Cockpit (Includes the following) Cooler Tub All Around Light Air Pump Option Swivel/Slide Seat Bases Cockpit Lighting Fire Port Motor Lid Hardware Ski Locker Lid & Hardware Stbd Sundeck Lid Stbd Bench Seat Lid Stereo Components
DESCRIPTION CENTER BOW CUSHION STBD BOW CUSHION STBD BOW WRAP STBD FWD SIDE PANEL STBD REAR SIDE PANEL STBD BENCH SEAT CUSHION STBD LID CENTER LID CENTER BENCH SEAT CUSHION PORT LID PORT BENCH SEAT CUSHION PORT REAR SIDE PANEL PORT FWD SIDE PANEL PORT BOW WRAP PORT BOW CUSHION CENTER BOW WRAP PORT LOWER SIDE PANEL STBD LOWER SIDE PANEL STBD ARMREST PORT ARMREST
6
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
UOM EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
PARTS IDENTIFICATION GUIDE 21 H2O
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2014 YEAR MODEL HULL/DECK EXTERIOR
2
4
3
5
1
6 7
9
8
12
11
10
13 11 14
18
15
16
16
17
7
15
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PARTS IDENTIFICATION GUIDE 21 H2O 2014 YEAR MODEL HULL/DECK EXTERIOR
DESCRIPTION INSERT - 3/4IN SS RUBRAIL - 10FT INSERT - RUBRAIL 3/4" SS 16 FT 14' CREAM RIGID PVC RUBRAIL DECAL - H2O DESIGNATOR CLEAR BACK SS INSERT 3/4 X 12 DROP IN HORN SS HORN GRILL BOW EYE - 1/2 X 3 7/16 BOW EYE LOGO - CHAPARRAL WITH BIRD HEAD SMALL THRU HULL - 3/4 GLASS W/ SS CAP W/ BARB VENT COVER - PORT BLOWER VENT - 4IN SS HIGH DOME SKI TOW - 2 1/2IN RING 39MM LEGS VENT COVER - STBD BLOWER RAIL - 7.375" STUD GRAB RAIL FLARED ENDS SS 304 1/2 X 3 7/16 STERN EYE DIVIDER - VENT COVER BLOWER DECAL - H2O CRYSTAL CAP LOGO BLACK BACK LOGO - NUMBER 1 - CHROME INJECTION MOLDED LOGO - NUMBER 2 - CHROME INJECTION MOLDED
Parts not pictured which are associated with Hull/Deck Exterior: NOT PICTURED 2340-840 MIDGET VENT 1 1/2 X 1 3/4 NOT PICTURED 34.00200 GARBOARD DRAIN - BLACK NOT PICTURED 18.00267 MOORING COVER NOT PICTURED 18.00268 MOORING COVER W/ARCH NOT PICTURED 27.00137 BRACKET - CANVAS SS MOUNT CONCAVE OUTSIDE SOCKET(Bimini Top Opt.) NOT PICTURED 13050 CANVAS - EYE STRAP STAINLESS STEEL NOT PICTURED 10.03140 BIMINI TOP W/BOOT - BLACK(Bimini Top Opt.) NOT PICTURED 10.03141 BIMINI TOP W/BOOT - BLUE(Bimini Top Opt.) NOT PICTURED 10.03192 BIMINI TOP W/BOOT - RED 21H2O(Bimini Top Opt.) NOT PICTURED 10.03143 BOW COVER - BLACK(Cockpit & Bow Cover Opt.) NOT PICTURED 10.03144 BOW COVER - BLUE(Cockpit & Bow Cover Opt.) NOT PICTURED 