CONV ERS ION KITS
3G™ COMPRESSION FITTINGS TECHNICAL MANUAL
47
BLANKING PLUGS The same blanking plug is used for each type of pipe. The following table outlines the pipe size each plug replaces. Size
CTS
ID Series
IPS OD
Kitec
Wt (lb.)
Blanking Plug - Size 2
3/4”
1/2”
1/2”
5/8”
0.018
Blanking Plug - Size 3
1”
3/4”
3/4”
3/4”
0.026
Blanking Plug - Size 4
1-1/4”
1”
1”
1”
0.043
Blanking Plug - Size 5
1-1/2”
1-1/4”
1-1/4”
–
0.062
Blanking Plug - Size 6
–
1-1/2”
1-1/2”
–
0.093
Blanking Plug - Size 7
–
2”
2”
–
0.143
Remove nut, collet and seal from the body of the fitting. Insert the appropriately sized blanking plug. Replace the nut to secure the blanking plug, the collet and seal are not required.
C - SPANNERS
Size (OD)
lb.
L
Wt
90 7024 00
7.1”
0.077
90 7047 00
10.4”
0.242
Ref No
2-4
1/2” - 1” ID Series, IPS-OD or Kitec 3/4” - 1-1/4” CTS (#2-#4) 1” - 2” ID Series or IPS-OD 1-1/4” - 2” CTS (#4-#7)
Dimensions mm.
L
#5 - #7
Y - SPANNERS
90 7024 11
Wt
7.1”
0.156
16.3”
Philmac
Philmac #5 - #7
90 7057 11
L
#5 - #7
1/2” - 1” ID Series, IPS-OD or Kitec 3/4” - 1-1/4” CTS (#2-#4) 1-1/4” - 2” ID Series or IPS-OD 1-1/2” - 2” CTS (#5 - #7)
Ref No
lb
Philmac
2-4
Size (OD)
Dimensions mm.
Philmac
0.937
Philmac
#5 - #7
3G fittings can be installed using standard plumbing tools including Channel-Locks or a Wrench. Some customers prefer to use a dedicated spanner and Philmac offers two designs. The classic C spanner and the new Y spanner are both available.
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3G™ COMPRESSION FITTINGS TECHNICAL MANUAL
Philmac
FACTORY ASSEMBLED fittings for Combination Pipes COUPLER (KITEC XPA x Copper) Dimensions inches Size
S
D
S
D
S
D
H
lb.
L
T
Wt
T
Wt
T
Wt
3/4” Kitec XPA x 3/4” Copper
ELBOWS (Kitec XPA x Copper) Dimensions inches Size
H
lb.
L
1” KITEC XPA x 1” Copper 1 1/4” KITEC XPA x 1” Copper
ELBOWS (Copper x FI NPT) Dimensions inches H
lb.
L
1” Copper x 1” FPT
0.55
2.64
4.14
3.15
1.08
1” Copper x 1 1/4” FPT
0.55
2.64
4.14
3.19
1.19
S
D
FAC TO RY A S S E M B L E D
Size
TEE (KITEC XPA x Copper (branch))
H
L
CRO S S
Dimensions inches Size
lb. T
Wt
CONN ECTION S
3/4” Kitec XPA x 3/4” Kitec XPA x 3/4” Copper
3G™ COMPRESSION FITTINGS TECHNICAL MANUAL
49
COPPER ADAPTER fittings for Copper Water Tube (suits Copper to ASTM B88 Type K, L and M)
Philmac’s all new carborundum gripper design has been introduced into the 3G™ copper connection kit. With no metallic components in the gripping mechanizm, there is no risk of electrolysis.
Copper Adapter is supplied fully assembled. To reassemble - clip pieces together
INSTALLING COPPER ADAPTER
1. Disassembly - Remove the 3G nut
2. Disassembly - Remove the 3G Collet
4. Install the Copper Adapter
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3G™ COMPRESSION FITTINGS TECHNICAL MANUAL
3. Disassembly - Remove the 3G Seal
5. Assembly - Install 3G CTS Nut
COPPER CONNECTION KITS (Coupler plus CTS Nut) to suit IPS-OD, ID Series & Kitec XPA fittings To suit type K & L Copper Tube Size
Wt. (lb)
1/2”
0.06
3/4”
0.09
1”
0.16
INSTALLING COPPER WATER TUBE
2. Witness Mark the Pipe To ensure the correct insertion depth witness mark the pipe by lining up the pipe against the fitting, using the flange of the body as an indicator.
3. Pipe Insertion Insert the pipe fully into the fitting up to the witness mark.
4. Nut tightening The nut should be tightened by hand.
5. Nut Tightening The nut should be tightened firmly with Channel Locks or similar plumbing tools until the nut touches the body flange.
