Roofing
505P Rust Inhibiting Primer DESCRIPTION: Karnak #505P Primer is a fast drying, water based acrylic primer that provides excellent rust inhibiting and adhesive properties. USES: Karnak #505P Primer should be used as a primer with the following Karnak Elastomeric products: #501 Elasto-Brite and Karnak #505 Elasto-Brite-M. Karnak #505P Primer is suitable for use over metal, wood, cinderblock, concrete block, brick and stucco. ADVANTAGES: 1. Easy to apply. 2. Quick Dry. 3. Tough, adhesive, chemical resistant, durable film. 4. Excellent adhesion. 5. Will tie up loose dust. 6. Used as is, needs no intermixing. SURFACE PREPARATION: All surfaces to be treated with Karnak #505P Primer must be clean, dry and free from dirt, dust, rust, grease and oil. APPLICATION: Karnak #505P Primer may be applied by brush, roller or spray. COVERAGE RATE: Apply at the rate of .5 gallon per 100 sq. ft. CARE OF TOOLS: Tools may be cleaned with water or Karnak- Klean. COLOR: Blue. CAUTION: Do not apply when rain is imminent. Protect from freezing. Coating must be dried before exposure to water. Store in a heated room and keep container covered when not in use. Do not thin. Avoid prolonged contact with skin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying.
66
FM0601
Roofing
Read Material Safety Data Sheets before using this product.
505P Rust Inhibiting Primer PACKAGING: Available in 1 gallon pails and 5 gallon pails. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
67
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
AR Elastomeric/Alumin-R PREPARATION AND APPLICATION GUIDELINES 1. The roof should be power washed maintaining a minimum of 2000 PSI of working pressure. This should remove dirt, dust, waste products, i.e. grease, animal fats, solvents, loose roofing products and any air borne pollutants. 2. All fasteners should be re-tightened or replaced as necessary. Stripped fasteners must be replaced with larger fasteners. All fasteners must include a neoprene washer. 3. Rusted through panels or sections must be replaced. 4. Rusted areas must be wired brushed and coated with a rust inhibitive primer. 5. All fasteners must receive a dollop (swirl coat) of Karnak’s AR Elastomeric, brush grade.
Metal Roofing
6. All horizontal seams must be treated with AR Elastomeric, brush grade and ResatMat. If vertical seams are tight, they should receive an application of AR Elastomeric or a bead of AR Caulk. 7. All protrusions should be flashed with AR Elastomeric and Resat-Mat following good roofing practices and roofing industry standards. 8. Finally, apply a coat of our #298 Alumin-R at a rate of 2 gallons per 100 square feet. 9. Field measurements are essential due to the fact that actual square footage of corrugated roofs are more than flat conventional roofs. *There could be as much as a 20% difference in square footage. NOTE: See product data sheet for performance characteristic, etc. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
68
FM0601
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
229AR Elastomeric DESCRIPTION: Karnak’s #229AR Elastomeric is a single component, SBS rubber reinforced asphalt which forms an elastomeric roof coating. Karnak #229AR Elastomeric has excellent elongation properties, good cold weather pliability and excellent water and weather resistance.
Metal Roofing
ADVANTAGES: 1. Easy to apply. 2. Tough, flexible, elastic, rubber-like film. 3. Excellent adhesion to most surfaces including primed and unprimed concrete, masonry, metal and sprayed urethane foam. Weathered asphalt may not need priming. 4. Excellent water and water vapor resistance. 5. Excellent weather resistance. 6. One year shelf life. 7. One component, needs no intermixing. 8. Good resistance to salts and alkalies. 9. Compatible with many highway and bridge specifications. USES: Karnak #229AR Elastomeric is available in brush/spray, trowel and caulk grades. Karnak #229AR Elastomeric brush grade is recommended for use as a roof coating on BUR, metal or granulated roofing and for sealing vertical and horizontal seams and fasteners on metal roofs in cooler climates. Karnak #229AR Elastomeric trowel grade can be utilized for flashing, edging, expansion joints, pitch pockets and other areas where nominal or slight movement is anticipated and for sealing vertical and horizontal seams and fasteners on metal roofs in warmer climates. SPECIFICATIONS: ASTM D-4586 Type I SURFACE PREPARATION: Surfaces to be coated must be clean and free from dirt, dust, grease and oil. All surfaces must be patched and repaired prior to the application of the coating. APPLICATION: Karnak #229AR Elastomeric Brush Grade should be mechanically mixed thoroughly, prior to application. Karnak #229AR Elastomeric brush grade should not be applied to vertical surfaces.
METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
69
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
229AR Elastomeric BRUSH APPLICATION: Apply Karnak #229AR Elastomeric Brush Grade in a 2” wide by 1/16” (approx. 4 gallons per 100 sq. ft.) strip to vertical seams with a stiff brush. On horizontal seams, apply a 6” wide by 1/16” thickness followed by embedding 4” Resat-Mat and another application of #229AR-Elastomeric Brush Grade TROWEL APPLICATION: Karnak #229AR Elastomeric Trowel Grade may be applied to either vertical or horizontal seams or surfaces using a smooth edge trowel or stiff fiber brush. Coverage amount will vary depending on desired thickness. Apply #229AR Elastomeric Trowel Grade in a 2” wide by 1/16” (4 gallons per 100 sq. ft.) thickness to vertical seams. On horizontal seams, apply a 6” wide by 1/16” strip followed by embedding 4” Resat-Mat and another application of #229AR-Elastomeric Trowel Grade CARE OF TOOLS: Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials.
Metal Roofing
PHYSICAL PROPERTIES: Hardness, Shore A: Elongation: Brush Elongation: Trowel Tensile Strength, PSI: Moisture Vapor Transmission: Water Absorption: Weight per Gallon: Solids:
55 ASTM D-2240 700% ASTM D-412 500% ASTM D-412 400 ASTM D-412 0.03 ASTM D-1653 0.07 8.60 lbs. Caulk 68% Trowel 65% Brush 60% Spray 50%
CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. COLD-PROCESS SYSTEMS AND COATINGS, EITHER EMULSION OR SOLVENT
METRO-DADE
APPROVED
70
FM0601
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
229AR Elastomeric BASED, SHOULD ONLY BE INSTALLED ON DECKS WITH POSITIVE DRAINAGE. PER NRCA, (NATIONAL ROOFING CONTRACTORS ASSOCIATION) “THE CRITERIA FOR JUDGING PROPER SLOPE FOR DRAINAGE IS THAT THERE BE NO EVIDENCE OF STANDING WATER ON THE DECK 48 HOURS AFTER IS STOPS RAINING.” PACKAGING: Available in 5 gallon pails, 55 gallon drums and 10 oz. cartridges.
Metal Roofing
If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
71
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
298AF Alumin-R DESCRIPTION: Karnak #298AF Alumin-R is a single component, SBS rubber modified asphalt, and is specially formulated with aluminum pigment to be used as a reflective elastomeric coating with modified bitumen membranes, B.U.R., properly sloped residential concrete roofs and metal surfaces. The strength and elastomeric qualities of Karnak #298AF Alumin-R combined with its reflective properties, enhance the coating’s ability to resist movement. Karnak #298AF Alumin-R provides the membrane with good weathering and elongation properties and reduces roof surface temperatures. ADVANTAGES: 1. Easy to apply. 2. 24 hour cure. 3. Tough, flexible elastic, rubber-like film. 4. Excellent adhesion over clean asphalt surfaces. 5. Excellent water and water vapor resistance. 6. Excellent weather resistance. 7. Good resistance to salts and alkalies. 8. Aluminum reflectant characteristics.
Metal Roofing
USES: Karnak #298AF Alumin-R is recommended as a coating for on modified bitumen membranes, BUR, metal and mobile home roofs. SURFACE PREPARATION: All surfaces to be coated with Karnak #298AF Alumin-R must be clean, dry, free from oil, grease, and loose debris. New asphalt roof surfaces may be coated with Karnak #298AF Alumin-R five days after their installation. Modified bitumen membranes should be coated immediately after the membrane has been laid into place. Metal roofs should be brushed or sandblasted with a pressure washer to remove rust and loose flaking prior to the application of Karnak #298AF Alumin-R. Karnak #298AF Alumin-R should be mechanically mixed for several minutes before application. APPLICATION: Karnak #298AF Alumin-R can be applied by soft roof brush, roller or spray. If spray equipment is utilized, use a standard heavy duty spray pump. Equipment manufacturer should be consulted for more complete information.
72
FM0601
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
298AF Alumin-R COVERAGE RATE: Recommended rate of 1.5 to 2 gallons per 100 sq. ft. in one application. CLEAN UP: Tools may be cleaned with xylol or mineral spirits. 8.5 lbs. 47% 65% Silver 0.15 mg.per sq. cm. 24 to 48 hrs. -40°F to 160°F 300% D-412 350 psi D-412
Metal Roofing
PHYSICAL PROPERTIES: Weight per Gallon: Solids by Weight: Solids by Volume Color: Permeability: Cure Time: Performance Temp.Range: Elongation: Tensile Strength:
CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. PACKAGING: Available in 5 gallon pails and 55 gallon drums. Note: Coating Modified Bitumen Membranes with Aluminum Coatings: Karnak recommends coating modified bitumen membranes as soon as possible after the membrane is installed. Karnak’s experience, laboratory and field tests, as well as NRCA, RCMA and ARMA reports, indicate that aluminum coating will reduce the combined effects of ultraviolet rays, heat and moisture, which, especially on APP modified bitumens, enhance exudation that can cause discoloring and delamination of any surface coating. COLD-PROCESS SYSTEMS AND COATINGS, EITHER EMULSION OR SOLVENT BASED, SHOULD ONLY BE INSTALLED ON DECKS WITH POSITIVE DRAINAGE.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
73
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
298AF Alumin-R PER NRCA, (NATIONAL ROOFING CONTRACTORS ASSOCIATION) “THE CRITERIA FOR JUDGING PROPER SLOPE FOR DRAINAGE IS THAT THERE BE NO EVIDENCE OF STANDING WATER ON THE DECK 48 HOURS AFTER IT STOPS RAINING.” If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
Metal Roofing
74
When installed properly, this product will help reduce energy costs. Actual savings will vary based on geographical location and individual building characteristics. Consult your product manufacturer, roofing contractor, or call 1-888-STAR-YES (1-888-782-7937) for more information.
FM0601
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
502 RC-W Elasto-Kote PREPARATION AND APPLICATION GUIDELINES 1. The roof should be power washed maintaining a minimum of 2000 PSI of working pressure. This should remove dirt, dust, waste products, i.e. grease, animal fats, solvents, loose roofing products and any air borne pollutants. 2. All fasteners should be re-tightened or replaced as necessary. Stripped fasteners must be replaced with larger fasteners. All fasteners must include a neoprene washer. 3. Rusted through panels or sections must be replaced. 4. Rusted areas must be wired brushed and coated with a rust inhibitive primer. Metal Roofing
5. All fasteners must receive a dollop (swirl coat) of Karnak’s #502 RC-W Seam Sealer. 6. All horizontal seams must be treated with Karnak’s #502 RC-W Seam Sealer and #5548 Resat-Mat. If vertical seams are tight, they should receive an application of Karnak’s #502 RC-W Seam Sealer. If seams are open, follow treatment for horizontal seams. 7. All protrusions should be flashed with Karnak #502 RC-W Seam Sealer and #5548 Resat-Mat, following good roofing practices and roofing industry standards. 8. Finally, apply Karnak’s #502 RC-W Base Kote at a rate of 1 to 1.5 gallons per 100 square feet and Karnak #502 RC-W Finish Coat at a rate of 1 to 1.5 gallons per 100 square feet. 9. Field measurements are essential because actual square footage of corrugated roofs are more than conventional flat roofs. There could be as much as a 20% difference in the total square footage. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
75
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
502 RC-W Elasto-Kote Seam Sealer DESCRIPTION: Karnak #502 RC-W Elasto-Kote Seam Sealer is an elastomeric sealant formulated for use on properly prepared metal, concrete, or plywood roof substrates. Its ease of application, superior adhesion, elasticity and durability make Karnak #502 RCW Elasto-Kote Seam Sealer an ideal sealant for metal, concrete, or plywood roof applications. USES: Karnak #502 RC-W Elasto-Kote Seam Sealer’s elastomeric properties make it an excellent sealant for prepared metal, concrete or plywood roof system details, such as: horizontal and vertical seams, bolt heads/fasteners and roof protrusions. NOTE: Karnak #502 RC-W Elasto-Kote Seam Sealer is not recommended for use over asphaltic substrates. Contact Karnak Corporation for alternative systems.
Metal Roofing
ADVANTAGES: 1. One component—no need to intermix with other materials. 2. Easy application by brush or roller. 3. Superior film—forms a durable, weather resistant elastomeric membrane. 4. Has superior adhesive and cohesive strength. 5. Low temperature flexibility—specially selected polymers and resins impart superior low temperature properties to the coating. SURFACE PREPARATION: All surfaces to be coated must be clean, dry and free from oil, grease and other foreign matter. Patch and repair all damaged areas with Karnak #502 RC-W ElastoKote Seam Sealer prior to the coating application. APPLICATION: Karnak #502 RC-W Elasto-Kote Seam Sealer may be applied using a brush, heavy nap roller or bulk caulking gun. Mix before use. 1. Apply a base coat of Karnak #502 RC-W Elasto-Kote Seam Sealer. The Seam Sealer is to be applied at 1/16” nominal thickness by 6” width (approx. 50 lin. ft. per gallon). 2.While the first coat of Karnak #502 RC-W Elasto-Kote Seam Sealer is still wet, completely embed 4” Karnak #5548 Resat-Mat in the Seam Sealer. Karnak #5548 Resat-Mat must be kept smooth, avoiding wrinkles, fish mouths or bridging
76
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
502 RC-W Elasto-Kote Seam Sealer of the mat. If these conditions exist, the area must be cut out and reinstalled. 3. Apply a final coat of Karnak #502 RC-W Elasto-Kote Seam Sealer at 1/16” thickness (approx. 50 linear ft. per gallon) to totally cover the Karnak #5548 Resat-Mat. Work should be free of pinholes or loose strands of mat. No mat should be visible. Coverage rate will vary with substrate contour. The application coverage is approximately 25 linear ft. per gallon when applied 6” wide @ 1/8” thickness. 4. All horizontal and vertical seams should be treated with Karnak #502 RC-W Elasto-Kote Seam Sealer and Karnak #5548 Resat-Mat as described in this section. All fasteners must be treated with Karnak #502 RC-W Elasto-Kote Seam Sealer. Metal Roofing
PHYSICAL PROPERTIES: Weight per Gallon: Maximum Shrinkage: Color: Tensile Strength: Elongation: Low Temp Flex ASTM-C-734: Recovery:
9.5 lbs 25% Gray 40 psi 500% 0°F No cracking/pass 75% min.
CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. COLD-PROCESS SYSTEMS AND COATINGS, EITHER EMULSION OR SOLVENT BASED, SHOULD ONLY BE INSTALLED ON DECKS WITH POSITIVE DRAINAGE. PER NRCA, (NATIONAL ROOFING CONTRACTORS ASSOCIATION) “THE CRITERIA FOR JUDGING PROPER SLOPE FOR DRAINAGE IS THAT THERE BE NO EVIDENCE OF STANDING WATER ON THE DECK 48 HOURS AFTER IT STOPS RAINING.” PACKAGING: Seam Sealer:
3 gallon buckets
If further information is needed, contact Karnak Technical Services at 1-800-526-4236. 330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
77
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
502 RC-W Elasto Kote
(base & finish)
DESCRIPTION: Karnak #502 RC-W Elasto-Kote is a highly elastic solvent based single component exterior waterproof coating. The coating has excellent color stability, weatherability and flexibility. Karnak #502 RC-W Elasto Kote has outstanding surface appearance and durability against salt spray, acid rain and ultra-violet sunlight. USES: Karnak #502 RC-W Elasto-Kote is intended for use on concrete block, brick, cinder block, concrete, stucco, steel, wood, galvanized metal and previously coated surfaces. Do not apply over asphaltic surfaces. SURFACE PREPARATION: Allow fresh masonry to cure for 30 days before application of Karnak #502 RC-W Elasto-Kote. Surface to be coated should be clean, free from dirt, dust, grease, oil and loose paint. Patch and repair all cracks or holes with #502 RC-W Elasto Kote Seam Sealer and Resat-Mat or appropriate sealants or caulking materials. Some surfaces should be primed prior to the application of Karnak #502 RC-W ElastoKote. Contact Karnak Technical Services at 800-526-4236 for recommendations on which surfaces to prime.
Metal Roofing
APPLICATION: Karnak #502 RC-W Elasto-Kote Base and Finish may be applied by brush, roller or spray equipment. ARCHITECTURAL COLORS: Standard colors are: White, Gray, Tan, Terra Cotta Red, and Patina Green. COVERAGE RATE: Apply Karnak #502 RC-W Elasto-Kote Base at the rate of 1- 1.5 gallons per 100 sq. ft. Allow base to dry 24 hours before applying #502 RC-W Elasto-Kote Finish at the rate of 1-1.5 gallons per 100 sq. ft. Coverage rate will vary due to texture and porosity of the surface. Film thickness should be approximately 20-24 mils dry. Karnak #502 RC-W Elasto-Kote Finish will take approximately 24 hours to cure. CARE OF TOOLS: Tools may be cleaned with xylol, mineral spirits or lacquer solvents. Take necessary safety precautions when handling flammable materials. PHYSICAL PROPERTIES: Weight Per Gallon: Permeability:
78
9.3 lbs. 0.01 Perm
FM0601
Read Material Safety Data Sheets before using this product.
502 RC-W Elasto Kote Solids by Weight: Solids by Volume: Hardness Shore A: Elongation: Tensile Strength: Vapor Transmission: Water Absorption (7 days): Dry Time:
(base & finish)
50% 40% 65 650% 1650 psi 0.25 0.4% 4 to 6 hours @ 77°F 50% Relative Humidity
CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. do not take internally.If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying.
