFHD-636 SRFHD-648 SRFHD-660 SRFHD-672
74.8” (1900 mm)
Model
A
B
987 515 1140 591 1292 667 1597 819 1902 972 2206 1124 2511 1276
SPECIFICATIONS – METRIC
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. in. in. in. in. lbs. lbs. V/Ph/Hz kW
Model
Full Feed Max Pulling AC Capacity Roll Roll Power Power Dia. Opening Thickness at Width Peak Cont. Input mm mm mm mm N N V/Ph/Hz kW
SRFHD-612 6.0 SRFHD-618 6.0 SRFHD-624 6.0
.500 .500 .500
.500 .430 .375
12 18 24
3360 1445 480/3/60 10 3360 1445 480/3/60 10 3360 1445 480/3/60 10
SRFHD-612 152 SRFHD-618 152 SRFHD-624 152
12,7 12,7 12,7
12,70 10,92 9,53
305 457 610
14950 6425 400/3/50 10 14950 6425 400/3/50 10 14950 6425 400/3/50 10
SRFHD-636 SRFHD-648 SRFHD-660 SRFHD-672
.500 .500 .500 .500
.312 .250 .190 .150
36 48 60 72
3360 3360 3360 3360
SRFHD-636 SRFHD-648 SRFHD-660 SRFHD-672
12,7 12,7 12,7 12,7
7,92 6,35 4,83 3,81
914 1219 1524 1829
14950 14950 14950 14950
6.0 6.0 6.0 6.0
1445 1445 1445 1445
480/3/60 480/3/60 480/3/60 480/3/60
10 10 10 10
17
152 152 152 152
6425 6425 6425 6425
400/3/50 400/3/50 400/3/50 400/3/50
10 10 10 10
SERVO FEED w/PULL-THRU STRAIGHTENER
ADVANTAGE w/ PULL-THRU
This space and cost saving design utilizes a Standard P/A Feed Model integrated with a non-motorized “Pull-Thru” Straightener that is mounted on an adjustable height cabinet. (B,C, and D Models)
Advantage “A” Series
Magnum “C” Series
‘A’ Series
DIMENSIONS – inches Model
Pass Line
SRF-5S5A SRF-8S5A SRF-12S5A SRF-20S5A SRF-24S5A
16.6 19.6 23.6 27.6 31.6
303 378 479 578 678
SPECIFICATIONS – Metric
SPECIFICATIONS – USA
Model
Full Feed Straightener Pulling AC Capacity Roll Roll Roll Power Power Input Dia. Qty. Dia. Thickness at Width Peak Cont. in. in. in. in. lbs. lbs. V/Ph/Hz kW
Model
SRF-5S5A SRF-8S5A SRF-12S5A SRF-20S5A SRF-24S5A
3.50 3.50 3.50 3.50 3.50
SRF-5S5A SRF-8S5A SRF-12S5A SRF-20S5A SRF-24S5A
1.50 1.50 1.50 1.50 1.50
.100 .080 .075 .045 .035
5.11 7.87 11.81 19.68 23.62
ADVANTAGE w/ PULL-THRU
934 934 934 934 934
322 322 322 322 322
230/1/60 230/1/60 230/1/60 230/1/60 230/1/60
2 2 2 2 2
Full Feed Straightener Pulling AC Capacity Roll Roll Roll Power Power Input Dia. Qty. Dia. Thickness at Width Peak Cont. mm mm mm mm N N V/Ph/Hz kW 90 90 90 90 90
5 5 5 5 5
38,1 38,1 38,1 38,1 38,1
2,54 2,03 1,91 1,14 0,89
130 200 300 500 600
4155 4155 4155 4155 4155
46” (1168 mm)
DIMENSIONS – inches
3.5” (89 mm)
Model
Pass Line
39 45 45 52
Model
2 2 2 2 2
Available Pass Line ‘B’
42 - 54 49 - 61 56 - 68
SPECIFICATIONS – USA
A
SRF-12S5B SRF-20S5B SRF-24S5B SRF-36S5B
B – inches
0,99 1,14 1,14 1,32
B–m 1,10 - 1,40 1,20 - 1,50 1,40 - 1,70
SPECIFICATIONS – Metric
Model