10.03193 BOW COVER - RED 21H2O(Cockpit & Bow Cover Opt.) NOT PICTURED 10.03146 COCKPIT COVER - BLACK(Cockpit & Bow Cover Opt.) NOT PICTURED 10.03147 COCKPIT COVER - BLUE(Cockpit & Bow Cover Opt.) NOT PICTURED 10.03194 COCKPIT COVER - RED 21H2O(Cockpit & Bow Cover Opt.) NOT PICTURED 10.03150 COCKPIT COVER W/TOWER - BLACK(Cockpit & Bow Cover Opt.) NOT PICTURED 10.03151 COCKPIT COVER W/TOWER - BLUE(Cockpit & Bow Cover Opt.) NOT PICTURED 10.03195 COCKPIT COVER W/TOWER - RED 21H2O(Cockpit & Bow Cover Opt.) NOT PICTURED 54.00011 KNOB - WHITE NYLON(Cockpit & Bow Cover Opt.) NOT PICTURED 10.03190 TOWER BIMINI TOP & BOOT - BLACK - BALL ENDS(Tower Top Canvas Opt.) NOT PICTURED 10.03191 TOWER BIMINI TOP & BOOT - BLUE - BALL ENDS(Tower Top Canvas Opt.) NOT PICTURED 10.03182 TOWER BIMINI TOP & BOOT - JOCKEY RED - BALL ENDS(Tower Top Canvas Opt.) NOT PICTURED 10.03153 TOWER BIMINI TOP & BOOT - BLACK - JAW SLIDE(Tower Top Canvas Opt.) NOT PICTURED 10.03154 TOWER BIMINI TOP & BOOT - BLUE - JAW SLIDE(Tower Top Canvas Opt.) NOT PICTURED 10.03293 BIMINI - FIRE RED FOLDING ARCH JAW SLIDE(Tower Top Canvas Opt.) NOT PICTURED 56.00118 FOLDING VELOCITY ARCH TOWER - BLACK(Arch Tower Opt.) NOT PICTURED 56.00117 FOLDING VELOCITY ARCH TOWER - WHITE(Arch Tower Opt.) NOT PICTURED 56.00114 WAKEBOARD TOWER - SECURING BRACKET(Arch Tower Opt.) NOT PICTURED 56.00123 WAKEBOARD RACK(Arch Tower Board Rack Opt.) NOT PICTURED 14.00864 DECAL - H2O CRYSTAL CAP LOGO BLACK BACK(Arch Tower Board Rack Opt.) NOT PICTURED 60.00086 MAT - 47 X 86 CUT GROOVE W/ 3M PSA GRAY/WHT
8
QTY 1 2 4 2 1 1 1 1 2 1 1 4 1 1 1 2 2 1 1 1
UOM EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
DESCRIPTION STEREO - JENSEN W/MATE-N-LOCK CONNECT ANTENNA CABLE - 1/8IN AUX IN/USB 21 X 14 ACCESS DOOR(Port Storage Door Opt.) LATCH - MODIFIED M1 2" SLAM W/O EGRESS "N"(Port Storage Door Opt.) MAT - CONSOLE STORAGE(Port Storage Door Opt.) BOW WALK THRU DOOR LATCH - PUSH TO CLOSE OMNI HINGE - 3.187 IN X 1.5 IN KEEPER - BOW WALK THRU STRIKER - BOW WALK THRU 21 X 14 ACCESS DOOR LATCH - MODIFIED M1 2" SLAM W/O EGRESS "N" MAT - CONSOLE STORAGE DECAL - H2O DESIGNATOR CLEAR BACK SPEAKER - STANDARD PANASONIC SPEAKERS SPEAKER - COVER CHAPARRAL SHOCKWAVE 6.5"
Parts not pictured which are associated with Cockpit: NOT PICTURED 01.00040 OWNERS MANUAL DISC 2014 - H2O NOT PICTURED 01-00004 OWNERS INFO BAG - 18.5 X 15 BLUE CHAPARRAL CANVAS NOT PICTURED 01.00010 OWNERS MANUAL - INTERNATIONAL MULTI LANGUAGE