Metal Roofing
Metal Roofing/Cold Process
PACKAGING: Available in 5 gallon pails and 55 gallon drums. NOTE: COLD-PROCESS SYSTEMS AND COATINGS, EITHER EMULSION OR SOLVENT BASED, SHOULD ONLY BE INSTALLED ON DECKS WITH POSITIVE DRAINAGE. PER NRCA, (NATIONAL ROOFING CONTRACTORS ASSOCIATION) “THE CRITERIA FOR JUDGING PROPER SLOPE FOR DRAINAGE IS THAT THERE BE NO EVIDENCE OF STANDING WATER ON THE DECK 48 HOURS AFTER IT STOPS RAINING.” If further information is needed, contact Karnak Technical Services at 1-800-526-4236. When installed properly, this product will help reduce energy costs. Actual savings will vary based on geographical location and individual building characteristics. Consult your product manufacturer, roofing contractor, or call 1-888-STAR-YES (1-888-782-7937) for more information.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
79
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
PREPARATION AND APPLICATION GUIDELINES 1. The roof should be power washed maintaining a minimum of 2000 PSI of working pressure. This should remove dirt, dust, waste products, i.e. grease, animal fats, solvents, loose roofing products and any air borne pollutants. 2. All fasteners should be re-tightened or replaced as necessary. Stripped fasteners must be replace with larger fasteners. All fasteners must include a neoprene washer. 3. Rusted through panels or sections must be replaced. 4. Heavily rusted areas must be wired brushed and coated with a rust inhibitive primer. 5. The entire roof surface must receive a coat of Karnak #505P Primer at the rate of .5 gallon per 100 square feet. Allow Karnak #505P Primer to dry thoroughly (approx. 2 to 4 hours) prior to application of sealant or coatings.
Metal Roofing
6. All fasteners must receive a dollop (swirl coat) of Karnak #505 Seam Sealer. 7. All horizontal seams must be treated with two coats of Karnak #505 Seam Sealer with #5548 Resat-Mat embedded in between. If vertical seams are tight, they should receive an application of Karnak #505 Seam Sealer. If seams are open, follow the procedure for treating horizontal seams. 8. All protrusions should be flashed with Karnak #505 Seam Sealer and #5548 Resat-Mat, following good roofing practices and roofing industry standards. 9. Finally, apply Karnak #505 Elasto-Brite M Base Coat at the rate of 1 - 1.5 gallons per 100 square feet and Karnak #505 Elasto-Brite M Finish Coat at the rate of 1 - 1.5 gallons per 100 square feet. Allow base coat to dry a minimum of 24 hours before applying the finish coat. 10. Field measurements are essential because actual square footage of corrugated roofs are more than conventional flat roofs. There could be as much as a 20% difference in the total square footage. NOTE: Do not apply over asphaltic or aluminum coated surfaces. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
80
FM0601
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
505P Rust Inhibiting Primer DESCRIPTION: Karnak #505P Primer is a fast drying, water based acrylic primer that provides excellent rust inhibiting and adhesive properties. USES: Karnak #505P Primer should be used as a primer with the following Karnak Elastomeric products: #501 Elasto-Brite and Karnak #505 Elasto Brite-M. Karnak #505P Primer is suitable for use over metal, wood, cinderblock, concrete block, brick and stucco. ADVANTAGES: 1. Easy to apply. 2. Quick Dry. 3. Tough, adhesive, chemical resistant, durable film. 4. Excellent adhesion. 5. Will tie up loose dust. 6. Used as is, needs no intermixing.
Metal Roofing
SURFACE PREPARATION: All surfaces to be treated with Karnak #505P Primer must be clean, dry and free from dirt, dust, rust, grease and oil. APPLICATION: Karnak #505P Primer may be applied by brush, roller or spray. COVERAGE RATE: Apply at the rate of .5 gallon per 100 sq. ft. CARE OF TOOLS: Tools may be cleaned with water or Karnak- Klean. COLOR: Blue. CAUTION: Do not apply when rain is imminent. Protect from freezing. Coating must be dried before exposure to water. Store in a heated room and keep container covered when not in use. Do not thin. Avoid prolonged contact with skin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
81
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
505P Rust Inhibiting Primer PACKAGING: Available in 1 gallon pails and 5 gallon pails. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
Metal Roofing
82
FM0601
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
505 Elasto Brite-M
(seam sealer)
DESCRIPTION: Karnak Elasto Brite-M Seam Sealer is an acrylic-elastomer, water-borne sealant formulated for use on properly prepared metal roof substrates. Its ease of application, superior adhesion, elasticity and durability make Karnak #505 Elasto Brite-M Seam Sealer an ideal sealant for metal roof applications. USES: Karnak #505 Elasto Brite-M Seam Sealer’s elastomeric properties make it an excellent sealant for prepared metal roof system details such as: horizontal and vertical seams, bolt heads/fasteners and roof protrusions.
Proper substrate preparation is important to insure sealant performance. See “Application Guidelines” or call Karnak Corporation for details.
Metal Roofing
Karnak #505 Elasto Brite-M Seam Sealer is not recommended for use over asphaltic substrates. Contact Karnak Corporation for alternative systems.
ADVANTAGES: 1. Complies with all V.O.C. requirements and regulations. 2. Water-borne, non-flammable, odorless and non toxic. 3. One component—no need to intermix with other materials. 4. Easy application by brush, roller, bulk caulking gun or spray. 5. Easy clean-up with water prior to curing. 6. Superior film—forms a durable, weather resistant elastomeric membrane. 7. Has superior adhesive and cohesive strength. 8. Fungistatic—formulated for most advanced, state-of-the-art resistance to mold or mildew growth. 9. Low temperature flexibility—specially selected internally plasticized polymers impart superior low temperature properties to the coating. SURFACE PREPARATION: All surfaces to be coated must be clean, dry and free from oil, grease and other foreign matter. Patch and repair all damaged areas with Karnak #505 Elasto Brite-M Seam Sealer or appropriate materials prior to the coating application. In all cases, Karnak #505P Rust Inhibitor Primer must be applied at the minimum rate of .5 gallon per 100 sq. ft. prior to the application of Karnak #505 Elasto Brite-M Seam Sealer. Allow Karnak #505P Rust Inhibitor Primer to dry thoroughly prior to application of sealant (approx. 2 to 4 hours). APPLICATION:
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
83
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
505 Elasto Brite-M
(seam sealer)
Karnak #505 Elasto Brite-M Seam Sealer may be applied using a brush, roller, bulk caulking gun or spray. Mix before use. A. Prime entire roof area with Karnak #505P Rust Inhibitor Primer at .5 gallon per 100 sq. ft. (allow to dry). B. Application at Seams Karnak #505 Elasto Brite-M Seam Sealer and Elasto Brite-M Mat are applied in three steps: 1. Apply a base coat of Karnak #505 Seam Sealer. The Seam Sealer is to be applied at 1/16” nominal thickness by 6” width. (Approx. 50 lin. ft. per gallon). 2. With base coat of Karnak #505 Seam Sealer still wet, completely embed 4” Resat-Mat in the Seam Sealer. Resat-Mat must be kept smooth. There can be no wrinkles, fish mouths, or bridging of the mat. If these conditions exist, areas must be cut and reinstalled.
Metal Roofing
3. Apply a final coat of Karnak #505 Elasto Brite-M Seam Sealer. The final coat of Karnak #505 Elasto Brite-M Seam Sealer is to be applied at 1/16” thickness (approx. 50 linear ft. per gallon) to totally cover the Karnak Resat-Mat. Work should be free of pinholes or loose strands of mat. No mat should be visible. Coverage rate will vary with substrate geography. The application coverage is approximately 25 linear ft. per gallon when applied 6” wide @ 1/8” total thickness. 4. All horizontal seams should be treated with Karnak #505 Seam Sealer and Karnak Resat-Mat as described in this section. Vertical seams if tight need only to be treated with #505 Seam Sealer. All fasteners must be treated with Karnak #505 Elasto Brite-M Seam Sealer. Allow to dry a minimum of 48 hours prior to the application of the surface coating.
84
PHYSICAL PROPERTIES: Weight per Gallon: Solids by Weight: Color: Modules @ 100%: Tensile Strength: Elongation:
12.5 lbs 75% Gray 15-20 psi 30-40 psi 400-500%
Low Temp Flex ASTM-C-734: Recovery:
No cracking/pass 75% min.
FM0601
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
505 Elasto Brite-M
(seam sealer)
CAUTION: Do not apply when rain is imminent. Protect from freezing. Coating must be dried before exposure to water. Store in a heated room and keep container covered when not in use. Do not thin. Avoid prolonged contact with skin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. COLD-PROCESS SYSTEMS AND COATINGS, EITHER EMULSION OR SOLVENT BASED, SHOULD ONLY BE INSTALLED ON DECKS WITH POSITIVE DRAINAGE.
PACKAGING: Seam Sealer:
Metal Roofing
PER NRCA, (NATIONAL ROOFING CONTRACTORS ASSOCIATION) “THE CRITERIA FOR JUDGING PROPER SLOPE FOR DRAINAGE IS THAT THERE BE NO EVIDENCE OF STANDING WATER ON THE DECK 48 HOURS AFTER IT STOPS RAINING.” 3 gallon buckets
If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
85
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
505 Elasto Brite-M
(base & finish coat)
DESCRIPTION: Karnak #505 Elasto Brite-M is an acrylic emulsion coating specifically designed for application on prepared metal roof substrates. Karnak #505 Elasto Brite-M exhibits excellent flexibility, tensile strength, elongation and low temperature properties. These, along with outstanding color stability, mildew resistance and weatherability make Karnak #505 Elasto Brite-M an exceptional performance value in elastomeric roof coatings. USES: Karnak #505 Elasto Brite-M acrylic coating is intended for use on properly prepared metal roof substrates as the Base and Finish coats in the Elasto Brite-M Roof System. ADVANTAGES: 1. Complies with all V.O.C. requirements and regulations. 2. Emulsion Based - Non-flammable, odorless and non-toxic. 3. One Component - No need to intermix materials. 4. Easy application by brush, roller or spray. 5. Easy clean-up with water. 6. Quick Drying - Re-coatable in a matter of hours. 7. Superior Film - Forms a weather resistant, tough continuous elastomeric membrane. 8. Has superior adhesive and cohesive strength. 9. Exhibits high color stability and whiteness retention. Forms a smooth, white coating that retains its whiteness through years of extended weathering; a clean look that stays clean longer. 10. Reflectivity - The whiteness of this film reflects enough of the sun’s heat to keep the roof surface cooler and moderates thermally induced movement. 11. Fungistatic - Formulated for most advanced, state-of-the-art resistance to mold and mildew growth. 12. Low temperature flexibility - Specially selected internally plasticized polymers impart superior low temperature properties to the coating.
Metal Roofing
STANDARD COLOR CHART: Available in white, tan, gray, terra cotta red and patina green. SURFACE PREPARATION: All surfaces to be coated must be clean, dry and free from oil, grease and other foreign matter. Patch and repair damaged areas with Karnak #505 Elasto Brite-M Seam Sealer or appropriate materials prior to the coating application. In all cases,
86
FM0601
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
505 Elasto Brite-M
(base & finish coat)
Karnak #505P Rust Inhibitor Primer must be applied at the minimum rate of .5 gallon per 100 sq. ft. Allow to dry thoroughly (approx. 2 to 4 hours) prior to the application of Karnak #505 Elasto Brite-M Base and Finish Coat. APPLICATION: Mechanically mix Karnak #505 Elasto Brite- M coating prior to application. Karnak #505 Elasto Brite-M coating should be applied by brush, spray or roller. Do not apply over asphaltic substrates. (Contact Karnak Corporation for application guide details). Allow Base Coat to dry overnight prior to applying Finish Coat. Apply only when temperature is 50°F and rising.
Weight per Gallon: Solids by Weight: Solids by Volume: Color: Hardness, Shore A: Elongation: Tensile Strength: Weathering: Permeability:
-40°F to 180°F 15% 12-24 hours @ 77°F and 50% Relative Humidity 11 lbs. 59% 50% White 70 400% 375 psi Excellent 0.3 Perms
Metal Roofing
PHYSICAL PROPERTIES: Performance Temp. Range: Water Absorption (7days): Dry Time:
COVERAGE RATE: Karnak #505P Rust Inhibitor Primer should be applied at the rate of .5 gallon per 100 sq. ft. Karnak #505 Elasto Brite-M coating coverage rate will vary depending upon the surface to be coated. The rate of coverage is as follows: Karnak #505 Elasto Brite-M Base Coat at the rate of 1 to 1.5 gallons per 100 sq. ft. and Karnak #505 Elasto Brite- Finish Coat at the rate of 1 to 1.5 gallons per 100 sq. ft. This yields an approximate dry film thickness of 20-24 mils. CARE OF TOOLS: Clean up of tools may be accomplished with water while coating is still wet. Dry coating may be cleaned with xylene. Take necessary precautions when handling flammable materials.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
87
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
505 Elasto Brite-M
(base & finish coat)
CAUTION: Do not apply when rain is imminent. Protect from freezing. Coating must be dried before exposure to water. Store in a heated room and keep container covered when not in use. Do not thin. Avoid prolonged contact with skin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. COLD-PROCESS SYSTEMS AND COATINGS, EITHER EMULSION OR SOLVENT BASED, SHOULD ONLY BE INSTALLED ON DECKS WITH POSITIVE DRAINAGE. PER NRCA (NATIONAL ROOFING CONTRACTORS ASSOCIATION) “THE CRITERIA FOR JUDGING PROPER SLOPE FOR DRAINAGE IS THAT THERE BE NO EVIDENCE OF STANDING WATER ON THE DECK 48 HOURS AFTER IT STOPS RAINING.”
Metal Roofing
PACKAGING: Available in 5 gallon pails and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236. When installed properly, this product will help reduce energy costs. Actual savings will vary based o0n geographical location and individual building characteristics. Consult your product manufacturer, roofing contractor, or call 1-888-STAR-YES (1-888-782-7937) for more information.
88
FM0601
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
220AF Cold Process System
(for smooth asphalt roofs)
The Karnak “220AF System” is the economical way of adding extra protection and new life to smooth surface asphalt roofs with surfaces that have deteriorated beyond simple correction. The Karnak “220AF System” when properly applied, provides a protective membrane layer resistant to roof temperature variations. Easy to handle, #220AF Fibered Emulsion Roof Coating (#220AF) with #3036 Poly-Mat (#3036) weighs only 1/7th as much as cumbersome roofing felts. The “220AF System” is fast, permanent and easy to apply. Cold Process
The first step consists of applying a coating of #220AF and then while still wet embedding a layer of #3036. The mat is then top coated with another application of #220AF. An optional but highly desirable feature of this system is the ability to accept an Energy Star® labeled reflective roof coating such as Karnak #501 Elasto-Brite (#501) elastomeric roof coating, Karnak #298 Alumin-R (#298) or Karnak #98AF Fibered Aluminum Roof Coating (#98AF) after only 5 to 10 days drying time. Karnak #97AF Fibered Aluminum Roof Coating (#97AF) can also be applied after 5 to 10 days in lieu of an Energy Star® labeled coating. Karnak #501, #298, #98AF and #97AF dry to a brilliant finish that reflect the hot rays of the sun providing U.V. protection and reduced surface temperature by as much as 75°F. The Karnak “220AF System” will cover most compatible surfaces, which have become cracked, mildly alligatored or have weather-exposure related effects. METHOD OF APPLICATION Step 1: All surfaces must first be swept clean to remove all loose dust, dirt, or other foreign matter. Step 2: Apply first coat of #220AF to the surface at a rate of 2 gallons per 100 sq. ft. and immediately imbed one ply of #3036 into the wet coating. Allow a twoinch overlap where one strip adjoins another and 6 inches on the end laps. The mat should be cut and end-lapped every 5’ – 10’ to eliminate fishmouthing. Gently brush each strip of mat in place so the emulsion seeps through to form a monolithic surface. Step 3: Apply a second coat of #220AF over the previously embedded mat at the rate of 3 gallons per 100 sq. ft. Smooth coating lightly with a brush and allow 24 hours for proper curing time. Step 4: After a suitable time, 5 – 10 days minimum or until surface can bear foot traffic, either Karnak #501 (in two coats) at the rate of 1 gallon per 100 sq. ft. per
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
89
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
220AF Cold Process System
(for smooth asphalt roofs)
coat can be applied, Karnak #298 at 2 gallons per 100 sq. ft. or Karnak #98AF or #97AF can be applied at the rate of 1 – 1.5 gallons per 100 sq. ft. for added protection against the ultra violet rays of the sun. MATERIALS #220AF Fibered Emulsion Roof Coating: A specially prepared emulsion derived from refined asphalt combined with a unique colloidal mineral resulting in an interlocking mechanical film structure. Karnak #220AF will not support combustion in it liquid state. The “220AF System” can be easily applied by brush or spray directly from the container. Once the water has completely evaporated, the #220AF is fully cured and will not alligator or blister and will resist extreme variations in temperature. This non-pollutant coating creates no undesirable odors or fumes. #3036 Poly-Mat: Karnak #3036 spunbound polyester is a reinforcing membrane made of continuos filament polyester fibers that are arranged, highly dispersed, and bonded at the filament junctions. While the chemical and thermal properties of #3036 are essentially those of polyester fiber, the product’s spunbound structure endows it with an extraordinary combination of physical properties. The distinctive characteristics of #3036 include high tensile strength in all directions, combined with good low temperature flexibility, outstanding tear strength and toughness, high bulk and porosity, non-raveling edges and excellent dimensional stability. Karnak #3036 is available in 5-square size rolls. The white color ensures elimination of holiday making it easy to visualize the complete coverage by the roof coating materials.
Cold Process
#501 Elasto-Brite: An acrylic polymer based, elastomeric roof coating formulated and field-tested to be mildew resistant and color stable. Karnak #501 provides outstanding appearance, reflectivity, thermal and color stability, weatherability and U.V. protection for the underlying roof membrane. Energy Star® labeled by the U.S. Environmental Protection Agency for its ability to lower air conditioning requirements, which can result in an energy savings payback. Energy Star® labeled roofing products reduce smog levels and urban heat islands. Available in Energy Star® White , Tan, Gray, Terra Cotta Red, and Patina Green. #298 Alumin-R: A single component, SBS rubber modified, asphalt-aluminum, reflective coating. #298 Alumin-R is specifically formulated for use as a reflective elastomeric coating over modified bitumen membranes, built-up asphalt primed concrete and metal roofs. The strength and elastomeric qualities of #298 combined with its reflective properties enhance the coating’s ability to reduce and resist movement.
90
FM0601
METRO-DADE
APPROVED
Metal Roofing/Cold Process
Read Material Safety Data Sheets before using this product.