Full Feed Straightener Pulling AC Capacity Roll Roll Roll Power Power Input Dia. Qty. Dia. Thickness at Width Peak Cont. in. in. in. in. lbs. lbs. V/Ph/Hz kW
Model
SRF-12S5B SRF-20S5B SRF-24S5B SRF-36S5B
3.50 3.50 3.50 3.50
SRF-12S5B SRF-20S5B SRF-24S5B SRF-36S5B
.100 .080 .075 .045
230/1/50 230/1/50 230/1/50 230/1/50 230/1/50
DIMENSIONS – m
A
SRF-12S5B SRF-20S5B SRF-24S5B SRF-36S5B
23” (584 mm)
2.25 2.25 2.25 2.25
1435 1435 1435 1435 1435
‘B’ Series
A
5 5 5 5
A
SRF-5S5A SRF-8S5A SRF-12S5A SRF-20S5A SRF-24S5A
32.2” (818 mm)
A
5 5 5 5 5
DIMENSIONS – mm Model
A
11.81 19.69 23.62 36.00
934 934 934 934
322 322 322 322
230/1/60 230/1/60 230/1/60 230/1/60
2 2 2 2
18
Full Feed Straightener Pulling AC Capacity Roll Roll Roll Power Power Input Dia. Qty. Dia. Thickness at Width Peak Cont. mm mm mm mm N N V/Ph/Hz kW 90 90 90 90
5 5 5 5
57,2 57,2 57,2 57,2
2,54 2,03 1,91 1,14
300 500 600 915
4155 4155 4155 4155
1435 1435 1435 1435
230/1/50 230/1/50 230/1/50 230/1/50
2 2 2 2
SERVO FEED w/PULL-THRU STRAIGHTENER PULL-THRU OPTIONS Series
Option 7 Roll Option Pinch Rolls for Threading Manually Motorized Pinch Rolls for Threading Pnuematic Release of Pinch Rolls Manual Height Adjustment Cabinet Motorized Height Adjustment Cabinet
MAGNUM w/ PULL-THRU
A
B
C
D
N/A N/A N/A N/A N/A N/A
Optional Optional Optional Optional Standard Optional
Optional Standard Optional Standard Standard Optional
Optional Standard Standard Standard Standard Optional
‘C’ Series
73” (1854 mm)
A
DIMENSIONS – inches
8.4” (213 mm)
Model
A
SRFM-12S5C SRFM-24S5C SRFM-36S5C SRFM-48S5C
Pass Line
15” (381 mm)
40 46 56 69
DIMENSIONS – m Model
B – inches Available Pass Line ‘B’
37 - 50 45 - 58 52 - 65
SPECIFICATIONS – USA
A
SRFM-12S5C SRFM-24S5C SRFM-36S5C SRFM-48S5C
1,02 1,17 1,42 1,75
B–m 0,94 - 1,27 1,14 - 1,47 1,32 - 1,65
SPECIFICATIONS – Metric
Model
Full Feed Straightener Pulling AC Capacity Roll Roll Roll Power Power Input Dia. Qty. Dia. Thickness at Width Peak Cont. in. in. in. in. lbs. lbs. V/Ph/Hz kW
Model
Full Feed Straightener Pulling AC Capacity Roll Roll Roll Power Power Input Dia. Qty. Dia. Thickness at Width Peak Cont. mm mm mm mm N N V/Ph/Hz kW
SRFM-12S5C SRFM-24S5C SRFM-36S5C SRFM-48S5C
4.72 4.72 4.72 4.72
SRFM-12S5C SRFM-24S5C SRFM-36S5C SRFM-48S5C
120 120 120 120
5 5 5 5
3.00 3.00 3.00 3.00
.170 .120 .095 .060
12 24 36 48
MAXIMUS w/ PULL-THRU
1665 1665 1665 1665
866 866 866 866
230/1/60 230/1/60 230/1/60 230/1/60
3 3 3 3
5 5 5 5
76,2 76,2 76,2 76,2
4,32 3,05 2,41 1,52
DIMENSIONS – inches
A
Model
A
SRFHD-612S5D SRFHD-624S5D SRFHD-636S5D SRFHD-648S5D Available Pass Line ‘B’
37 - 50 45 - 58 52 - 65
3855 3855 3855 3855
230/1/50 230/1/50 230/1/50 230/1/50
3 3 3 3
DIMENSIONS – m Model
A
SRFHD-612S5D SRFHD-624S5D SRFHD-636S5D SRFHD-648S5D
0,98 1,28 1,59 1,99
