Revised 1/03

140, 141, 143, and 145 Series Drive Axle Parts Single Axles and Tandem Axles Catalog PB-9147

Strength • Power • Speed • Agility

M E R I T O R

PA R T S .

R I G H T

F R O M

T H E

S TA R T.

HOW TO USE THIS CATALOG There are 51 basic carriers covered in this catalog: 3200-R-1500 3200-T-1814 3200-N-1860 3200-M-1547 3200-U-1815 3200-S-1865 3200-X-1558 3200-V-1816 3200-Z-1872 3200-L-1624 3200-W-1817 3200-A-1873 3200-G-1645 3200-C-1849 3200-B-1874 3200-X-1662 3200-D-1850 3200-C-1875 3200-L-1676 3200-E-1851 3200-D-1876 3200-M-1677 3200-F-1852 3200-E-1877 3200-Q-1785 3200-G-1853 3200-G-1879

3200-M-1885 3200-P-1888 3200-R-1890 3200-D-1902 3200-E-1903 3200-F-1904 3200-G-1905 3200-H-1906 3200-M-1911

3200-P-1914 3200-R-1916 3200-S-1917 3200-T-1918 3200-Z-1924 3200-B-1978 3200-C-1979 3200-D-1980 3200-E-1981

3200-F-1982 3200-H-1984 3200-J-1986 3200-K-1987 3200-L-1988 3200-W-2051

Major assembly differences such as oil pumps, main diff. locks, etc. are indicated by the different assembly level numbers as well as the base carrier part number. The Axle Models-CarriersFeatures Chart inside this front cover lists all the variations of the carriers covered in this book. Note: The carriers listed in this catalog do not include yokes. A yoke is a major assembly difference, so a carrier sold with a yoke has a different assembly level number than the same carrier without the yoke. The charts for carriers, output shafts, and axle housings include the following information: y An exploded view of each assembly, keyed to the parts list. y A description of each part. y Parts that are sold as assemblies that include other parts. y Which carriers or axle models the part is used on. y The quantity of the part used on the carrier or axle. y The part number of each part. y Whether the part is available in a kit. Carrier Parts: Determine which Chart and Figure (1 or 2) applies to your carrier by using the following sources of information: y Identification tag installed on the carrier. y Axle Models-Carrier-Features Chart. y Pictures and descriptions of the carriers inside the front cover and at the beginning of Chart 1 and Chart 2. Output (Thru) Shafts: This chart covers the output shafts for the forward axles of all tandems. Note that the output shaft assembly or its components are only sold as separate items. The output shaft is not included with the purchase of a carrier or housing. Housing Assemblies and Wheel End Parts: This chart covers the housing assemblies and wheel end parts for all axles. The parts are listed according to axle models and the two wheel end series (L Series or R Series) that are used on 140, 141 and 145 series axles. Axle Shafts: The axle shafts are grouped in sets (L.H. and R.H.) according to the axle models they are used on. Many axle shaft sets are used on more than one axle model. The axle shafts are also listed by part number with dimensions. Yokes and Flanges: There are four charts that cover full round bearing yokes, wing bearing yokes, Easy Service yokes, and flanges. Each chart lists the yokes or flanges used on each axle model. The yokes and flanges are listed by dimension. Kits: The first chart lists all the kits available for each axle model and carrier. Following that chart, the kits are listed in numerical order, and the contents of each kit is listed. Numerical Parts Index: This lists every part number in the catalog along with the page(s) on which the part is listed.

STANDARD CARRIER SUPERCESSION LIST ORIGINAL PART NUMBER A1-3200-X-1558 A18-3200-L-1624 A35-3200-L-1624 A4-3200-G-1645 A6-3200-G-1645 A9-3200-G-1645 A11-3200-G-1645 A13-3200-G-1645 A21-3200-G-1645 A27-3200-G-1645 A1-3200-X-1662 A4-3200-X-1662 A6-3200-X-1662 A7-3200-L-1676 A8-3200-L-1676 A9-3200-L-1676 A13-3200-L-1676 A14-3200-L-1676 A15-3200-L-1676 A1-3200-M-1677 A8-3200-Q-1785 A9-3200-Q-1785 A14-3200-Q-1785 A15-3200-Q-1785 A40-3200-Q-1785 A42-3200-Q-1785 A1-3200-T-1814 A6-3200-T-1814 A8-3200-T-1814

REPLACEMENT PART NUMBER B1-3200-G-1879 A1-3200-K-1987 B1-3200-D-1902 A1-3200-B-1978 A6-3200-B-1978 B1-3200-G-1645 A4-3200-B-1978 A8-3200-B-1978 B4-3200-G-1645 B1-3200-G-1645 A1-3200-H-1984 B1-3200-X-1662 A4-3200-H-1984 B2-3200-L-1676 B4-3200-L-1676 B7-3200-L-1676 B11-3200-L-1676 B8-3200-L-1676 B9-3200-L-1676 A1-3200-E-1981 B4-3200-S-1865 B7-3200-S-1865 B8-3200-S-1865 B9-3200-S-1865 B7-3200-S-1865 B4-3200-S-1865 A1-3200-B-1978 A6-3200-B-1978 A8-3200-B-1978

ORIGINAL PART NUMBER A10-3200-T-1814 A12-3200-T-1814 B1-3200-T-1814 B4-3200-T-1814 B6-3200-T-1814 B8-3200-T-1814 A1-3200-U-1815 A1-3200-V-1816 A4-3200-V-1816 B1-3200-V-1816 B4-3200-V-1816 B6-3200-V-1816 B8-3200-V-1816 A1-3200-W-1817 B1-3200-N-1860 A8-3200-S-1865 A9-3200-S-1865 A40-3200-S-1865 B1-3200-B-1874 A1-3200-C-1875 B1-3200-D-1876 A1-3200-E-1877 B1-3200-P-1888 B1-3200-R-1890 B1-3200-G-1905 B1-3200-H-1906 A1-3200-M-1911 A1-3200-P-1914

REPLACEMENT PART NUMBER A6-3200-B-1978 A1-3200-B-1978 A1-3200-B-1978 A4-3200-B-1978 A6-3200-B-1978 A8-3200-B-1978 A1-3200-E-1981 A1-3200-H-1984 A4-3200-H-1984 A1-3200-H-1984 A4-3200-H-1984 A6-3200-H-1984 A8-3200-H-1984 A1-3200-K-1987 A1-3200-C-1979 B4-3200-S-1865 B7-3200-S-1865 B7-3200-S-1865 A1-3200-D-1980 A1-3200-F-1982 A1-3200-J-1986 A1-3200-L-1988 A1-3200-K-1987 A1-3200-E-1981 A1-3200-F-1982 A1-3200-L-1988 B1-3200-T-1918 B1-3200-P-1914

The part number supercessions listed here reflect product improvements made in several key areas. Several of these product improvements are non-interchangeable at the component level. In these cases, kits have been developed to ease your transition to the new designs.

Rear Drive Axles Model Numbers and Designations - OLD STYLE

Nominal Axle Load Rating (GAWR): In thousands of pounds. Individual forward and rear axles of a tandem set (D, N, P, R) are rated as single axles. A tandem set (T) is rated as the combination of the two axles and a tridem set (Z) as the combination of the three axles.