220AF Cold Process System
(for smooth asphalt roofs)
#98AF(Asbestos-Free) Fibered Aluminum Roof Coating: A brilliant Energy Star® labeled reflective fibered aluminum roof coating that is a true 3 pound aluminum pigment product conforming to ASTM D-962, Type II. The aluminum flakes leaf to the surface providing a metallic shield over the base of the coating. Karnak #98AF is an excellent and economic way to obtain the features and benefits of an Energy Star® labeled coating. Cold Process
#97AF(Asbestos-Free) Fibered Aluminum Roof Coating: A reflective coating containing pigment flakes of pure aluminum blended with refined solvents, selected asphalt and reinforcing fibers for heavy duty service. The metallic shield produced from this coating reflects the sun’s rays, preventing the asphaltic oils in the base coating from being “cooked” out, while also reducing roof surface temperatures. LIMITATIONS: DO NOT APPLY WHEN RAIN IS EXPECTED WITHIN 24 HOURS. PROTECT FORM FREEZING. TEMPERATURE MUST BE ABOVE 45°F AND RISING BEFORE APPLYING #220AF COLD PROCESS SYSTEM. APPLICATION SUGGESTIONS: Cut lengths of mat every 5 – 10 feet to avoid wrinkles. Keep wet rags handy. Dip brushes in water if tacky when applying #220AF. Do not apply #220AF when rain is imminent. Coating must be dried before exposure to water. Protect from freezing. Temperature must be 45°F and rising before applying #220AF. The dried material can be removed with Karna-Klean, mineral spirits or similar solvents, taking the due precaution necessary when handling flammable or combustible materials. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
91
Dampproofing
Waterproofing and Dampproofing Products ELASTOMERIC WATERPROOFING PRODUCTS #502 RC-W Elasto-Kote: is a one component, fluid applied elastomeric exterior waterproofing system. It needs no intermixing, is easy to apply and results in surfaces of outstanding appearance and protection. RC-W Elasto-Kote provides a tough flexible, elastic film that exhibits excellent color retention and weather resistance. Colors available: Patina Green, Terra Cotta Red, Gray, Tan and Energy Star labeled White. #192 One-Kote: is a single-component, cold-applied, coal tar free liquid polyurethane membrane for waterproofing structural concrete above and below grade. One-Kote cures at ambient temperatures to form a seamless, impermeable, nondeteriorating rubber membrane that allows for expansion and contraction over a wide range of temperatures. One-Kote is available in two grades: Horizontal and Vertical for use in both above and below grade waterproofing. Karnak One-Kote is compatible with concrete, cinder block, wood and metal surfaces. One-Kote’s advantages are as follows: no mixing on job site, no heating required, fast application, excellent elongation. #229AR Elastomeric: is a single component, rubber reinforced, asphaltic elastomeric waterproof coating which is available in four consistencies: Trowel, Brush, Spray, and Caulk. It is recommended for above and below grade foundations and most areas where extreme movement is anticipated. The advantages of AR-Elastomeric are as follows: 48 hour curing and excellent water and water vapor resistance. Karnak AR-Elastomeric has 700% elongation and contains ultra-violet inhibitors. #88R Rubberized Waterproofing—Spray Grade: A solvent based rubber reinforced compound spray grade, manufactured with select asphalts, stabilizers and mineral spirits. A multi-purpose, cold applied waterproof coating for concrete and masonry surfaces above and below grade.
DAMPPROOFING: NON-ASBESTOS EMULSION BASE PRODUCTS LL10 & LL20: are environmentally friendly colorless silane modified siloxane emulsions manufactured for use as masonry water repellents. They are formulated for deep penetration which enables surfaces to shed water effectively. #100AF Non-Fibered Emulsion coating: is a general purpose non-fibered
92
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
Waterproofing and Dampproofing Products emulsion coating prepared from an asphalt binder, carefully refined and emulsified in water by means of selected mineral colloids. The asphalt emulsion thus produced is of heavy paint consistency and contains no fillers or fibers. This material is a tough, flexible, black asphalt compound especially designed to provide excellent protection of all surfaces from corrosion and weathering. Ideal for use as an emulsion primer or as a dampproofing coating. Complies with all the requirements of ASTM-D-1187 Type I & II and ASTM-D-1227 Type III, Class I and Federal Specifications SS-R-1781 and MIL-R-3472A. #220AF Non-Asbestos Fibered Coating—Brush or Spray: This product prepared with the highest quality asphalt and mineral fillers for brush or spray application of exterior walls below grade and cavity walls above grade and other exposed surfaces. This dampproof coating is prepared by the emulsification of a non-volatile asphalt in water by means of a selected mineral colloid. This product is then homogenized, thoroughly dispersing fibers within the mixture, completely eliminating lumps and clots for smooth application. Complies with all the requirements of ASTM D-1187 Type I and II, ASTM D-1227 Type II Class I, SS-R-1781 and MIL-R-3472A #501Elasto-Brite: A new generation elastomeric coating, developed in the laboratories of Karnak Corporation. It is an acrylic emulsion coating of outstanding appearance and protection, formulated and field treated to be mildew resistant and color stable, ideal for use on above grade sidewalls where a decorative coating is required that is aesthetic to look at. Colors available: Patina Green, Terra Cotta Red, Gray, Tan and Energy Star labeled White. #920AF Non-Asbestos Fibered Coating—Light Trowel: This non-pollutant product is composed of a non-volatile bituminous binder carefully prepared from selected asphalt crudes and dispensed in water by means of selected mineral colloids. The asphalt emulsion thus produced is fibered with mineral fibers. It has excellent adhesion on all types of walls and thoroughly protects the surface by permanently sealing it against the transmission of moisture saturated air or other disintegrating conditions. Karnak #100, #220 and #920 are also used as adhesives for adhering styrofoam insulation to masonry walls. Karnak #920 complies with ASTM-D 1227 Type II Class I, ASTM D-1187 Type I, SS-R-1781 and MIL-R-3472A. (Non-Asbestos).
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
93
Dampproofing
Waterproofing and Dampproofing Products DAMPPROOFING: SOLVENT BASE PRODUCTS #83AF (Asbestos Free) Brush Mastic: is a carefully prepared composition of selected asphalts, mineral fillers and suitable solvents. It is prepared to a semimastic consistency for easy application, by brush or spray methods. This material dries to a tough, black, flexible and corrosive proof coating which gives excellent performance over wide ranges of temperature and service conditions. Provides an excellent dampproof barrier for masonry and other surfaces. Complies with all requirements of ASTM-D-4479 Type I (Asbestos Free) and Federal Specification SSA-694d (except non-asbestos). #86AF (Asbestos Free) Trowel Mastic: is manufactured from a blend of selected asphalts, mineral fillers and suitable solvents. It is made in a trowel consistency which dries to a tough, black, flexible and corrosive proof coating. The elastic nature of the dried coating provides excellent performance over wide ranges of temperature and service conditions. These products are recommended for application as a dampproof coating for the exterior of masonry walls below grade. The inherent strength and adhesion of these products serve to retard the entrance of water and moisture vapors into or through the foundation walls. They are also used for the dampproofing of interior faces of exterior masonry walls above grade and for all backup materials for masonry, such as stone, brick or concrete. Complies with all requirements of ASTM-D-4586 Type I (Asbestos Free) and Federal Specification SS-C-153 Type I (except non-asbestos) #112AF Foundation Coating: A blend of heavy bodied asphalt cutback and high grad solvents. This protective coating forms a smooth, tough, elastic film which gives excellent performance over a wide range of temperature and service conditions. Karnak #112AF foundation Coating is used primarily to protect and dampproof masonry walls. The inherent strength and adhesion of this coating serve to help retard the entrance of moisture into or through the foundation wall. PRIMERS: #102AF Asphalt Primer: This Non-Fibered Dampproofing Primer is a carefully prepared composition of selected asphalts and solvents. This material dries to a tough black finish which gives excellent performance over a wide range of temperature and service conditions. #108AF Asphalt Primer: A thin preparation of highly ductile, soft asphalt in a selected hydrocarbon solvent. It is especially designed for use as a general utility
94
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
Waterproofing and Dampproofing Products prime coat for concrete, gypsum, masonry, brick and metal surfaces, over which waterproofing, dampproofing, roof coatings and other asphalt products are to be applied. This thin solution readily penetrates the pores and seals dusty masonry surfaces to provide a firm base for such coatings. It is specified as a primer coat impervious to the application of the membrane system of waterproofing on all concrete structures. Complies with Federal Specification SS-A-701A, ASTM D-41 and AASHTO M-116. #111AF Quick-Drying Asphalt Primer: A general purpose, Quick-Drying penetrating asphalt primer specially formulated for the preparation of all types of surfaces prior to the application of hot or cold asphalt systems and/or coatings. Karnak #111 AF Quick-Drying Asphalt Primer is prepared from a blend of highly ductile, soft and high asphalts in a refined solvent. Cure Time: Approximately 2 to 4 hours @ 77/50% relative humidity. #118AF Black Asphaltum Coating: is a special Quick Drying, general purpose black asphalt paint. It has wide use as a general purpose black asphalt coating on all surfaces. Provides excellent dampproofing protection for aluminum window frames and other metals when placed in contact with masonry walls. REINFORCING FABRICS #31 Fiber Glass Membrane: is a waterproofing fabric woven entirely of fiberglass yarn. It is ideal for use with cold application cements and coatings. Being of high flexibility it conforms to all contours and bends as required in waterproofing maintenance. Karnak #31 Fiber Glass Membrane is also treated with a synthetic resin in a proper balance to give compatibility with asphalt or tar as well as all accepted waterproofing and coating compounds. Complies with ASTM-D-1668 and Fed. Spec. HH-C466b. Available in cut sizes: 4, 6, 9, 12, 18 and 36”. #34 Utility Grade Cotton Fabric: A strong cotton fabric, thoroughly impregnated with highly specialized bitumens. This exclusive Karnak process permits the fabric to unroll easily, without distortion. It can be applied smoothly and without wrinkles. The open mesh construction of the fabric allows the surface coatings to penetrate through and interlock, thereby providing a firm mechanical bond between coatings, and insuring long life of the application. This strong elastic interlocking system is very pliable and prevents rupture due to expansion and contraction of the applied surfaces. Karnak #34 Utility Grade Fabric was developed to meet the need for an economical, lighter weight fabric. Weight: .9lbs. per 100 sq. ft. Available in cut sizes: 4, 6, 9, 12, 18 and 36.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
95
Dampproofing
Waterproofing and Dampproofing Products #3036 Poly-Mat Spunbounded Polyester: A sheet product of continuous filament polyester fibers that are arranged, highly dispersed, and bonded at the filament junctions. Karnak #3036 Poly-Mat is also known under the trade name Reemay.™ The distinctive characteristics of Poly-Mat include high tensile strength compiled with high elongation, outstanding tear strength and toughness, high bulk and porosity, non-raveling edges and excellent dimensional stability. Available in cut sizes: 4, 6, 9, 12, 18 and 36”. #5548 Resat-Mat Spunlaced Fabric: a textile material composed of polyester fibers entangled to form a strong reinforcing fabric. Karnak #5548 has excellent conformability, making it ideal for replacing felts and fiberglass as reinforcing mats on rough roof surfaces such as transite roofs, metal roofs and gravel surfaces. Available in cut sizes: 4,6, and 48”. PAVING #230-2% Neo-Asphalt: is a cold applied, rubberized asphalt cement, designed especially for use as an adhesive for paving blocks and pressed asphalt bricks. It is ready to use direct from the container which eliminates the need for a hot kettle. #230 -2 % Neo-Asphalt can be applied to either concrete or macadam (blacktop) using a serrated trowel. Available in a brush grade—#237-2% Neo-Asphalt. *Complete product data information is available on all products upon request. The above suggested recommendation for use of Karnak products are predicated on tests believe to be reliable. However, since such application and use is beyond our control, we do not guarantee the results to be obtained.
If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
96
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
LL10 & LL20 Water Repellents DESCRIPTION: Karnak #LL10 & LL20 are environmentally friendly colorless silane modified siloxane emulsions manufactured for use as masonry water repellents. They are formulated for deep penetration which enables surfaces to shed water effectively. The active material penetrates into the substrate and condenses to give hydrophobic characteristics to the substrate. The reaction does not substantially affect the water vapor permeability of the treated surfaces. USES: Karnak #LL10 & LL20 are water repellents designed specifically for use on fresh concrete and similar alkaline substrates. Neutral substrates will require longer curing times to develop similar water repellent characteristics. SPECIFICATION: Fed Spec SS-W-11OC NCHRP 244 Series II SURFACE PREPARATIONS: Application of the Karnak #LL10 & LL20 solution should be made onto a clean, dry surface free of oil, grease, dirt, laitance and adhesion-inhibiting materials. COVERAGE RATE: Apply at a rate of 125-175 square feet per gallon. APPLICATION: Karnak #LL10 & LL20 (stir before using) can easily be applied by brushing or spraying until the surface is saturated. Full curing requires 7 - 10 days. Apply the solution by starting at the top of the structure and working downward. Avoid rundown or drips. Application should be made at temperatures of 40°F and rising. Examples of application fields: •Facades •Pre-cast concrete •Roadways •Bridges •Clay tile •Field stone •Stucco, brick, terra-cotta CARE OF TOOLS: 330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
97
Dampproofing
LL10 & LL20 Water Repellents Tools and other equipment should be thoroughly cleaned with soap and water immediately after use. Mineral spirits may be needed for clean-up if tools are allowed to dry, taking necessary precautions when handling combustible materials. PHYSICAL PROPERTIES: ACTIVE MATTER Density, #/ga VOC (ethanol by reaction)
LL10 10% 8.3 40 gm/L
LL20 20% 8.3 80 gm/L
PERFORMANCE: •Prevents concrete corrosion by blocking salt penetration •Water repellency •Effective protection, even in wind- driven rain •Good penetration •Reduction of salt blooming •Non-tacky finish •Normally, no visible change of surface •Prevents spalling TEST RESULTS: Absorption Testing of Two Waterproofing Products in Accordance with Federal Specification, SS-W-110C-Water Repellent, Colorless, Silicone Resin Base. Water Repellant Chart (Absorption vs. Control) Uncoated 24 hr. Absorption%, Coated 72 hr. Absorption %, Absorption Reduction %; LL10 (10%) 8.4, 0.97, 88.0; LL20 (20%) 8.3, 0.63, 92.0 NCHRP 244 Series II Results Chloride Ion (Salt) Intrusion LL10 84%, LL20 90% CAUTION: Do not apply when rain is imminent. Protect from freezing. Coating must be dried before exposure to water. Store in a heated room and keep container covered when not in use. Do not thin. Cover air intakes during application and while drying. Keep out of reach of children. Avoid prolonged contact with skin. Wear protective eye wear. Dispose of in an environmentally safe manner. For additional information refer to the MSDS sheet. Do not store material at extreme temperature, below 32°F (0°C) or above 125°F (50°C) for any length of time.
98
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
LL10 & LL20 Water Repellents Karnak #LL10 and #LL20 has a shelf life of 12 months from date of delivery when stored in unopened containers at room temperatures. PACKAGING: Available in 5 gallon pails and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
99
Dampproofing
83AF Fibered Dampproofing (brush or spray) DESCRIPTION: Karnak #83AF Fibered Dampproofing is a solvent based asphalt compound, manufactured with selected asphalts, mineral fibers, stabilizers and mineral spirits. Karnak #83AF Fibered Dampproofing is prepared to semi-mastic consistency for easy application, by brush, spray or roller. This material is a multi purpose, cold applied protective dampproofing that dries to a tough, durable and flexible coating that gives excellent performance over a wide range of temperature and conditions. This product exhibits excellent resistance to acids and alkalies in the soils and in the environment. USES: Karnak #83AF Fibered Dampproofing is designed to dampproof masonry and concrete exterior surfaces below grade and interior surfaces above grade. This product is also suitable as a general protective coating for wood, steel and for all backup materials for masonry such as stone, brick and concrete. SPECIFICATIONS: ASTM D-4479 Type I SSA-694d SURFACE PREPARATION: Surfaces must be clean, dry and free from oil, grease, release agents, laitance, dirt, dust and debris. All cracks and pin holes should be repaired and filled with Karnak #86AF Trowel Mastic prior to coating. If the surface is very porous, it is recommended that Karnak #108 Asphalt Primer be utilized to provide a firm film base prior to coating with Karnak #83AF Fibered Dampproofing. BRUSH APPLICATION: Apply with a wide, fiber brush at the rate of 4 gallons per 100 sq. ft. SPRAY APPLICATION: Utilize a standard heavy duty airless spray pump using heavy duty guns and nozzles. Equipment manufacturers should be consulted for more complete information. Apply at the rate of 4 gallons per 100 sq. ft. NOTE: Allow the film to cure for at least 24 to 48 hours prior to backfilling. Care should be taken during filling not to puncture or damage the coating. A protection board is highly recommended to protect the film prior to backfilling. Backfilling should take place within 7 days in areas where hydrostatic pressure is known to occur. Contact Karnak Corporation for alternate product suggestions.