B–m 0,94 - 1,27 1,14 - 1,47 1,32 - 1,65
SPECIFICATIONS – Metric
Model
Full Feed Straightener Pulling AC Capacity Roll Roll Roll Power Power Dia. Qty. Dia. Thickness at Width Peak Cont. Input in. in. in. in. lbs. lbs. V/Ph/Hz kW
Model
SRFHD-612S5D SRFHD-624S5D SRFHD-636S5D SRFHD-648S5D
6.00 6.00 6.00 6.00
SRFHD-612S5D 152,4 SRFHD-624S5D 152,4 SRFHD-636S5D 152,4 SRFHD-648S5D 152,4
.100-.360 .100-.250 .100-.200 .100-.180
38.5 50.5 62.5 78.5
B – inches
SPECIFICATIONS – USA
4.00 4.00 4.00 4.00
7415 7415 7415 7415
‘D’ Series
109.0” (2770 mm)
5 5 5 5
305 609 914 1219
12 24 36 48
5000 5000 5000 5000
2150 2150 2150 2150
480/3/60 480/3/60 480/3/60 480/3/60
15 15 15 15
19
Full Feed Straightener Pulling AC Capacity Roll Roll Roll Power Power Dia. Qty. Dia. Thickness at Width Peak Cont. Input mm mm mm mm N N V/Ph/Hz kW 5 5 5 5
101,6 101,6 101,6 101,6
2,54-9,14 2,54-6,35 2,54-5,08 2,54-4,57
305 609 914 1219
22250 22250 22250 22250
9570 9570 9570 9570
400/3/50 400/3/50 400/3/50 400/3/50
15 15 15 15
STAGGER FEED MECHANICAL FEATURES
• Utilizes the same rugged feed bodies as the Mini and Advantage Feeds
• Mechanical Ball Screw for Side to Side Motion • Pneumatic release of Upper Roll for piloting and strip insertion
• Standard Adjustable Entry and exit guides ELECTRONIC FEATURES
• Utilizes the same user-friendly touch-screen
interface as the Edge, Advantage, Magnum and Maximus Feeds
• A second servo motor and drive with absolute encoder to monitor side to side motion
• Basic operation to include touch-screen inputs for
blank size, feed length, material width and number of parts per width.
• Ability to process patterns up suit material strip • Forward/Backward movement to enable faster speeds for side motion
1 1 1
1
1
2
2
2
2
SPECIFICATIONS – USA
Model SRF-105MZZ SRF-220MZZ SRF-5ZZ SRF-8ZZ SRF-12ZZ
SPECIFICATIONS – USA
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. in. in. in. in. lbs. lbs. V/Ph/Hz kW 1.8 1.8 3.5 3.5 3.5
.078 .078 .138 .138 .138
.060 .060 .138 .138 .138
4.00 8.50 5.11 7.87 11.81
236 236 584 584 584
91 91 201 201 201
230/1/60 230/1/60 230/1/60 230/1/60 230/1/60
Model
2 2 2 2 2
SRF-105MZZ SRF-220MZZ SRF-5ZZ SRF-8ZZ SRF-12ZZ
20
Full Feed Max Pulling AC Capacity Roll Roll Power Power Input Dia. Opening Thickness at Width Peak Cont. mm mm mm mm N N V/Ph/Hz kW 45 45 90 90 90
2,00 2,00 3,50 3,50 3,50
1,50 1,50 3,50 3,50 3,50
105 220 130 200 300
1050 1050 2600 2600 2600
405 405 894 894 894
230/1/50 230/1/50 230/1/50 230/1/50 230/1/50
2 2 2 2 2
PROFILED PARTS FEED The profiled parts feed has special collared rolls to feed parts that have a shape or profile that would not fit in a traditional roll feed. These collars are adjustable to suit different shapes.
