FTR-K1 SERIES

COMPACT POWER RELAY 1 POLE - 25/30A (for automotive applications)

FBR51, 52 Series n FEATURES Compact and light weight structure High current contact capacity (carrying current: 35 A/10 minutes, 30 A/1 hour) l High resistance to vibration and shock l Improved heat resistance and extended operation range l Two contact gap options (FBR51: 0.3 mm, FBR52: 0.6 mm) l Three types of contact material l l

n PARTNUMBER INFORMATION [Example]

FBR51 (a)

N (b)

D12 (c)

W1 (d)



(a) Relay type

FBR51 : FBR51-Series - Standard type (contact gap 0.3mm) FBR52 : FBR52-Series - Wide contact gap type (contact gap 0.6mm)

(b)

N

Enclosure

: Plastic sealed type

(c) Coil rated voltage D12

: 6.....12 VDC Coil rating table at page 3

(d) Contact material

: Silver-tin oxide indium (high power type, 1 form C) : Silver-tin oxide indium (lamp loads, see application table, 1 form A) : Silver-tin oxide indium (flasher loads, 1 form A)

W1 WL WF

Actual marking does not carry the type name: "FBR" E.g.: Ordering code: FBR51ND12-W1 Actual marking: 51ND12-W1

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FTR-K152 SERIES FBR51, SERIES n SPECIFICATION Item

Characteristics W1 contact

Contact Data

Life

Configuration

1 form C (SPDT)

Material

AgSnO2In (high capacity type)

Voltage drop (initial)

Max. 100mV

At 1A/12VDC

Contact rating

25A, 14VDC

At locked motor load

Max. carrying current

35A / 10 minutes, 30A / 1hr

At 25 °C with nominal coil voltage

Max. inrush current (reference)

60A

Max. switching voltage (reference)

16VDC

Max. switching current (reference)

35A

Min. switching load (reference) *

1A, 6 VDC

Mechanical

Min. 10 x 106 operations

Electrical

Min. 200 x 103 operations

Operating temperature range

-40 °C to +85 °C (At long continuous carry current conditions, refer to "operating No frost (or freezing) coil voltage range" on page 7)

Storage temperature range

-40 °C to +100 °C

Operate

Max. 10 ms (no diode, excluding bounce)

At nominal coil voltage

Release

Max. 5 ms (no diode, excluding bounce)

At nominal coil voltage

Misoperation

10 to 200Hz, acceleration 43m/ s² (4.4G), constant acceleration

For 3 directions, totally 6 cycles, with/without coil energizing

Endurance

10 to 200Hz, acceleration 43m/ s² (4.4G), constant acceleration

For 3 directions, totally 6 hours, without coil energizing

Misoperation

100m/s² (11±1ms)

For 3 directions, totally 36 times, with/ without coil energizing

Endurance

1,000m/s² (6±1ms)

For 3 directions, totally 18 times, without coil energizing

Coil Data

Timing Data

Remarks

Other Vibration resistance

Shock resistance Weight

At contact rating, locked motor load

Approximately 6 g

* Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels.

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FTR-K152 SERIES FBR51, SERIES n SPECIFICATION Item

Characteristics WF contact

Contact Data

Life

Remarks

Configuration

1 form A (SPST)

Material

AgSnO2In (For flasher)

Voltage drop (initial)

Max. 100mV

Contact rating

14VDC, 80W

Max. carrying current

35A / 10 minutes, 30A / 1hr

At 25 °C with nominal coil voltage

Max. inrush current (reference)

80A

At lamp load

Max. switching voltage (reference)

16VDC

Max. switching current (reference)

35A

Min. switching load (reference) *

1A , 6 VDC

Mechanical

Min. 10 x 106 operations

Electrical

Min. 2.5 x 106 operations (0.35 sec ON/0.35 sec - OFF)

Operating temperature range

-40 °C to +85 °C (At long continuous carry current conditions, refer to "operating No frost (or freezing) coil voltage range" on page 8)

Storage temperature range

-40 °C to +100 °C

Operate

Max. 10 ms (no diode, excluding bounce)

At nominal coil voltage

Release

Max. 5 ms (no diode, excluding bounce)

At nominal coil voltage

Misoperation

10 to 200Hz, acceleration 43m/ s² (4.4G), constant acceleration

For 3 directions, totally 6 cycles, with/without coil energizing

Endurance

10 to 200Hz, acceleration 43m/ s² (4.4G), constant acceleration

For 3 directions, totally 6 hours, without coil energizing

Misoperation

100m/s² (11±1ms)

For 3 directions, totally 36 times, with/without coil energizing

Endurance

1,000m/s² (6±1ms)

For 3 directions, totally 18 times, without coil energizing

Coil data

Timing Data

WL contact

Other Vibration resistance

AgSnO2In (For lamp) At 2A/12VDC 14VDC, 120W

Min. 100x 103 operations

Shock resistance Weight

At lamp load

At contact rating, lamp load

Approximately 6 g

* Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels.

