7: Electrical. 7: Electrical

7: Electrical Male Connectors .................................................................................................................... 2 F...
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7: Electrical Male Connectors .................................................................................................................... 2 Female Receptacles ................................................................................................................ 3 Receptacle Accessories .......................................................................................................... 5 Junction Boxes ....................................................................................................................... 6 Coiled Electrical Cables......................................................................................................... 8 Wiring .................................................................................................................................... 9 Wiring Connectors & Clips ................................................................................................. 11 Cable Ties & Electrical Tape ............................................................................................... 12 Wiring Harnesses ................................................................................................................. 13

7: Electrical

7.1: 7.2: 7.3: 7.4: 7.5: 7.6: 7.7: 7.8: 7.9:

www.martecintl.com

1-800-8MARTEC

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7–1

7.1 Male Connectors

7.1 Male Connectors

7-Way Plug with Spring Guard 7-Way Plug with Spring Guard

7-Way Plug

Metal Housing

Metal Housing Metal Housing

1. FRU299876 2. MIDBE23783 3. PHI15-710

Pro-Par Midland Phillips

7: Electrical

Pro-Par

Metal Housing Pro-Par Tramec Midland

1. FRU310760 2. MIDBE23604 3. PHI15-630

Pro-Par Midland Phillips

1. MIDBE23404

Midland

Single Pin Plug with Spring Guard

Metal Housing

www.martecintl.com

1. FRU334236

Metal Housing

4-Way Plug

7–2

Pro-Par IM Parts Midland Phillips

4-Way Plug with Spring Guard

Metal Housing

1. FRU258188

PAR670-71SG MTR23784 MIDBE23784 PHI15-730

6-Way Plug with Spring Guard

6-Way Plug

1. FRU323617 2. TRA38196 3. MIDBE23603

1. 2. 3. 4.

Metal Housing Pro-Par

1. 15-335 2. MIDBE23102

Phillips Midland

1-800-8MARTEC

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7.2 Female Receptacles

7.2 Female Receptacles

Metal Housing 1. MIDBE24020 2. MIDBE24030 3. MIDBE24040

Screw-Type 20 amp 30 amp 40 amp

Sta-Dry™ 7-Way Receptacle

20 amp Circuit Breaker Split Pin

Nylon Housing

1. PHI16-762

1. MIDBE24015

Screw-Type Midland

7-Way Receptacle No Circuit Breaker Split Pin

Metal Housing 1. MIDBE24000 2. MIDBE24001

www.martecintl.com

Metal Housing

Screw-Type Midland Midland

Screw-Type

1. MIDBE24120

20 amp

7-Way Receptacle 20 amp Circuit Breaker Split Pin

Nylon Housin 20 amp

7-Way Receptacle 15 amp Circuit Breaker Split Pin

Metal Housing

7-Way Receptacle 20 amp Circuit Breaker Split Pin

Truck-Lite Tramec

7-Way Receptacle 15 amp Circuit Breaker Split Pin

Nylon Housing

Screw-Type

1. TRA38341G

Tramec

7-Way Receptacle No Circuit Breaker Solid Pin

Metal Housing

Circuit Breaker Split Pin

Metal Housing

Screw-Type

1. PHI15-762 2. PHI15-763

20 amp 30 amp

7-Way Receptacle 20 amp Circuit Breaker

Metal Housing

Screw-Type

1. 20TL50865 2. TRA38213

Sta-Dry™ 7-Way Receptacle

Screw-Type

1. FRULCF1568-2

1-800-8MARTEC

Pro-Par

Screw-Type

1. FRULCC6828-1 2. FRULCC6828-CR1

Solid pin Solid pin

7-Way Receptacle No Circuit Breaker Split Pin

Composite 1. MIDBE23705 2. MIDBE23707

Plug-in Type Screw-Type

7-Way Receptacle No Circuit Breaker

Metal Housing 1. FRULXA0255-1 2. FRULXA0255-2

7: Electrical

7-Way Receptacle Circuit Breaker Split Pin

Screw-Type Split pin Solid pin

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7–3

7.2 Female Receptacles

Sta-Dry™ 7-Way Receptacle No Circuit Breaker

Metal Housing

7-Way Receptacle No Circuit Breaker Split Pin

Screw-Type

1. PHI15-760

Metal Housing Phillips

7-Way Receptacle No Circuit Breaker Split Pin

Metal Housing

Terminal-Type

1. PHI15-720 2. MTR23782

1. 2. 3. 4. 5.