DIMENSIONS
2.0” (51 mm)
DIMENSIONS – inches Model PPF-4 PPFX-4 PPF-6
Pass Line
B
E Max.
A
A 6.4-8.4 8.0-10.0 6.4-8.4
B 12.6–14.6 14.2–16.2 12.6–14.6
C 6.0 6.0 8.0
D 10.2 10.2 12.2
E 1.24 2.03 1.24
D 259 259 311
E 31,5 51,5 31,5
DIMENSIONS – mm Model PPF-4 PPFX-4 PPF-6
A 163–213 203–254 163–213
B 320–371 361–411 320–371
C 152 152 203
C 7.5” (191 mm)
D
SPECIFICATIONS – USA Feed Roll Dia. Model in. PPF-4 3.35 PPFX-4 4.92 PPF-6 3.35
SPECIFICATIONS – Metric
Full Capacity Max. Roll Opening Part clearance Pulling AC between Web between pass At Power Power collars Thickness line & shaft Width Peak Cont. Input in. in. in. (E) in. lbs. lbs. V/Ph/Hz kW .060 .060 .060
.040 .040 .040
1.24 2.03 1.24
4.00 4.00 6.00
154 154 154
63 63 63
Max. Roll Feed Opening Roll between Web Dia. collars Thickness Model mm mm mm
115/1/60 0.8 115/1/60 0.8 115/1/60 0.8
PPF-4 85 PPFX-4 125 PPF-6 85
21
1,52 1,52 1,52
1,52 1,52 1,52
Full Capacity Part clearance Pulling AC between pass At Power Power line & shaft Width Peak Cont. Input mm (E) mm N N V/Ph/Hz kW 31,5 51,5 31,5
105 105 152
685 685 685
280 230/1/50 0,8 280 230/1/50 0,8 280 230/1/50 0,8
PUSH-PULL SERVO ROLL FEED P/A’s Push/Pull Feeds can be configured in any of P/A’s Servo Feed Models. The control consists of tandem Allen Bradley Ultra 5000 Motion controllers. The second drive follows the master drive at a programmable ratio. This ratio can be tweaked by the operator to set the amount of tension in the strip.
Why a Push/Pull Feed?
For Delicate Applications to AVOID tension
Press
Feed No. 1 PUSHES Material into Press
Feed No. 2 PULLS Material from Press
Press
For Delicate Applications to INDUCE tension Feed No. 1 PUSHES Material into Press
Feed No. 2 PULLS Material from Press
Die Feed No. 1 PUSHES Material into Press
For MATERIAL SAVINGS on strip
Wasted material at beginning of strip
Die
Wasted material at end of strip
Feed No. 2 PULLS Material from Press
Die Feed No. 1 PUSHES Material into Press
No wasted material
22
Feed No. 2 PULLS Material from Press
BULLET Series Every manufacturer wants to produce their product as quickly and efficiently as possible. The P/A Bullet series allows you to do just that. Using Advanced Design software, we are able to address each customer’s individual needs for additional speed by using Mechanical and Electronic enhancements to our standard Servo Roll Feeds. Our Engineering Team analyzes each application to come up with the configuration that best suits each customer’s needs. Whatever you produce – appliances, electronic stampings, hardware, even running a high speed canning line – the Bullet can make your lines run faster, and more efficiently.
