CONTENTS
PARTS INDEX
MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803
NOTE: Manitou Forklift Manuals are continually updated and subject to change without prior notice. If your Forklift Mast Model or parts are not found in this manual, please contact your dealer or the Manitou North America Parts Department for the latest information and parts availability.
7300 SERIES 3 STAGE MAST MODEL K7300
PARTS MANUAL
For Parts Orders contact your Manitou North America Dealer or call: Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232 Parts Dept. Fax: (254) 867--6504
Website: www.manitou--na.com
CATALOG R376 R08--90
CONTENTS
PARTS INDEX
GENERAL INFORMATION The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts. Because of the multitude of Mast Models and components utilized, the illustrations provide a general description and therefore may not show the exact shape or detail of the components/parts represented. The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of parts required and the mast Model number. Most important when ordering parts, is providing the correct serial number as assigned to the mast at the factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All Mast modifications must be authorized by K--D Manitou.) Notify the Parts Dept. of any changes that may affect your parts order. When ordering Mast parts or requesting technical information, the following numbers are required: Mast Model Number:_____________________________________________ Mast Serial Number:______________________________________________ For quick reference it is recommended these numbers be recorded as soon as possible.
The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed from the driver’s seat) of the Outer Rail, at or above eye level.
MAST MODEL NO. DESCRIPTION (SAMPLE) MODEL NO. OF MAST RAILS
MODEL NO. OF OPTIONAL EQUIPMENT
K5705 -- K5797 -- K5755 -- K1479 MODEL NO. OF CARRIAGE
MODEL NO. OF MOUNTING
To order Mast Parts, contact the K- D MANITOU DEALER in your area or K- D Manitou, Parts Division, Waco, Texas. 1--800--425--3727
CONTENTS
PARTS INDEX
CONTENTS RAIL ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 CHAIN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 CARRIAGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SIDE SHIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX
CATALOG R376
R/08--90
CONTENTS
PARTS INDEX
RAIL SYSTEM
2
6
5
3 4
1
8
9 10
7
N--08/90
-- 1 --
CATALOG R376
CONTENTS
PARTS INDEX
ITEM
PART NUMBER
DESCRIPTION
QTY
1 2 3 4 5
R21505 R21520 R22 R2 R9251
OUTER RAIL INNER RAIL SHIM ROLLER ASSEMBLY SCREW, SCOKET HEAD CAP
1 1 A/R 4 2
6 7 8 9 10
K34813 R20709 R4097 K45796 K34811
WASHER, LOCK HOLD DOWN BUSHING BOLT, 3/4 WASHER, LOCK 3/4
2 1 1 1 1
CATALOG R376
-- 2 --
MODEL
N--08/90
CONTENTS
PARTS INDEX
LIFT CYLINDER ASSEMBLY
9
10
17
5 6
18
7
19
3
4
1
2
11
20
12 13
8 24
21
16 15
N--80/90
-- 3 --
22
14 23
CATALOG R376
CONTENTS
PARTS INDEX
ITEM
PART NUMBER
DESCRIPTION
QTY
1 2 3 4 5
R21545 R21555 R21550 R21540 *
LIFT CYLINDER ASSEMBLY BARREL ASSEMBLY PISTON, PRIMARY PISTON, SECONDARY WIPER
1 1 1 1 1
6 7 8 9 10
* R21606 R2211--7 R2551 R2552
SEAL WEAR RING WIRE, LOCK SCREW, BLEED WASHER, SEAL
1 1 1 1 1
11 12 13 14 15
* * * R21543 R2211--1
RING, WEAR O--RING RING, BACK UP STOP WIRE, LOCK
1 1 1 1 1
16 17 18 19 20
K305029 R21546 * * K62--10--8
PIN, ROLL BASE SEAL WIPER ADAPTER
1 1 1 1 1
21 22 23 24
R21557 R478 K64--12 R21545K
REGULATOR, FLOW SPOOL PLUG KIT SEAL
1 1 1 1
MODEL
* INDICATES ITEMS INCLUDED IN SEAL KIT
CATALOG R376
-- 4 --
N--80/90
CONTENTS
PARTS INDEX
CHAIN SYSTEM 12 12
13 11
13 4
11
5
3 10 1 9
3 4
8 10 1
10
9
9
6
8
1 10
7 10
LIFT CYLINDER (REF.)