Phillips IM Parts

Terminal-Type W/terminal kit Receptacle only

7-Way Receptacle Surface Mount No Circuit Breaker Split Pin

Nylon Housing

Terminal-Type

1. TRA38298 2. 20TL50861

Tramec Truck-Lite

Sta-Dry™ 7-Way Receptacle No Circuit Breaker Split Pin

ISO 3731 Sta-Dry™ 7-Way Receptacle No Circuit Breaker Split Pin

Nylon Housing

Nylon Housing

PHI16-720 PHI16-722 PHI16-724 PHI16-726

Wire Insertion Ring Termination Bullet Termination Bullet Termination w/locking clip

6-Way Receptacle No Circuit Breaker Split Pin

7: Electrical

1. 20GR87240 2. 20GR87220

Metal Housing

Terminal-Type

1. FRU318730 2. MIDBE23602 3. PHI15-600

Pro-Par Midland Philips

1. PHI16-726 2.

Metal-Housing

Metal Housing

Bullet Termination w/locking clip

Terminal-Type Phillips Pro-Par Cole Herse

Terminal-Type

1. 20GR87250

Grote

7-Way Receptacle Flush Mount No Circuit Breaker Split Pin

Nylon Housing 1. 20TL50869

Terminal-Type Truck-Lite

6 & 7-Way Receptacle 25 amp Circuit Breaker Split Pin

Metal Housing

4-Way Receptacle No Circuit Breaker Split Pin

1. PHI15-400 2. FRU258189 3. COL1257

7-Way Receptacle No Circuit Breaker Split Pin

Screw-Type

1. MIDBE24220

Midland

Single Pole Receptacle

Metal-Housing 1. MIDBE23101 2. PHI15-320

Screw-Type Midland Phillips

7-Way Receptacle 9-1/2'' Tail Solid Pin

Nylon Housing 1. FRULNE1163-1

7–4

www.martecintl.com

Pro-Par

1-800-8MARTEC

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7.3 Receptacle Accessories

7.3 Receptacle Accessories Plug Scrubber—Male & Female

1. TOLPLUGSCRUB

Pro-Par

20 amp Circuit Breaker

1. FRU957136 2. MIDBE22420

7-Way Plug Insert

1. MIDBE20271 2. PHI15-711

1. MIDBE22330

Midland Phillips

Truck-Lite Tramec

1. 20TL50890 2. MIDB205010

Truck-Lite Midland

1. PHI15-769

Nylon Adapter Boxes (Truck-Lite)