Gearing Type 1 - Single Speed 2 - Two Speed 3 - Helical Double Reduction 4 - Salisbury Single Speed 5 - Planetary Double Reduction 6 - Hub Reduction

RR 20 1 4 5

Manufacturing Location A - Australia B - Brazil (Braseixos) C - India D - Mexico (Dirona) E - Europe (C.V.C.) M - Europe (Maudsley) N - U.S.A. Main Differential Nest Type B - Special Differential C - Driver Controlled Differential Lock F - Standard Differential H - High Traction® Differential N - NoSPIN® Differential

N C Q F 123 Hub Type (See Note 3) A - Aluminum F - Ferrous N - None

Axle Type C - Single Rear Drive Axle, Coach D - Forward-Rear Axle of a Drive Tandem with Inter-Axle Differential N - Forward-Rear Axle of a Drive Tandem or Tridem without Inter-Axle Differential P - Forward-Rear Axle of a Drive Tandem with Inter-Axle Differential and Pump R - Rear-Rear Axle of a Drive Tandem S - Single Rear Drive Axle T - Tandem Drive Axle Set Z - Tridem Drive Axle Set

Brake Type C - Dura-Master® Air Disc Brake D - RDA Stopmaster® Wedge Brake (Dual Air Chambers) E - RDH Stopmaster® Wedge Brake (Dual Hydraulic Cylinders) F - RSH Stopmaster® Wedge Brake (Single Hydraulic Cylinder) L - QPlus® Cam Brake N - None P - Cam-Master® "P" Series Cam Brake Q - Cam-Master® "Q" Series Cam Brake S - RSA Stopmaster® Wedge Brake (Single Air Chamber) T - Cam-Master® "T" Series Cam Brake W - Cam-Master® "W" Series Cam Brake

Axle Specification Number Identifies specific customer axle configurations (variations from the original axle design). For information about the variation, see the Bill of Material for that specific axle model.

Carrier Type Carrier size. Larger numbers indicate a higher GCW rated carrier: i.e., larger ring gear, etc. (Also see Tridem Axle Note 2 below.)

NOTE 1: If a complete axle designation is not required, use the first seven positions of the model designation to identify the basic axle model. EXAMPLES OF BASIC AXLE MODELS: RS 17 140 - Single Rear Drive, 17,000 lb., Single Speed, 15" Ring Gear, 140 Carrier Model. RT 48 380 - Tandem Drive Axle Set, 48,000 lb., Helical Double Reduction, 19.62" Ring Gear, 380 Carrier Model. RZ 60 164 - Tridem Drive Axle Set, 60,000 lb., Single Speed, Includes a 150 Series Forward Rear or First Axle and a 145 Series Tandem Axle Set as the Second and Third Axles.

Axle Design Variation Indicates axle design level or variation, (e.g., RS 23 161 has a thicker wall housing than the RS 23 160). For information see the Bill of Material for that specific axle model. (Also see Tridem Axle Note 2 below.)

NOTE 2, FOR TRIDEM AXLES ONLY: For a Tridem Drive Axle Set (RZ), the number in the sixth position designates the carrier in the first axle. The number in the seventh position designates the carriers in the second and third axles. NOTE 3: Some axle designations or specifications do not have a hub type code.

Rear Drive Axles Model Numbers and Designations - NEW STYLE

AXLE MODEL TYPE S = Single Rear (Solo) X = Front Drive Steer D = Fwd Rear w/IAD N = Fwd Rear less IAD P = Fwd Rear w/Pump R = Rear Rear T = Tandem Drive Z = Tridem Drive C = Coach H = High Entry

RELATIVE GEARING SIZE OR SERIES 0 = No Gearing 1 = 292/347 2 = 337/387 3 = TBD 4 = 381/432 5 = 415/432 6 = 432/457 7 = 457 8 = 460/498

MFG. LOCATION N = North America S = South America E = Europe A = Australia/Asia/Africa

BRAKE TYPE B = "B" Frame Brake C = Air Disc Brake D = Wedge Brake (Dual Air Chambers) E = Wedge Brake (Dual Hydraulic Cylinders) F = Wedge Brake (Single Hydraulic Cylinder) G = DuraPark Hydraulic Drum H = Quadraulic Disc K = Disc Plus Air Disc L = Q Plus™ Cam Brake N = None P = "P" Series Cam Brake Q = "Q" Series Cam Brake R = Cast Plus™ Brake S = Wedge Brake (Single Air Chamber) T = "T" Series Cam Brake W = "W" Series Cam Brake

M x - xx - 1 4 x x N - x - N 123 - xxxx - xxxx M = Meritor

AXLE TYPE 0 = No Carrier 1 = Single Speed 2 = Two Speed 3 = Helical Dbl Red 4 = Salisbury 5 = Planetary Dbl Red 6 = Hub Reduction 7 = Portal 9 = Single Speed with Torque Output Limited Engine GAWR xx = GAWR (000) Pounds or Tonnes (dependent on mfg. location)

Ratio 1 CARRIER VARIATION A = Aluminum D = Ductile M = Ductile Rear (Amboid) N = No Carrier R = Ductile Front Drive Axle Carrier (Right Hand) T = Ductile Telma

HSG WALL 0 = Cast 1 = TBD 2 = 8 mm 3 = 9.5/10.0 mm 4 = 11 mm 5 = 12.7/13.0 mm 6 = 14.3 mm 7 = TBD 8 = 16 mm 9 = TBD

Ratio 2

SPEC. NO. Includes: TRACK, PARKING BRAKE, OTHER

WHEEL END/BRAKE ATTACHMENT/DIFFERENTIAL A = Conventional Spindle/Conventional Brake/Standard Diff B = Conventional Spindle/Conventional Brake/DCDL C = Conventional Spindle/Conventional Brake/No-Spin D = Conventional Spindle/Conventional Brake/Other Diff E = Unitized Spindle/Conventional Brake/Standard Diff F = Unitized Spindle/Conventional Brake/DCDL G = Unitized Spindle/Conventional Brake/No-Spin H = Unitized Spindle/Conventional Brake/Other Diff J = Conventional Spindle/Integral Brake/Standard Diff K = Conventional Spindle/Integral Brake/DCDL L = Conventional Spindle/Integral Brake/No-Spin M = Conventional Spindle/Integral Brake/Other Diff N = Unitized Spindle/Integral Brake/Standard Diff P = Unitized Spindle/Integral Brake/DCDL Q = Unitized Spindle/Integral Brake/No-Spin R = Unitized Spindle/Integral Brake/Other Diff S = Bolt-On Conventional Spindle/Conventional Brake/No Diff

TABLE OF CONTENTS

PAGE Forward Carriers of Tandem Axles……………………………………3 Carriers for Single Axles and Rears of Tandem Axles……………10 Output (Thru) Shafts…………………………………………………… 19 Housing Assemblies and Wheel End Parts…………………………20 Axle Shafts…………………………………………………………………21 Yokes and Flanges Full Round Bearing Yokes………………………………………… 24 Wing Bearing Yokes…………………………………………………25 Easy Service Yokes…………………………………………………26 RPL Yokes……………………………………………………...……27 Companion Flanges…………………………………………………28 Axle Model to Carrier to Kit Cross Reference………………………29 Kits………………………………………………………………………… 35 Numerical Parts Index……………………………………………………49

1

CHART 1 FORWARD CARRIERS OF TANDEM AXLES (Use with Figure 1, Inside Front Cover) VISUAL IDENTIFICATION OF FORWARD CARRIERS IAD SHIFTER: BOLT ON FOR 1624, 1902, 1911, 1918 SCREW-IN FOR 1817, 1877, 1888, 1906, 1987 AND 1988 CARRIERS OIL FILTER

IAD SHIFTER: BOLT ON FOR 1677 AND 1903 SCREW-IN FOR 1815, 1875, 1890, 1905, 1981 AND 1982 CARRIERS NO OIL FILTER

DIFF. LOCK: BOLT-ON FOR 1624 AND 1817 CARRIERS SCREW-IN FOR 1877, 1888, 1902, 1906, 1911, 1918, 1987 AND 1988 CARRIERS FORWARD CARRIERS WITH IAD, DIFF. LOCK AND OIL PUMP: 3200-L-1624, 3200-W-1817, 3200-E-1877, 3200-P-1888, 3200-D-1902, 3200-H-1906, 3200-M-1911, 3200-T-1918, 3200-K-1987, 3200-L-1988 IAD SHIFTER: BOLT-ON FOR 1662 AND 1914 SCREW-IN FOR 1816, 1853, 1876, 1894 AND 1986 CARRIERS OIL FILTER