METRO-DADE
APPROVED
100
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
83AF Fibered Dampproofing (brush or spray) COVERAGE RATE: Apply at the rate of 4 gallons per 100 square feet. CARE OF TOOLS: Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials. PHYSICAL PROPERTIES: Weight per Gallon: Solids by Weight: Solids by Volume: Color: Permeability: Cure Time: Application: Service Temperature Range:
8.4 lbs. 72% 65% Black .25 metric perms 24 to 48 hours @ 77°F @ 50% Relative Humidity Brush or Spray 40°F to 150°F
CHEMICAL RESISTANCE: Acids Alkaline Salts
Excellent Excellent Excellent
CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. PACKAGING: Available in 5 gallon pails and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
101
Dampproofing
86AF Fibered Trowel Mastic DESCRIPTION: Karnak #86AF Fibered Trowel Mastic is manufactured from a blend of selected asphalts, fibers, stabilizers, fillers and solvents. Karnak #86AF Fibered Trowel Mastic is a heavy bodied product which dries to a tough, flexible and elastic protective coating. Karnak #86AF Fibered Trowel Mastic is highly resistant to the penetration of water and moisture over a wide range of temperature and service conditions. Karnak #86AF Fibered Trowel Mastic has excellent resistance to most acid, alkali, and salt spray solutions. USES: Karnak #86AF Fibered Trowel Mastic is especially recommended for application as a protective coating for exterior masonry walls below grade and exterior face of interior walls (cavity wall construction), and as a dampproofing product for retaining walls, bridge abutments and steel panels. It is also used for the coating of interior faces of exterior masonry walls above grade, and for all back-up material for masonry, such as stone, brick or concrete. Karnak #86AF Fibered Trowel Mastic can be used for waterproofing when used in conjunction with a multi-membrane application. SPECIFICATIONS: ASTM D-4586 Type I, (Non-Asbestos) Fed. Spec. SS-C-153 Type I (except Asbestos-Free) SURFACE PREPARATION: Surfaces must be clean, dry and free from oil, grease, release agents, laitance, dirt, dust and debris. All cracks and holes should be filled with Karnak #86AF Fibered Trowel Mastic prior to surface coating. If the surface is porous, it is recommended that Karnak #108 Asphalt Primer be utilized to provide a firm film base prior to application of Karnak #86AF Fibered Trowel Mastic. COVERAGE RATE: A recommended coverage rate of 5 to 6 gallons per 100 square feet is desired for adequate protection. Application rates can vary depending upon the surface to be covered. APPLICATION: Karnak #86AF Fibered Trowel Mastic is easily applied with a regular trowel. Using even strokes, a smooth uniform film can be obtained and provide adequate protection. Coating should be continuous and free of pinholes or holidays. Allow the film to cure for at least 24 to 48 hours prior to backfilling. Cure time can be affected
METRO-DADE
APPROVED
102
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
86AF Fibered Trowel Mastic by the film thickness and the temperature. Care should be taken during backfilling, so as not to puncture or damage the coating. A protection board is highly recommended to protect the film when backfilling. Backfilling should take place within 7 days. CARE OF TOOLS: Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials. PHYSICAL PROPERTIES: Weight per Gallon: Solids by Weight: Solids by Volume: Color: Dry Time: Service Temperature Range: Perm Rating:
8.3 lbs. 74% 67 % Black 24 to 48 hours -40°F to 160°F 0.25 metric perms
CAUTION: Do not use near open flame. Avoid breathing solvent and fumes and avoid prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. PACKAGING: Available in 5 gallon palls and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
103
Dampproofing
100AF Non-Fibered Emulsion Dampproofing DESCRIPTION Karnak #100AF Non-Fibered Emulsion Dampproofing is a general purpose coating, manufactured with refined asphalt, emulsifiers and selected clay fillers. The dried film cures to a tough, flexible, durable finish and will resist extreme variations in temperature and weather. Karnak #100AF Non-Fibered Emulsion Dampproofing will not burn or support combustion in a liquid state. It has no odor or fumes, and resists the absorption of exterior moisture. Karnak #100AF Non-Fibered Emulsion Dampproofing can be applied to damp surfaces. USES: Karnak #100AF Non-Fibered Emulsion Dampproofing is a vapor retarder used as a protective coating against dampness on the exterior face of interior walls in cavity wall construction and exterior surfaces of concrete, metal and wood above or below grade. It may also be applied to interior surfaces in the absence of hydrostatic pressure. The emulsion may be utilized as an adhesive for polystyrene insulation prior to backfilling. SPECIFICATION: ASTM D-1187 Type II ASTM D-1227 Type III SS-R-1781 MIL-R-3472A SURFACE PREPARATIONS: Surface should be free of oil, grease, dirt laitance and adhesion-inhibiting materials. Dry surfaces may be dampened with water before application of the coating. Repair all cracks and holes with Karnak #920AF Fibered Emulsion Mastic and Karnak #31 Fiber-Glass Membrane or Karnak #34 Asphalt Saturated Cotton Fabric before applying the surface coating. BRUSH APPLICATION: Apply with a wide fiber brush. Apply at the rate of 2 to 3 gallons per 100 sq. ft. SPRAY APPLICATION: Utilize a standard heavy duty spray pump using heavy duty guns and nozzles. Apply at the rate of 2 to 3 gallons per 100 sq. ft. Equipment manufacturer should be consulted for more complete information.
METRO-DADE
APPROVED
104
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
100AF Non-Fibered Emulsion Dampproofing APPLICATION: Karnak #100AF Non-Fibered Emulsion Dampproofing is easily applied by brush, roller or spray equipment.Apply Karnak #100AF Non-Fibered Emulsion Dampproofing in one coat. If applying two coats, allow the first coat to dry. Coating should be continuous and free of pinholes or holidays. Cover all slots, joints and grooves and apply into all chases and corners. APPLICATION: A. Above-grade dampproofing (interior and exterior): Apply one coat of Karnak #100AF Non- Fibered Emulsion Dampproofing at a rate of 2 to 3 gallons per 100 sq. ft. If applying two coats, each coat should be 2 to 3 gallons per 100 sq. ft. (First coat must be allowed to dry prior to the application of the second coat). B. Below-grade dampproofing (interior, exterior and cavity walls): Apply one coat of Karnak #100AF Non-Fibered Emulsion Dampproofing at a rate of 2 to 3 gallons per 100 sq. ft. If applying two coats, each coat should be 2 to 3 gallons per 100 sq. ft. (First coat must be allowed to dry prior to the application of the second coat.) C. Fabric re-enforced dampproofing: Apply one coat of Karnak #100AF Non-Fibered Emulsion Dampproofing at a rate of 2 to 3 gallons per 100 sq.ft. Apply Karnak #31 Fiber Glass Membrane or Karnak #34 Asphalt Saturated Cotton Fabric over the wet coating, overlapping all edges. Smooth out all wrinkles, making sure there is no trapped air underneath the fabric. Proceed with second coat at a rate of 2 to 3 gallons per 100 sq. ft. D. Polystyrene insulation adhesive: Karnak #100AF Non-Fibered Emulsion Dampproofing is a water-based asphalt emulsion that is 100% compatible with polystyrene insulation or protection board. As an adhesive, Karnak #100AF Non-Fibered Emulsion Dampproofing should be applied in 4” diameter dabs directly to the insulation and immediately pressed into place. Note: When more than two courses are required, wall ties may be necessary. Allow the film to cure for a minimum of 24 to 48 hours prior to backfilling. Care should be taken during backfilling not to puncture or damage the coating. A protection board is highly recommended and backfilling should take place within 7 days. METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
105
Dampproofing
100AF Non-Fibered Emulsion Dampproofing COVERAGE RATE: Apply at 2 to 3 gallons per 100 square feet. Spray application should be at the same rate. PHYSICAL PROPERTIES: Weight per Gallon: Solids by Weight: Solids by Volume: Color: Permeance: Cure Time: Service Temp.(Cured Film):
8.5 lbs (54%-58%) Nominal (56%-60%) Nominal Black 0.5 metric perms 24 to 48 hours @ 77°F and 50% Relative Humidity -40°F to 180°F.
CARE OF TOOLS: Tools and other equipment should be cleaned with water immediately after use. Dried coating may be cleaned with mineral spirits. Take necessary precautions when handling combustible material. CAUTION: Do not apply when rain is imminent. Protect from freezing. Coating must be dried before exposure to water. Store in a heated room and keep container covered when not in use. Do not thin. Avoid prolonged contact with skin. Dispose of in an environmentally safe manner. PACKAGING: Available in 5 gallon pails and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
METRO-DADE
APPROVED
106
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
102AF Asphalt Primer DESCRIPTION: Karnak #102AF Asphalt Primer is a material composed of selected asphalts and refined solvents. It has good resistance to temperature change, yet dries to a tough film. Karnak #102AF Asphalt Primer provides a firm base and better adhesion for the application of asphalt coatings. The Karnak #102AF Asphalt Primer is not to be used as a roof coating. USES: Karnak #102 Asphalt Primer’s uses include prime coat over brick, metal surfaces, gypsum, concrete block and cinder block. It is also used to coat interior faces of masonry walls above grade and for all back- up materials such as stone, brick and concrete. APPLICATION: Karnak #102AF Asphalt Primer is easily applied by brush, roller or spray equipment. BRUSH APPLICATION: Apply with a wide, fiber brush at a rate of .5 to 1 gallon per 100 sq. ft. Work primer into all cracks, holes and crevices. SPRAY APPLICATION: Utilize a standard heavy duty spray pump using heavy duty guns and nozzles. Equipment manufacturer should be consulted for more complete information. Apply at the rate of .5 to 1 gallon per 100 sq. ft. NOTE: Primer must be thoroughly dry prior to coating applications. PHYSICAL PROPERTIES Weight per gallon: Solids by Weight: Solids by Volume: Color: Dry Time: Service Temperature Range:
7.80 70% 64% Black 8 to 24 hrs. -40°F to 180°F
COVERAGE RATE: Apply at the rate of .5 to 1 gallon per 100 square feet depending upon the condition and porosity of the surface to be primed. CAUTION:
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
107
Dampproofing
102AF Asphalt Primer Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. CARE OF TOOLS: Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials. PACKAGING: Available in 5 gallon pails and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
108
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
108AF Asphalt Primer DESCRIPTION: General purpose, penetration asphalt primer used for the preparation of all types of surfaces previous to the application of hot or cold asphalt coatings. Karnak #108AF Asphalt Primer is a controlled preparation of a highly ductile, soft asphalt in a refined solvent. SPECIFICATIONS: ASTM D-41 Fed. Spec. SS-A-701 AASHTO M-116 USES: It is especially designed for use as a general utility prime coat for concrete, gypsum, masonry, brick and metal surfaces over which waterproofing, dampproofing, roof coatings and other asphaltic products are to be applied. This thin solution readily penetrates pores and seals dusty masonry surfaces to provide a firm base for such coatings. It is specified as a prime coat previous to the application of the membrane system of waterproofing on all concrete structures. It is also very efficiently used as a felt primer on old dried out built-up roofs where penetration is required to revitalize the base surfaces before roof coatings or cold applied systems are applied. SURFACE PREPARATION: All surfaces to be primed or coated with Karnak #108AF Asphalt Primer must be dry and free from oil, grease and any other foreign matter. APPLICATIONS: Easily applied by brush or spray equipment at the rate of .5 to 1 gallon per 100 sq. ft. depending upon porosity and type of surface being primed. Masonry and dried out built-up roof structures should be liberally coated to obtain the most penetration so that an effective bond can be achieved for the covering material. COVERAGE: Apply at the rate of .5 to 1 gallon per 100 sq. ft. CARE OF TOOLS: Brushes and other tools may be thoroughly cleaned after use with mineral spirits, taking the necessary precaution when handling combustible materials. CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a
METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
109
Dampproofing
108AF Asphalt Primer physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. PACKAGING: Available in 5 gallon pails and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
METRO-DADE
APPROVED
110
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
112AF Foundation Coating DESCRIPTION: Karnak #112AF Foundation Coating is a blend of heavy bodied asphalt cut-back and high grade solvents. This protective coating forms a smooth, tough, elastic film which gives an excellent performance over a wide range of temperature and service conditions. Karnak #112AF Foundation Coating is used primarily to protect and dampproof masonry walls. The inherent strength and adhesion of this coating serve to help retard the entrance of moisture into or through the foundation wall. If a hydrostatic pressure condition is present against the foundation wall, Karnak #112AF Foundation Coating is not recommended. In such cases, Karnak #86AF Trowel Mastic and Cotton Fabric, or Karnak #192 One-Kote Elastomeric Membrane should be used. USES: Karnak #112AF Foundation Coating can be used to dampproof the interior of above grade block walls and the exterior of below grade masonry walls where no hydrostatic pressure is present. SURFACE PREPARATION: All surfaces should be clean, dry and free from oil, grease, dust, dirt, loose paint or other foreign matter. APPLICATION: Do not apply to damp or frost-covered surfaces. Apply with either roller, brush or spray gun in a smooth continuous coat over the entire area. Coating should be continuous and free of pinholes or holidays. If not, apply a second application at right angles to the original coat. Allow at least 24 hours drying time before backfilling the foundation. Care should be taken during backfilling not to puncture or damage the coating. A protection board is highly recommended. BRUSH ROLLER APPLICATION: Be certain to work the coating into all cracks, holes and crevices. Apply to a uniform consistency. SPRAY APPLICATION: Utilize standard heavy duty spray equipment. Equipment manufacturer should be consulted for more complete information. PHYSICAL PROPERTIES: Weight per Gallon: Solids by Weight: Solids by Volume:
7.80 70% 64%
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
111
Dampproofing
112AF Foundation Coating Color: Dry Time Hours: Service Temperature Range:
Black 8 to 24 -40°F to 180°F
COVERAGE RATE: Apply the Karnak #112AF Foundation Coating at the rate of 1 to 1.5 gallons per 100 square feet, depending upon the condition and porosity of the surface to be coated. CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. CARE OF TOOLS: Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials. PACKAGING: Available in 5 gallon pails and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
112
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
118AF Black Asphaltum DESCRIPTION: Karnak #118AF Black Asphaltum is a special formulated QUICK-DRYING general purpose black asphalt paint. It is prepared from a selected, high melting-point asphalt, carefully admixed with a pure hydrocarbon solvent to a paint consistency. It will withstand the rigors of hot summer temperatures without sagging or running. It provides excellent protection against weather and corrosion. USES: Karnak #118 AF Black Asphaltum has wide use as a general purpose black asphalt coating on all surfaces. It provides excellent protection for aluminum window frames and other metals when placed in contact with masonry walls. It will also help prevent corrosion and decay on storage tanks, railings, pipe and exterior duct work. SPECIFICATIONS: Federal Spec: Federal Spec: Military Spec:
TT-C-494 FF-H-C-494 Mil-C-16173D
SURFACE PREPARATION: All surfaces should be clean, dry and free from oil, grease, dust, dirt, loose paint or other foreign matter. COVERAGE: Easily applied by brush or spray equipment at the rate of 1 to 1.5 gallons per 100 sq. ft. CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. PACKAGING: Available in 5 gallon pails and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
113
Dampproofing
220AF Fibered Emulsion Dampproofing
(brush or spray)
DESCRIPTION: Karnak #220AF Fibered Emulsion Dampproofing is a general purpose coating, manufactured with refined asphalt, clay emulsifiers, and selected non-asbestos fibers. The dried film cures to a tough, flexible, durable finish and will resist variations in temperature and weather. Karnak #220AF Fibered Emulsion Dampproofing will not burn or support combustion in a liquid state. It has no odor or fumes, and resists the absorption of exterior moisture. Karnak #220AF Fibered Emulsion Dampproofing may be applied to slightly damp surfaces. USES: Karnak #220AF Fibered Emulsion Dampproofing is a vapor retarder used as a protective coating against dampness on the exterior face of interior walls in cavity wall construction and exterior surfaces of concrete, metal and wood above or below grade. It may also be applied to interior surfaces in the absence of hydrostatic pressure. The emulsion may be utilized as an adhesive for polystyrene insulation prior to backfilling. SPECIFICATIONS: ASTM D-1227 Type II Class I ASTM D-1187 Type I and Type II SS-R-1781 (except non-Asbestos) MIL-R 3472A (except non-Asbestos) SURFACE PREPARATION: Surface should be free of oil, grease, dirt, laitance and loose material. Dry surfaces may be dampened with water before application. Repair all cracks and holes with Karnak #220AF Fibered Emulsion Dampproofing and Karnak #31 Fiberglass Membrane or Karnak #34 Asphalt Saturated Cotton Fabric, before applying the surface coating. APPLICATION: Karnak #220AF Fibered Emulsion Dampproofing is easily applied by brush, roller or spray equipment. Apply Karnak #220AF Fibered Emulsion Dampproofing in one coat. If applying two coats, allow the first coat to dry. Coating should be continuous and free of pinholes and holidays. Cover all slots, joints and grooves and apply into all chases and corners. APPLICATION: A) Above-grade dampproofing (interior and exterior): Apply one coat of Karnak #220AF Fibered Emulsion Dampproofing at a rate of 4
METRO-DADE
APPROVED
114
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
220AF Fibered Emulsion Dampproofing
(brush or spray)
to 6 gallons per 100 sq. ft. If applying two coats, each coat should be 2 to 3 gallons per 100 sq. ft. (First coat must be allowed to dry prior to the application of the second coat). B) Below-grade dampproofing (interior, exterior and cavity walls): Apply one coat of Karnak #220AF Fibered Emulsion Dampproofing at a rate of 4 to 6 gallons per 100 sq. ft. If applying two coats, each coat should be 2 to 3 gallons per 100 sq. ft. (First coat must be allowed to dry prior to the application of the second coat.) C) Fabric re-enforced dampproofing: Apply one coat of Karnak #220AF Fibered Emulsion Dampproofing at a rate of 2 to 3 gallons per 100 sq.ft. Apply Karnak #31 Fiber Glass Membrane or Karnak #34 Asphalt Saturated Cotton Fabric over the wet coating, overlapping all edges. Smooth out all wrinkles, making sure there is no trapped air underneath the fabric. Proceed with second coat at a rate of 2 to 3 gallons per 100 sq. ft. D) Polystyrene insulation adhesive: Karnak #220AF Fibered Emulsion Dampproofing is a water-based asphalt emulsion that is 100% compatible with polystyrene insulation or protection board. As an adhesive, Karnak #220AF Fibered Emulsion Dampproofing should be applied in 4” diameter dabs directly to the insulation and immediately pressed into place. Note: When more than two courses are required, wall ties may be necessary. Allow the film to cure for a minimum of 24 to 48 hours prior to backfilling. Care should be taken during backfilling not to puncture or damage the coating. A protection board is highly recommended and backfilling should take place within 7 days. COVERAGE RATE: Apply at 4 to 6 gallons per 100 square feet. Spray application should be at the same rate. PHYSICAL PROPERTIES: Weight per Gallon: Solids by Weight Solids by Volume Color: Permeance: Cure Time:
9.2 (52%-54%) Nominal (49%-51%) Nominal Black 0.5 metric perms 24 to 48 hours @ 77°F and 50% Relative Humidity METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
115
Dampproofing
220AF Fibered Emulsion Dampproofing Service Temp. (Cured Film):
(brush or spray)
-40°F to 180°F.