1. 20TL50880 2. 20TL50882 3. 20TL50883

Midland

Adapter Body

Dust Boot

Cover Replacement Kit

1. 20TL50875 2. TRA38204

Pro-Par Midland

30 amp Circuit Breaker

Shallow, bottom access Deep, bottom access Deep, back access

Phillips

Current Chaser

1. TOLCC7

7: Electrical

Lamp & Wiring Tester

1. TOLLT-1

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7–5

7.4 Junction Boxes

7.4 Junction Boxes 7.4.1: NOSE BOXES

7.4.1.1: GROTE 7-WAY NOSE BOXES (METAL HOUSING) Part Number

Pin Type

Circuit Breakers

20GR87830

Split pin

No

20GR87590

Solid pin

No

Figure

7.4.1.2: MIDLAND 15 -AMP NOSE BOXES (METAL HOUSING) Part Number MIDBE26100

6-Way

7-Way

Quicky Insert

X

X

X

MIDBE26103

Housing Only

Figure

X

MIDB26000

X

7.4.1.3: TRUCK-LITE 7-WAY NOSE BOXES (POLY CARBONATE BODY) Part Number

Description

20TL50805

No

20TL50806

15 amp

FRULCF6721-2

7: Electrical

Circuit Breakers

Pro-Par

15 amp

20TL50822

Right angled

No

20TL50808

Cap latch only

20TL50809

Cover only

20TL87845

Cable clamp only

Figure

7.4.2: JUNCTION BOXES & ACCESSORIES 7.4.2.1: 7-TERMINAL STYLE MIDLAND JUNCTION BOXES Part Number

7–6

Style

Circuit Breaker

MIDBE22010

T

N/A

MIDBE22040

T

N/A

MIDBE22070

CB

N/A

www.martecintl.com

1-800-8MARTEC

Figure

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7.4 Junction Boxes

7.4.2.2: 6-TERMINAL STYLE MIDLAND JUNCTION BOXES Part Number

Style

Circuit Breaker

MIDBE22080

T

Stud

MIDBE22090

T

Flush

Figure

7.4.3: TRUCK-LITE JUNCTION BOXES & ACCESSORIES Part Number 20TL50400*

Description

Figure

Surface mount assembly

20TL50800

Surface mount junction box

20TL50820

Terminal block

20TL50816

Junction box cap

20TL50830

Filler plug

*Kit contains 4 20TL50830

20TL50401*

Backplate mount assembly

20TL50801

Flange mount junction box

20TL50820

Terminal block

20TL50816

Junction box cap

20TL50830

Filler plug

*Kit contains 4 20TL50830

Part Number 20TL50840*

Kit contains 20TL50820 4-20TL50830 & screws

Description

Size

3/8" ID compression fitting

2 Conductor cable

20TL50841*

1/2" ID compression fitting

4 & 5 Conductor cable

20TL50842*

3/4" ID compression fitting

6 & 7 Conductor cable

20TL50843*

5 Hole compression fitting

Single conductor cable

20TL50846*

Compression fitting

4 conductor flat cable

Jam nut for compression fitting installation

Jam nut

Figure

7: Electrical

20TL50850

*3 Part fitting

20TL50845

www.martecintl.com

1-800-8MARTEC

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7–7

7.5 Coiled Electrical Cables

7.5 Coiled Electrical Cables 7.5.1: STANDARD COILED ELECTRICAL CABLES Part Number

Vendor

Working Length

Wiring Type

Plug Type

PHI24-4321

Phillips

12'

6 - 14, 1 - 12

Metal with spring

TEC7LGB222MG

Tectran

12'

6 - 14, 1 - 12

Metal with spring

PHI24-9320

Phillips

12'

6 - 14, 1 - 12

Xenoy

PHL2-812-CL

Philips

12'

1 - 12, 6 - 10

Xenoy

PHI24-4621

Phillips

15'

6 - 14, 1 - 12

Metal with spring

TEC7LGB522MG

Tectran

15'

6 - 14, 1 - 12

Metal with spring

Figure

For Reference Only

7.5.2: ABS READY COILED ELECTRICAL CABLES Part Number PHI30-9321

Vendor

Working Length

Plug Type

Phillips

12'

Metal with Spring

Wiring Included

Figure

1 - 8 ga. white ground 1 - 10 ga. red stop light 1 - 10 ga. blue (ABS power)

PHI30-9620

Phillips

15'

Xenoy

PHI30-9621

Phillips

15'

Metal with Springs

PHI30-4921

Phillips

15'

Metal with Springs

20TL97161

Truck-Lite

15'

Xenoy

4 - 12 ga. brown, black yellow & green For Reference Only

7.5.3: LIFT GATE CABLES (SINGLE PLUG) Vendor

Working Length

Plug Type

Color

Phillips

12'

Metal with spring

Green

TRA38181-12

Tramec

12'

Metal with spring

Black

PHI23-4625

Phillips

15'

Metal with spring

Green

Part Number

7: Electrical

PHI23-4325

Figure

7–8

www.martecintl.com

1-800-8MARTEC

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7.6 Wiring

7.6 Wiring 7.6.1: 7-WAY WIRE CABLE Part Number ELT2-3

Wire Type

Length

6-12 ga., 1-10 ga.