DIFF. LOCK: BOLT-ON FOR 1677 AND 1815 CARRIERS SCREW-IN FOR 1875, 1890, 1903, 1905, 1981 AND 1982 CARRIERS FORWARD CARRIERS WITH IAD AND DIFF. LOCK WITHOUT OIL PUMP 3200-M-1677, 3200-U-1815, 3200-C-1875, 3200-R-1890, 3200-E-1903, 3200-G-1905, 3200-E-1981, 3200-F-1982 IAD SHIFTER: BOLT ON FOR 1645 CARRIER SCREW-IN FOR 1814, 1852, 1860, 1874, 1917, 1978, 1979 AND 1980 NO OIL FILTER

NO DIFF. LOCK FORWARD CARRIERS WITH IAD AND OIL PUMP WITHOUT DIFF. LOCK: 3200-X-1662, 3200-V-1816, 3200-G-1853, 3200-D-1876, 3200-P-1914, 3200-H-1984, 3200-J-1986

NO DIFF. LOCK FORWARD CARRIERS WITH IAD WITHOUT DIFF. LOCK OR OIL PUMP: 3200-G-1645, 3200-T-1814, 3200-F-1852, 3200-N-1860, 3200-B-1874, 3200-S-1917, 3200-B-1978, 3200-C-1979, 3200-D-1980

THE FOLLOWING CARRIERS ARE EQUIPPED WITH A THRUST SCREW: 3200-A-1873, 3200-B-1874, 3200-C-1875, 3200-D-1876, 3200-E-1877, 3200-F-1904, 3200-G-1905, 3200-H-1906, 3200-M-1911, 3200-T-1918, 3200-P-1914, 3200-D-1980, 3200-F-1982, 3200-J-1986, 3200-L-1988 THE FOLLOWING CARRIERS ARE MACHINED FOR INTERNAL ABS SENSORS: 3200-F-1852, 3200-G-1853, 3200-S-1917 2

CURRENT AXLE MODELS - CARRIERS - FEATURES MAIN DIFF. NO SPIN ® OIL AXLE RATIOS STD. IAD SHIFT CARRIERS LOCK DIFF. PUMP A.B.S. SPLINE AVAIL. (UNLESS NOTED) A23-3200-M-1547 1.85" - 36 3.42 thru 7.17 B2-3200-L-1676 2.00" - 39 B11-3200-L-1676 B7-3200-S-1865 B7-3200-S-1865 B7-3200-L-1676 2.79 thru 3.21 B7-3200-S-1865 3.42 thru 7.17 B9-3200-L-1676 2.79 thru 3.21 B9-3200-S-1865 3.42 thru 7.17 RS-21-145 B4-3200-L-1676 2.10" - 41 2.64 thru 3.21 (SINGLE AXLE) B4-3200-S-1865 3.42 thru 7.17 B1-3200-G-1879 2.64 thru 7.17 B8-3200-L-1676 2.64 thru 3.21 B8-3200-S-1865 3.42 thru 7.17 RT-34-145 Fwd RD-17-145 B4-3200-G-1645 2.00" - 39 2.79 thru 7.17 REVERSE A6-3200-B-1978 A8-3200-B-1978 B6-3200-F-1852 RP-17-145 A6-3200-H-1984 A8-3200-H-1984 Rear RR-17-145 B7-3200-L-1676 2.79 thru 3.21 B7-3200-S-1865 3.42 thru 7.17 B9-3200-L-1676 2.79 thru 3.21 B9-3200-S-1865 3.42 thru 7.17 B4-3200-E-1851 RT-40-140 Fwd RD-20-140 A1-3200-B-1978 2.10" - 41 2.64 thru 7.17 B1-3200-G-1645 REVERSE Rear RR-20-140 B4-3200-S-1865 MT-40-143 Fwd MD-20-143 A1-3200-B-1978 A1-3200-E-1981 A1-3200-C-1979 * MP-20-143 A1-3200-H-1984 Rear MR-20-143M A-3200-W-2051 2.64 thru 4.11 MR-20-143 B4-3200-L-1676 2.64 thru 3.21 B4-3200-S-1865 3.42 thru 7.17 B1-3200-M-1885 * 2.79 thru 7.17 RT-40-145 Fwd RD-20-145 A1-3200-B-1978 2.64 thru 7.17 B1-3200-G-1645 REVERSE A1-3200-E-1981 A4-3200-B-1978 B1-3200-E-1903 REVERSE A1-3200-C-1979 * B1-3200-S-1917 * B1-3200-F-1852 RP-20-145 A1-3200-K-1987 B1-3200-D-1902 REVERSE A1-3200-H-1984 B1-3200-X-1662 REVERSE A4-3200-H-1984 B1-3200-G-1853 Rear RR-20-145 B4-3200-L-1676 2.64 thru 3.21 B4-3200-S-1865 3.42 thru 7.17 B1-3200-G-1879 2.64 thru 7.17 B8-3200-L-1676 2.64 thru 3.21 B8-3200-S-1865 3.42 thru 7.17 B1-3200-M-1885 * 2.79 thru 7.17 B1-3200-R-1916 * B1-3200-D-1850 2.64 thru 3.21 B1-3200-E-1851 3.42 thru 7.17 RT-44-145 Fwd RD-22-145 A1-3200-D-1980 3.42 thru 5.86 A1-3200-F-1982 RP-22-145 A1-3200-J-1986 A1-3200-L-1988 B1-3200-T-1918 REVERSE B1-3200-P-1914 REVERSE Rear RR-22-145 B1-3200-A-1873 B6-3200-A-1873 B1-3200-F-1904 B1-3200-Z-1924 * Indicates aluminum carrier housing. (Not available in 2.64 ratio.) 3 AXLE MODELS RS-16-140 RS-17-140 (SINGLE AXLE) RS-16-141 (SINGLE AXLE) RS-17-141 (SINGLE AXLE) RS-17-145 RS-19-145 (SINGLE AXLE)

FORWARD CARRIERS OF TANDEM AXLES ITEM 1

DESCRIPTION Nut - input yoke and shaft

1A

Washer - input shaft nut

4 5 6

Capscrew - input bearing cage Washer - input bearing cage Oil seal - input bearing cage

7, 10

8 9 10 11

Cup - input shaft bearing Cone - input shaft bearing

12 13 14 15, 1

Baffle - oil Washer - oil baffle Capscrew - oil baffle Input shaft and nut assy.

Input shaft, nut, ball assy.

4

Thrust washer - helical drive gear Helical gear and forward side gear Diff. case and pinion nest assy. - inter-axle

19 20 21 22 23 24 25 26 27 28

Snap-ring - inter-axle differential Clutch collar - inter-axle diff. Side gear - inter-axle diff. Shift fork - inter-axle diff. Cone - rear side gear bearing Cup - rear side gear bearing Adjusting screw - shift shaft Jam nut - adjusting screw Spring - shift shaft return Shift shaft - inter-axle differential

29

Shift assy. - inter-axle diff. air

29A 29B 29C

3" I.D. 3.25" I.D.