EXAMPLE 1
• 7.05” (179mm) Wide x.013”(0,32mm) Brass •1.65” (42mm) Feed Length •60° Feed Window
Strokes Per Minute
140
With SRF-105P Mini – 60 SPM With Bullet – 140 SPM
60
SRF-105P
BULLET
SRF-32
BULLET
EXAMPLE 2
Strokes Per Minute
•0.024”(0,61mm) Wide x 26”(660mm) Wide Steel •0.625”(15,88mm) Feed Length •270° Feed Window With SRF-32 Advantage – 540 SPM With Bullet – 600 SPM
EXAMPLE 3
600 540
Strokes Per Minute
25
•3.03”(77mm) Wide x .060”(1,5mm) Steel •91”(2,3m) Feed Length •120° Feed Window With SRF-8 Advantage – 8 SPM
8
With Bullet – 25 SPM SRF-8
BULLET
Available w/Servo Pilot Release for Speeds above 350 SPM. Performance data shown is for estimating purposes only. Production rates and capacities are dependent upon feed length and material. Consult P/A for specific application needs.
23
SEQUENTIAL CONTROLS Sequential software provides the ability for step feeding, tool signaling, gagging and multiple parts on one press or punching machine. Ideal for the racking, lighting, strapping, appliance, screen perforating and other industries that make parts where changing the feed pitch during the operation is necessary. Easy step-by-step programming and job storage provide maximum flexibility and reduced set-up time. SEQUENTIAL
• Capable of sequential, multiple length feeding • Provides programmable outputs for tool and/or
Solenoids Activated by Sequential Control
machine signaling
• Standard programs are available with up to 1000
Punching Stations
programmable steps
• 2–5 programmable outputs complete with relays. OMNIMAX
Pass Line
• RS Logix Platform • Kinetix Multi-Axis Servo Drive • Compact Logix PLC • Sequential, multiple length feeding and provides programmable outputs for tool and/or machine signaling
• Unlimited programmable outputs available complete with relays. Selectable multiple output capability (Gag Tooling)
• Inputs for Tool Verification • 50 steps per tool • 200 tools TYPICAL PARTS PRODUCTION Straps and Hangers
Perforating – Filter Screens, Electronic Shielding
Adjustable Shelving and Hangers
Hole Saw Blades or Hack Saw Blades
24
Hose Clamps
Light Fixtures and Drawer Slide Frames
OPTIONS Profiled Rolls Graphic
Cut-To-Length System
Adj. Self-Centering Guides
Squaring Guides
FEED TO REGISTRATION
• Used when it is more important to register to a feature than a length
• Picture shown to the right is showing a saw blade profile. The customer requires the blade to be sheared at the root (lowest part) of the tooth. A light fork sensor is used to detect that the blade is positioned to cut at the root
• Other features to register include marks, notches, color changes and any other feature that can be sensed electronically Feed to Registration
25
REFERENCE DATA PRODUCTION – PARTS PER HOUR Press Speed (Strokes Per Minute)
Efficiency Rate
100% 90% 80% 75% 70% 60% 50%
(Figures Based Upon One Part Per Press Stroke)
40
60
70
80
100
120
150
200
250
300
2400 2160 1920 1800 1680 1440 1200
3600 3240 2800 2700 2520 2160 1800
4200 3780 3360 3150 2940 2520 2100