12
QTY 1 1 1 1 1 1 1 1 3 1 1 1 1 1 2 2 2
UOM EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
Parts not pictured which are associated with Cockpit: NOT PICTURED DP40-38 NOT PICTURED 6860WW NOT PICTURED 31.00215 NOT PICTURED 31.00214 NOT PICTURED 49.00476 NOT PICTURED 49.00477
DESCRIPTION HINGE - SS 3IN X 3IN DOOR HATCH 90 DEGREE BRACKET - BLACK 60LB GAS SHOCK 20IN X 11.75IN FLAT BRACKET - BLACK LID - STERN STORAGE HINGE - 2 1/4 X 1 1/2 SWAGED FM LID - BENCH SEAT PORT HINGE - 2 1/4 X 1 1/2 SWAGED FM LIGHT - BLUE LED BULKHEAD LIVE WELL LIGHT LID - BENCH SEAT STBD HINGE - 2 1/4 X 1 1/2 SWAGED FM PUMP - AIR, 12 VOLT. WHITE W/ DC PLUG UPPER AIR PUMP RETAINING BRACKET HINGE - 0.625 X 2 X 1 X 19 TUB - COOLER/LIVEWELL(BLUE) THRU HULL - 1 1/4IN WHITE DRAIN PLUG - 1IN SNAP - TITE RAIL - 7.375" STUD GRAB RAIL FLARED ENDS SS 304
QTY 2 2 2 2 2 4 1 2 4 1 2 1 2 1 1 1 1 2
UOM EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
1998 4IN WHITE DECK PLATE FIRE PORT (500 MIN) SLIDE - ANOD. SWIVEL/SLIDE LOW PROF. LH SLIDE - ANOD. SWIVEL/SLIDE LOW PROF. RH STRAP - 10IN W/ SNAP ARTIC FROST STRAP - 8IN W/ SNAP ARTIC FROST
1 1 1 1 1 3
EA EA EA EA EA EA
14
PARTS IDENTIFICATION GUIDE 21 H2O SKI-FISH 2014 YEAR MODEL DECK UNDERSIDE
2
1
3 4
5
15
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PARTS IDENTIFICATION GUIDE 21 H2O SKI-FISH
GO BACK
2014 YEAR MODEL DECK UNDERSIDE
ITEM NO. 1 1a 1b 2 3 4 5
PART NO. 71.00029 71.00028 71.00010 360-0580 360-0580 474A 402-4000
DESCRIPTION CANISTER - 70G/110G CARBON HEAT SHIELD - ASM-70G CC STAINLESS P-TRAP 90DEG W/ FLUSH VENT HOSE - 5/8 FUEL LINE TYPE A2 HOSE - 5/8 FUEL LINE TYPE A2 UNIVERSAL BACKING PLATE HOSE - 4IN BLACK VINYL VENT
DESCRIPTIONS BATTERY TRAY 24 SERIES BATTERY BOX 24 SERIES(CE Pkg) SINGLE BATT. BOOT BLACK SINGLE BATT. BOOT RED DUAL BATT. BOOT BLACK DUAL BATT. BOOT RED HOSE - 1 1/2IN FUEL FILL TANK - 40GAL FUEL - EPA COMPLIANT DIURNAL 4IN FUEL TANK BRACKET - PLASTIC BRACE - 32.50 INCH FUEL TANK RUBBER - FUEL TANK RUBBER BILGE PUMP - 500 GPH W/ DEUTSCH CONNECTORS BILGE PUMP BRACKET BRACKET - BLACK BILGE PUMP BRACKET FLOAT SWITCH - RULE-A-MATIC BLOWER - 4" IN-LINE BLOWER W/ PACKARD CONNECTORS HOSE - 3/4IN MULTIFLEX(Bilge Hose) FIRE EXTINGUISHER - HFC227ea 100CU W/O LIGHT(CE Pkg) FIRE EXTINGUISHER CABLE - 22FT MANUAL DISCHARGE FIRE EXTINGUISHER BRACKET