Bearing cage and cup assy. - input

Shim - input bearing cage .075mm/.003 inch .125mm/.005 inch .250mm/.010 inch O-ring - input bearing cage

16 17 18

REMARKS Included in KIT 2637 Included in KIT 2638 Included in KIT 2637 Included in KIT 2638

Snap ring Spring - shift Gasket - shift assembly

Included in KIT 2429

CARRIER QTY All prior to 11/93 1 All after 11/93 All prior to 11/93 1 All after 11/93 All 7 All 7 All prior to 11/93 1 All after 11/93 All w/out pump prior to 1 11/93 All with pump prior to 11/93 All w/out pump after 11/93 All with pump after 11/93 All Use as req. Less pump With pump All All after 11/93 All prior to 11/93 All w/out pump

Less pump 2"-39 spline

All manufactured prior to 11/93 Less pump 2.38"-46 spline All manufactured after 11/93 Pump driven off flats on the input All manufactured prior to shaft 8/91 Pump driven off splines on the All manufactured from input shaft. 2"-39 spline 8/91 to 11/93 2.38"-46 spline. With pump All manufactured after 11/93 All All Bolted 1645, 1662, 1902, 1978, 1979, 1980, 1981, 1982, 1984, 1986, 1987, 1988 carriers after 10/98 1624 carrier Welded All except 1624 / prior to 10/98 All

Bolt on style, Navistar only (reverse-air) Screw in style, serviced as assembly only Bolt on style, serviced as assembly only Bolt on style, Navistar only (reverse-air) Bolt on style, Navistar only (reverse-air)

All All All All All All All except "reverse-air" Use KIT 2686 which includes items 28 & 29D All except "reverse-air"

1 2 1 1 1 3 3 1

PART NUMBER 40-X-1237 40-X-1233 1229-T-1736 1229-W-4521 MS-212045-1 1229-C-1511 A-1205-P-2590 A-1205-R-2592 A-3226-B-1224 A-3226-Z-1222 A-3226-V-1296 A-3226-D-1226 2203-K-9241 2203-L-9242 2203-M-9243 5-X-1034 5-X-1034 3920 JM511945 JM511946 3221-P-1004 1229-E-1669 MS-208016-1 A1-3297-Q-1161 A-3297-U-1347 KIT 2623 A-3297-Q-1161 A-3297-T-1346

1 1 1

1229-A-4785 3892-R-4932 A-3235-N-2380

KIT 2473 A-3235-W-2025 1 1 1 1 1 1 1 1 1 1

2297-E-5335 3107-M-1183 2234-R-1188 A-3296-A-1093 JLM-710949C JLM-710910 41-X-1208 MN-312-1 2258-U-411 2244-D-1070

1

2244-K-1025 A2-3261-Q-1057 A-3261-L-350 A-3261-F-1046

Included in KIT 2709

1 1 1

1229-P-4280 2258-E-1175 2208-R-1058

FORWARD CARRIERS OF TANDEM AXLES ITEM 29D

DESCRIPTION Cover - shift assembly

29E 29F 29G 29H 29J 29K 29L 29M 29N 30

Washer - shift assembly capscrew Capscrew - shift assembly short Capscrew - shift assembly to carrier O-ring O-ring O-ring Housing - shift Piston - shift assembly Snap ring Capscrew - air shift assembly

31, 56, 57

Diff. carrier and cap assy. Kit incl. carrier and cap assy. and screw-in IAD shifter. Main diff. lock components included where applicable

REMARKS Bolt on style, Navistar only (reverse-air)

CARRIER Use KIT 2686 which includes items 28 & 29D

Included in KIT 2709

1624, 1645, 1662 and 1677 Without pump, with diff. lock and All 1677 except Navistar bolt on IAD shifter (Reverse-shift) With pump, diff. lock and bolt on All 1624 except Navistar IAD shifter (Reverse-shift) Without pump or diff. lock, with All 1645 except Navistar bolt on IAD shifter (Reverse-shift) With pump, w/o diff. lock with All 1662 except Navistar bolt on IAD shifter (Reverse-shift) With pump, w/o diff. lock, with 3200-X-1662 bolt on IAD shifter and thrust (Reverse-shift only) screw Without pump, w/o diff. lock, for 3200-G-1645 use with bolt on IAD shifter and (Reverse-shift only) thrust screw With pump, with bolt on diff. lock 3200-L-1624 and and IAD shifter, with thrust screw 3200-D-1902 (Reverse-shift only) 3200-M-1677 and 3200-E-1903 (Reverse-shift only) Without pump or diff. lock, with 3200-T-1814 and screw-in IAD shifter 3200-B-1978 Without pump or diff. lock, with 3200-B-1874 and screw-in IAD shifter and thrust 3200-D-1980 screw Without pump, with screw-in diff. 3200-U-1815, lock and IAD shifter 3200-R-1890, 3200-E-1981 Without pump, with screw-in diff. 3200-C-1875, lock and IAD shifter, with thrust 3200-G-1905, screw 3200-F-1982 With pump, w/o diff. lock, with 3200-V-1816 and screw-in IAD shifter 3200-H-1984 With pump, w/o diff. lock with 3200-D-1876 and screw-in and IAD shifter, with 3200-J-1986 thrust screw With pump, with screw-in diff. 3200-W-1817, lock and IAD shifter 3200-P-1888, 3200-K-1987 With pump, with screw-in diff. 3200-E-1877, lock and IAD shifter, with thrust 3200-H-1906, screw 3200-L-1988 W/o pump, w/o diff. lock for use 3200-F-1852 with internal ABS sensor, screw-in IAD shifter With pump, w/o diff. lock, with 3200-G-1853 screw-in IAD shifter, for use with internal ABS sensor Without pump and main diff. 3200-N-1860 and lock, aluminum carrier 3200-C-1979

QTY 1

PART NUMBER 3266-Q-1161

6 2 4 1 1 1 1 1 1 1

MWA-506 41-X-1080 MS206060-1 5-X-1196 5-X-1197 5-X-1195 3261-F-1046 2230-D-1096 1229-W-1246 41-X-1209

1

KIT 2704 KIT 2705 KIT 2706 KIT 270719 A2-3200-X-1662 A2-3200-G-1645 A2-3200-D-1902 A2-3200-E-1903 A2-3200-B-1978 A2-3200-D-1980 A2-3200-E-1981 A2-3200-F-1982 A2-3200-H-1984 A2-3200-J-1986 A2-3200-K-1987 A2-3200-L-1988 A2-3200-F-1852 A2-3200-G-1853 A2-3200-C-1979

19 No longer available.

5

FORWARD CARRIERS OF TANDEM AXLES ITEM 31, 56, 57 (Cont)

31A 31B 35, 44, 45

DESCRIPTION Diff. carrier and cap assy. Kit incl. carrier and cap assy. and screw-in IAD shifter. Main diff. lock components included where applicable

42 43 44

Thrust screw (not shown) Jam nut (not shown) Drive gear, pinion and nut 2.64 Ratio assembly 2.79 Ratio 2.93 Ratio 3.07 Ratio 3.21 Ratio 3.42 Ratio 3.58 Ratio 3.73 Ratio 3.90 Ratio 4.11 Ratio 4.33 Ratio 4.56 Ratio 4.63 Ratio 4.88 Ratio 5.29 Ratio 5.86 Ratio 6.14 Ratio 6.43 Ratio 6.83 Ratio 7.17 Ratio Cone - drive pinion inner bearing Cup - drive pinion inner bearing Shim - pinion inner .075mm/.003 inch bearing cup .125mm/.005 inch .250mm/.010 inch Spacer - pinion bearing inner Gear - helical driven Spacer - pinion bearing 5.30mm/.209 inch (variable thickness) 5.33mm/.210 inch 5.35mm/.211 inch 5.38mm/.212 inch 5.40mm/.123 inch 5.50mm/.217 inch 5.60mm/.220 inch 5.70mm/.224 inch 5.80mm/.228 inch 5.90mm/.232 inch 6.20mm/.244 inch 6.00mm/.236 inch 6.10mm/.240 inch 6.13mm/.241 inch 6.15mm/.242 inch 6.18mm/.243 inch Cup - drive pinion outer bearing Cone - drive pinion outer bearing Washer - drive pinion nut

45

Nut - drive pinion

46 47 48

Cover - drive pinion Washer - drive pinion cover Capscrew - drive pinion cover

49

Adjusting ring - diff. bearing

50

Cup - diff. bearing

36 37 38 39 40 41

L.H. and R.H. R.H. L.H. L.H. and R.H. R.H. L.H.

1 Not available in the aluminum carrier. 3 Replaces B-41516-1 (3.91 ratio) 6

REMARKS Without pump and main diff. lock, aluminum carrier (for ABS) With pump, main diff. lock and thrust screw. Bolt-on With pump and thrust screw, w/o main diff. lock. Bolt-on reverse IAD shifter Some models may not be available in all ratios

Included in KIT 2429

Included in KIT 2396

Use with 40-X-1145 Use with 40-X-1233 M45x1.5-6H thd. M50x2-6H thd.

