HT7L5600 E27/8W 8S, 266.5mA LED Bulb
HT7L5600 E27/8W 8S, 266.5mA LED Bulb D/N:HA0395E
Features The switching power of this device is designed for E27 LED bulb applications. Its special features are summarised below:
• Wide AC input voltage range • System architecture is isolation Flyback topology • High efficiency, high power factor and low THD • High constant current accuracy and good load regulation • Full range of protection features such as LED open load protection, short circuit protection and internal over temperature protection
• Simple system architecture design
Typical System Characteristics 8 LED series, 266.5mA / 8W @ Open Frame Description Input AC Frequency Output Voltage (VLED+) Output Current (IOUT) Output Current Ripple Ta = 25°C Linear Regulation Ta = -20°C ~ 65°C Load Regulation Efficiency Power Factor THD Standby Power Consumption Output Short Circuit Power Consumption Output Short Circuit Protection Output Open Circuit Protection EMI
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Wide Range (90VAC~265VAC) 47Hz~63Hz 21.3VDC~27.7VDC 266.5mA(Typ.) 290mA(Max.) ±0.6% ±2.5% ±2% @ 115VAC, ±2.5% @ 220VAC >82% @ 115VAC, >0.81% @ 220VAC >0.95 @ 115VAC, >0.85 @ 220VAC ≦15% VZCD = (VLED + +VD 4) * ( N 3 / N 2 ) − VD 2 ) *
R9 R8 + R9
CS The output current can be easily set by using external resistors (R11//R12). The formula is:
VFB N 1 I LEDOUT ≈ 0.86 × × × P 2 R11 // R12 N S While NP: Transformer primary winding turns NS: Transformer secondary winding turns VFB = 0.3(constant value) Using the parameters for the specification requirements in the formula: NP=150 NS=40 VFB=0.3 R11//R12=1.8 So ILEDOUT=268.75mA HA0395E V110
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb The actual system parameters will vary, so there will be a tolerance between the actual output current and the calculated current value. For a more accurate output current the resistance precision error must be less than 1% and the related PCB lines should be as short as possible. COMP There is an external capacitor (C6) connected to ground whose purpose is to stabilise the internal reference signal. The suggested capacitor value is 0.47µF.
Transformer Design The tranformer T1 specification is shown in the following diagram. Transformer EE16 SPEC
T+
1
21 0.15mm X60Ts
Triple Insulated wire 97 0.35mm X 40Ts
2 32 0.15mm X 90Ts
3 4
T-
45
0.13mm x 30Ts
1 2
0.15mm x 15Ts
T-
Tape 2Ts Tape 1Ts
0.15mm x 45Ts
Tape 2Ts
0.35mm x 13Ts 0.35mm x 13Ts
45 0.13mm X 30Ts
0.35mm x 14Ts
5 Need Gap: 3pin - 1pin Lp=1.4mH 1KHz/ 1V
2
0.15mm x 45Ts
3
0.15mm x 45Ts
T+
Tape 2Ts
Experimental Results Test Condition: with EMI solution. AC input voltage range: 90VAC~265VAC. LED load: 8S&2P; Total input power: 8W. VAC 90 100 115 135 180 220 240 265 VAC 115 220
Pin(W) 7.945 7.881 7.8218 7.78 7.816 7.897 7.9545 8.03
VLED+(VDC) 24.24 24.23 24.22 24.22 24.2 24.2 24.2 24.2
Iout(mA) 268 267 266 265 265 265 265 266
POUT(W) 6.50 6.47 6.44 6.42 6.41 6.41 6.41 6.44
LED load series LED Current (mA) PF. LED Current(mA) PF.
7 271 0.9849 270 0.9016
8 266 0.9863 265 0.9146
Efficiency(%) 81.77 82.09 82.37 82.50 82.05 81.21 80.62 80.16
PF 0.993 0.99 0.9863 0.9777 0.9538 0.9146 0.8898 0.8545
THD(%) 7.39 7.56 7.73 7.99 9.2 11.38 12.69 14.48
9 262 0.9873 260 0.9257
Note: The output current may vary due to sense resistance errors and soldering impedance.