250'

ELT2-30

6-12 ga., 1-10 ga.

100'

ELT2-32

5-12 ga., 1-10 ga., 1-8 ga.

100'

ELT2-31

7-14 ga.

100'

ELT2-33

1-12 ga., 6-14 ga.

250'

Figure

7.6.2: 7-WAY ABS STYLE WIRE CABLE Part Number PHI3-327

Wire Type

Length

4-12 ga., 2-10 ga., 1-8 ga.

100'

Figure

7.6.3: 6-WAY WIRE CABLE Part Number ELT2-2

Wire Type

Length

5-14 ga., 1-12 ga.

250'

ELT2-20

4-14 ga., 2-12 ga.

250'

ELT2-21

6-14 ga.

250'

Figure

Part Number

Wire Type

Length

ELT2-1

4 - 12 ga.

100'

ELT2-10

4 - 14 ga.

100'

ELT2-11

4 - 16 ga.

100'

www.martecintl.com

1-800-8MARTEC

7: Electrical

7.6.4: 4-WAY WIRE CABLE Figure

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7–9

7.6 Wiring

7.6.5: PRIMARY WIRE (BLACK PVC JACKET) Part Number ELT2-4

Wire Type

Length

2 - 14 ga. black/white

100'

Figure

7.6.6: SINGLE WIRE CABLE Part Number

Wire Gauge

Color

Length

ELT1-35

16 ga.

Red

100'

ELT1-3

14 ga.

Green

100'

ELT1-5

14 ga.

Yellow

100'

ELT1-10

14 ga.

Black

100'

ELT1-17

14 ga.

Blue

100'

ELT1-23

14 ga.

Brown

100'

14 ga.

White

100'

10 ga.

Red

100'

ELT1-45

10 ga.

White

100'

7: Electrical

ELT1-43 ELT1-38

Figure

7–10

www.martecintl.com

1-800-8MARTEC

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7.7 Wiring Connectors & Clips

7.7 Wiring Connectors & Clips 7.7.1: WIRING CONNECTORS 7.7.1.1: PHILLIPS SOLDER & SEAL KIT Part Number

PHI1-2000

Contents of Kit

Figure

1 Mini butane torch

1 Red 18 - 12 shrink tube

1 Blue 14 - 16 shrink tube

1 Yellow 10 - 12 shrink tube

10 Red 18 - 20 butt connectors

10 Red 18 - 20; #10 ring

10 Blue 14 - 16 butt connectors

10 Blue 14 - 16; #10 ring

10 Blue 14 - 16 1/4" ring

10 Blue 14 - 16; 3/8" ring

10 Blue 14 - 16 male OD

10 Blue female OD

10 Yellow 10 - 12 butt connector

10 Yellow 10 - 12; #10 ring

10 Yellow 10 - 12 1/4" ring

10 Yellow 10 - 12; 3/8" ring

All pieces organized in a 10-3/4" long x 6-1/2" wide x 1-3/4" tall plastic hinged container that snaps shut.

7.7.1.2: MISCELLANEOUS WIRE CONNECTORS

1. 20GR99510RetroFit Plug-in Terminal Kit

7.7.2: SHRINK TUBING

7: Electrical

1. PHI6-2028 ga. Shrink tube bag of 6 pieces

7.7.3: CLIPS

1. CLP2-1

1. FRULXA0820-1

www.martecintl.com

1/4'' loom clip

1. FRULCD2194-1

Clip

1. FRULCD1285-1

Speed clip

Speed clip

1-800-8MARTEC

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7–11

7.8 Cable Ties & Electrical Tape

7.8 Cable Ties & Electrical Tape 7.8.1: CABLE TIES Part Number

Size

Color

Quantity

ELT19-2

5"

Clear

50 per bag

ELT19-2A

5”

Clear

200 per bag

ELT19-4

7"

Clear

50 per bag

ELT19-4A

7''

Clear

100 per bag

ELT19-8

11"

Clear

50 per bag

ELT19-11

14"

Clear

50 per bag

ELT19-20A

5"