CARRIER 3200-S-1917 (Reverse-shift only) 3200-T-1918

QTY 1

PART NUMBER A2-3200-S-1917 A2-3200-T-1918 A2-3200-P-1914

3200-P-1914

41-X-1371 40-X-1016 B-41718-11 A-41676-12 A-41104-1 A-41508-1 A-41510-1 A-41276-1 B-41512-1 B-41514-1 B-41678-13 B-41680-14 B-41278-1 B-41562-1 B-41280-1 B-41282-1 B-41284-1 B-41466-1 A-41468-1 A-41470-1 A-41472-1 A-41474-1 All 1 H715334 All 1 H715311 All Use as 2203-F-2788 req. 2203-G-2789 2203-H-2790 All 1 1244-V-1764 All 1 3892-N-4902 All Use 2 as 2203-D-9806 req. 2203-E-9807 2203-F-9808 2203-G-9809 2203-H-9810 2203-J-9812 2203-K-9813 2203-L-9814 2203-M-9815 2203-N-9816 2203-U-9823 2203-P-9818 2203-Q-9819 2203-R-9820 2203-S-9822 2203-T-9822 All 1 72487 All 1 72212C 145 series only 1 1229-G-4063 140 and 145 series only 1229-W-4521 140 and 145 series only 1 40-X-1233 145 series only 40-X-1145 All 1 3266-C-1095 All 5 1229-K-1597 All except aluminum 5 MS-210020-1 Aluminum only MS-210030-1 All without diff. lock 2 2214-C-1095 All with diff. lock 1 2214-C-1095 2214-Y-1039 All without diff. lock 2 JM-716610 All with diff. lock 1 JM-716610 1228-L-1130

2 Replaces A-39908-3 (2.80 ratio) 4 Replaces B-41518-1 (4.10 ratio)

1 1 Use 1 as req.

FORWARD CARRIERS OF TANDEM AXLES ITEM 51

DESCRIPTION Cone - diff. bearing

52 53 54, 52, 53

REMARKS L.H. and R.H. R.H. L.H.

Capscrew - main diff. case Washer - main diff. case Case assy. standard - main diff.

Ratios 2.64, 2.79, 2.93 Ratios 3.07, 3.21

54, 52, 53, Case assy. with ABS tubes - main diff. 204, 205, 206

54, 52, 53, 59, Case & nest assy. standard - main diff. 60, 62, 63

54, 52, 53, 59, Case & nest assy. with ABS tubes - main diff. 60, 62, 63, 204, 205, 206

54, 52, 53, 63A

Case & nest assy. with NoSPIN diff. - main diff.

Ratios 3.42, 3.58, 3.73, 3.90, 4.11 (All except RT44145 tandem) Ratios 3.42, 3.58, 3.73, 3.90, 4.11 (RT44145 tandem only) Ratios 4.30, 4.56, 4.63, 4.88, 5.29, 5.86, 6.14, 6.43, 6.83, 7.17 (RT44145 tandem only) Ratios 4.30, 4.56, 4.63, 4.88, 5.29, 5.86, 6.14, 6.43, 6.83, 7.17 (Except RT44145 tandem) Ratios 3.07, 3.21

Bolt - gear to case 5 2.00"-39 spline 19 No longer available.

All All Without diff. lock With diff. lock Without diff. lock With diff. lock Without diff. lock With diff. lock

Without diff. lock With diff. lock

A8-3235-W-1843 A2-3235-W-1843 Use 1 as A3-3235-M-21716 req. A2-3235-M-21715 A3-3235-L-21706 A2-3235-L-21705 19

Ratios 3.07, 3.21

With diff. lock Without diff. lock

Ratios 3.42, 3.58, 3.73, 3.90, 4.11 (All except RT44145 tandem) Ratios 4.30, 4.56, 4.63, 4.88, 5.29, 5.86, 6.14, 6.43, 6.83, 7.17 (All except RT44145 tandem) Ratios 2.64, 2.79, 2.93

Ratios 3.42, 3.58, 3.73, 3.90, 4.11 (All except RT44145 tandem) Ratios 3.42, 3.58, 3.73, 3.90, 4.11 (RT44145 tandem only) Ratios 4.30, 4.56, 4.63, 4.88, 5.29, 5.86, 6.14, 6.43, 6.83, 7.17 (All except RT44145 tandem) Ratios 4.30, 4.56, 4.63, 4.88, 5.29, 5.86, 6.14, 6.43, 6.83, 7.17 (RT44145 tandem only) Included in KIT 2317

PART NUMBER JM-716649 JM-716649 A-1228-L-1130 16 41-X-1327 18 1229-C-1511 Use 1 as A8-3235-V-1920 req. A2-3235-V-1920 A8-3235-S-1839 A2-3235-S-1839 A8-3235-U-1841 A2-3235-U-1841 KIT 2665 KIT 2664 KIT 2647 KIT 2648

Without diff. lock

Ratios 3.42, 3.58, 3.73, 3.90, 4.11 (All except RT44145 tandem) Ratios 3.42, 3.58, 3.73, 3.90, 4.11 (RT44145 tandem only) Ratios 4.30, 4.56, 4.63, 4.88, 5.29, 5.86, 6.14, 6.43, 6.83, 7.17 (All except RT44145 tandem) Ratios 4.30, 4.56, 4.63, 4.88, 5.29, 5.86, 6.14, 6.43, 6.83, 7.17 (RT44145 tandem only) Ratios 3.07, 3.21

QTY 2 1

Without diff. lock With diff. lock Without diff. lock With diff. lock

Ratios 3.42, 3.58, 3.73, 3.90, 4.11 (All except RT44145 tandem) Ratios 4.30, 4.56, 4.63, 4.88, 5.29, 5.86, 6.14, 6.43, 6.83, 7.17 (Except RT44145 tandem) Ratios 2.64, 2.79, 2.93

Ratios 3.07, 3.21

55

CARRIER All without diff. lock All with diff. lock

A3-3235-J-21686 A2-3235-J-21685

With diff. lock Without diff. lock With diff. lock Without diff. lock With diff. lock Without diff. lock With diff. lock With diff. lock Without diff. lock

Use 1 as A9-3235-V-19206 req. A10-3235-V-19205 A3-3235-V-19206 A9-3235-S-18396 A10-3235-S-18395 A9-3235-U-18416 A9-3235-U-18416 A10-3235-U-18415 A3-3235-U-18416 A5-3235-D-21886 A6-3235-D-2188 A9-3235-W-18436 A10-3235-W-18435 A3-3235-W-18436 A11 3235T21526 A10-3235-T-21526 Use 1 as A5-3235-M-21716 req. A4-3235-M-21715 A5-3235-L-21706 A4-3235-L-21705 A5-3235-J-21686 A4-3235-J-21685 Use 1 as A12-3235-V-19205 req. A11-3235-V-19206 A12-3235-S-18395 A11-3235-S-18396 A12-3235-U-18415 19 A11-3235-U-18416 A4-3235-D-21886 A12-3235-W-18435 A11-3235-W-18436 A4-3235-T-21526 12

41-X-1216

6 2.10"-41 spline

7

FORWARD CARRIERS OF TANDEM AXLES ITEM 55A

DESCRIPTION Rivet - gear to diff. case

REMARKS For service, rivets can be replaced with KIT 2317

56 57

Washer - diff. bearing cap Capscrew - diff. bearing cap

58

Pin - adjusting ring lock

59

Thrust washer - side gear

60

Side gear - differential

L.H. and R.H. R.H. L.H. Items 59-63 are not used in NoSPIN models. See item 63A Items 59-63 are not used in NoSPIN models. See item 63A Included in KIT 2310

Included in KIT 2696

Included in KIT 2389 61

Spider - differential (cross)