Parts not pictured which are associated with the Engine/Bilge: NOT PICTURED 141-1140 HOSE - 1 1/4IN MULTIFLEX NOT PICTURED 123-0120 HOSE - 1/2 FLAME RET. SPLIT COND. NOT PICTURED 59.00017 HOSE - 3/8" X 24" FUEL FEED HOSE FLAIR/FLAIR NOT PICTURED 151-0400 HOSE - 4MM PITOT TUBING NOT PICTURED 71.00008 VALVE - IN LINE INLET CONTROL NOT PICTURED 954DP2 DIAPHRAM PUMP W/ SS HAND.(CE Pkg)
18
QTY 1 1 1 1 1 1 5.5 1 4 1 17 1 1 1 1 1 8 1 1 1
UOM EA EA EA EA EA EA FT EA EA FT FT EA EA EA EA EA FT EA EA EA
1.5 2 @ 1.5 1 20 1 1
FT FT EA FT EA EA
PARTS IDENTIFICATION GUIDE 21 H2O
GO BACK
2014 YEAR MODEL
ENGINE RIGGING COMPONENTS
PART NO. CC67912 CC67913 5324K81 123-0120 13.02196 34.00100 84-865772A01 13.01878
MERCURY ENGINES DESCRIPTION TFXTREME GEN II MERC CABLE TFXTREME GEN II MERC CABLE SPRING HOSE CLAMP 1/4 IN. - SPEEDO HOSE - 1/2 FLAME RET. SPLIT COND. HARNESS - MERC ENGINE ANALOG CONDUIT - 1" X 1D HARNESS - CONTROL TRIM W/ NEW PLUG HARNESS - 20FT HELM - CATALYST
QTY 1 1 1 15 1 1 1 1
UOM EA EA EA FT EA FT EA EA
PART NO. CC67912 CC67913 5324K81 123-0120 13.02196 34.00100 84-865772A01 13.01878
MERCURY ENGINES - INTERNATIONAL DESCRIPTION TFXTREME GEN II MERC CABLE TFXTREME GEN II MERC CABLE SPRING HOSE CLAMP 1/4 IN. - SPEEDO HOSE - 1/2 FLAME RET. SPLIT COND. HARNESS - MERC ENGINE ANALOG CONDUIT - 1" X 1D HARNESS - CONTROL TRIM W/ NEW PLUG HARNESS - 20FT HELM - CATALYST
VELOCITY GRAPHIC-BLACK(Requires Wide Band Black) GRAPHIC SET - DECK VENT VELOCITY GRAPHIC CARBON GRAPHIC SET - DECK VELOCITY GRAPHIC BLACK GRAPHIC SET - HULL VELOCITY BLACK LIGHT GRAPHIC SET - WINDOW VELOCITY 18/19H2O VELOCITY GRAPHIC - BLUE(Requires Wide Band Blue) GRAPHIC SET - DECK VELOCITY GRAPHIC BLUE GRAPHIC SET - HULL VELOCITY GRAPHIC CARBON GRAPHIC SET - DECK VENT VELOCITY GRAPHIC CARBON GRAPHIC SET - WINDOW VELOCITY 18/19H2O VELOCITY GRAPHIC - GRAY(Requires Wide Band Stealth Grey) GRAPHIC SET - DECK VENT VELOCITY GRAPHIC CARBON GRAPHIC SET - DECK VELOCITY GRAPHIC CHARCOAL GRAPHIC SET - HULL VELOCITY GRAPHIC CARBON GRAPHIC SET - WINDOW VELOCITY 18/19H2O VELOCITY GRAPHIC - FIRE RED(Requires Wide Band Fire Red) GRAPHIC SET - DECK VELOCITY GRAPHIC FIRE RED GRAPHIC SET - HULL VELOCITY GRAPHIC CARBON GRAPHICE SET - DECK VENT VELOCITY GRAPHIC CARBON GRAPHIC SET - WINDOW