6. Fully Installed The fitting is fully installed when the nut butts against the flange of the body.
COP PER TU B E
1. Cut the Pipe Square Cut the pipe square. There is no need to prepare the pipe end. Ensure the nut is fully relaxed and there are two threads showing prior to inserting the pipe
B 88
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CON NECTIO N
3G™ COMPRESSION FITTINGS TECHNICAL MANUAL
CONVERSION KITS (KITS TO CONVERT FITTINGS FROM ONE PIPE STANDARD TO ANOTHER
CTS CONNECTION KIT (Includes Nut, Collet and Seal)
Replaces
Size
Wt. (lb)
IPS-OD
ID Series
Kitec XPA
3/4”
0.09
1/2”
1/2”
5/8”
1”
0.15
3/4”
3/4”
3/4”
1-1/4”
0.23
1”
1”
1”
1-1/2”
0.34
1-1/4”
1-1/4”
–
Size
Wt. (lb)
CTS
ID Series
Kitec XPA
1/2”
0.09
3/4”
1/2”
5/8”
3/4”
0.11
1”
3/4”
3/4”
1”
0.15
1-1/4”
1”
1”
1-1/4”
0.23
1-1/2”
1-1/4”
–
1-1/2”
0.34
–
1-1/2”
–
2”
0.51
–
2”
–
Size
Wt. (lb)
CTS
IPS-OD
Kitec XPA
1/2”
0.11
3/4”
1/2”
5/8”
3/4”
0.14
1”
3/4”
3/4”
IPS OD CONNECTION KIT (Includes Nut, Collet and Seal)
Replaces
ID SERIES CONNECTION KIT (Includes Nut, Collet, Seal and Inser t)
Replaces
1”
0.18
1-1/4”
1”
1”
1-1/4”
0.26
1-1/2”
1-1/4”
–
1-1/2”
0.37
–
1-1/2”
–
2”
0.55
–
2”
–
Wt. (lb)
CTS
IPS-OD
ID Series
1/2” Reducing Kit
0.06
3/4”
1/2”
1/2”
5/8”
0.06
3/4”
1/2”
1/2”
3/4”
0.09
1”
3/4”
3/4”
1”
0.16
1-1/4”
1”
1”
KITEC (Q-LINE) XPA CONNECTION KIT (Includes Nut, Collet and Seal) Size
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3G™ COMPRESSION FITTINGS TECHNICAL MANUAL
Replaces
INSTALLATION INSTRUCTIONS - CONVERSION KITS (KITS TO CONVERT FITTINGS FROM ONE PIPE STANDARD TO ANOTHER
SEAL COLLET
NUT
- Philmac 3G™ Compression fittings are built on a common platform, which means the central body is the same across the entire range. - To change the fitting from a Kitec, CTS or IPS-OD, simply remove the current nut, collet and seal, and replace it with the nut, collet and seal designed specifically for that pipe. For ID-Series connections an insert is required, which is also included in the kit.
INSTALLING COMPONENTS FROM CONVERSION KITS
2. Insert Colored Collet from Conversion Kit Note orientation of Collet fingers face outward
CON VERS ION
1. Insert Seal from Conversion Kit
3. Install Nut from Conversion Kit Wind the nut onto body, leaving two threads visible
KIT S
3G™ COMPRESSION FITTINGS TECHNICAL MANUAL
53
THREADED FITTINGS - INSTALLATION INSTRUCTIONS Philmac 3G™ Compression fittings offer a range of advantages over metal threaded fittings • Faster, Easier and Reliable Installation. • Less Effort through lower friction • Based on over 40 years of experience in Europe and Australia • Exploits the material properties of Polypropylene which reduce the installation effort compared to metal threads
Based on over 40 years experience Philmac manufactured the World’s first all-plastic compression fitting in 1968. With over 40 years experience you can trust Philmac 3G™ to perform.
Less Friction Philmac threaded fittings require significantly less effort to install. Delivered through the use of high performance plastic that provide far less friction than metal on metal threads.
Smaller Lighter tools A simple set of Channel-Locks can be used to install a Philmac threaded fitting. Gone are the days when you need a four-foot wrench to install and tighten a threaded fitting.
Manufactured from Engineering Plastics Philmac threaded fitting bodies are manufactured from high performance engineering plastics which delivers significant benefits.
New Approach to Installation Philmac 3G™ fittings usher in a new era of thread connection. The high performance materials comform to slight irregularities in metal threads, whereas metal to metal joints tend to bind increasing the installation effort.
Proven Performance Philmac threaded fittings are built tough and are used world-wide by water companies, civil contractors, plumbers and in rural applications.
Example - Male Adapter into a metal valve
1. Apply PTFE tape or suitable* sealant to the plastic thread ensuring sufficient is applied to ensure a watertight seal.
2. Using your hands, screw the thread of the Male Adapter into the valve until firm.
3. Grip the body of the 3G fitting with Channel Locks or similar plumbing tools and continue to screw the Male Adapter into the valve until tight.
Stop if the shoulder of the 3G™ fittings touches the other fitting..
* Note: Philmac recommends the use of PTFE tape on threads to ensure a positive seal. If a liquid or paste sealant is used ensure it is suitable to be used with both Polypropylene and the material being connected to the Philmac fitting.
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3G™ COMPRESSION FITTINGS TECHNICAL MANUAL