62

Gear - differential pinion

63 63A

64 65

Thrust washer - diff. pinion NoSPIN diff. nest

Washer - gear to diff. case Nut - gear to diff. case

Included in KIT 2696

CARRIER

QTY 12

All Aluminum only All except aluminum All without diff. lock All with diff. lock

4 4

All after 11/93 All prior to 11/93 All 40,000 lb. tandems prior to 11/93 All 40,000 lb. tandems after 11/93 RT44145 tandems prior to 12/92 RT44145 tandems from 1/93 to 11/93 RT44145 tandems after 11/93 All 34,000 lb. tandems prior to 11/93 All 34,000 lb. tandems after 11/93 44,000 lb. tandems only All except 44,000 lb. tandems All axles except RT44145 tandems produced after 1/93 RT44145 tandems produced after 1/93

Serviced as assembly only. Replaces items 59-63. Included in KIT 2317

All 40,000 & 44,000 lb. capacity tandems All 34,000 lb. capacity tandems All

2 1 2 2

PART NUMBER RV-71016 42-X-1021 41-X-1365 MS-220120-1 1199-R-2176 1199-R-2176 1246-P-1134 1229-V-4624 1229-X-4522 KIT 27596 2234-U-12696 KIT 2696 KIT 2760 2234-X-12726 KIT 27585 2234-V-12705

1

3278-Y-1117F 3278-S-305

4

2233-J-1024 2233-X-1116

4 1

1229-R-1032 A-3230-T-10346 A-3230-U-10355

12 12

1229-U-1503 40-X-1182

1 1 1 1

KIT 4455 2257-M-1235 1227-P-1056 2258-L-714 2258-N-1262 43-X-1006 2244-V-1114 2244-L-1026 2230-N-170 2230-T-1190 5-X-1198 5-X-1153 3196-F-32 3261-A-1067 2208-H-944 41-X-1333 41-X-1368 5-X-521 3266-F-1020 MS-210016-1 2208-L-1000 41-X-1364 MWA-506 3107-D-1018 3296-Z-1170 3296-W-11677 43-X-1007

Note: The following parts are used only on forward carriers with main differential lock. 66 66A 67 68

Sensor/switch - main diff. lock Clip - sensor/switch Lock nut - sensor/switch Spring - main diff. lock

69 70

Roll pin - spring retaining Shift shaft - main diff. lock

71

Piston - main diff. lock

72

O-ring piston

73 73A 74 75

Tube - air cylinder Air cylinder assembly - screw-in Gasket - air cylinder cover Capscrew - manual engaging

75A 76 77 78 79 80 81 82

O-ring - manual engaging capscrew Cover - air cylinder Plug - air cylinder cover Gasket - plug Capscrew - air cylinder cover Washer - air cylinder cover Clutch collar Shift fork

83

Pin - shift fork

5 2.00"-39 spline

8

All prior to 11/93 All prior to 11/93 All after 11/93 Not Threaded for fork Threaded for fork

All after 11/93 All prior to 11/93 All prior to 11/93 All after 11/93 All after 11/93 All prior to 11/93 All prior to 11/93 All after 11/93

Used only on axles produced prior to 11/93

Not threaded Threaded Old 3 piece design

6 2.10"-41 spline

All after 11/93 All prior to 11/93

1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 2

FORWARD CARRIERS OF TANDEM AXLES ITEM

DESCRIPTION

REMARKS

CARRIER

QTY

PART NUMBER

Note: The following parts are used only on forward carriers with pump. 84 85 86 87 88 90 91

92 93 94 95 96

Shield - filter Plug - oil pressure relief valve Washer - plug Spring - oil pressure relief valve Pressure relief valve - oil O-ring, oil pump Oil pump assembly

No longer required as of 5/97

Serviced as assembly only

Pump driven off splines on input shaft Pump driven off flats on input shaft

Washer - oil pump Capscrew - oil pump Oil filter Adapter - oil filter Screen and plumb assy. - oil filter

1 1 1 1 1 1 1

3280-Z-8398 1250-N-1080 1229-F-4062 2258-Z-1118 2297-U-5273 5-X-1034 A-3303-P-1030 KIT 2623

6 6 1 1 1

1229-E-1669 MS-208045-1 3280-V-8394 2297-Z-5278 A-2297-D-5334

Note: The following parts are used only on forward carriers with internally mounted anti-lock brake system sensors. 200 201 202 203 204

Wave washer Snap ring Snap ring Sensor assembly Sensor - drive tube

205 206

Washer - tube spacing Snap ring - tube retaining

39 Spline 41 Spline

Use KIT 2511 Use KIT 2512

2 2 2 2 2 2 2

2258-U-1243 1229-B-4422 1229-U-4519 SA1-3280-U-8861 3216-S-4361 3216-Q-4359 42-X-1248 1229-H-4428

7 Replaced old three piece design (3296-N-1080)

9

CHART 2 CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES (Use with Figure 2, Inside Front Cover) VISUAL IDENTIFICATION OF REAR CARRIERS NO BULGE

BULGE

REAR CARRIERS WITHOUT DIFF. LOCK 3200-Q-1785 3200-C-1849 3200-E-1851 3200-S-1865 3200-A-1873 3200-Z-1924

BEARING CAGE RIBS ON SOME MODELS

REAR CARRIER WITHOUT DIFF. LOCK 3200-M-1547

RIBS

DIFF. LOCK

REAR CARRIER WITH DIFF. LOCK 3200-M-1547

BULGE

RIBS

BEARING CAGE RIBS ON SOME MODELS

DIFF. LOCK REAR CARRIERS WITH DIFF. LOCK 3200-X-1558 3200-C-1849 3200-E-1851 3200-S-1865 3200-A-1873

NO DIFF. LOCK REAR CARRIER WITHOUT DIFF. LOCK 3200-L-1676 3200-M-1885

REAR CARRIER WITHOUT DIFF. LOCK 3200-R-1500

THE FOLLOWING CARRIERS ARE EQUIPPED WITH A THRUST SCREW: 3200-Z-1872, 3200-A-1873, 3200-F-1904, 3200-Z-1924 THE FOLLOWING CARRIERS ARE MACHINED FOR INTERNAL ABS SENSORS: 3200-D-1850, 3200E-1851, 3200-Z-1924 3200-W-2051 CARRIER (not pictured) IS EQUIPPED WITH A THRUST SCREW, HAS INTEGRAL PINION BEARING CAGE AND IS NOT AVAILABLE WITH DIFF. LOCK.

10

CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM 97

DESCRIPTION Nut - drive pinion

REMARKS Included in KIT 2637 Included in KIT 2636 Included in KIT 2637 Included in KIT 2636

97A

Washer - drive pinion nut

100

Oil seal - pinion bearing cage

101

Cone - drive pinion outer bearing

Amboid series

102

Cup - drive pinion outer bearing

Amboid series

103

Capscrew - input bearing cage

104 Washer - input bearing cage 105, 102, 108 Pinion bearing cage and cup assy.

106

107

Shim - pinion bearing cage

Spacer - pinion bearing

.076mm/.003 inch .127mm/.005 inch .254mm/.010 inch .075mm/.003 inch .125mm/.005 inch .250mm/.010 inch .500mm/.020 inch .075mm/.003 inch .125mm/.005 inch .250mm/.010 inch .500mm/.020 inch 9.40mm/.370 inch 9.43mm/.371 inch 9.45mm/.372 inch 9.48mm/.373 inch 9.50mm/.374 inch 9.60mm/.378 inch 9.70mm/.382 inch 9.80mm/.386 inch 9.90mm/.390 inch 10.00mm/.394 inch 10.10mm/.398 inch 10.20mm/.402 inch 10.23mm/.403 inch 10.25mm/.404 inch 10.28mm/.405 inch 10.30mm/.406 inch 8.75mm/.345 inch 8.78mm/.346 inch 8.80mm/.347 inch 8.83mm/.348 inch 8.85mm/.349 inch 8.98mm/.345 inch 9.10mm/.358 inch 9.13mm/.359 inch 9.15mm/.360 inch 9.18mm/.361 inch 9.20mm/.362 inch 8.35mm/.329 inch 8.38mm/.330 inch 8.40mm/.331 inch 8.43mm/.332 inch 8.45mm/.333 inch