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FTR-K152 SERIES FBR51, SERIES n COIL RATING FBR51 Series Coil Code

Rated Coil Voltage (VDC)

Coil Resistance +/- 10% (Ohm)

Must Operate Voltage (VDC) *

Must Release Voltage (VDC) *

D06

6

60

3.6 (at 20 °C)

0.5 (at 20 °C)

4.5 (at 85 °C)

0.7 (at 85 °C)

5.4 (at 20 °C)

0.7 (at 20 °C)

6.8 (at 85 °C)

0.9 (at 85 °C)

6.3 (at 20 °C)

0.8 (at 20 °C)

7.9 (at 85 °C)

1.0 (at 85°C)

7.3 (at 20 °C)

1.0 (at 20 °C)

9.2 (at 85 °C)

1.3 (at 85 °C)

D09

9

D10

10

D12

12

135 180 240

FBR52 Series Coil Code

Rated Coil Voltage (VDC)

Coil Resistance +/- 10% (Ohm)

Must Operate Voltage (VDC) *

Must Release Voltage (VDC) *

D06

6

45

3.6 (at 20 °C)

0.5 (at 20 °C)

4.5 (at 85 °C)

0.7 (at 85 °C)

5.4 (at 20 °C)

0.7 (at 20 °C)

6.8 (at 85 °C)

0.9 (at 85 °C)

6.3 (at 20 °C)

0.8 (at 20 °C)

7.9 (at 85 °C)

1.0 (at 85°C)

7.3 (at 20 °C)

1.0 (at 20 °C)

9.2 (at 85 °C)

1.3 (at 85 °C)

D09 D10 D12

9 10 12

100 135 180

Note: Coil resistance values in the tables are valid for 20°C. * Specified operate values are valid for pulse wave voltage.

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FTR-K152 SERIES FBR51, SERIES n CHARACTERISTIC DATA (Reference)

Life test (example)

- Test circuit

RL-1 N.O. N.C.

M

N.O. N.C. RL-2

Operate/release voltage Percent of rated coil voltage(%)

- Test item 　 25A 14VDC 　 motor lock 200,000 　 operations minimum 　 (FBR52N( )-W1 type)

100 80 60 40

Operate Release

20 0

Initial

10

Contact resistance - Current wave form

0A （RL-2） 25 A

Contact resistance (mΩ)

25 A

　

0A 0.3 sec 10 sec

0.3 sec

10

10

N.O. N.C. M

16 A

Contact resistance (mΩ)

4A

1000

200

1000

80 60 40

Operate

Release

20 0

Initial

10

　

100

Operations ( x 103 operations)

(measured at 6VDC 1A wet)

1000

20 A

200

100

Contact resistance

- Current wave form

0A

Percent of rated coil voltage(%)

- Test circuit

100

Operations ( x 103 operations)

Operate/release voltage

- Test item

(FBR51N( )-W1 type)

1000

Break Make

100

Initial

　20A 14VDC 　motor free 400,000 　operations minimum 　

200

(measured at 6VDC 1A wet)

1000

20 sec

（RL-1）

100

Operations ( x 103 operations)

Break Make

100

10

Initial

10

100

Operations ( x 103 operations)

200

1000 5

FTR-K152 SERIES FBR51, SERIES Life test (example)

- Test circuit N.O.

100 80 60

Operate

40

Release

20 0

Initial

10

Contact resistance (mΩ)

10 A

10

Initial

10

100

200

1000

100

200

1000

Operations ( x 103 operations)

Operate/release voltage Percent of rated coil voltage(%)

- Test item Inrush 11A 14VDC 　 flasher, hazard lamp 　 (80W)load 2,500,000 　 operations minimum 　 (FBR51N( )-WF type) - Test circuit N.O.