4800 4320 3840 3600 3360 2880 2400
6000 5400 4800 4500 4200 3600 3000
7200 6480 5760 5400 5040 4320 3600
9000 8100 7200 6750 6300 5400 4500
12000 10800 9600 9000 8400 7200 6000
15000 13500 12000 11250 10500 9000 7500
18000 16200 14400 13500 12600 10800 9000
STRIP CONSUMPTION – FEET PER MINUTE Feed Length (Inches)
Press Speed (Strokes Per Minute)
0.5
1
1.5
2
3
4
5
6
8
10
12
16
40 60 70 80
1.7 2.5 2.9 3.3
3.3 5 5.8 6.6
5.2 7.5 8.8 10
6.5 10 11 13
10 15 17 20
13 20 23 26
16 25 29 33
20 30 35 40
26 40 46 52
33 50 57 66
40 60 70 80
52 80 92 105
100 120 150 200 250
4.2 5.0 6.3 8.3 10.4
8.2 10 12 16 21
13 15 18 25 31
16 20 25 34 41
25 30 37 50 62
33 40 50 66 83
41 50 62 82 103
50 60 75 100 125
66 80 100 131 164
82 100 125 164 205
100 120 150 200 250
131 160 200 266 328
300
12.5
25
40
50
75
100
125
150
200
250
300
400
COIL ROTATIONAL SPEEDS – REVOLUTIONS PER MINUTE Strip Consumption (Feet Per Minute) Coil Diameter (Inches)
5 0.3 0.4 0.5 0.8 1.1 1.6
60 48 36 24 18 12
15 1.0 1.2 1.6 2.4 3.2 4.8
30 1.9 2.4 3.2 4.8 6.4 9.5
45 2.9 3.6 4.8 7.2 9.5 14.3
60 3.8 4.8 6.4 9.5 12.7 19.1
75 4.8 6.0 8.0 11.9 15.9 23.9
Based on 1 Inch Strip Width – Steel. Factor From Chart x Width of Coil = Total Coil Weight. To Obtain Weight of: Aluminum. . . . . . . . . . . . . . . . Multiply Total Wt. x .344 Brass . . . . . . . . . . . . . . . . . . . Multiply Total Wt. x 1.08 Copper. . . . . . . . . . . . . . . . . . Multiply Total Wt. x 1.14 Stainless Steel . . . . . . . . . . . . Multiply Total Wt. x 1.02 6 15 25 35 50 65 80 120 170 220 280 350 420 500 590 690 800
8 – 15 20 40 60 75 110 160 210 270 340 410 490 580 680 790
10 – – 20 35 50 65 105 150 205 265 330 405 485 575 670 780
12 – – – 25 40 55 95 140 195 255 325 400 480 570 665 770
14 – – – – 30 45 85 130 185 245 310 385 470 560 655 760
16 – – – – – 35 70 120 170 230 300 375 455 545 640 745
120 7.6 9.5 12.7 19.1 25.5 38.2
150 9.5 11.9 15.9 23.9 31.8 47.7
180 11.5 14.3 19.1 28.6 38.2 57.3
210 13.4 16.7 22.3 33.4 44.6 66.8
240 15.3 19.1 25.5 38.2 50.9 76.4
270 300 330 360 17.2 19.1 21.0 22.9 21.5 23.9 26.3 28.6 28.6 31.8 35 38.2 43.0 47.7 52.5 57.3 57.3 63.7 70.0 76.4 85.9 95.9 105.0 114.6
FREE LOOP AREA & SLACK MATERIAL AVAILABILITY FOR MILD STEEL COIL STOCK
COIL WEIGHT REFERENCE CHART
Inside Diameter 10 12 14 16 18 20 24 Outside 28 Diameter 32 36 40 44 48 52 56 60
90 5.7 7.2 9.5 14.3 19.1 28.6
18 – – – – – – 55 105 155 215 285 360 440 530 625 730
“R” = Radius desirable to avoid distortion of material in free loop calculated at approximately 360 times metal thickness.
Free Loop Length, “L” “R” “H” 20 – – – – – – 40 85 140 200 265 340 425 510 610 710
22 – – – – – – – 65 120 180 250 325 405 495 590 695
24 – – – – – – – 45 100 160 230 305 385 470 570 675
“R”
“R” Loop Pit can provide 2 inches of additional slack material for each inch of depth; once “H” is equal to at least two times “R”.
Loop Pit
Chart below shows inches of loop required for a given thickness & inches of slack material in a full loop.