CAUTION: Do not apply when rain is imminent. Protect from freezing. Coating must be dried before exposure to water. Store in a heated room and keep container covered when not in use. Do not thin. Avoid prolonged contact with skin. Dispose of in an environmentally safe manner. PACKAGING: Available in 5 gallon pails and 55 gallon drums. CARE OF TOOLS: Tools and other equipment should be cleaned with soapy cool water immediately after use. Dried coating may be cleaned with mineral spirits. Take necessary precautions when handling combustible material. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
METRO-DADE
APPROVED
116
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
920AF Fibered Emulsion Mastic
(trowel grade)
DESCRIPTION: Karnak #920AF Fibered Emulsion Mastic is a general purpose coating, manufactured with refined asphalt, clay emulsifiers, and selected non-asbestos fibers. The dried film cures to a tough, flexible, durable finish and will resist variations in temperature and weather. Karnak #920AF Fibered Emulsion Mastic will not burn or support combustion in a liquid state. It has no odor or fumes, and resists the absorption of exterior moisture. Karnak #920AF Fibered Emulsion Mastic may be applied to slightly damp surfaces. USES: Karnak #920AF Fibered Emulsion Mastic is a vapor retarder used as a protective coating, against dampness on the exterior face of interior above grade and exterior surfaces of concrete, metal and wood above or below grade. It may also be used to dampproof interior surfaces below grade in the absence of hydrostatic pressure. The emulsion may be utilized as an adhesive for styrofoam insulation prior to backfilling. SPECIFICATIONS: ASTM D-1187 Type I ASTM D 1227 Type II Class I SS-R-1781 MIL-R 3472A SURFACE PREPARATION: Surface should be free of oil, grease, dirt, laitance and loose material. Dry surfaces may be dampened with water before application. Repair all cracks and holes with #920AF Fibered Emulsion Mastic and Karnak #31 Fiberglass Membrane or Karnak #34 Asphalt Saturated Cotton Fabric, before applying the surface coating. APPLICATION: Karnak #920AF Fibered Emulsion Mastic is easily applied by trowel. Apply Karnak #920AF Fibered Emulsion Mastic in one coat. If applying two, allow the first coat to dry. Coating should be continuous and free of pinholes or holidays. Cover all slots, joints and grooves and apply into all chases and corners. APPLICATION: A. Above-grade dampproofing: (interior and exterior) Apply one coat of Karnak #920AF Fibered Emulsion Mastic at a rate of 4 to 6 gallons per 100 sq. ft. If applying two coats, each coat should be 2 to 3 gallons per 100 sq. ft. (First coat must be allowed to dry prior to the application of the second coat). METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
117
Dampproofing
920AF Fibered Emulsion Mastic
(trowel grade)
B. Below-grade dampproofing: (exterior only) Apply one coat of Karnak #920AF Fibered Emulsion Mastic at a rate of 4 to 6 gallons per 100 sq. ft.If applying two coats, each coat should be 2 to 3 gallons per 100 sq. ft. (First coat must be allowed to dry prior to the application of the second coat). C. Fabric reinforced dampproofing: Apply one coat of #920AF Fibered Emulsion Mastic at a rate of 2 to 3 gallons per 100 sq. ft. Apply Karnak #31 Fiberglass Membrane or Karnak #34 Asphalt Saturated Fabric over the wet coating, overlapping all edges. Smooth out all wrinkles, making sure there is no trapped air underneath the fabric. Proceed with second coat at a rate of 2 to 3 gallons per 100 sq. ft. D. Polystyrene insulation adhesive: Karnak #920AF Fibered Emulsion Mastic is a water-based emulsion that is 100% compatible with Polystyrene insulation or protection board. As an adhesive, Karnak #920AF Fibered Emulsion Mastic should be applied in 4” diameter dabs at an approximate rate of 1 quart per 100 square feet, and the insulation pressed firmly into it immediately. Note: When more than two courses are required wall ties may be necessary. COVERAGE RATE: Apply at 4 to 6 gallons per 100 square feet. PHYSICAL PROPERTIES: Weight per Gallon - 9.2 Solids by Weight - 59% Solids by Volume -56% Color - Black Permeability - 0.5 metric perms Cure Time - 24 to 48 hours @ 77°F 50% Relative Humidity Cured Temperature Range -40°F to 180°F CARE OF TOOLS: Equipment may be cleaned with water immediately after use. Dried coating may be cleaned with mineral spirits. Take necessary precautions when handling combustible material. METRO-DADE
APPROVED
118
FM0601
Dampproofing
Read Material Safety Data Sheets before using this product.
920AF Fibered Emulsion Mastic
(trowel grade)
CAUTION: Do not apply when rain is imminent. Protect from freezing. Coating must be dried before exposure to water. Store in a heated room and keep container covered when not in use. Do not thin. Keep out of reach of children. Avoid prolonged contact with skin. Dispose of in an environmentally safe manner. PACKAGING: Available in 5 gallon pails and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
119
Waterproofing
88R Rubberized Waterproofing
(spray grade)
DESCRIPTION: Karnak #88R Rubberized Waterproofing is a solvent based asphalt compound, spray grade, manufactured with selected asphalts, stabilizers and mineral spirits. Karnak #88R Rubberized Waterproofing is prepared to semi-mastic consistency for easy spray application. Karnak #88R is a multi purpose, cold applied protective waterproofing that dries to a tough, durable and flexible coating that gives excellent performance over a wide range of temperature and weather conditions. Karnak #88R Waterproofing exhibits excellent resistance to acids and alkalis in soil and in the environment. USES: Karnak #88R Rubberized Waterproofing is designed to waterproof masonry and concrete exterior surfaces below grade and interior surfaces above grade. This product is also suitable as a general protective coating for wood, steel and for all backup materials for masonry such as stone, brick and concrete. SURFACE PREPARATION: Surfaces must be clean, dry and free from oil, grease, release agents, laitance, dirt, dust and debris. All cracks and imperfections should be repaired and filled with Karnak #86AF Fibered Trowel Mastic prior to coating. If the surface is very porous, it is recommended that Karnak #108AF Asphalt Primer be utilized to provide a firm film base prior to coating with Karnak #88R Rubberized Waterproofing. SPRAY APPLICATION: A standard heavy-duty airless spray pump with heavy-duty guns and nozzles should be used for spraying. Equipment manufacturers should be consulted for more complete information. Spray tip should be 0.035 to 0.041 mm. Apply at the rate of 4 gallons per 100 sq. ft. NOTE: Allow the film to cure for at least 24 to 48 hours prior to backfilling. Care should be taken during filling not to puncture or damage the coating. A protection board is highly recommended to protect the film prior to backfilling. Contact Karnak Corporation for alternate product suggestions. COVERAGE RATE: Apply at the rate of 4 gallons per 100 square feet. CARE OF TOOLS: Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials.
120
FM0601
Waterproofing
Read Material Safety Data Sheets before using this product.
88R Rubberized Waterproofing PHYSICAL PROPERTIES: Weight per Gallon: Solids by Weight: Solids by Volume: Color: Permeability: Cure Time:
(spray grade)
Application: Service Temperature Range: Elongation Tensile Strength
7.8 lbs. 57.3% 49.3% Black .04 Perms (English) 24 to 48 hours @ 77°F @ 50% Relative Humidity Spray -40°F to 160°F 550-600% 150 PSI
CHEMICAL RESISTANCE: Acids Alkaline Salts
Excellent Excellent Excellent
CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. PACKAGING: Available in 5 gallon pails and 16 and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
121
Waterproofing
192 One-Kote
(Liquid Polyurethane)
COAL TAR FREE
ONE-KOTE IS THE ANSWER! A FLUID APPLIED ELASTOMERIC WATERPROOFING SYSTEM. DESCRIPTION: Karnak’s One-Kote is a single-component, cold-applied, coal tar free liquid polyurethane membrane for waterproofing structural concrete above and below grade. One-Kote cures at ambient temperatures to form a seamless, impermeable, non-deteriorating rubber membrane that allows for expansion and contraction over a wide range of substrates and temperatures. One-Kote bonds tenaciously to the substrate, thus water cannot travel laterally beneath the membrane, even if it should be accidentally punctured. Because it is a single-component system which can be applied in one coat, its cost of application is the lowest of all waterproofing systems. Meets or exceeds the requirements of ASTM C-836. One-Kote can withstand intermittent or continuous hydrostatic pressure of 5 to 7 pounds per square inch. Contact Karnak Technical Services at 1-800-526-4236 for additional information. USES: Karnak One-Kote is available in two grades: vertical and horizontal. Our vertical grade is non-sag and normally applied to vertical surfaces using a smooth edge trowel. Our horizontal grade is self-leveling and normally applied using a heavy duty 1/4“serrated rubber squeegee. One-Kote functions seamlessly as a waterproofing layer between the surface course and base structural concrete slab above or below grade, such as: multi-level parking garages, bridge decks, roof decks tunnels patios, waterways and swimming pool aprons. It is also used as a waterproofing behind interior walls and flooring, as in shower stalls, toilet facilities, cafeterias and kitchen areas. One-Kote vertical’s primary use is in vertical waterproofing where it affords positive waterproofing to foundation walls. It has excellent adhesion to most vertical surfaces without priming. One-Kote can be applied in a variety of configurations, from horizontal to vertical. This feature is especially valuable when it is used in flashing applications at joints, and where horizontal surfaces meet vertical. For example, foundation walls, floors, planters, reflecting pools, etc.
122
FM0601
Waterproofing
Read Material Safety Data Sheets before using this product.
192 One-Kote
(Liquid Polyurethane)
INSTALLATION: •Preparatory Work: All surfaces must be smooth, dry, firm and free of voids, projections, loose materials, oil, grease, asphalt, curing compounds and other foreign matter. Concrete decks should be cured a minimum of 30 days before applying One-Kote. High early strength and insulating concretes do not provide suitable substrates. ACI-301-1104(b) float-finished surfaces should be considered as minimum finish for best results. One-Kote may develop blisters or bubbles when applied to concrete having a relatively rough finish or sand pits. This phenomenon can be minimized by applying a prime coat of Karnak #192 One Kote at the rate of 1 gallon per 100 sq. ft. prior to the final coat. APPLICATION: Karnak One-Kote Horizontal is ready to apply directly from the container. It should be applied in a uniform film thickness, using a soft bristle brush or 1/4“ serrated squeegee. Conventional airless spray also can be used. It is recommended that One-Kote not be applied unless the temperature is 40°F and rising. It should not be applied during inclement weather conditions. Karnak One-Kote (vertical grade) should be mixed to a uniform consistency prior to application and applied with a smooth edge trowel. Coverage: Karnak One-Kote should be applied at the rate of 4 gallons per 100 square feet to achieve a wet film thickness of 60 mils. Thicker single coats can be readily achieved, or second coats can be applied when or where desired. After proper curing of initial coat, Karnak One-Kote bonds to itself. Joints and cracks: All expansion and contraction joints over 1/8“ wide should be filled with a suitable joint sealant to within 1/8“ of the surface. After joint sealant is applied, Karnak One-Kote should be applied and imbedded with Karnak Poly-Mat reinforcement. The imbedded Poly-Mat should then be covered by a second application of One-Kote. Hairline cracks should be covered with approximately 120 mils of membrane or above specifications for joints may be followed. Drains: The base structural slab should be pitched to drains - a minimum of 1/8“ per running foot. Drains should be provided at the level of the base structural slab as well as the wearing course. Flashings & Joints: Areas where horizontal and vertical surfaces meet should be coated with One-Kote at least 4” above the finished surface. Where a cant strip is specified, it should be placed on top of membrane approximately 40 mils
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
123
Waterproofing
192 One-Kote
(Liquid Polyurethane)
thick and then covered with approximately 60 mils more of membrane material. Option of Poly-Mat application as used for joint detail may be followed. LIMITATIONS: One-Kote is not designed for use as a finished traffic surface or in areas exposed to constant direct sunlight. Certain curing compounds and chemical additives may have an adverse effect on the bond of One-Kote. A field test is recommended under these conditions. Do not apply over any type of lightweight concrete without prior written approval. Steel-pan decks must be vented with 1/4” holes on 4 inch centers. Always use in well-ventilated areas. Do not apply unless ambient temperature is a minimum of 40°F and rising, or on excessively hot decks. Compatible with many materials: the membrane formed by OneKote adheres to most building materials, including: Concrete Cinder Block Foam Glass Stone Wood Brick PROTECTION BOARD: To protect One-Kote from damage after application and before the installation of insulation or a wearing course, the membrane should be covered as soon as it has cured with a suitable protection board or lightweight concrete. CLEANING: Tools and equipment may be cleaned using xylene. These solvents are toxic and flammable; observe manufacturer’s precautions. STORAGE LIFE: When stored at a temperature not exceeding 80°F (26°C) in sealed containers, One-Kote is stable for a period of six months. PRECAUTIONS: One-Kote contains diisocyanates; harmful if swallowed. Avoid prolonged breathing of vapors and contact with skin and eyes. Wash hands thoroughly before eating or smoking. Upon accidental contact with eyes, flush thoroughly with water or mineral oil and seek medical attention immediately. Wear protective clothing and use xylene, soap and water to remove materials from skin. Refer to Material Safety Data
124
FM0601
Waterproofing
Read Material Safety Data Sheets before using this product.
192 One-Kote
(Liquid Polyurethane)
Sheet for additional facts. Do not thin. MAINTENANCE: If the sealant is damaged and the bond is intact, cut our the damaged area and reseal. No primer is required. If the bond has been affected, remove the sealant, clean and prepare the joint in accordance with instructions under “installation.” Consult our Technical Service Department for recommendations. KEEP OUT OF REACH OF CHILDREN PACKAGING: Available in 5-gallon pails. ADVANTAGES: • Positive waterproofing in one application. • Asbestos Free waterproofing membrane. • An economic way to provide superior waterproofing. • A single-component system. • Easily applied in one coat by standard methods, directly from the container. • Applied cold..no hot bucket transport required. • Self-leveling. No leveling, splicing or gluing needed. • Compatible with a wide range of materials. • Provides a tough, highly durable, monolithic rubber membrane. • Prevents passage of fresh or salt water from above or below. • Longevity..it lasts indefinitely. • Excellent chemical and bacterial resistance. • Withstands lateral movement. • Resists crack migration..cracks from above or below do no mirror through. • Widely applicable. • Full technical assistance and application advice available. • Quick delivery. Karnak One-Kote architectural guide specifications available upon request.
Over 69 Years of Waterproofing Expertise. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
125
Waterproofing
229AR Elastomeric DESCRIPTION: Karnak #229AR-Elastomeric is a single component, rubber reinforced asphalt which forms a highly elastomeric waterproof coating. The dried film cures to a tough flexible finish and will resist variations in temperature and weather. Karnak #229AR Elastomeric has excellent resistance to acids, alkalies and salts in the soil and will not deteriorate. USES: Karnak #229AR Elastomeric is available in brush/spray and trowel grades. Karnak #229AR-Elastomeric is used as a waterproofing coating on primed and unprimed exterior above or below grade surfaces such as masonry, metal, wood, stone, brick and concrete. Karnak #229AR Elastomeric can also be used as a vapor barrier when applied to interior above grade surfaces. SPECIFICATIONS: ASTM D-4586 Type I SURFACE PREPARATION: Surfaces must be clean, dry and free from oil, grease, release agents, laitance, dirt, dust and debris. All cracks and holes should be filled with Karnak #229AR-Elastomeric trowel grade prior to surface coating. APPLICATION: Karnak #229AR Elastomeric Brush Grade should be mechanically mixed thoroughly, prior to application. For vertical applications use only 229AR Elastomeric Trowel Grade. EXAMPLES: A. Exterior Vertical Surfaces - Apply Karnak #229AR Elastomeric, trowel grade in one coat. If applying two, allow the first coat to dry. Coating must be continuous and free of pinholes or holidays. Cover all slots, joints and grooves and into all chases and corners. Apply at the rate of 4 to 5 gallons per 100 sq. ft. B. Membrane Vertical Surfaces - Apply 1 coat of Karnak #229AR Elastomeric, trowel grade at the rate of 2 to 3 gallons per 100 sq. ft. Place Karnak #3036 Poly-Mat or Karnak #31 Fiberglass Membrane vertically over surfaces of coating making sure all edges are overlapped at least 3 inches. Smooth membrane firmly into place and eliminate all wrinkles. Apply second coat at the rate of 2 to 3 gallons per 100 sq. ft. In areas where hydrostatic pressure is known to occur, a 229AR Elastomeric membrane system should be applied to all exterior foundation walls and floor, both below or on grade.
METRO-DADE
APPROVED
126
FM0601
Waterproofing
Read Material Safety Data Sheets before using this product.
229AR Elastomeric C. Horizontal Surface: Karnak #229AR Elastomeric brush/spray grade can be used as a waterproofing layer between the surface course and base structural concrete slab above and below grade. Apply at a rate of 4 to 5 gallons per 100 sq. ft. NOTE: A protection board is highly recommended to protect the film during backfilling or while pouring the concrete topping slab. CARE OF TOOLS: Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible material. PHYSICAL PROPERTIES: Hardness, Shore A: Elongation: Tensile Strength: Moisture Vapor Transmission: Water Absorption: Weight per Gallon: Solids:
55 ASTM D-2240 700% ASTM D-412 PSI:400 ASTM D-412 0.03 ASTM D-1653 0.07% 8.60 lbs. Caulk 68% Trowel 65% Brush 60% Spray 50%
CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. PACKAGING: Available in 5 gallon pails, 55 gallon drums and 10 oz. cartridges. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
127
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
19 Ultra Rubberized Asphalt Caulk
(wet/dry)
DESCRIPTION: Karnak #19 Ultra Caulk is the next generation asbestos-free rubberized asphalt caulking cement. Scientifically compounded with a selection of rubber reinforced asphalt, mineral fibers, and refined solvents, Karnak #19 Ultra caulk is manufactured to a thick yet pliable consistency for ease of application by caulk gun. #19 Ultra caulk provides a durable elastomeric sealant of greater strength, excellent adhesion and high resistance to water and weathering. Karnak #19 Ultra caulk is composed of special chemical ingredients which give it a unique water displacement quality (Wet/Dry). Karnak #19 Ultra caulk dries to a tough, flexible, waterproof and corrosion proof rubberized sealant which gives maximum protection and excellent performance over wide ranges of temperature and weather conditions. FEATURES AND BENEFITS: • Ideal as a shingle tab adhesive • Sticks under water the first time • Rubberized - elastomeric • Wet or dry application • Improved low-temperature flexibility • Improved water and weather resistance • Will not shrink or crack • Smooth, easy to apply • Excellent adhesion • Excellent resistance to flow (sag) at high roof temperatures • Ready to apply • Greater strength • Asbestos-Free • VOC compliant • ASTM compliant PHYSICAL PROPERTIES: Consistency: A smooth rubber-like caulk consistency which will readily spread on and adhere to vertical and horizontal surfaces without sagging. Character of Dried Film: Excellent adhesion to masonry, steel, cured concrete, shingles, asphalt roofing, skylight flashings and a variety of other surfaces. Film Performance Characteristics: The dried film retains its elasticity and ductility so that the material will resist extreme variations in temperature and weather.