100 80 60 40

Operate Release

20 0 0.1

Initial

Contact resistance

10 3

Operations ( x 10 operations) (measured at 6VDC 1A wet)

- Current wave form 11 A 7A

Contact resistance (mΩ)

100

0A

1000

100

　

60 A

200

(measured at 6VDC 1A wet)

1000

80 A

(1st time)

100

Operations ( x 103 operations)

Contact resistance

- Current wave form

0A

Operate/release voltage Percent of rated coil voltage(%)

- Test item 　 Inrush 80A 14VDC 　 lamp load 100,000 　 　 operations minimum (FBR51N( )-WL type)

10

　

1 0.1

Initial

10

100

200

1000

Operations ( x 103 operations) 6

FTR-K152 SERIES FBR51, SERIES Coil Temperature Rise

100 80

(2) carrying current:10A applied coil power

60

0.8 W 0.6 W 0.8 W 0.6 W

40 (1) carrying current: 0A applied coil power

20 0

〔FBR51ND09-( )〕 0.8 W 0.6 W

at 20degC

0

10

20

30

〔FBR51ND12-( )〕

NOTE: Intermittent coil operation is required in the carrying current.

15

15

Continuously applicable coil voltage range

10

Applied time (minutes)

NOTE: Intermittent coil operation is required in the carrying current.

ltage

－30

0

Continuously applicable coil voltage range

10

te vo opera Must

5

Applied voltage to the coil (V)

(3) carrying current:20A applied coil power

Applied voltage to the coil (V)

Coil temperature rise (degC)

120

Operating Coil Voltage Range

50

100

e

ltag te vo

a oper Must

5 －30

0

50

100

Ambient temperature(degC)

Ambient temperature(degC)

Coil Temperature Rise Double amplitude (mm) 5 1 0.5 0.1

Acceleration(m/s2)

100 50

0.01

Automotive electronics standard

44 m/s2

Range where chattering occurs

Frequency: 10 to 2000 Hz Acceleration: 100m/s2 max. Direction of vibration: see under diagram Detection level: chatter >10micro-sec.

N.O. contact coil not energized on X-direction

10 10

50

100

500

1000

Z

2000

FBR51 Y

X

Frequency (Hz)

Shock level (m/s2)

Shock Resistance Characteristics 1,000

Shock application time: 11+/-1ms, half-sine wave Test material: coil, energized and de-energized Shock direction: set under diagram Detection level: chatter > 100micro-sec.

800 600 400

Y2

200 0

Y1

Z2 X1

X2

Y1

Y2

Z1

Z2

Shock direction : N.C.contact (coil de-energized) N.O.contact: min. 1,000m/s2 in all directions

FBR51 Z1

X1 X2

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FTR-K152 SERIES FBR51, SERIES Live Curve

Maximum Switching Power

Locked motor load

40 35 30 25

14VDC locked motor load

300

20

Life (10x103 operations)

Conatact current (A)

50

FBR51 FBR52

15

　 12

10

10

15

20 25 30 3540 50

200

W1 contact

100 50

10

15

20 25 30 3540 50

Locked motor current (A)

Conatact voltage (VDC) Initial Distributions data

80

FBR52 n=100

Distribution of operate and release time 100 Operate FBR52 n=100 Release 80

Operate Release

40 20 0

0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%)

Distribution (%)

Distribution (%)

60

60 40 20 0

Distribution of contact resistance

100 80 Distribution (%)

Distribution of operate and release voltage

0

1 2

3 4 5 Time (ms)

6

7

8

FBR52 n=100

60 40 20 0

0 10 20 30 40 50 60 70 80 Contact Resistance (mΩ)

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FTR-K152 SERIES FBR51, SERIES n DIMENSIONS Dimensions

Schematics

PC board mounting hole layout

(BOTTOM VIEW)

15.5+0.2

(BOTTOM VIEW)

FBR50-W1 N.O. 3

COM

10

5

12.1+0.2

2

4-φ1.3

1 5

φ1.4

4

N.C.

2.5

13.7+0.3

　FBR50-WL

2

COM (+)

2.5

1 t = 0.3 10.2

(1.6) 1 t = 0.4

5 (1.05)

Note: Dimensions of the terminals does not includes thickness of pre-solder.

10

Tolerance: +/-0.1

N.O.(-)

1 5

1.2

3.5

0.3

10.2

4

N.C.