1
9
N--08/90
-- 5 --
CATALOG R376
CONTENTS
PARTS INDEX
ITEM
PART NUMBER
DESCRIPTION
QTY
1 2 3 4 5
R21513--1 R21565 R9762 K97538 R21525
CHAIN ASSEMBLY CROSS HEAD ASSEMBLY SHEAVE, CHAIN RING, SNAP ROD, GUIDE
2 1 2 2 2
6 7 8 9 10
R6434 R227 R21514 R189--2 K72016
RING, SNAP NUT, STOP ANCHOR, CHAIN PIN, CHAIN PIN, COTTER
2 4 4 4 8
11 12 13
R21618 K302170 K34806
RETAINER SCREW WASHER, LOCK
CATALOG R376
-- 6 --
MODEL
2 4 4
N--08/90
CONTENTS
PARTS INDEX
HYDRAULIC SYSTEM
2 17 5
OUTER RAIL REF.
8 10 9
21
22 12
8 7
LIFT CYLINDER REF.
11
23
24
22 20
6
12 13
SIDE SHIFT CYLINDER REF. 11 14
1
15 18
11 16 16
3
19
4
12 CARRIAGE REF.
11
N--08/90
-- 7 --
CATALOG R236
CONTENTS
PARTS INDEX
ITEM
PART NUMBER
DESCRIPTION
QTY
1 2 3 4 5
B760--1650 B760--1653 B760--1651 B760--1652 R21565
HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY CROSS HEAD ASSEMBLY
2 2 1 1 1
6 7 8 9 10
R21523 R6434 K97538 R21560 R12095
BRACKET RING, SNAP RING, SNAP HOSE GUIDE ASSEMBLY SHEAVE HOSE
2 2 2 1 2
11 12 13 14 15
K108--6 K22--6 R21620 K34806 K20346
FITTING, 90 DEG. BULKHEAD NUT TUBE ASSEMBLY WASHER, LOCK BOLT, HEX
6 6 2 4 4
16 17 18 19 20
K66--6 K302232 K4--10 R21530 K8--6
FITTING 90 DEG. SCREW, SOC. HD. 1/2--13 X 3/4 ADAPTER TUBE ASSEMBLY FITTING
2 3 1 1 2
21 22 23 24
K20388 K34807 K20506 R21533
BOLT WASHER, LOCK BOLT STOP
2 4 2 1
CATALOG R236
-- 8 --
MODEL
N--08/90
CONTENTS
PARTS INDEX
CARRIAGE ASSEMBLY
6 3
13
3 4
5
3
2 9 15
10 7 8 14 1
12 11
N--08/90
-- 9 --
CATALOG R236
CONTENTS
PARTS INDEX
ITEM
PART NUMBER
DESCRIPTION
QTY
1 2 3 4 5
R21600 R2 R22 R3561 R3564
WELDMENT, CARRIAGE ROLLER ASSEMBLY SHIM SHAFT, ECCENTRIC BOLT, LOCK
1 6 6 2 2
6 7 8 9 10
K97535 R17659 R19745 R13452 R2394
RING, SNAP SHAFT, THRUST ROLLER ASSEMBLY, THRUST WASHER SHIM
2 2 2 2 A/R
11 12 13 14 15
K34806 K302211 R1 R2393 R1811
WASHER, LOCK 5/16 SCREW, SOCKET HEAD ROLLER WASHER SCREW
4 4 2 2 2
CATALOG R236
-- 10 --
MODEL
N--08/90
CONTENTS
PARTS INDEX
SIDE SHIFT WELDMENT
5
26 1
7
4
8 10
27 2
6 12
9
13
8 7 3
14 15
24
16 17 25
18
19
20
21
22 21
23 11
N--08/90
-- 11 --
CATALOG R376
CONTENTS
PARTS INDEX
ITEM
PART NUMBER
DESCRIPTION
QTY
1 2 3 4 5
R21610 R10364 R21617 K45768 K87901
WELDMENT, SIDE SHIFT CLIP, LOWER STRIP, WEAR SCREW, SOCKET HEAD FITTING, GREASE
1 4 4 8 3
6 7 8 9 10
R15115 R10377 R15102 R15103 K71B1393
CYLINDER, SIDE SHIFT NUT, HEX WASHER WASHER NUT, JAM
1 2 3 1 1
11 12 13 14 15
R15120 * * * R8260--9
BARREL ASSEMBLY WIPER RING, BACK UP O--RING CYLINDER HEAD
1 1 1 1 1
16 17 18 19 20
* * R15116 * R8260--4
RING, BACK UP O--RING ROD, PISTON O--RING PISTON
1 1 1 1 1
21 22 23 24 25