VELOCITY 18/19H2O VELOCITY GRAPHIC - YELLOW(Requires Wide Band Yellow) GRAPHIC SET - DECK VELOCITY GRAPHIC YELLOW GRAPHIC SET - HULL VELOCITY GRAPHIC CARBON GRAPHIC SET - DECK VENT VELOCITY GRAPHIC CARBON GRAPHIC SET - WINDOW VELOCITY 18/19H2O SPLASH GRAPHIC - BLACK (N/A With Velocity Pkg) GRAPHIC SET - SPLASH GRAPHIC SET - DECK VENT GRAPHICS BLACK SPLASH GRAPHIC - BLUE (N/A With Velocity Pkg) GRAPHIC SET - SPLASH GRAPHIC SET - DECK VENT GRAPHICS BLUE SPLASH GRAPHIC - STEALTH GREY(N/A With Velocity Pkg) GRAPHIC SET - SPLASH GRAPHIC SET - DECK VENT GRAPHICS CHARCOAL SPLASH GRAPHIC - YELLOW(N/A With Velocity Pkg) GRAPHIC SET - SPLASH GRAPHIC SET - DECK VENT GRAPHICS YELLOW SPLASH GRAPHIC - RED(N/A With Velocity Pkg) GRAPHIC SET - SPLASH GRAPHIC SET - DECK VENT FIRE RED WIDE BAND SPORT - BLACK GRAPHIC SET - DECK GRAPHICS BLACK GRAPHIC SET - DECK VENT GRAPHICS BLACK WIDE BAND SPORT - BLUE GRAPHIC SET - DECK GRAPHICS BLUE GRAPHIC SET - DECK VENT GRAPHICS BLUE WIDE BAND SPORT - STEALTH GREY GRAPHIC SET - DECK GRAPHIC GRAY GRAPHIC SET - DECK VENT GRAPHICS CHARCOAL WIDE BAND SPORT- YELLOW GRAPHIC SET - DECK GRAPHICS YELLOW GRAPHIC SET - DECK VENT GRAPHICS YELLOW WIDE BAND - SPORT - FIRE RED DECK GRAPHICS - SET - FIRE RED GRAPHIC SET - DECK VENT FIRE RED
21
1 1 1 1
EA EA EA EA
1 1 1 1
EA EA EA EA
1 1 1 1
EA EA EA EA
1 1 1 1
EA EA EA EA
1 1 1 1
EA EA EA EA
1 1
ST ST
1 1
ST ST
1 1
ST ST
1 1
ST ST
1 1
ST ST
1 1
ST ST
1 1
ST ST
1 1
ST ST
1 1
ST ST
1 1
ST ST
22
41
40
34
16
64
42
28
1
24
35
37
26
26
11
22 9
58
28
6.) BUNKS STANDARD FOR R207 MODEL ONLY. 12H2O MODEL USES KEEL PAD ONLY.
5.) SEE ADDITIONAL INSTRUCTIONS ON PAGE SEVEN.
4.) SEE ADDITIONAL INSTRUCTIONS ON PAGE FOUR.
3.) PAGE TWO SHOWS INSTRUCTIONS FOR FRAME ASSEMBLY.
NOTES:
63
55
40
39 19
27
65
29
31
61
DWG. REV.
A
51
36
52
ECR/NDR NUMBER
REVISED BY
38
DATE
15
28
26
8
22
36
DRAWING CREATED
26
20
50 3
21 22
18
45
13
26
22
53
01-29-13
33
23
56
26
15603 DLC
26
35
2
57 50
43 45
31
26
30
62
25
60
59
DESCRIPTION
32
44
53 4
28
PART # 53.00046
12
46
1
0.100 0.060 0.030 0.010
( ) INDICATES REFERENCE
ALL FORMED ANGLES EQUAL 90 UNLESS NOTED OTHERWISE
ANGLES:
.X .XX .XXX .XXXX
DECIMALS:
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED TOLERANCES EXCEPT AS NOTED
SCALE:
N/A
3 OF 7
01-29-13
DON CASTLE SHEET:
DATE:
DRAWN BY:
---
APPROVED BY:
DWG. #:
812-00016-A
N/A
SEE B.O.M.