Refer to the test circuit at CHARACTERISTIC DATA for connection, and polarity.

　FBR50-WF

2

COM (-)

N.O. (+) 3

1 5

4

N.C.

Refer to the test circuit at CHARACTERISTIC DATA for connection, and polarity.

Unit: mm

l Tube carrier (pokayoke)

45 pieces/tube

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FTR-K152 SERIES FBR51, SERIES RoHS Compliance and Lead Free Information 1. General Information All relays produced by Fujitsu Components are compliant with RoHS directive 2011/65/EU including amendments. l Cadmium as used in electrical contacts is exempted from the RoHS directives. As per Annex III of directive 2011/65/EU. l All relays are lead-free. Please refer to Lead-Free Status Info for older date codes at: http://www.fujitsu.com/downloads/MICRO/fcai/relays/lead-free-letter.pdf l Lead free solder plating on relay terminals is Sn-3.0Ag-0.5Cu, unless otherwise specified. This material has been verified to be compatible with PbSn assembly process. l

2. Recommended Lead Free Solder Condition l

Recommended solder Sn-3.0Ag-0.5Cu.

Flow Solder Condition:

Pre-heating: maximum 120˚C within 90 sec. Soldering: dip within 5 sec. at 255˚C ± 5˚C solder bath Relay must be cooled by air immediately after soldering

Solder by Soldering Iron:

Soldering Iron 30-60W Temperature: maximum 350-360˚C Duration: maximum 3 sec.

We highly recommend that you confirm your actual solder conditions

3. Moisture Sensitivity l

Moisture Sensitivity Level standard is not applicable to electromechanical relays, unless otherwise indicated.

4. Tin Whiskers l



Dipped SnAgCu solder is known as presenting a low risk to tin whisker development. No considerable length whisker was found by our in house test.

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FTR-K152 SERIES FBR51, SERIES Fujitsu Components International Headquarter Offices Japan FUJITSU COMPONENT LIMITED Shinagawa Seaside Park Tower 12-4, Higashi-shinagawa 4-chome, Shinagawa-ku, Tokyo, 140-0002, Japan Tel: (81-3) 3450-1682 Fax: (81-3) 3474-2385 Email: [email protected] Web: www.fujitsu.com/jp/fcl/

Europe FUJITSU COMPONENTS EUROPE B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: www.fujitsu.com/uk/components

China FUJITSU ELECTRONIC COMPONENTS (SHANGHAI) CO., LTD. Unit 4306, InterContinental Center 100 Yu Tong Road, Shanghai 200070, China Tel: (86-21) 3253 0998 Fax: (86-21) 3253 0997 Email: [email protected] www.fujitsu.com/sg/products/devices/components/

North and South America FUJITSU COMPONENTS AMERICA, INC. 2290 North First Street, Suite 212 San Jose, CA 95131 USA Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://us.fujitsu.com/components

Asia Pacific FUJITSU COMPONENTS ASIA, LTD. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex, Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] www.fujitsu.com/sg/products/devices/components

Hong Kong FUJITSU COMPONENTS HONG KONG CO., LTD. Unit 506, Inter-Continental Plaza No.94 Granville Road, Tsim Sha Tsui, Kowloon, Hong Kong Tel: (852) 2881-8495 Tex: (852) 2894-9512 Email: [email protected] www.fujitsu.com/sg/products/devices/components/

©2015 Fujitsu Components Europe B.V. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. The contents, data and information in this datasheet are provided by Fujitsu Component Ltd. as a service only to its user and only for general information purposes. The use of the contents, data and information provided in this datasheet is at the users’ own risk. Fujitsu has assembled this datasheet with care and will endeavor to keep the contents, data and information correct, accurate, comprehensive, complete and up to date. Fujitsu Components Europe B.V. and affiliated companies do however not accept any responsibility or liability on their behalf, nor on behalf of its employees, for any loss or damage, direct, indirect or consequential, with respect to this datasheet, its contents, data, and information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Nor do Fujitsu Components Europe B.V. and affiliated companies accept on their behalf, nor on behalf of its employees, any responsibility or liability for any representation or warrant of any kind, express or implied, including warranties of any kind for merchantability or fitness for particular use, with respect to these datasheets, its contents, data, information and related graphics and the correctness, reliability, accuracy, comprehensiveness, usefulness, availability and completeness thereof. Rev. Nov 27, 2015

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