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb AC Power Turn-on
Fig 1. Start-up Time (115VAC)
Fig 2. Start-up Time (230VAC)
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb AC Power Turn-off
Fig 3. Turn-off Delay Time (115VAC)
Fig 4. Turn-off Delay Time (230VAC)
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb DC Power
Fig 5. Input Voltage/Current (115VAC)
Fig 6. Input Voltage/Current (230VAC)
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb AC Power
Fig 7. Input Voltage/Current (115VAC)
Fig 8. Input Voltage/Current (230VAC)
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb LED Voltage/Current Ripple
Fig 9. Output Voltage/Current Ripple (115VAC)
Fig 10. Output Voltage/Current Ripple (230VAC)
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb Protection (1): Remove LED load after AC Power turn-on
Fig 11. Open Load Protection-1 (90VAC)
Fig 12. Open Load Protection-1 (265VAC)
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb Protection (2): Remove LED load before AC Power turn-on
Fig 13. Open Load Protection-2 (90VAC)
Fig 14. Open Load Protection-2 (265VAC)
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb Protection (3): Short LED Load after AC Power turn-on
Fig 15. Short Load Protection-3 (115VAC)
Fig 16. Short Load Protection-3 (230VAC)
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb Protection (4): Short Load before AC Power Turn-on, then cancel Short Load
Fig 17. Short Load Protection-4(115VAC)
Fig 18. Short Load Protection -4 (230VAC)
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb Protection (5): Short LED Load before AC Power Turn-on
Fig 19. Short Load Protection -5(115VAC)
Fig 20. Short Load Protection -5 (230VAC)
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb
Efficiency(%)
System Performance 85.00 84.00 83.00 82.00 81.00 80.00 79.00 78.00 77.00 76.00 75.00
8S, 270mA
90
100 115 135 180 220 240 265 AC input(Vac)
Fig 21. Efficiency vs. AC Input Voltage
Iout(mA)
274 272 270 268 266 264 262 260 258
8S, 270mA
256 254 90
100
115
135 180 220 AC input(Vac)
240
265
Fig 22. Iout Regulation vs. AC Input Voltage
Power Factor(PF)
1 0.98 0.96 0.94 0.92 0.9 0.88 0.86 0.84
8S, 270mA
0.82 0.8 90
100
115 135 180 220 AC input(Vac)
240 265
Fig 23. Power Factor (PF) vs. AC Input Voltage
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb 275
Iout(mA)
270 265 260 255
90Vac
100Vac
115Vac
135Vac
180Vac
220Vac
240Vac
265Vac
250 7s
8s
9s
LED Series
Fig 24. Iout Regulation vs. LED(s) Regulation 280 275
Iout(mA)
270 265 260 255
90Vac
100Vac
115Vac
135Vac
180Vac
220Vac
240Vac
265Vac
250 -40
-20
0
25
45
65
Temperature(°C)
Fig 25. Iout vs. Temperature
15 14 13
THD(%)
12 11 10 9 8 7
8S, 270mA
6 5 90
100
115
135 180 220 AC input(Vac)
240
265
Fig 26. THD vs. AC Input Voltage
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb
EMI Test:The power board into E27 LED shell (8S2P) EMI _Conduction
Fig 27. 110V EMI_LINE
Fig 28. 110V EMI_NEUTRAL
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb
Fig 29. 230V EMI_LINE
Fig 30. 110V EMI_NEUTRAL
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb EMI _Radiatied
Fig 31. 110V EMI_VERTICAL
Fig 32. 110V EMI_HORIZONTAL
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HT7L5600 E27/8W 8S, 266.5mA LED Bulb
Fig 33. 230V EMI_VERTICAL
Fig 34. 230V EMI_ HORIZONTAL
Standard EN61000-3-2 Measurement The full results meet with the EN61000-3-2 regulations.
Fig 35. EN61000-3-2/VIN=230VAC/ILED=266mA/8S
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