:22 Page 2 PILING ACCESSORIES FULLY PROVEN FLEXIBLE TAILORMADE

Cordek Piling Accessories:Cordek Piling Accessories 06/11/2009 10:22 Page 2 PILING ACCESSORIES FULLY PROVEN • FLEXIBLE • TAILORMADE Cordek Pili...
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Cordek Piling Accessories:Cordek Piling Accessories 06/11/2009 10:22 Page 2

PILING ACCESSORIES FULLY PROVEN



FLEXIBLE



TAILORMADE

Cordek Piling Accessories:Cordek Piling Accessories 06/11/2009 10:22 Page 3

Pile Locators Pile Locators are manufactured from relatively low density grades of expanded polystyrene. They offer a low cost, simple method of accurately forming guidewalls for contiguous and secant piled walls.

Re-usable guide wall shutter.

On the left a run of re-usable guide wall shuttering is positioned and below it has been struck for re-use.

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The Cordek system can accommodate virtually any pile design. Curved and circular walls can easily be formed.

Precision cutting ensured a perfect fit for this circular guide wall to produce a new lift shaft at a London underground station.

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Sheet Pile Infills These are also manufactured from the range of Filcor expanded polystyrene materials. The specification is determined by the application and sequence of construction.

Common applications include: ● ●



To aid pile extraction To create a flat profile for installation of a waterproof membrane or an in-situ concrete wall To remove the need for backfill in confined spaces

A flat profile is easily achieved using Cordek’s pile infills.

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Sheet pile infills are manufactured using computer controlled hot wire cutting machines and can be accurately profiled to suit any sheet pile section.

A waterproof membrane spanning a sheet pile infill.

Cordek hold manufacturers’ reference data for all profiles and sizes of sheet piling. They can respond immediately to any sheet pile infill requirement.

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Pilecor Pilecor is manufactured from high density Filcor EPS and is increasingly used during the construction of the connection between deep piles and basement slabs. The grade of EPS depends on the depth of the connection. See table below.

Filcor EPS Grades & Performance Grade

Compressive Strength @ 1% Strain

Filcor 100 Filcor 120 Filcor 140 Filcor 160 Filcor 190

100kN/m2 120kN/m2 140kN/m2 160kN/m2 190kN/m2

Maximum Concrete Depth (m) 4.1 5.0 5.8 6.6 7.9

All Filcor grades of expanded polystyrene are manufactured in accordance with BS EN 13163:2001

Concrete Pile

Pilecor

The above materials are available in flame retardant (FR) grade if required

Pilecor for basement connection

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Cordek’s Pilecor is a simple yet effective system for forming a box out in a deep pile. Its use minimises break-out noise and avoids the risk of white finger.

Reinforcement cage and two-part Pilecor.

Pilecor in position either side of the reinforcement cage.

Securing straps to hold the Pilecor in place are attached to the cage.

Concrete poured to form the pile.

Excavated to basement level, Pilecor is removed and pile reinforcement exposed.

Connection of basement slab reinforcement.

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For our detailed literature on these other Cordek Solutions, please call our technical sales on: +44 (0)1403 799601

Gas Protection For venting hazardous gases from under buildings

Trough & Waffle Moulds For forming ribbed concrete floors

Formwork Solutions For a range of construction applications

Cellcore For protecting foundations against ground movement

Claymaster Low density polystyrene for accommodating lateral ground movement

Cellform Like Groundform but with built-in protection against ground movement

Groundform A formwork system for in-situ ground beams and pile caps

Correx® & Seekure For temporary protection

Tipform A system for constructing steep sided landfill sites

Filcor EPS

If the contents of this brochure do not point to a solution for a particular application, we urge contractors and specifiers to call our Technical Sales line on 01403 799601. Our reputation is built on innovation and we have a wealth of problem solving experience for you to call on.

For voidforming, fill and a range of other applications

Creative Solutions For a range of design led applications

Cordek Limited Spring Copse Business Park Slinfold West Sussex RH13 0SZ England Telephone +44 (0)1403 799600 Facsimile +44 (0)1403 791718 e-mail [email protected]

w w w. c o rd e k . c o m

The contents of this brochure are the copyright of Cordek Limited and may not be reproduced without permission. November 2009