128
FM0601
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
19 Ultra Rubberized Asphalt Caulk
(wet/dry)
Sag Resistance: Excellent resistance to flow at high roof temperatures on vertical surfaces. Homogenized: Thoroughly mixed and consistent throughout. Consistency: 19 Ultra caulk is always smooth and free of lumps. USES: Karnak #19 Ultra Caulk is a general purpose asbestos-free flashing cement caulk for repairing leaks in shingles, concrete, metal or asphalt roofs, flashings on walls, chimneys, flues, skylight flashings, downspouts and cornices. #19 Ultra caulk is excellent for sealing cracks in concrete and brick, as a joint filler for precast roof slabs, for repair, patch and flashing detail on SBS modified membranes, and for general purpose use in maintenance of exposed buildings and structures. SPECIFICATIONS: ASTM D-4586 Type I ASTM D-3409 Fed Spec SS-C-153 Type 1 (Asbestos-Free) SURFACE PREPARATION: All surfaces should be clean, dry and free from oil, grease, dust, dirt, loose paint or other foreign matter. Excess water should be removed, if possible, before application of #19 Ultra caulk. APPLICATION: Spread Karnak #19 Ultra caulk to an average thickness not to exceed 1/4” and work or press tightly into joints, seams or cracks using a caulking tool. Application rate of a 1/4” x 1/4” head of caulk will yield approximately 25 lin. ft. per 10 oz. caulking cartridge. Coverage rate may vary depending on desired thickness and surface being caulked. CARE OF TOOLS: Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials. To clean hands use #709 Karnak Karna-Klean or a waterless hand cleaner. CAUTION: Combustible Mixture: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physical immediately.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
129
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
19 Ultra Rubberized Asphalt Caulk
(wet/dry)
Keep out of reach of children. Keep container sealed when not in use. Do not thin. Consult MSDS for further safety precautions. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. PACKAGING: Available in 10 oz. cartridges. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
130
FM0601
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
79AF Wood Block Mastic DESCRIPTION: Karnak #79AF Wood Block Mastic is prepared from carefully selected asphalts, solvents and mineral fillers. These components are mechanically mixed thoroughly and passed through a high speed homogenizer ensuring a smooth, trowel consistency product free from foreign matter and lumps. USES: Karnak #79AF Wood Block Mastic is a highly adhesive asphalt cement expressly designed for mastic use in cold application of wood block flooring. APPLICATION: The temperature of karnak #79AF Wood Block Mastic when applied should be above 70F. If necessary, Karnak #79AF Wood Block Mastic may be warmed by storing containers in a heated room prior to application. Concrete floors must be dry, sound, level, clean and at least 30 days old, with a good wood float finish or equal. Grease, oil stains and dust must be removed, and high spots levelled. Low areas should be filled with concrete patching mix. Let dry thoroughly after cleaning or patching. Dusty or very porous surfaces should be primed with Karnak #108 Asphalt Primer at the rate of 1/2 to 1 gallon per 100 sq. ft. Karnak #108 Asphalt Primer must be fully cured, (dry to the touch), before application of Karnak #79AF Wood Block Mastic. COVERAGE: Karnak #79AF Wood Block Mastic should be applied directly from the container. Spread at the rate of 1 gallon per 40 to 50 sq. ft. using a 1/16 inch serrated mastic trowel with a sawtooth pattern. Apply the Karnak #79AF Wood Block Mastic only at recommended rates of coverage. An inadequate amount will result in poor bonding, while an excessive amount may cause bleeding of the mastic between the blocks. Karnak #79AF Wood Block Mastic must be allowed to dry a minimum of at least 2 to 3 hours or until the surface is dry to the touch. Installation of the wood blocks to the Karnak #79AF Wood Block Matic may be safely delayed up to 24 hours if desired. Drying is hastened if adequate ventilation is provided. Do not apply blocks to wet or excessive Karnak #79AF Wood Block Mastic . Application instructions of the wood block manufacturer take precedence and should be followed in close detail to ensure a satisfactory application. CARE OF TOOLS: Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials. 330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
131
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
79AF Wood Block Mastic COVERAGE: Apply at the rate of 1 gallon per 40 to 50 sq. ft. CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not use. Do not thin. Dispose of in an environmentally safe manner. PACKAGING: Available in 5 gallon pails. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
132
FM0601
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
105AF Tac-Kote DESCRIPTION: Karnak #105AF Tac-Kote is a cold applied asphalt cut-back designed specifically as a primer/adhesive for use under asphalt based roadways. ADVANTAGES: Karnak #105AF Tac-Kote penetrates capillaries to bind and seal dusty surfaces to provide the correct base for subsequent toppings. SPECIFICATIONS: ASTM D-2028 RC-250 AASHTO M-81 SURFACE PREPARATION: Surfaces to be treated with Karnak #105AF Tac-Kote should be oil and moisture free in order to assure proper penetration. APPLICATION: Karnak #105AF Tac-Kote is easily applied by brush, squeegee or spray. Apply at the rate of 1 to 1.5 gallons per 100 sq. ft. Actual rate may vary due to the nature of the substrate. COVERAGE: Apply at the rate of 1 to 1.5 gallons per 100 sq. ft. CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. CARE OF TOOLS: Spray equipment, brushes and other tools may be cleaned, and the dried asphalt film removed with mineral spirits. PACKAGING: Available in 5 gallon pails and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
133
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
160.1 Amphibicaulk
(wet and dry)
DESCRIPTION: Karnak #160.1 Amphibicaulk is a carefully prepared caulking-grade roof cement with special water displacing characteristics, which ensures an effective bond to both wet and dry surfaces. The ability to adhere during inclement weather conditions makes Karnak #160.1 Amphibicaulk the first choice of both roofing contractors and plant engineers. Karnak #160.1 Amphibicaulk is composed of selected asphalt, mineral fillers combined with refined solvent, and special chemical ingredients, which give it a unique water displacement quality. USES: Karnak #160.1 Amphibicaulk is a cold process, heavy bodied, caulk-grade roof cement ideal for sealing leaks in and around asphalt built-up roofs, joints, chimney cracks, skylights, vents, down-spouts and gutters. The dried film retains its flexibility and ductility, so the caulking will resist extreme variations in temperature and weather. Karnak #160.1 Amphibicaulk may also be used to improve wind resistance on low slope shingle roofs. SPECIFICATIONS: ASTM D-4586 Type I. Federal Specification SS-C-153 Type I (except Non-Asbestos) SURFACE PREPARATION: All surfaces should be clean and free from oil, grease, rust, dirt, and other foreign matter. Excess water should be removed, if possible, before application of Karnak #160.1 Amphibicaulk. APPLICATION: Karnak #160.1 Amphibicaulk is ready to use directly from the container. No heating is required. Apply Karnak #160.1 Amphibicaulk directly over the cracks with a caulking gun. CARE OF TOOLS: Caulking guns and equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials. CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying.
134
FM0601
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
160.1 Amphibicaulk
(wet and dry)
PACKAGING: Available in 10 oz. caulking cartridges. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
135
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
229C AR Elastocaulk DESCRIPTION: Karnak #229C AR-Elastocaulk is a single component, SBS rubber reinforced asphalt caulking-grade cement. Karnak #229C Elastocaulk has excellent elongation properties, good cold weather pliability and excellent water and weather resistance. ADVANTAGES: 1. Easy to apply. 2. Tough, flexible, elastic, rubber-like film. 3. Excellent adhesion to most surfaces including primed concrete, masonry, metal and sprayed urethane foam. Weathered asphalt may not need priming. 4. Excellent water and water vapor resistance. 5. Excellent weather resistance. 6. One year shelf life. 7. One component, needs no intermixing. 8. Good resistance to salts and alkalies. 9. Compatible with many highway and bridge specifications. USES: Karnak #229C AR-Elastocaulk is a SBS rubber reinforced asphalt caulking-grade cement, ideal for sealing leaks in and around asphalt built-up roofs, for repair, patch and flashing detail on SBS modified membranes, chimney cracks, skylights, vents, down-spouts, gutters, expansion joints and other areas where nominal or slight movement is anticipated. SPECIFICATIONS: ASTM D-4586 Type I SURFACE PREPARATION: Surfaces should be clean and free from oil, grease, rust, dirt and other foreign matter. Excess water should be removed before application of Karnak #229C ARElastocaulk. APPLICATION: Karnak #229C AR-Elastocaulk should be applied directly in and/or over cracks using a standard caulking gun. COVERAGE: Application rate of a 1/4” x 1/4 “ bead of caulk will yield approximately 25 lin. ft. per 10 oz. caulking cartridge.Coverage rate may vary depending on desired thickness and surface being caulked. CARE OF TOOLS:
136
FM0601
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
229C AR Elastocaulk Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials. PHYSICAL PROPERTIES: Hardness, Shore A: Elongation: Caulk Tensile Strength, PSI: Weight per Gallon: Solids:
55 ASTM D-2240 500% ASTM D-412 400 ASTM D-412 8.60 lbs. 68%
CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container sealed when not in use. Do not thin. Dispose of in an environmentally safe manner. Cover air intakes during application and while drying. PACKAGING: Available in 10 oz. caulking cartridges. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
137
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
230-2% Neo-Asphalt
(trowel grade)
DESCRIPTION: Karnak #230-2% Neo-Asphalt is a cold applied, rubberized asphalt cement, designed especially for use as an adhesive for paving blocks and pressed asphalt bricks. Eliminates the need for a hot kettle. PHYSICAL PROPERTIES: Viscosity @ 25C: Specific Gravity @ 25C: Weight per Gallon @ 25C: % Solids by Weight: Softening Point of Rubber Blend: % Inorganic Material: % Long Fiber % Neoprane
30,000-40,000 C.P.S. 1.02 8.5 lbs. 60% 150F 18% 10% 2% min.
SURFACE PREPARATION: All surfaces should be clean, free from oil, grease or other foreign matter. APPLICATION: Karnak #230-2% Neo-Asphalt can be applied to either concrete or macadam (blacktop) using a 1/16” serrated trowel. For best results, Karnak #230 2% NeoAsphalt should be allowed to have a minimum of 2-3 hours open air time or until material becomes tacky and just skins over, prior to embedding the asphalt bricks. COVERAGE: Apply at the rate of 1.5 - 2 gallons per 100 sq. ft. Do not exceed coverage rate. CARE OF TOOLS: Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials. CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. PACKAGING: Available in 5 gallon pails and 55 gallon drums. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
138
FM0601
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
237-2% AF Neo-Asphalt
(brush grade)
DESCRIPTION: Karnak #237-2%AF Neo-Asphalt is an asbestos-free cold applied, rubberized asphalt cement, designed especially as an adhesive for paving blocks and pressed asphalt bricks, eliminating the need for a hot kettle. PHYSICAL PROPERTIES: Viscosity @ 25C: Specific Gravity @ 25C: Weight per Gallon @ 25C: % Solids by Weight: Softening Point of Rubber Blend: % Inorganic Material: % Long Fiber % Neoprene
12,000-18,000 C.P.S. 1.02 8.1 lbs. 70% 150F 6.5% 10% 2% min.
SURFACE PREPARATION: All surfaces should be clean, dry, free from oil, grease or other foreign matter. APPLICATION: Karnak #237-2%AF Neo-Asphalt can be applied to either concrete or macadam (blacktop) using a brush or squeegee. For best results, allow a minimum of 2-3 hours open air time or until material becomes tacky and just skins over prior to embedding the paving blocks. NOTE: Karnak #237-2%AF Neo-Asphalt should be thoroughly mechanically mixed prior to application. Macadam (blacktop) surfaces should be cured prior to applying Karnak #237-2%AF Neo-Asphalt. COVERAGE: Apply at the rate of .5 - 1 gallon per 30-50 sq. ft. Do not exceed coverage rate. CARE OF TOOLS: Tools and other equipment should be thoroughly cleaned with mineral spirits, taking necessary precautions when handling combustible materials. CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
139
Sealants, Caulking, Flooring
Read Material Safety Data Sheets before using this product.
237-2% AF Neo-Asphalt
(brush grade)
PACKAGING: Available in 5 gallon pails and 55 gallon drums.
Sealants, Caulking, Flooring
If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
140
FM0601
Fabrics
Read Material Safety Data Sheets before Read Material Safety Data Sheets using this product. using thisbefore product.
31 Fiberglass Membrane DESCRIPTION: Karnak #31 Fiber Glass Membrane is a waterproofing fabric woven entirely of fiberglass yarn. It is ideal for use with cold application cements and coatings, and being of high flexibility, conforms to all contours and bends as required in general roofing and waterproofing maintenance. SPECIFICATIONS: ASTM D-1668, Fed. Spec. HH-C466b. PHYSICAL PROPERTIES: (oz. /sq. /yd): (lbs./36” x 150’ roll): Thread Count per Inch:
2.00 6.5 20 x 10
TENSILE STRENGTH: Warp (lbs./lineal inch): Fill (lbs./lineal inch):
75 75
COMPATIBILITY: Karnak #31 Fiber Glass Membrane is treated with a synthetic resin in the proper balance to give complete compatibility with asphalt or tar and all accepted waterproofing and coating compounds. ADVANTAGES: • Contour flexibility without cracking • High tensile strength • Will not mildew, rot or decay • Acid and alkali resistant Weight and tensile strength figures are nominal values. Production variations limited to plus or minus 10% of these figures. PACKAGING: ROLL SIZE 36” X 150’ 18’ X 150’ 12’ X 150’ 9” X 150’ 6” X 150’ 4” X 150’
ROLLS/CARTON 6 6 6 12 12 18
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
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34 Utility Grade Cotton Fabric DESCRIPTION: Karnak #34 Utility Grade Cotton Fabric is a strong cotton fabric, thoroughly impregnated with highly specialized bitumens. This exclusive Karnak process permits the fabric to unroll easily, without distortion. It can be applied smoothly and without wrinkles. The open mesh construction of the fabric allows the surface coatings to penetrate through and interlock, thereby providing a firm mechanical bond between coatings, and insuring long life of the application. This strong elastic interlocking system is very pliable and prevents rupture due to expansion and contraction of the applied surfaces. Karnak #34 Utility Grade fabric was developed to meet the need for an economical, lighter weight fabric. USES: Karnak #34 Utility Grade Fabric is useful for roof repairs, flashings, parapet walls, coverage of entire roof areas and for waterproofing of building foundations, retaining walls, and wherever construction is exposed to the elements. ADVANTAGES: • High strength • Won’t rot • Can be torn by hand for easier application AVAILABILITY: Weight: 8-10 oz. per square yard. SIZE/PACKAGE 36” X 150’ 18” X 150’ 12” X 150’ 9” X 150’ 6” X 150’ 4” X 150’
1 roll/ctn. 2 rolls/ctn. 4 rolls/ctn. 4 rolls/ctn. 8 rolls/ctn. 12 rolls/ctn.
If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
142
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Fabrics
Read Material Safety Data Sheets before using this product.
3036 Poly-Mat DESCRIPTION: Karnak #3036 Poly-Mat spunbound polyester is a sheet product of continuousfilament polyester fibers that are arranged, highly dispersed, and bonded at the filament junctions. While the chemical and thermal properties of Karnak #3036 Poly-Mat are essentially those of polyester fiber, the product’s spunbound structure endows it with an extraordinary combination of physical properties. The distinctive characteristics of Karnak #3036 Poly-Mat include high tensile strength compiled with high elongation, outstanding tear strength and toughness, high bulk and porosity, non-raveling edges, and excellent dimensional stability. ADVANTAGES: 1. High tensile strength and toughness. 2. High breaking elongation. 3. Excellent tear strength. 4. Non-raveling. 5. No fiber breakage or dusting in handling. 6. Lightweight. 7. Outstanding resistance to cold cracking, chemicals and solvents. 8. Properties are not affected by water. 9. Non-irritating to the skin. 10. High resistance to splitting or cracking from thermal shock, low temperatures, freeze/thaw cycles, folding, creasing and rough handling. 11. Resistance to chemicals and solvents found in asphalt, tar and cold applied systems, as well as lubricants for rooftop motors and air conditioners. 12. Outstanding resistance to rot and water damage. AVAILABILITY: Weight: .9 lbs. per 100 sq. ft. SIZE/PACKAGE: 4” x 180’ 6” x 180’ 9” x 180’ 12” x 180’ 18” x 180’ 36” x 180’
(60 sq. ft.) 9 rolls/carton (90 sq. ft.) 6 rolls/carton (135 sq. ft.) 4 rolls/carton (180 sq. ft.) 3 rolls/carton (270 sq. ft.) 2 rolls/carton (5 square) (540 sq. ft.) 6 rolls/ctn
If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
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3036 Poly-Mat PHYSICAL PROPERTIES/TECHNICAL DATA 3036 POLY-MAT PHYSICAL PROPERTIES: Tensile Strength: Elongation: Tear Strength: Moisture Effects: Sunlight Resistance: Temperature Resistance: Chemical Resistance: Abrasion Resistance: Weight:
60-65 lbs. of grab Up to 42% Excellent Stress Distribution 0.5% at Relative Humidity of 98% 80% Tensile Tear Strength (after six month glass exposure) Up to 350°F Good resistance to acids and alkalies at ph 0.1 to 10.0 at room temperature. 6 oz./yd/ crimped-fiber sheet 3600 cycles on Taber Abrader (500 gram load.) .9lbs per 100 sq. ft.
TECHNICAL DATA:
144
Chemical
Exposure at temp.
Effect on strength
Benzene Ethyl Alcohol Coal Tar Gasoline (leaded) 10% Hydrocloric Acid Saturated Sodium Chloride 1% Sodium Carbonat Ethylene Glycol Kerosene Xylene
1,000 hrs @ 70°F (21C) 1,000 hrs @ 70°F (21C) 1,000 hrs @ 70°F (21C) 1,000 hrs @ 70°F (21C) 1,000 hrs @ 70°F (21C) 1,000 hrs @ 70°F (21C) 10 hrs @ 210°F (99C) 10 hrs @ 200°F (93C) 10 hrs @ 200°F (93C) 10 hrs @ 200°F (93C)
None None None None None None None None None None
FM0601
Fabrics
Read Material Safety Data Sheets before using this product.
5548 Resat-Mat DESCRIPTION: Karnak #5548 Resat-Mat spunlaced fabric is a textile material composed of polyester fibers entangled to form a strong reinforcing fabric with cold roofing mastics and liquid elastomerics. Composed of 100 % polyester, Karnak #5548 Resat-Mat has excellent conformability, making it ideal for replacing felts and fiberglass as reinforcing mats on rough roof surfaces, such as transit roofs, metal roofs or gravel surfaces. The distinctive characteristics of Karnak #5548 ResatMat include high tensile strength compiled with high elongation, outstanding tear strength and toughness, high bulk and porosity, non-raveling edges, and excellent dimensional stability. ADVANTAGES: 1. High tensile strength and toughness. 2. High breaking elongation. 3. Excellent tear strength. 4. Non-raveling. 5. No fiber breakage or dusting in handling. 6. Lightweight. 7. Outstanding resistance to cold cracking, chemicals and solvents. 8. Properties are not affected by water. 9. Non-irritating to the skin. 10. High resistance to splitting or cracking from thermal shock, low temperatures, freeze/thaw cycles, folding, creasing, and rough handling. 11. Resistance to chemicals and solvents found in asphalt, tar and cold-applied systems as well as lubricants for rooftop motors and air conditioners. 12. Outstanding resistance to rot and water damage. 13. Temperature resistance to continuous exposure up to 350°F (177°C). 14. Conforms to shape of roof. 15. Eliminates air pockets. AVAILABILITY: Weight: 1.2 lbs. per 100 sq. ft. SIZE/PACKAGE: 48” x 270’ 6” x 270’ 4” x 270’
1 roll/carton 6 rolls/carton 9 rolls/carton
If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
145
Fabrics
Read Material Safety Data Sheets before using this product.