Black (UV)

100 per bag

ELT19-22A

7"

Black (UV)

ELT19-26

11"

Black (UV)

ELT19-26A

11''

Black (UV)

ELT1-38

ELT19-29

14"

Black (UV)

ELT1-45

ELT19-29A

14"

Black (UV)

Figure

100 per bag ELT1-43

100 per bag

7.8.2: ELECTRICAL TAPE Electrical Tape

7: Electrical

1. TAPAAS000172

3/4" x 60'

Martec International has made every attempt to publish this parts catalog as error-free as possible. In the event that you discover an error, please fax the correction to the Martec Parts Marketing Department at: 1-800-8MARTEC Thank you.

7–12

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1-800-8MARTEC

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7.9 Wiring Harnesses

7.9 Wiring Harnesses 7.9.1: WABASH WIRING HARNESSES

1. WAB14400012 2. WAB14400014

Main Harness with ABS Warning Light Pairing

License Harness

Rear Harness

C/S 6' R/S 6'

ABS Wiring Harness

1. WAB14400024

4'

1. WAB14401344

Wiring Harness with Diagnostic Switch

1. WAB14401359

38'

1. WAB14401744

23'

23'

Turn Harness

1. WAB14401373

18''

7.9.2: FRUEHAUF WIRING HARNESSES

1. FRULCF0022-2 2. FRULCF0022-3

Tail Light Harness

LH 14'' RH 14''

Main Harness

Main Harness with Midline

1. FRULCF4705-28

www.martecintl.com

1. FRULEY1400-1

52'

1. FRUTWC1214-1

1-800-8MARTEC

Main Harness

LH 27''

1. FRULCF4709-57 2. FRULCF4709-9

53' 48'

7: Electrical

Turn & Tail Harness

Rear Main Harness

1. FRULCF4704-1

58''

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7–13

7.9 Wiring Harnesses

Jumper Harness

Main Harness Extension

1. FRULAS1004-1

5-1/2'

1. FRULCF4703-1

Front Wall Harness

3-1/4'

1. FRULCF8305-54

54'

Rear Sill Harness

1. FRULCF4704-5

3'

7.9.3: TRUCK-LITE WIRING HARNESSES Stop/Turn/Tail Harness

1. 20TL50200 2. 20TL50201

Stop/Turn/Tail/Side Marker Harness

RH 6' LH 6'

7: Electrical

Single Plug Marker/Clearance Harness

1. 2. 3. 4.

20TL50307 20TL50303 20TL50304 20TL50305

3' 6' 14' 38'

7–14

20TL50342 20TL50343 20TL50344 20TL50345

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20TL50208 20TL50209 20TL50210 20TL50211

RH 8' LH 8' RH 16' LH 16'

1. 20TL50308

RH 15' LH 15' RH 38' LH 38'

1. 20TL87208 2. 20TL87209

1-800-8MARTEC

1. 20TL50300

3'

Single Plug Stop/Tail/Turn Harness

ID & License Lamp Harness

3'

Stop/Turn/Tail/Side Marker Harness

Turn/Marker Harness

1. 2. 3. 4.

1. 2. 3. 4.

Three Plug ID Harness

RH 8' LH 8'

1. 20TL50338

38'

Three Plug Identification Harness

1. 20TL87300 2. 20TL87301

3' 24''

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7.9 Wiring Harnesses

6 Conductor Main Cable Harness

1. 20TL87603

3'

7.9.4: GROTE WIRING HARNESSES Rear Sill Harness

1. 20GR66001

52''

Lamp Jumper Harness

Lamp Jumper Harness

1-10 ga., 6-12 ga.

1-10 ga., 6-12 ga.

1. 20GR66080

35'

UBS Rear Seal Harness Repair Kit

7 conductor Main Harness

2'

1. 20GR66710

1. 20GR66160 1' 2. 6740534' 7'' Double contact female only

35'

1. 20GR67040

7: Electrical

1. 20GR66170

Main Harness

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7–15

7: Electrical

7.9 Wiring Harnesses

7–16

www.martecintl.com

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