Israel Ceramic and Silicate Institute, Haifa
[email protected]
A Bird’s-Eye View of the Transparent Ceramics Realm by Adrian Goldstein
Conference venue: PARIS
Speakers’ home: Haifa bay
Transparent fire-resistant glass-ceramic
Journee Technique Céramiques Transparentes, 20 January 2015
Israel Ceramic and Silicate Institute, Haifa
[email protected] Transparency Range (“Window”) Considered Here (MIR – NIR - VIS – NUV) = 15m 0.2m Window’s width
Definitions [relevant only for this presentation]: ILT, %
Translucent
Transparent
Highly transparent
20-50
50-75
75-Theoretical
Journée Technique Céramiques Transparentes, 20 January 2015
Israel Ceramic and Silicate Institute, Haifa
[email protected] 1st TC: (non cubic !) TC = Transparent ceramic • “Lucalox” of General Electrics (R. Coble, C. Bruch, N. Grimm) Sept. 1959. • •
Polycrystalline translucent alumina (PCA) envelope for high pressure Na lamp; also for halogen (incandescent type) lamp envelopes. PCA fine grained (replacement for fused silica glass), transparent at small thickness (t1mm).
High-pressure Na0 lamp envelope
T-PCA
Pore free Al2O3
No MgO
~400ppm MgO 1962 (K. Schmidt, W. Landen 105 lumens/Watt ~white emission (golden-white light). 105 lumen/watt (Edison lamp: 18 lumen/watt). (In 1966 lamps worth 0.5109 sold).
Journée Technique Céramiques Transparentes, 20 January 2015
I. WINDOW Type Apps: VIS, IR
Israel Ceramic and Silicate Institute, Haifa
[email protected] Transparent Armor with Ceramic Strike-Face
TC’s assets: high hardness (compared to glass) + stiffness and strength. Drawback: higher TDs. Materials MgAl2O4 AlON
Fully glass, thick laminate (projectile exit hole seen) L. Goldman et. al., SPIE Conf., 2009
Transparent ceramic (AlON) strike-face+glass (No exit hole) tTC~½t glass
Competition All glass Sapphire single-crystal
Use of TCs strike-face allows thickness reduction of up to 50% (Spinel, AlON, sapphire single-crystal)
Other applications: bar-code reader windows, pressure vessels windows, optical lenses, exit windows in laser glow plugs, UV lithography optics, etc.
Journée Technique Céramiques Transparentes, 20 January 2015
Israel Ceramic and Silicate Institute, Haifa
[email protected] 2012: T-spinel (72.547.5 cm2) ArmorLine Corp. (TA&T)
I. WINDOW Type Apps: VIS, IR
Transparent Armor SURMET
T-AlON
ICSI, A. Goldstein et. al., J. Jap. Cer. Soc. 2009 J. Eur. Ceram. Soc. 2012
T-spinel with average grains size ~0.5 m
SURMET (RAYTHEON)
Journée Technique Céramiques Transparentes, 20 January 2015
I. WINDOW Type Apps: VIS, IR
Israel Ceramic and Silicate Institute, Haifa
[email protected] IR Transparent Missile Noses T-Diamond
As grown
Ground to 1mm roughness Raytheon
Main functional properties •
Resistance to erosion.
•
Low emissivity.
•
High transmission in NIR-MIR.
•
Thermal shock resistance.
•
Refractoriness (>1400 C).
T-PCA (Ceranova)
T-MgAl2O4
Polished hemispheric
Unpolished dome Not commercial yet CVD, =7 cm De Beers
t = 1 mm
(NIR)
HV1 ~22 GPa
M. Parish, M. Pascucci, SPIE vol. 7302, 2009 T>80 % up to ~5 m (MIR)
Journée Technique Céramiques Transparentes, 20 January 2015
Israel Ceramic and Silicate Institute, Haifa
[email protected] Rods
Slabs
TCs for LASER Systems
II. LASERS T. Maiman, Nature, August 6 1960
(Gain Media and Q-switches) 1st Cr3+:-Al2O3 s.c. host LASER
KONOSHIMA 1st high ceramic laser (owing to low host scattering (0.02 cm-1).