5548 Resat-Mat PHYSICAL PROPERTIES/TECHNICAL DATA TYPICAL PHYSICAL PROPERTIES: Weight oz./yd.2 Lbs./10 squares: Breaking Strength, lbs.: Elongation (%): Mullen Burst (lbs.):
1.6 12 30 x 18 45 x 120 32
TECHNICAL DATA:
Fabrics
CHEMICAL
146
1% Sodium Hydroxide 60% Sulfuric Acid Distilled Water 70% Nitric Acid Acetone Carbone Tetrachloride Dimethyl Formamide Ethyl Alcohol Ethylene Glycol Perchlorethylene
EXPOSURE AT TEMP. 6 hrs. @ RT 100 hrs. @ RT 1,000 hrs. @ RT 6 hrs. @ RT 1,000 hrs. @ RT 1,000 hrs. @ RT 1,000 hrs. @ RT 1,000 hrs. @ RT 1,000 hrs. @ RT 1,000 hrs. @ RT
% MD GRAB BREAKING STRENGTH RETAINED 99 82 100 97 98 99 100 100 100 93
FM0601
Guide Specifications
Read Material Safety Data Sheets before using this product.
One-Kote PART 1-GENERAL 1.1 Scope A.) Work included: Provide labor, materials, equipment and supervision necessary to install a waterproofing membrane and joint system below grade and in areas protected from sunlight on horizontal and vertical surfaces, between two courses of concrete slab construction as in pedestrian concourses, parking garages, plaza decks, roof terraces and other areas such as tunnels, foundation walls, interior reflective pools and planters. 1.2 Description of System A.) A monolithic, seamless waterproofing membrane resulting from the curing of a cold applied product having elastomeric properties. 1.3 Submittals A.) Literature: Submit brochures and descriptive literature indicating the performance and application procedures. B.) Test Results: Provide test results indicating compliance with specified performance criteria. 1.4 Qualifications A.) Manufacturers: To assure the quality of materials, these specifications are based upon Karnak brand products as manufactured by Karnak. B.) Applicator: Shall be established contractor who has demonstrated past proficiency in success application of this type of material. 1.5 Site Conditions A.) Environmental: Minimum ambient temperature for application shall be 40°F and rising. 1. No exterior application shall be made when inclement weather is imminent.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
Guide
B.) Safety Requirements: Contractor applying the membrane shall assume the responsibility of ensuring his personnel are aware of the precautions printed on the product container and in the product literature with regard to handling, inhalation, and bodily contact. 1. The application contractor shall also provide any supplemental breathing apparatus when applying waterproofing membrane in enclosed areas and any safety equipment designated by governmental agencies. (OSHA)
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Guide Specifications
One-Kote 2. Refer to MSDS for other warnings and product information. 1.6 Limitations Karnak’s coatings and sealants should be protected from water until a full cure has been attained. Failing to do so may result in improper curing. A.) Do not apply to areas in which operating temperatures will exceed 160°F. B.) To prevent sagging, use Karnak One Kote Vertical Grade at a maximum rate of 4-6 gallons per 100 sq. ft. per application. C.) Do not use where the products are exposed to oils, grease or organic solvents. D.) Surface shall be free of moisture, dirt, oil and laitance.
PART II - PRODUCTS 2.1 Materials A.) Elastomeric waterproofing membrane: Shall be a one component synthetic coal tar/urethane product marketed under the trade name of Karnak One-Kote manufactured by Karnak Corp., Clark, New Jersey. 1. One-Kote: A one component fluid applied urethane seamless waterproofing membrane. Easily applied by brush, squeegee or trowel. Material may be sprayed with heavy industrial airless mastic spray equipment at a minimum material temperature of 70°. Suitable for horizontal application in any specified thickness. Vertical applications are limited to 4-6 gallons per 100 sq. ft. in a single operation. Material Supplied by Others: The following materials are not manufactured or supplied by Karnak Corp. These products shall have contractor or architect approval prior to application. 1. Filler: Polyethylene backer rod or equivalent 2. Cant Strips: Shall be owner or architect approved for use, where specified at the junction of vertical walls and horizontal slabs. 3. Protection Board: Shall be contractor-architect approved in 1/8” or 1/4” thickness. 2.2 Mixing Material should be mixed 3 to 5 minutes. Ensure the bottom, center and sides are well mixed. Poor mixing may result in improperly cured material. A heavy duty, low RPM drill with a 5” mixer is required. Recommended mixer: Jiffy Mixer available from Karnak Corp., Clark, NJ.
Guide
2.3 Typical Properties and Performance
148
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Guide Specifications
Read Material Safety Data Sheets before using this product.
One-Kote Karnak’s One-Kote material in this specification shall have the following typical properties: A. One-Kote-Physical Properties: see Product Data Sheet. 2.4 Packaging One-Kote is packaged in 5 gallon pails available in two grades: Horizontal and Vertical. 2.5 Material Delivery, Storage and Handling A.) All products shall be delivered in original unopened containers clearly marked with the manufacturer’s name, brand name and lot numbers. B.) All products shall be stored in an enclosed area, protected from the elements and away from heat or open flame.
PART III - EXECUTION 3.2 Substrate Preparation A.) All surfaces to receive Karnak products shall be clean dry and free of frost, dew, dirt, grease, release agents and other foreign contaminants and debris. B.) Concrete shall have cured a minimum of 30 days. Water or paper curing of horizontal slabs is preferred. C.) Masonry surfaces shall have flush joints free of extraneous mortar, chipped or broken masonry. Sharp ridges should be ground smooth. 1. Horizontal concrete surfaces shall be steel troweled or wood floated to a smooth level surface. Vertical surfaces shall be smooth, sound and free of honeycombs. D.) Metal surfaces shall be free of rust, scale, paint or other forms of contamination. E.) Construction & Expansion Joints: All construction and expansion joints shall be a minimum of 3/4” wide. Insert a polyethylene backer rod to the required depth. The sealant depth shall be at least equal to the width of the joint. F.) Cracks and non-working joints (over 1/8”): All cracks and non-working joints over 1/8” width shall be filled when using One-Kote vertical grade.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
Guide
G.) Cant Strips: If Cant Strips are specified at the perimeter cover or other areas where vertical and horizontal surfaces meet, apply One-Kote Horizontal Grade to the slabs and up the vertical surface to within 1/2” of the floor line. Embed the cant trip with a minimum 60 mil thickness of coating. 1. If cant strips are not specified, all perimeters, or other areas where vertical
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Guide Specifications
One-Kote and horizontal surfaces meet, inside and outside corners, shall be prestripped with glass mesh, embedded in 60 mil application coating. H.) Priming: One-Kote may require priming. This can be accomplished by applying a prime coat of One-Kote Horizontal Grade at .5 to 1 gallon per 100 sq. ft. 3.2 Membrane Application Properly mixed Karnak products shall be applied by suitable means for the area involved and material chosen, either spray, brush, trowel or gauged squeegee. A.) Application rates shall be at the rate of 4 gallons per 100 sq. ft. Applications shall be over the entire substrate, including prestripped areas, cants, etc. 3.3 Flood Test Food testing, if specified, should be instituted prior to placement of the protection board. Dam and flood the entire area with a minimum of 1” water for a period of 24 to 48 hours. Inspect underside. If repairs are indicated, drain, dry and reapply membrane to leakage area. 3.4 Repair Procedure The surface must be clean, dry and free from debris. 3.5 Membrane Protection The finished waterproofing membrane shall be protected from subsequent concrete pours and backfill operations by use of contractor-architect approved protection board of either 1/8” or 1/4” thickness. 3.6 Warranties Karnak makes no warranty, expresses or implied, as to the quality, merchantibility or fitness for any particular purposes of any product(s) referred to herein. No guarantee of satisfactory results from reliance upon recommendation or information contained in this literature. The buyer’s exclusive remedy and Karnak’s sole limit of liability for any losses resulting from said products shall be for the purchase of the product(s) causing loss. 3.7 Technical Service Technical Service is available by calling 1-800-526-4236. The suggested recommendations for use of Karnak products are predicated on tests believed to be reliable. However, since application and use are beyond our control, we do not guarantee the results to be obtained.
Guide
The above specification is offered as a service to the specifier. Karnak Corporation
150
FM0601
Guide Specifications
Read Material Safety Data Sheets before using this product.
229AR Elastomeric 229AR-ELASTOMERIC PART 1—GENERAL 1.1 Scope A.) Work included: Provide Labor, materials, equipment and supervision necessary to install a waterproofing membrane and joint system below grade and in areas protected form sunlight on horizontal and vertical surfaces between two courses of concrete slab construction as in pedestrian concourses, parking garages, plaza decks, roof terraces and other areas such as tunnels, foundation walls, interior reflective pools and planters. 1.2 Description of System A.) A monolithic, seamless waterproofing membrane resulting from the drying of a cold applied product having elastomeric properties. 1.3 Submittals A.) Literature: Submit brochures and descriptive literature indicating the performance and application procedures. B.) Test results: Provide test results indicating compliance with specified performance criteria. 1.4 Qualifications A.) Manufacturers: To assure the quality of materials, these specifications are based upon Karnak brand products as manufactured by Karnak. B.) Applicator: Shall be established contractor who has demonstrated past proficiency in success application of this type of material. 1.5 Site Conditions A.) Environmental: Minimum ambient temperature for application shall be 40°F and rising. 1. No exterior application shall be made when inclement weather is imminent. Guide
B). Safety Requirements: Contractor applying the membrane shall assume the responsibility of ensuring his personnel are aware of the precautions printed on the product container and in the product literature with regard to handling, inhalation, and bodily contact. 1. The application contractor shall also provide any supplemental breath-
METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
151
Guide Specifications
229AR Elastomeric ing apparatus when applying waterproofing membrane in enclosed areas and any safety equipment designated by governmental agencies. (OSHA) 2. Refer to MSDS for other warnings and product information. 1.6 Limitations Karnak’s coatings and sealants should be protected from water until curing or elasticity has been attained. Failing to do so may result in improper curing. A.) Do not apply to areas in which operating temperatures will exceed 160°F. B.) To prevent sagging, use Karnak 229AR-Elastomeric Trowel Grade at a maximum rate of 4-6 gallons per 100 sq. ft. per application. C.) Do not use where the products are exposed to oils, grease or organic solvents. D.) Surface shall be free of moisture, dirt, oil and laitance.
PART 2—PRODUCTS 2.1 Materials A.) Elastomeric waterproofing membrane: Shall be a one component asphalt SBS products marketed under the trade name of Karnak 229AR-Elastomeric, manufactured by Karnak Corp., Clark, N.J. 1. 229AR-Elastomeric: A one component asphalt/SBS modified, cold applied elastomeric product. This product produces a smooth, monolithic, seamless waterproofing membrane. Easily applied by brush, gauged squeegee or trowel. Material may be sprayed with heavy industrial airless mastic spray equipment at a minimum material temperature of 70°F. Suitable for horizontal application in any specified thickness. Vertical applications are limited to 4-6 gallons per 100sq. ft. in a single application (trowel grade only.) Elastomeric Joint Sealant: Shall be one component, cold applied asphalt SBS product marketed under the trade name of 229C AR-Elastocaulk and manufactured by Karnak, Clark, N.J. 1. 229 AR-Elastocaulk: A one component, cold applied elastomeric joint sealant. Application by extrusion from 10 oz. caulk cartridges suitable for horizontal, sloped or vertical joints.
Guide
Material Supplied by Others: The following materials are not manufactured or supMETRO-DADE
APPROVED
152
FM0601
Guide Specifications
Read Material Safety Data Sheets before using this product.
229AR Elastomeric plied by Karnak Corp. These products shall have a contractor - architect approval prior to application. 1. Filler: Polyethylene backer rod or equivalent. 2. Cant Strips: Shall be contractor - architect approved for use, where specified, at the junction of vertical walls and horizontal slabs. 3. Protection Board: Shall be contractor - architect approved in 1/8” or 1/4” thickness. 2.2 Mixing Mixing of the material is critical. Poor mixing will result in improperly cured material. A heavy duty, low RPM drill with a 5” mixer is required for mixing the brush and spray grades. Recommended mixer: Jiffy Mixer Co., available from Karnak Corp., Clark, NJ. A.) Material should be mixed 3 to 5 minutes. Ensure the bottom, center and sides are well mixed. 2.3 Typical Properties and Performance A.) AR-Elastomeric—See Product Data Sheet 2.4 Packaging A.) 229AR-Elastomeric is packaged in 5 gallon pails and 55 gallon drums. 2.5 Material Delivery, Storage & Handling A.) All products shall be delivered in original unopened containers clearly marked with the manufacturer’s name, brand name and lot numbers. B.) All products shall be stored in an enclosed area, protected from the elements and away from heat or open flame.
PART 3—EXECUTION
Guide
3.1 Substrate Preparation A.) All surfaces to receive Karnak products shall be clean, dry and free of frost, dew, dirt, grease, release agents and other foreign contaminant and debris. B.) Concrete shall have cured a minimum of 30 days. Water or paper curing of horizontal slabs is preferred. C.) Masonry surfaces shall have flush joints free of extraneous mortar, chipped or
METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
153
Guide Specifications
229AR Elastomeric broken masonry. Sharp ridges should be ground smooth. 1. Horizontal concrete surfaces shall be steel troweled or wood floated to a smooth level surface. Vertical surfaces shall be smooth, sound and free of honeycombs. D.) Metal surfaces shall be free of rust, scale, paint or other forms of contamination. E.) Construction & Expansion Joints: All construction and expansion joints shall be a minimum of 3/4” wide. Insert a polyethylene backer rod to the required depth. The sealant depth shall be at least equal to the width of the joint. Fill the joint with 229AR-Elastomeric joint sealant and allow to cure. F.) Cracks and non-working joints (over 1/8”): All cracks and non-working joints over 1/8” width shall be filled with 229AR-Elastomeric when using an asphalt coating. G.) Cant Strips: If Cant Strips are specified at the perimeter cover or other areas where vertical and horizontal surfaces meet, apply 229AR-Elastomeric to the slabs and up the vertical surface to within 1/2” of the floor line. Embed the cant strip into the wet coating. Coat the cant strip with a minimum 60 mil thickness of coating. 1. If cant strips are not specified, all perimeters or other areas where vertical and horizontal surfaces meet, inside and outside corners, shall be prestripped with glass mesh, embedded in 60 mil application of coating. H.) Priming: Normally is not necessary for 229AR-Elastomeric. For surfaces that need to be primed contact Karnak Technical Services toll-free at 1-800-5264236. 3.2 Membrane Application Properly mixed Karnak products shall be applied by suitable means for the area involved and material chosen, either by spray, brush, trowel or gauged squeegee. A.) Application rates shall be at the rate of 4 gallons per 100 sq. ft. Applications shall be over the entire substrate including pre-stripped areas, cants, etc. 3.3 Flood Test Flood testing, if specified, should be instituted prior to placement of the protection board. Dam and flood the entire area with a minimum of 1” of water for a period of 24 to 48 hours. Inspect underside. If repairs are indicated, drain dry and reapply membrane to leakage area.
Guide
METRO-DADE
APPROVED
154
FM0601
Guide Specifications
Read Material Safety Data Sheets before using this product.
229AR Elastomeric 3.4 Repair Procedure The surface must be clean, dry and free from debris. 3.5 Membrane Protection The finished waterproofing membrane shall be protected from the subsequent concrete pours and backfill operations by use of contractor - architect approved protection board of either 1/8” or 1/4” thickness. 3.6 Warranties Karnak makes no warranty, expressed or implied, as to the quality, merchantability or fitness for any particular purposes of any product (s) referred to herein. No guarantee of satisfactory results from reliance upon recommendation or information contained in this literature. The buyer’s exclusive remedy and Karnak’s sole limit of liability for any losses resulting from said products shall be for the purchase of the product(s) causing loss. 3.7 Technical Service Technical service is available by calling 1-800-526-4236, In NJ 1-732-3880300. The suggested recommendations for use of Karnak products are predicted on teste believed to be reliable. However, since application and use are beyond our control, we do not guarantee the results to be obtained. The above specification is offered as a service to the specifier. Karnak Corporation does not practice architecture or engineering and recommends that you consult a registered architect, engineer and/or roofing consultant.
Guide METRO-DADE
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
APPROVED
FM0601
155
Guide Specifications
Application Guidelines SOLVENT AND EMULSION BASED ASPHALT MATERIALS NEWLY POURED CONCRETE: All newly poured concrete or C.M.U. mortar joints should be cured a minimum of 30 days prior to applying any solvent based product and a minimum of 7 days before applying emulsion (water based) products. Curing agents containing wax, oil or pigments should not be used. All surfaces should be clean, dry and free from oil, grease, dust, loose paint laitance or other foreign matter. PRIMING: For surfaces that are very porous and/or dusty, it is recommended that an asphalt primer be utilized to provide a firm film base prior to coating with solvent base asphalt material. The asphalt primer used should be the same type as the coating system ie: solvent based coatings use a solvent based primer. PROTECTION BOARD: Regardless of the dampproofing/ waterproofing material used, it is: 1. Highly recommended that a protection board be utilized to protect the film from damage prior to and during backfilling operations. 2. Allow the film to cure a minimum of 24 to 48 hours prior to backfilling. 3. Backfilling operation should take place within 7 days. COVERAGE: Additional applications of material can be applied to achieve a thicker film thickness after proper curing (minimum 24 hrs.) of the initial coat, and then after curing of each consecutive coat. All products should be applied at the recommended coverage rate as stated in the manufacturers current printed literature. WEATHER APPLICATION: Materials should not be applied when rain is imminent. (Within 24 hours). Emulsion coatings must be cured fully before any exposure to water. Emulsion based materials must be protected from freezing. Freezing of emulsion products prior to, or during application may result in product failure.
Guide
PRODUCT ALTERING: Coatings should in no way be altered or thinned. Any attempts at thinning these products can alter their designed physical properties, thereby resulting in possible product failure and/or shorten longevity of the cured material. Thinning of solvent
156
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Guide Specifications
Read Material Safety Data Sheets before using this product.
Application Guidelines base products is in direct violation of V.O.C. (Volatile Organic Compound) compliance laws and/or regulations. Thinning of products will void all warranties. CAUTION: Keep containers tightly covered when not in use. Do not use solvent base material near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If taken internally, call a physician immediately. Use solvent base products in a well ventilated area. Always dispose of discarded material in an environmentally safe manner. Read and follow current printed literature of the product being used. If there are any questions, please contact Karnak’s Technical Service Department— 1-800-526-4236, or fax requests to: 732-388-9422.