3200-Q-1785, 3200-C-1849, 3200-E-1851, 3200-S-1865, 3200-A-1873, 3200-Z-1924 3200-R-1500, 3200-X-1558, 3200-L-1676, 3200-M-1885, 3200-Z-1872, 3200-G-1879, 3200-F-1904 Included in KIT 1647 Shim O.D. 5.19" Included in KIT 2313 Shim O.D. 9.62"

Included in KIT 1568 Shim O.D. 8.50"

Included in KIT 2541

Included in KIT 2322

Included in KIT 2321

CARRIER All except RS17140 RS17140 only All except RS17140 RS17140 only All except RS17140 RS17140 only 3200-W-2051 All except RS17140 and 3200-W-2051 RS17140 only 3200-W-2051 All except RS17140 and 3200-W-2051 RS17140 All except aluminum Aluminum only All RR20140, RR20145, RR22145

QTY 1 1 1 1

1

8 8 1

PART NUMBER 40-X-1237 40-X-1236 1229-T-1736 1229-A-2653 A-1205-N-2588 A-1205-D-1928 72225C 55206C M804049 72487 55437 M804010 MS-212045-1 41-X-1043 1229-C-1511 A-3226-N-12369 A-3226-M-10539

RS17140 3200-W-2051

A-3226-P-1056 Use as 2203-F-2788 req. 2203-G-2789 2203-H-2790 Use with carriers that use 2803-Q-2851 A-3226-M-1053 pinion 2803-R-2852 bearing cage 2803-S-2853 2803-T-2854 Use with carriers that use 2203-C-8115 A-3226-N-1236 pinion 2203-D-8116 bearing cage 2203-E-8117 2203-B-9804 3200-W-2051 Use 2 as 1244-M-2431 req. 1244-N-2432 1244-P-2434 1244-Q-2435 1244-R-2436 1244-S-2437 1244-T-2438 1244-U-2439 1244-V-2440 1244-W-2441 1244-X-2442 1244-Y-2443 1244-Z-2444 1244-A-2445 1244-B-2446 1244-C-2447 2203-J-9474 All except RS17140 and 3200-W-2051 2203-K-9475 2203-L-9476 2203-M-9477 2203-N-9478 2203-P-9480 2203-Q-9481 2203-R-9482 2203-S-9483 2203-T-9484 2203-U-9485 2203-V-9486 RS17140 only 2203-W-9487 2203-X-9488 2203-Y-9489 2203-Z-9490

9 For carriers with Telma Retarders or parking brakes call specifications for different cage, (888) 725-9355. 11

CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM 107 (Cont)

DESCRIPTION Spacer - pinion bearing

8.58mm/.338 inch 8.70mm/.343 inch 8.73mm/.344 inch 8.75mm/.345 inch 8.78mm/.346 inch 8.80mm/.347 inch

107A 108

Spacer - pinion bearing Cup - drive pinion inner bearing

Amboid series

109

Cone - drive pinion inner bearing

Amboid series

110, 97, 97A Drive gear, pinion and nut 3.42 Ratio assy 3.58 Ratio 3.73 Ratio 3.91 Ratio 4.10 Ratio 4.30 Ratio 4.33 Ratio 4.56 Ratio 4.88 Ratio 5.13 Ratio 5.29 Ratio 5.57 Ratio 5.86 Ratio 6.14 Ratio 6.43 Ratio 6.83 Ratio 7.17 Ratio 2.64 Ratio 2.79 Ratio 2.93 Ratio 3.07 Ratio 3.21 Ratio 2.64 Ratio 2.79 Ratio 3.08 Ratio 3.36 Ratio 3.55 Ratio 3.70 Ratio 3.90 Ratio 4.11 Ratio 3.42 Ratio 3.58 Ratio 3.58 Ratio 3.73 Ratio 3.90 Ratio 3.91 Ratio 4.10 Ratio 4.11 Ratio 4.33 Ratio 4.33 Ratio 4.56 Ratio 4.63 Ratio 4.63 Ratio 4.88 Ratio 4.88 Ratio 5.13 Ratio 5.13 Ratio 5.29 Ratio 5.57 Ratio 5.86 Ratio 6.14 Ratio 6.43 Ratio 6.83 Ratio 7.17 Ratio

12

REMARKS Included in KIT 2321

1 Not available in the aluminum carrier. 12 Coach quality gearing 14 Replaces B-41504-1 (4.10 ratio) 16 4.33 coach quality use diff. for 3.42 - 4.11.

Input spline size 2.00" dia. - 39 splines. Original small pitch dia. ring gear. New style will not fit in this carrier.

Input spline size 2.00" dia. - 39 splines. New larger pitch diameter gearing. Input spline size 2.00" dia. - 39 splines. Amboid series axles.

Input spline size 2.00" dia. - 39 splines. New larger pitch diameter gearing.

CARRIER RS17140 only

QTY PART NUMBER Use 2 as 2203-A-9491 req. 2203-B-9492 2203-C-9493 2203-D-9494 2203-E-9495 2203-F-9496 3200-W-2051 only 1 1244-F-2346 3200-W-2051 1 H715311 All except RS17140 and 72487 3200-W-2051 RS17140 only 55437 3200-W-2051 1 H715334 All except RS17140 and 72212C 3200-W-2051 RS17140 only 55200C Use 1 as B-41530-1 3200-Q-1785 req. B-41532-1 B-41534-1 B-41536-1 B-41538-1 Use 4.33 Ratio B-41540-1 B-41542-1 B-41544-1 B-41546-1 B-41548-1 B-41550-1 B-41552-1 B-41554-1 B-41556-1 B-41558-1 B-41560-1 B-41716-11 1500, 1558, 1676, 1885, 1872, 1879, 1904 A-41682-111 A-41158-1 A-41494-1 A-41496-1 B-42120-1 3200-W-2051 A-42172-1 A-42200-1 A-42202-1 A-42204-1 B-42206-1 B-42180-1 A-42128-1 B-41164-1 All except RS16140, RS17140, 3200-Q-1785 B-41498-1 and 3200-W-2051 A-41842-112 carriers. B-41500-1 B-41684-113 A-41830-112 A-41802-112 B-41686-114 B-41266-116 A-41654-115 B-41542-1 B-41268-1 A-41672-112 B-41270-1 A-41714-112 A-41652-112 A-41272-1 B-41274-1 A-41304-1 B-41456-1 A-41458-1 A-41460-1 A-41462-1 A-41464-1

11 Replaces A-39910-1 (2.80 ratio) 13 Replaces B-41502-1 (3.91 ratio) 15 Coach quality gearing. 4.33 coach quality use diff. for 3.42 - 4.11.

CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM DESCRIPTION 110, 97, 97A Drive gear, pinion and nut 3.42 Ratio (Cont) assy 3.58 Ratio 3.73 Ratio 3.90 Ratio 4.11 Ratio 4.33 Ratio 4.56 Ratio 4.88 Ratio 5.13 Ratio 5.29 Ratio 5.57 Ratio 5.86 Ratio 6.43 Ratio 6.83 Ratio 7.17 Ratio 111 Bearing - drive pinion spigot 112 Snap ring - drive pinion bearing 113, 114, 115 Diff. carrier and cap assy.

REMARKS Input spline size 1.75" dia. - 34 splines.

Original design Without main diff. lock

With screw-in main diff. lock and thrust screw Without main diff. lock, with thrust screw Without main diff. lock, with internal ABS sensor Without main diff. lock, aluminum carrier Without main diff. lock, with thrust screw with internal ABS sensor Amboid series drive axles 113A

Thrust screw

113B 113C 114 115

Jam nut Thrust block Washer - differential bearing cap Capscrew - differential bearing cap

116

117

Adjusting ring

Adjusting ring lock

118A 119

Cup - diff. ring

L.H. and R.H.