1st LASER (VIS) = solid state, but single-crystal
A. Ikesue et. al., J. Amer. Ceram. Soc. 1995
! 1st ceramic laser [Dy2+:CaF2 (HPed)]
1st oxide host [Y2O3 (ThO2)] Nd3+ laser C. Greskowich, J. Cernoch, J. App. Phys. 1973 R. Andeson, US Patent 3,640,887
=2.36 m, pumping threshold = 24.6 J
S. Hatch et. al. (Eastman Kodak), App. Phys. Lett. 1964
K.I. Ueda, Munster LCS 2010
Journée Technique Céramiques Transparentes, 20 January 2015
II. LASERS
Israel Ceramic and Silicate Institute, Haifa
[email protected] A Few Exotic Applications
Temp.=108 K, =20TD of Pb
Solar energy harvesting High-power laser (including ceramic gain-media) based weapons
Fusion ignitors by the aid of high-power solid-state laser. 3072(81464 cm2) phosphate glass plates today. (YAG tomorrow ?) Plasma separation obtained with laser pulses
Laser based spark plug
Journée Technique Céramiques Transparentes, 20 January 2015
Israel Ceramic and Silicate Institute, Haifa
[email protected]
SEH
TCs in Solar-Energy Harvesting • •
Solar energy reaching earth = x7500 current world consumption. Photovoltaic (PV) approach is one of those used to harvest solar energy (installations working today ~7 GW). Luminescent solar converters – an efficient PV variant. Broad solar spectrum is converted by luminescent RE+:TC type solar converters to frequencies (0.8-1 m domain) suitable for Si(GaAs, CdS, Ge) based PV cells
e.g. Cr3+-Nd3+-Yb3+:YAG (T) or FOX glass-ceramic proposed by A. Goldstein and L. Esposito 2014 (under development).
Journée Technique Céramiques Transparentes, 20 January 2015
II. LASERS
Israel Ceramic and Silicate Institute, Haifa
[email protected] Progress in Device Design and Operation • Gain-medium system design: Heat capacity laser
Zigzag slab laser
End pump slab laser
• Operation:
Diode laser pumping, CPA (e.g. OP-CPA), Q-switching, mode locking, cryogenic operation, beam combination using SBS-PCMs, OPOs.
CPA
Beam combination Diode-laser pumping
Hong Jin Kong (KAIST)
Journée Technique Céramiques Transparentes, 20 January 2015
Israel Ceramic and Silicate Institute, Haifa
[email protected]
II. LASERS ME C1
Progress Regarding Gain-Media and Q-switch (Material Scientists and Engineers Contributions; Past and Future) • • • •
• • • • • • • • • • • • • •
Spatial heterogeneity in [Nd3+] Reduction of absorber impurities concentration ([TM+, RE+] < 50 ppm). (Confocal Raman and fluorescence signal) Understanding of parasitic absorption mechanisms. Reduction of scattering, 0.02 cm-1 (porosity ~1.5 ppm vol). High lasing ion concentration, e.g. for cer-YAG [Nd3+] = 9 at%. (w/o self-quenching and energy migration). Enrichment of emitting ’s portfolios (Nd3+ Er3+, Ho3+). New hosts, e.g. Cd, S, Se (Fe2+, Co2+); future: high-quantum efficiency + robust host. M. Ramires et. al., Opt. Express 2007 Special geometries (opens new application fields): fiber, chip, wave guides. Large size, currently 10102 cm3. • Detection of dopants interaction and Non-cubic hosts: -Al2O3, SFAP, La2O2S at =500 nm with zero birefringence. spatial concentration fluctuation. Disordered hosts: perovskites, YSAG (femto-sec). Enrichment of hosts portfolio: YAG sesquioxides (Y2O3, Sc2O3, Lu2O3, LuAG), fluorides (CaF2), FAP, FOX glass-ceramic, ZnS, Se. Thermal lensing reduction, e.g. by RE+ concentration profile control (by layered macro-composites). Thermal shock resistance improvement: th, , TRS (low average grain size), surface treatment, thermal management, glazing. Pumping optimization, e.g. 0.3 at% YAG (10102 cm3) pumped at 809 nm 67 kW. (V. Lupei, Opt. Mater. 2009.) Pumping radiation recirculation. Optimal sensitizer packages. Better Q-switches. Control of grain-boundary segregation.
Journée Technique Céramiques Transparentes, 20 January 2015
II. LASERS ME C2
Israel Ceramic and Silicate Institute, Haifa
[email protected] Processing Improvements
Powders and green body: monosize spheroidal particles (laser ablation or wet chemistry), injection molding (for complex shape), centrifugal compaction of jet milled powders, high pressure colloidal casting, magnetic torque based strong pressing. Hosts with GSNd3+ and better solubility in host lattice (less auto quenching). • Lasing ions for eye safe range: Tm3+, Ho3+. • Hosts dedicated to IR region emission: by HP, for =2-5 m: Cr2+, Fe2+:ZnS(Se). • Hosts allowing up-conversion, e.g. FOX glass-ceramics. • Polycrystal single-crystal.