* * R8260--5 R8260--2 R8260--10
RING, BACK UP O--RING NUT, LOCK WIRE, LOCK SEAL KIT
2 1 1 1 1
26 27
R8282 K34811
BAR, BRONZE SEGMENT WASHER, LOCK
7 8
MODEL
* INDICATES ITEMS INCLUDED IN SEAL KIT
CATALOG R376
-- 12 --
N--08/90
CONTENTS
PARTS INDEX
DECALS
1
1
ROUGH TERRAIN MAST 48”
2, 3
INDUSTRIAL MAST 57”
2
2, 3 3
ITEM
PART NUMBER
DESCRIPTION
QTY
MODEL
1 2 3
426641 426642 426643
Decal, ”Fork Safety” Decal, ”Pinch Point” (Small) Decal, ”Pinch Point” (Large)
2 A/R A/R
ALL
CONTENTS
PARTS INDEX
B B760---1650 HOSE ASSEMBLY, 8 B760---1651 HOSE ASSEMBLY, 8 B760---1652 HOSE ASSEMBLY, 8 B760---1653 HOSE ASSEMBLY, 8
K K108---6 FITTING, 8 K20346 BOLT, HEX, 8 K20388 BOLT, 8 K20506 BOLT, 8 K22---6 NUT, 8 K302170 SCREW, 6 K302211 SCREW, SOCKET HEAD, 10 K302232 SCREW, SOCKET HEAD, 8
R12095 SHEAVE, HOSE, 8 R13452 WASHER, 10 R15102 WASHER, 12 R15103 WASHER, 12 R15115 CYLINDER, SIDE SHIFT, 12 R15116 ROD, PISTON, 12 R15120 BARREL ASSEMBLY, 12 R17659 SHAFT, THRUST, 10 R1811 SCREW, 10 R189---2 PIN, CHAIN, 6 R19745 ROLLER ASSEMBLY, THRUST, 10 R2 ROLLER ASSEMBLY, 2, 10 R20709 HOLD DOWN, 2 R21505 OUTER RAIL, 2 R21513---1 CHAIN ASSEMBLY, 6 R21514 ANCHOR, CHAIN, 6 R21520 INNER RAIL, 2
K305029 PIN, ROLL, 4
R21523 BRACKET, 8
K34806 WASHER, LOCK, 6, 8, 10
R21525 ROD, GUIDE, 6
K34807 WASHER, LOCK, 8
R21530 TUBE ASSEMBLY, 8
K34811 WASHER, LOCK, 2, 12
R21533 STOP, 8
K34813 WASHER, LOCK, 2
R21540 PISTON, SECONDARY, 4
K4---10 ADAPTER, 8
R21543 STOP, 4
K45768 SCREW, SOCKET HEAD, 12
R21545 LIFT CYLINDER ASSEMBLY, 4
K45796 BOLT, 2
R21545K KIT, SEAL, 4
K62---10---8 ADAPTER, 4
R21546 BASE, 4
K64---12 PLUG, 4
R21555 BARREL ASSEMBLY, 4
K66---6 FITTING, 8
R215550 PISTON, PRIMARY, 4
K71B1393 NUT, JAM, 12
R21557 REGULATOR, FLOW, 4
K72016 PIN, COTTER, 6
R21560 HOSE GUIDE ASSEMBLY, 8
K8---6 FITTING, 8
R21565 CROSS HEAD ASSEMBLY, 6, 8
K87901 FITTING GREASE, 12
R21600 WELDMENT, CARRIAGE, 10
K97535 RING, SNAP, 10
R21606 WEAR, RING, 4
K97538 RING, SNAP, 6, 8
R21610 WELDMENT, SIDE SHIFT, 12 R21617 STRIP WEAR, 12
R
R21618 RETAINER, 6 R21620 TUBE ASSEMBLY, 8
R1 ROLLER, 10
R22 SHIM, 2, 10
R10364 CLIP LOWER, 12
R2211---1 WIRE, LOCK, 4
R10377 NUT, HEX, 12
R2211---7 WIRE, LOCK, 4
CONTENTS
PARTS INDEX
R227 NUT, STOP, 6
R6434 RING, SNAP, 6, 8
R2393 WASHER, 10
R8260---10 SEAL KIT, 12
R2394 SHIM, 10
R8260---19 CYLINDER HEAD, 12
R2551 SCREW, BLEED, 4
R8260---2 WIRE, LOCK, 12
R2552 WASHER, SEAL, 4
R8260---4 PISTON, 12
R3561 SHAFT, ECCENTRIC, 10
R8260---5 NUT, LOCK, 12
R3564 BOLT. LOCK, 10
R8282 BAR, BRONZE SEGMENT, 12
R4097 BUSHING, 2
R9251 SCREW, SOCKET HEAD CAP, 2
R478 SPOOL, 4
R9762 SHEAVE, CHAIN, 6