Guide 330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
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Guide Specifications
Karnak 505 Elasto-Brite M Metal Roof Coating System GUIDE SPECIFICATIONS SECTION: 07545
PART 1—GENERAL 1.0 Scope Of Work: A. Work Included: The contractor will provide all labor, materials, equipment,required to prepare and complete the installation of Karnak 505 Elasto Brite-M Liquid Membrane Metal Roofing System. All workmanship shall conform to the manufacturer’s material recommendations and accepted industry standards. 1.1 Guide Section Scope: A.) This section of work is guided by the principals of applicable recommendations of the manufacturer and good industry practices involving workmanship and methodology. 1.2 Applicators: A.) Karnak recommends that a Pre-Bid Meeting be held to review the project requirements for installing Karnak 505 Elasto Brite-M System. A Karnak representative should be part of the project meeting when possible to provide technical input.
PART 2—PRODUCT DESCRIPTION: 2.0 Product: Karnak’s UL rated “Class A” 505 Elasto Brite-M System consists of an acrylic copolymer formula based on the latest state of the art acrylic technology. The product was developed in Karnak’s laboratories and has undergone extensive field testing and client acceptance both in the American market place as well as overseas. The system remains flexible across a wide range of temperatures. The ease of application allows the 505 Elasto Brite-M system to be maintained by in-house facilities personnel as required. The end product is a seamless elastomeric protective film that protects the roof for years against leaks and degradation by the elements. Elasto Brite-M exhibits excellent color retention and U.V. reflection which can result in a substantial savings on energy use.* Karnak 505 Elasto-Brite M is Energy Star® labeled by the EPA.
Guide
*Source:Interim report on NRCA sponsored energy savings test conducted at Oakridge National Laboratories.
158
FM0601
Guide Specifications
Read Material Safety Data Sheets before using this product.
Karnak 505 Elasto-Brite M Metal Roof Coating System PART 3—PRODUCT COMPONENTS: 3.0 Products:
A.) Elasto Brite-M System Components: Karnak # 505P Rust Inhibitor Primer:Used to enhance the adhesion of Elasto Brite-M to the substrate. 505 Elasto Brite-M Seam Sealant: A high solids elastomeric, single component, acrylic co- polymer that forms a highly elastomeric seal at joints, flashings and fasteners. #5548 Resat-Mat: A spun-laced fabric made of 100 % polyester, an industry proven material that conforms to the Batten or Standing Seam metal roof configurations found on many metal roofs. #5548 also has the ability to conform to other metal roof configurations as well as transite roofs, Flat Pan, Flat Seam, Crimped Seams, Rolled Seams and roof pan terminations. 505 Elasto Brite-M Base-Coat: A highly elastomeric acrylic emulsion coating specifically designed for application over properly prepared metal roof substrates. Elasto Brite-M exhibits excellent low temperature flexibility, tensile strength and elongation. 505 Elasto Brite-M Finish-Coat: A highly elastomeric acrylic emulsion coating specifically designed for application over properly prepared metal roof substrates. Elasto Brite-M exhibits excellent U.V. reflectance, low temperature flexibility, tensile strength and elongation. B.) Storage and Handling of Products: 1. All components of the 505 Elasto Brite-M System must arrive at the job site in the original containers, packages, etc., in an unopened condition. All manufacturer labels, logos, and other identifying markings should be intact. 2. Store all materials comprising the 505 Elasto Brite-M System in a dry and heated area as provided for in the product literature. 3. No damaged materials are to be installed on this project and are to be removed from site if discovered to be damaged.
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
Guide
3.1 Product Properties: A. #505P Rust Inhibitor Primer: An acrylic water-based primer that provides excellent rust inhibiting and adhesive properties. Availability: 5 gal. pails & 55 gallon drums. B. 505 Elasto Brite-M Seam Sealant - Elastomeric acrylic copoly-
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Guide Specifications
Karnak 505 Elasto-Brite M Metal Roof Coating System mer sealant: Single component, acrylic copolymer elastomeric sealant. Excellent elongation pliability and water resistant properties. Available in 3 gallon buckets. C. #5548 Resat-Mat (Spun-laced, needle-punched polyester mat) Outstanding Tear Strength High Bulk & Porosity Available in 6” x 270’ and 4” x 270’ rolls. D. Elasto Brite-M Base & Finish Coat: Fire rating: UL Class A fire rating. Weight per Gallon:11 lbs. ASTM D-1475 Solids by Weight:59 % ASTM D-3716 Solids by Volume:50 % ASTM D-3716 Color Base Coat: Gray Color Finish Coat: White, Gray, Tan, Terra-Cotta Red, Patina Green (Other colors available upon request, 50 gal. min. order) Hardness Shore: A:70 ASTM C-836 Elongation: 300% ASTM C-836 Tensile Strength: 350 PSI ASTM C-836 Weathering: Excellent QUV Weatherometer & field tests Permeability: 0.3 Perms Availability: 5 gallon pails & 55 gallon drums. Coverage Rates: Apply at the rate of 1.5 gallons per 100 sq.ft. Coverage will vary with the porosity of the surface. Two applications should produce an 20-24 dry mil thickness. Note: COLD-PROCESS SYSTEMS AND COATINGS, EITHER EMULSION OR SOLVENT BASED, SHOULD ONLY BE INSTALLED ON DECKS WITH POSITIVE DRAINAGE. PER NRCA, (NATIONAL ROOFING CONTRACTORS ASSOCIATION) “THE CRITERIA FOR JUDGING PROPER SLOPE FOR DRAINAGE IS THAT THERE BE NO EVIDENCE OF STANDING WATER ON THE DECK 48 HOURS AFTER IT STOPS RAINING.”
Guide
Caution: Do not apply when rain is imminent. Do not thin. Keep from freezing. Store in a dry place (heated). Keep container covered when not in use. Avoid breathing fumes. If taken internally do not induce vomiting. Call a physician at once.
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Guide Specifications
Read Material Safety Data Sheets before using this product.
Karnak 505 Elasto-Brite M Metal Roof Coating System See MSDS for further information. Dispose of in an environmentally safe manner.
PART 4—505 ELASTO BRITE-M USES 4.0 Metal Roofing: Old and New Applications A.) 505 Elasto Brite-M may be used on new or weathered metal roofs. The metal deck should be free of rust, scale, dust, oil and grease, prior to the application of Karnak #505P Primer. All rust or scale must be removed. This may be accomplished by wire-brushing, power washing or sand blasting. All removal of rust, scale, and other substances such as grease, oils, dirt, etc. shall be followed by power washing the entire surface. Power-wash shall consist of a minimum of 2,000 psi water pressure in order to remove all contaminants from the roof surfaces. The metal roofing should be allowed to dry completely before any primer is applied as required.
PART 5—KARNAK CORPORATION FREE ROOF AUDIT: 5.1 - Karnak Pre-Application Roof Audit: A.) The metal deck must be structurally sound before application of the 505 Elasto Brite-M System. Any rotted, cracked, loose, deflecting, sections must be repaired prior to the application of the 505 Elasto Brite-M Metal Roofing System. Do not proceed until all structural defects, if any, are corrected. A Karnak representative can assist in a walk through examination of the roof(s) with a free of charge evaluation (two-weeks advance notice required). Karnak Corporation does not practice architecture or engineering and recommends that you consult a registered architect, engineer and/or roofing consultant.
PART 6—ROOF CONDITIONING:
Guide
6.0 Fasteners: A.) Mechanical Fasteners: All mechanical fasteners should be evaluated for looseness, corrosion, & absence. Karnak recommends that all fasteners be tightened and all defective or missing fasteners be replaced with industry approved fasteners and a neoprene washer insert. All fasteners will then receive an application of Elasto Brite-M Seam Sealant in the form of a dab or dollop. All seams of the roofing system, flashings, pitch pockets, and other areas of expected or known movement should also receive an application of 505 Elasto Brite-M Seam Sealant. B.) Loose Metal Roof Panels: Any loose metal panels including edges should be
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
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Guide Specifications
Karnak 505 Elasto-Brite M Metal Roof Coating System secured with the appropriate metal fasteners. C.) Primer: Prior to applying the Karnak #505P Inhibitive Primer, all fungus, grease, oil, rust, and other contaminants should be either mechanically removed by wirebrushing, or removed by means of power-washing. A minimum working pressure of 2,000 PSI is required to remove all contaminants from the roof substrate. Allow the roof to dry completely before beginning any primer applications. An alternate method of removing the rust may be sand blasting, although caution must be taken not to puncture or damage the integrity of the panels. D.) Sealed Joints: Any joints in the metal roof system over 1/8 “ wide should be covered with a coating of 505 Elasto Brite-M Seam Sealant and reinforced with Resat-Mat polyester fabric. A second coat of 505 Elasto Brite-M Seam-Sealant applied immediately over the mat will protect the application and provide a well secured and prepared joint. E.) Roof Openings, Vents, Heat Stacks, Skylights, Curbs Flashing Details: All roof penetrations and points of movement must be “framed” with Karnak 505 Elasto Brite-M Seam Sealant, prior to the application of 505 Elasto Brite-M Base and Finish coats. Any penetrations in the metal roof system should be covered with a coating of 505 Elasto Brite-M Seam Sealant and reinforced with 5548 Resat-Mat polyester fabric. A second coating of 505 Elasto Brite-M Seam Sealant over the mat will protect the application and provide a well secured and prepared penetration detail. Note: Any/all seams including ridge caps must be made flush with the roof surface plane using self tapping screws. Use an inert backer rod to pre-fill any void in the metal over 1/2”, prior to applying 505 Elasto Brite-M Seam Sealant. All seams and ridge caps should dry for a period of not less than 24 hours before an application of 505 Elasto Brite-M is made. Note: Some shrinkage may occur after application. The contractor should inspect for the following: 1. All seams should be properly sealed with no voids. 2. No wrinkles or fish mouths should be present. 3. No Resat-Mat should be exposed.
Guide
All irregularities may be repaired by spreading additional 505 Elasto Brite-M Seam Sealer on the areas and smoothing out the fabric where necessary.
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Guide Specifications
Read Material Safety Data Sheets before using this product.
Karnak 505 Elasto Brite-M Metal Roof Coating System PART 7—APPLICATION OF 505 ELASTO BRITE-M ACRYLIC BASE COAT: A.) The 505 Elasto Brite-M Base Coat should be applied to a deck that has been primed with Karnak #505P Primer and all the joints, fasteners, and penetrations have been flashed with 505 Elasto Brite-M Seam Sealant and Karnak 5548 Resat-Mat. B.) Dry Surfaces: All surfaces must be dry at the time of application. The ambient temperature at the time of application must be 40°F and rising and must remain above this temperature for a period of 48 hours after the application of the coatings. C.) Mixing: Mix 505 Elasto Brite-M Base Coat thoroughly using a mechanical mixer (low speed). Elasto Brite-M may be applied using either a brush, roller or spray equipment. *SPRAY EQUIPMENT: Recommended Tip Sizes:
Recommended Hose Length: Recommended Hose Diameters: Recommended Power Source: Recommended Gun:
.035 - .043” (Elasto Brite-M Base Coat) .019 - .021” (Karnak #505P Rust Inhibitor Primer) Reversible tips are recommended to prevent clogging. 300’ Maximum 1/2” x 100, 3/8” x 200’ 3/8” x 50’ Gas engine, 16 hp. min. pump. Heavy Materials Pole Gun w/36’extension to minimize overspray.
*Source: Graco Spray Equipment, Inc. Graco Technical Assistance phone: 1-800-542-0339
PART 8—APPLICATION OF 505 ELASTO BRITE-M ACRYLIC FINISH COAT:
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
Guide
A.) The 505 Elasto Brite-M Finish Coat should be applied to a deck that has been coated with 505 Elasto Brite-M Base Coat. The application should be performed perpendicular to the base coat application.
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Karnak 505 Elasto-Brite M Metal Roof Coating System B.) Dry Surfaces: All surfaces must be dry at the time of application. The ambient temperature at the time of application must be 40°F and rising and must remain above this temperature for a period of 48 hours after the application of the coatings. C.) Mixing: Mix 505 Elasto Brite-M Finish Coat thoroughly using a mechanical mixer (low speed). 505 Elasto Brite-M may be applied using either a brush, roller or spray equipment. *SPRAY EQUIPMENT: Recommended Tip Sizes:
Recommended Hose Length: Recommended Hose Diameters: Recommended Power Source: Recommended Gun:
.035 - .043” (Elasto Brite-M Finish Coat) .019 - .021” (Karnak #505P Rust Inhibitor Primer) Reversible tips are recommended to prevent clogging. 300’ Maximum 1/2” x 100, 3/8” x 200’, 3/8” x 50’ Gas engine, 16 hp. min. pump. Heavy Materials Pole Gun w/36’extension to minimize overspray.
*Source: Graco Spray Equipment, Inc. Graco Technical Assistance phone: 1-800-542-0339 Note: If spray equipment is used, only trained individuals should operate the spray equipment. Care must be taken to insure that nozzles do not get clogged. Consult with Karnak’s Technical Department and the manufacturer of the spray equipment prior to spraying this system. When using spray equipment, it is advised that care be taken to protect objects and buildings, cars, etc. from spraying damages. The recommended mils for the application should be 20 - 25 wet mils at each coat. It is recommended that a trial pass be made to familiarize the operator with the equipment if this is the first attempt at using the equipment.
Guide
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8.3 Coverage Rates: Coverage rates will vary depending on the porosity of the material being coated and the equipment used to apply it. Large projects are better served by using spray equipment. The size and quality of the work crews will also factor into the application. If spray equipment is used, it is advisable to have an individual hold and guide the hose while the spray person performs his/her spray application. If the applicator is not familiar with the application of the system, it is our recommendation that a 100 square feet area be measured to verify the coverage rate. Note: Since most metal roofs have different surface configurations, the profile of the panels must be considered when calcu-
FM0601
Guide Specifications
Read Material Safety Data Sheets before using this product.
Karnak 505 Elasto Brite-M Metal Roof Coating System lating the surface area. There could be as much as a 20% difference in square footage as compared to a flat conventional roof.
PART 9—FIVE YEAR KARNAK LIMITED MATERIAL WARRANTY: 9.0 The Karnak Corporation will, at the completion of a project using the herein described Karnak Products, application recommendations and industry standards, etc., issue a limited warranty for materials only. Contact your local Karnak representative or call the Karnak Company Technical Department at 1-800-526-4236 for further information. Individual product brochures are available for your reference. Note: The above specifications are offered as a service to the specifier, Karnak Corporation does not practice architecture or engineering and recommends that you consult a registered architect, engineer and/or roofing consultant. The above suggested recommendations for use of Karnak products are predicated on tests believed to be reliable. However, since such application and use is beyond Karnak’s control, we do not guarantee the results to be obtained. If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
Guide 330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
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Guide Specifications
Application Temperature Recommendations PRODUCT GROUP
Recommended Storage Temp.
Required Application Temperature Range
Min. Max. Water Based Emulsions
50°F 100°F
*40°F and rising
Solvent Based Adhesives
50°F 100°F
**40°F and rising
Solvent Based Coatings & Cements
50°F 100°F
**40°F and rising
Epoxy Coatings
50°F 100°F
*45°F to 110°F.
Coal Tar Based Coatings
50°F 100°F
*40°F to 110°F.
*The substrate, the product and the ambient temperatures must be above minimum temperature. **Application at temperatures lower than 40°F. will become difficult, due to the increase in viscosity that occurs when the product’s temperature is lowered. Application of products at or below freezing temperatures could result in adhesive failure, unless special precautions are taken to insure that the surface is free of moisture and/or ice crystals.
Guide Specifications
If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
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FM0601
Miscellaneous
Read Material Safety Data Sheets before using this product.
709 Karna-Klean DESCRIPTION: Karna-Klean is a biodegradable non-toxic petroleum free cleaner/degreaser with all natural ingredients. The base ingredient in this highly concentrated formulation is a natural solvent obtained from orange peel and pulp, giving Karna-Klean a pleasant scent of fresh oranges. Karna-Klean is an extremely versatile cleaner/degreaser capable of removing the toughest grease, tar, lubricants, adhesives and asphalt. Karna-Klean can be safely used to clean aluminum, stainless steel, chrome, concrete and most plastics and painted surfaces. Using Karna-Klean can reduce your costs especially if you are presently using products containing petroleum distillates, alcohol or other hazardous materials. Karna-Klean affords you the opportunity to utilize one product to clean and degrease your entire facility safely and effectively. PHYSICAL PROPERTIES: USES: Dissolves and removes asphalt, tar, grease and asphalt emulsions. Cleans asphalt and tar from brick, cements, stucco, concrete and metal siding and all types of roofing equipment and vehicles. Also cleans and removes ink, adhesives, oil and most paints, graphite, dirt and scale. Note: Karna-Klean is a solvent. As a result, some staining may occur. Test a small area prior to use. SPECIFICATIONS: 85-90% Limonene Solvent. APPLICATION: Spray onto affected area full strength and allow to penetrate a few minutes. Hose off completely with strong stream of water. CAUTION: Do not use near open flame. Avoid breathing solvent fumes and prolonged contact with skin. Do not take internally. If swallowed, do not induce vomiting. Call a physician immediately. Keep out of reach of children. Keep container covered when not in use. Do not thin. Dispose of in an environmentally safe manner. EYE IRRITANT. MAY CAUSE SKIN IRRITATION WITH PROLONGED CONTACT. Avoid contact with skin, eyes and clothing. Wear protective gloves when using this product. Avoid breathing of vapors or mists. Do not take internally. KEEP OUT OF REACH OF CHILDREN. For Professional Use Only. COMBUSTIBLE LIQUID: Keep away from heat, spark, open flames or other sources of ignition. Use only with adequate ventilation. Keep container upright to prevent
330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
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Miscellaneous
Read Material Safety Data Sheets before using this product.
709 Karna-Klean leakage. Close nozzle after each use. In case of spillage, absorb and dispose of in accordance with local applicable regulations. FIRST AID: EYE CONTACT: Flush with water for at least 15 minutes. If irritation persists, call a physician. SKIN CONTACT: Wash thoroughly with water. If irritation persists, call a physician. INGESTION: Immediately drink large quantities of water. Do not induce vomiting. Call Poison Control Center or physician immediately. INHALATION: Remove to fresh air. Seek medical attention if victim is not responsive. PACKAGING: Available in 1 quart bottles (12 bottles per case). If further information is needed, contact Karnak Technical Services at 1-800-526-4236.
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330 CENTRAL AVENUE, CLARK, NJ 07066 732-388-0300 • 800-526-4236 • FAX: 732-388-9422 WEB: http://www.karnakcorp.com
FM0601