CBAT-5000-TDB10-78
TRAILERS
KARAVAN
FINISH:
MAT'L:
TITLE:
DESCRIPTION BUNK BRACKET BACKING PLATE FENDER SUPPORT BRACKET GUIDE ON BRACKET BUNK BRACKET BRAKE LINE BRAKE LINE .75" GROMMET SNAP-LOC GROMMET PIGTAIL W/ PLUGS SNAP-LOC LIGHT TAIL LIGHT LH (LED) TAIL LIGHT RH (LED) WIRE HARNESS I.D. BAR LIGHT SUBM. LIGHT AMBER CLEARANCE WIRE HARNESS FENDER TILT PIN .50" FLAT WASHER .375"-16 X 1.00" HX HD BOLT .375" FLAT WASHER .50"-13 X 3.063" X 4.50" U-BOLT .50"-13 X 3.063" X 5.25" U-BOLT .50"-13 X 4.50" HX HD BOLT .50"-13 CENTERLOCK HEX NUT .50"-13 X 1.25" HX HD BOLT .375"-16 CENTERLOCK HEX NUT .25"-20 CENTER LOCK NUT .25"-20 X 3.50" TAP BOLT .25" FLAT WASHER .50"-20 X .813" LUG NUT .50" X 1.50" CARRIAGE BOLT .375"-16 X 4.00" X 4.06" U-BOLT .50" SAE FLAT WASHER ZINC .50"-13 X 3.063" X 6.25" U-BOLT .375"-16 X 3.125" X 3.75" U-BOLT 3/8" - 16 X 4" EYEBOLT .625"-11 X 5.75" HX HD BOLT .625" FLAT WASHER .625"-11 TOP LOCK HEX NUT TONGUE JACK KEEL PROTECTOR 5-HOLE TIRE & RIM U-BOLT SEAT LICENSE PLATE BRACKET .250" LOOM .375" LOOM WIRE GUIDE ADHESIVE FIBER GASKET ADHESIVE FIBER GASKET GASKET ADHESIVE FIBER GASKET .750" LOOM NMMA LOGO HEYCO - .75" BRACKET WELDMENT(LH) BRACKET WELDMENT(RH) BRACKET WELDMENT GUIDE ON AXLE ASSEMBLY BUNK ASSY TONGUE ASSY SWING 3X4 BRK WINCH ASSEMBLY BUNK ASSY THE INFORMATION IN THIS DRAWING IS THE SOLE PROPERTY OF KARAVAN TRAILERS, INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF KARAVAN TRAILERS, INC. IS PROHIBITED
DESCRIPTION GUIDE ON BRACKET BRAKE LINE BREAK LINE SNAP-LOC GROMMET PIGTAIL W/ PLUGS SNAP-LOC LIGHT AMBER REFLECTOR TAPE TAIL LIGHT LH (LED) TAIL LIGHT RH (LED) WIRE HARNESS I.D. BAR LIGHT SUBM. LIGHT AMBER CLEARANCE WIRE HARNESS HITCH PIN W/ BRIDGE PIN .50"-13 X 3.00" HX HD BOLT .50" FLAT WASHER .375"-16 X 1.00" HX HD BOLT .375" FLAT WASHER .50"-13 X 4.50" HX HD BOLT .50"-13 X 5.00" HX HD BOLT .50"-13 CENTERLOCK HEX NUT .438"-14 X 2.25" X 5.31" U-BOLT .375"-16 CENTERLOCK HEX NUT .25"-20 CENTER LOCK NUT .25" FLAT WASHER .50"-20 X .813" LUG NUT .563"-12 NYLOCK HEX NUT .563"-12 X 4.00" HX HD BOLT .563"-12 X 3.25" HX HD BOLT .375"-16 X 3.00" X 4.06" U-BOLT .50" SAE FLAT WASHER ZINC .25 -20 X 4.50 TAP BOLT .50"-13 CTRLOCK FLANGE NUT .438"-14 CENTERLOCK HEX NUT .625"-11 X 6.75" HX HD BOLT .625" FLAT WASHER .625"-11 TOP LOCK HEX NUT TONGUE JACK KEEL PROTECTOR ST205/75D14 LRC-5H LICENSE PLATE BRACKET BUSHING NYLON WASHER .375" LOOM .750" LOOM BOAT TIE DOWN NMMA LOGO EQUALIZER WELDMENT BUNK TUBE WELD (4" TALL) BUNK TUBE WELD (4.5" TALL) BUNK TUBE WELD (3.38" TALL) FRAME WELDMENT GUIDE ON L.H. FENDER ASSEMBLY R.H. FENDER ASSEMBLY BUNK ASSY AXLE ASSEMBLY W/SPRINGS WINCH ASSY 2000# 2 SPEED TONGUE ASSY SWING 3X5 BRK BUNK ASSY
THE INFORMATION IN THIS DRAWING IS THE SOLE PROPERTY OF KARAVAN TRAILERS, INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF KARAVAN TRAILERS, INC. IS PROHIBITED