26
Pass Line Height H (Inch) 42 48 54 60 66 72 Accumulated Slack
Material Thickness T (Inch)
Free Loop Length L (Inch)
36
0.015
22
63
75
87
99
111 123 135
0.031
45
53
65
77
89
101 113 125
0.062
90
34
46
58
70
82
94
106
0.093
135
22
30
40
51
62
74
86
0.125
180
16
22
29
38
47
57
67
0.187
270
10
14
19
24
30
37
57
0.250
360
8
10
14
20
22
27
32
P/A OFFERS A COMPLETE LINE OF PRESS FEEDING AND COIL HANDLING EQUIPMENT
YOU SUPPLY THE PRESS . . . WE’LL SUPPLY THE REST. PAYOFF REELS
Light Duty Stock Reel
Palletizer
Heavy Duty Reel
Medium Duty Dual Stock Reel
STRAIGHTENERS
Flip Top Straightener Medium Duty Straightener
SENSORS
Heavy Duty Straightener
Magnum Straightener
RF System Loop Control UltraSonic System
FEEDS
Mini Servo Feed
Micro Feed
Ultra Magnum Servo Feed
Precision Air Feed
OILERS SO-100
CUTTERS
SO-300
Scrap Chopper
SO-600
Pneumatic Scrap Chopper
Air Scrap Chopper
TRANSPORTERS
WINDERS
TP-40
TP-10
TP-3
Automatic Rewind Equipment
Rewind Reel
TP-140
ETP-25
Automatic Horizontal System Traverse Layer Winder
Wire Feed Line
Automatic Threading
COMPLETE SYSTEMS
27
Laminating Line
Air Feeds
Straighteners
Shears
Transporters
Wire Feeds
Coil Handling Equipment
P/A PLEDGE: P.O.M.G.
Peace of Mind
WARRANTY We warrant our mechanical parts against defects under normal use and service for a period of 1 year after date of shipment. We warrant all components installed, but not manufactured by P/A, for 1 year after date of shipment. Our obligation under this warranty is limited to replacing or repairing (at our option) the defective part without charge, F.O.B. our plant in Bloomfield, Connecticut. The defective part must be forwarded to our plant, freight-prepaid, for our inspection prior to replacement or repair. EXCEPT AS EXPRESSLY PROVIDED HEREIN, THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING A WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
WARNING ! This equipment offers various means of operating metal forming machines, delivers material or parts to the machine, or removes material, parts, or scrap from the machine. The operator’s hands must NOT be in or near the point-of-operation of the machine, or the operating parts of any equipment installed on the machine, or bodily injury could result. The EMPLOYER must post adequate warning signs on the press with proper warnings for his machine and the specific application to which the machine and equipment are being applied. If the EMPLOYER requires help in preparing wording for his application after he has determined the details of that application, he is invited to contact P/A Industries for such help. The EMPLOYER must meet all OSHA regulations including, but not limited to, 1910.211, 1910.147, 1910.212, 1910.217 and all applicable state laws. All equipment manufactured by P/A Industries is designed to meet the construction standards of OSHA in effect at the time of sale, but the EMPLOYER installs the equipment, and therefore the EMPLOYER is responsible for installation, use, application, training, and maintenance, as well as adequate signs on the press or other machine onto which this equipment will be installed. All P/A products are sold for use only in accordance with our installation and operating instructions which accompany the products. P/A accepts no responsibility for any use or application not in accordance with our instructions, or for any modification or alteration of the product. Accident-free press operation will result from a well developed, management-sponsored and enforced press safety program. P/A Industries is not responsible for notifying the user of this equipment of further changes in State or Federal laws, construction standards, or changes in P/A designed and built products.
P/A Industries Inc. P/A Technology Park • 522 Cottage Grove Road Bloomfield, CT 06002-3191 USA Telephone: 1-800-243-8306 • Worldwide: 1-860-243-8306 Fax: 1-860-242-4870 • E-Mail:
[email protected] ®
Since 1953 FORM 1041
10-11