S. Mirov et. al
Polycrystalline CaF2
T. Basiev, M. Mortier
Journée Technique Céramiques Transparentes, 20 January 2015
Israel Ceramic and Silicate Institute, Haifa
[email protected] Parasitic Absorption Reduction by Understanding of Mechanisms a-c: spinel by AS+HIP c
b a
II. LASERS ME C5 S8 powder Yellow Sp
a = sulphur+carbon b,c = carbon d,e = YAG (undoped) after sinter/HIP d = Ce3+ e=Y2+ ICSI: A. Goldstein et. al., J. Amer. Ceram. Soc. 2013
d
e
Carbon in outer layer of polished TPS Carbon coating of poorly sintered spots Ce detection in undoped YAG
EPR of Y2+
Journée Technique Céramiques Transparentes, 20 January 2015
II. LASERS ME C7
Israel Ceramic and Silicate Institute, Haifa
[email protected] Co2+:n-ZA (TGC) and Co2+:polycrystalline Sp as Q-switch Co2+ in n-ZA (TGC)
Co2+ in Td
n-Gahnite in TGC:Co2+
Co2+:TGC (ICSI)
Co2+:Sp (ICSI) El-Op (Israel) + ICSI US Patent no. 7316986B2, 2008 A. Goldstein et. al.
Q-switch characteristics =1.54m
Material
Co2+:TGC (n-Ga) Co2+:Mg-Sp S.C.
gsa [1019 cm2] 3.4 4.5
esu FMWH E es [ns] [mJ] [ns] 0.37 0.46
32 75
Laser damage
4.0 0.6 MW/cm2 (low no. of test pulses) ~3.0 350
Journée Technique Céramiques Transparentes, 20 January 2015
II. LASERS ME C8
Israel Ceramic and Silicate Institute, Haifa
[email protected] T-ZnAl2O4 – A New Transparent Ceramic HT powder
ZnOAl2O3 (gahnite) a spinelid A. Goldstein et. al., J. Amer. Ceram. Soc. 2012
HT – hydrothermal powder system (Sawyer US) S – solid-state reaction
HIPed part
(All peaks = gahnite) t=2 mm; AS 1500 C + HIP 1950 C
As HIPed (chemical etching)
Journée Technique Céramiques Transparentes, 20 January 2015
Israel Ceramic and Silicate Institute, Haifa
[email protected]
II. LASERS ME C6
FOX Transparent Glass Ceramics RE+ Hosts TGC: S. Stookey, 1964 US Patent 3,157,522 (Li-Al-Si-O) Glass ceramic as a laser host : Nd:TGC [SiO2-LiAlO2-(Mg,Zn)Al2O4; ZrO2, Ta2O5] G. Muller, N. Neurath, J. Appl. Phys. 1973 FOX TGC: (PbxCd1-xF2) Y. Wang, J. Ohwaki, Appl. Phys. Lett. 1993. Best FOX: LaF3 FOX M. Dejneka, J. Non-Crys. Solids 1998. Applications: e.g. useful for fiber amplifiers (telecom s=1.31, 1.46, 1.54m) upconversion, 3D-displays. 1.54 emission of Er3+ possible in Er3+-Ce3+ FOXes. M. Moritier, Phys. Chem. Glass 2007.
n-LaF3 based TGC
n-LaF3 containing TGC
Gain spectra (fiber amp.)
M. Dejneka, 1995 (Corning)
Journée Technique Céramiques Transparentes, 20 January 2015
II. LASERS ME C4
Israel Ceramic and Silicate Institute, Haifa
[email protected] Thermal Shock Resistance Increase
Designs providing better thermal management Sm3+:YAG
• Multi layer macrocomposites for thermal management. • Host strengthening by chemical etching. (R. Feldman, Y. Shimony, Israel) • Polycrystal shown as stronger and tougher than single-crystal. Nd3+:YAG R. Feldman, Y. Shimony, Israel 2009. Raytheon, 2011
a – non-etched b - etched
A. Ikesue, Japan Thermal stress profile
Fractured rods
Journée Technique Céramiques Transparentes, 20 January 2015
III. SSLS
Israel Ceramic and Silicate Institute, Haifa
[email protected] Solid-State Lighting Sources Ce:YAG = emitter of yellow • • • •
Compact, long-life span, stable to shock and vibrations. Emission in VIS; low IR (heat); efficient use of input electrical energy. Exotic applications: Plants growth in space (NASA). 30000 h vs. 1000 Edison. 16 W LED 150 W Edison.
Ce:YAG nano crystals
Ce3+ Glass matrix or Ce3+:T-YAG
Pr3+
Pr3+ introduces some orange-red emission
Journée Technique Céramiques Transparentes, 20 January 2015
IV. Lenses
Israel Ceramic and Silicate Institute, Haifa
[email protected] T-ZrO2 (Optical lenses)
A. Ikesue et. al., JECS 2009
c-ZrO2 10Y+5 % TiO2 VS+HIP 1750 C
Scattering coeff=f ( TiO2 %)
T-ZrO2
Illustration of c-ZrO2 10Y+5 % TiO2
Journée Technique Céramiques Transparentes, 20 January 2015
V. Ferro
Israel Ceramic and Silicate Institute, Haifa
[email protected] Transparent Polycrystalline Ceramic Ferroelectrics (2) (1cm-1 for >400nm, P0