R.H. only L.H. only R.H. only L.H. and R.H.

Adhesive - diff. bearing cup Cone - diff. bearing L.H. and R.H. L.H. only R.H. only

10 Sold as a cup and cone set only. 18 Replaces A-41504-3 (4.10 ratio)

All All 3200-R-1500 3200-M-1547 (3.91 and 4.10 Ratios) All other ratios 3200-L-1676 1558, 1872, 1879, 1904

R.H. see 132, 133 and 134

QTY PART NUMBER Use 1 as A-41164-3 req. A-41498-3 A-41500-3 A-41684-317 A-41686-318 A-41266-3 B-41542-3 A-41270-3 A-41272-3 A-41274-3 A-41304-3 A-41456-3 A-41460-3 A-41462-3 A-41464-3 1 1228-F-552 1 1229-A-1301 1 A2-3200-R-1500 KIT 272919 KIT 2730 A2-3200-L-1676 KIT 2755

1785, 1865, 1873 (3.42 - 7.17 ratios) 3200-D-1850 (3.07 and 3.21 ratios) 3200-E-1851 (3.42 - 7.17 ratios) 3200-M-1885 (aluminum version of 1676 carrier) 3200-C-1849 (aluminum version of 1865 carrier) 3200-Z-1924 3200-W-2051 3200-W-2051 All except 3200-W-2051 3200-W-2051 only All All except aluminum Aluminum only 1547, 1558 and 1879

L.H. - small R.H. - small L.H. and R.H.

L.H. only 118

Not shown Not shown

CARRIER RS16140, RS17140

3200-R-1500 All except 1500, 1547 and 1558 1676, 1785 and 1865 3200-M-1547 3200-R-1500 3200-X-1558, 3200-G-1879 1547, 1558 and 1879 1676, 1785 and 1865 3200-R-1500 1676, 1785 and 1865 3200-R-1500 All 1547, 1558 and 1879

KIT 2756 A2-3200-D-1850 A2-3200-E-1851 A2-3200-M-1885 A2-3200-C-1849 A2-3200-Z-1924

1 1 1 4 4 1 2 2 1 1 1 1 2 1 2 1 1

A2-3200-W-2051 10-X-1710 41-X-1371 40-X-1016 2297-P-8336 42-X-1021 MS-220120-1 41-X-1365 2214-C-1095 2214-Y-1039 2214-L-272 2214-C-1095 1199-R-2176 1246-P-1134 1199-R-2176 1199-R-2176 1246-P-1134 JM-716610 1228-L-1130 JM-716610 A1-1228-H-60610 2297-T-4180 JM-716649 A1-1228-H-606 JM-716649 A-1228-L-1130

17 Replaces A-41502-3 (3.91 ratio) 19 No longer available. 13

CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM 120 121 122 122A

DESCRIPTION Nut - gear to differential case Washer - gear to differential case Bolt - differential case to gear Rivet - gear to differential

123, 129, 130 Case assy - main diff.

Ratios 2.64, 2.79, 2.93 Ratios 3.07, 3.08, 3.21 and 3.36

REMARKS Included in KIT 2317 For service, rivets can be replaced with KIT 2317 With diff. lock Without diff. lock With diff. lock Without diff. lock

Ratios 3.42, 3.55, 3.58, With diff. lock 3.70, 3.73, 3.90, 3.91, 4.10, 4.11 (Except 44,000 lb. tandem axles) Without diff. lock Note: 4.33 ratio for coach quality gearing also uses this std. diff. case.

Ratios 3.42, 3.58, 3.73, 3.90, 3.91, 4.10, 4.11 (44,000 lb. tandem axles only) Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (Except 44,000 lb. tandem axles)

123, 129, 130, Case assy - main diff. 204, 205, 206

Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (44,000 lb. tandem axles only) Ratios 2.64, 2.79, 2.93

With diff. lock Without diff. lock With diff. lock Without diff. lock

With diff. lock Without diff. lock Without diff. lock

CARRIER All All

1558, 1879 Use 1 as req. 1676, 1885, 2051 1558, 1879 A12-3200-R-1500 1676, 1885 and 2051 3200-M-1547 except 1.85"-36 spline 1558, 1849, 1879 and 1904 A12-3200-R-1500 3200-M-1547 except 1.85"-36 spline RS16140, RS17140, 3200-M-1547 (1.85"-36 spline) 3200-R-1500 1676, 1785, 1865, 1885, 2051 1872 and 1904 All others 1873 All others 1558, 1849, 1879, 1904 A12-3235-R-1500 3200-M-1547 except 1.85"-36 spline RS16140, RS17140, 3200-M-1547 (1.85"-36 spline) 3200-R-1500 1676, 1785, 1865, 1885 3200-Z-1872, 3200-F-1904 3200-A-1873 With ABS tubes

Ratios 3.07 and 3.21

123 thru 130 Case & nest assy main diff.

5 2.00"-39 spline 19 No longer available. 14

Ratios 3.42, 3.58, 3.73, 3.90, 3.91, 4.10, 4.11 (except 44,000 lb.) Note: 4.33 ratio for coach quality gearing also uses this std. diff. case Ratios 3.42, 3.58, 3.73, 3.90, 3.91, 4.10, 4.11 (44,000 lb. tandem axles only) Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (Except 44,000 lb. tandem axles) Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (44,000 lb. tandem axles only) Ratios 2.64, 2.79, 2.93 With diff. lock Ratios 3.07, 3.08, 3.21 and 3.36

QTY 12 12 12 12

PART NUMBER 40-X-1182 1229-U-1503 41-X-1216 RV-71016 A2-3235-V-1920 A8-3235-V-1920 A2-3235-S-1839 A2-3235-Y-174119 A8-3235-S-1839 A-3235-S-1839 A2-3235-U-1841 A6-3235-C-1719 A-3235-U-1841 A-3235-N-1938 A13-3235-C-17196 A8-3235-U-1841 A2-3235-D-2188 KIT 2664 A-3235-D-2188 KIT 2665 A2-3235-W-1843 A8-3235-E-1721 A-3235-W-1843 A-3235-Q-1941 A15-3235-E-17216 A8-3235-W-1843 KIT 2648 KIT 2647

Use 1 as A2-3235-N-21725 19 req. A3-3235-N-21726 A2-3235-M-21715 A3-3235-M-21716 A2-3235-L-21705 19 A3-3235-L-21706

A1-3235-Y-26616

A2-3235-J-21685 A3-3235-J-21686

A1-3235-K-21696

1558 and 1879

6 2.10"-41 spline

Use 1 as A3-3235-V-19206 req. A3-3235-S-18396 19

CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM DESCRIPTION 123 thru 130 Case & nest assy main (Cont) diff.

5 2.00"-39 spline 19 No longer available.

Ratios 3.42, 3.55, 3.58, 3.70, 3.73, 3.90, 3.91, 4.10, 4.11 (Except 44,000 lb. tandem axles) Note: 4.33 ratio for coach quality gearing also uses this std. diff. case. Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (Except 44,000 lb. tandem axles) Ratios 2.64, 2.79, 2.93 Ratios 3.07, 3.08, 3.21 and 3.36 Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (Except 44,000 lb. tandem axles) Ratios 3.42, 3.55, 3.58, 3.70, 3.73, 3.90, 3.91, 4.10, 4.11 (Except 44,000 lb tandem axles) Note: 4.33 ratio for coach quality gearing also uses this std. diff. case. Ratios 2.64, 2.79, 2.93 Ratios 3.07, 3.08, 3.21 and 3.36 Ratios 3.42, 3.58, 3.73, 3.90, 3.91, 4.10, 4.11 (44,000 lb. tandem axles only Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (44,000 lb. tandem axles only) Ratios 3.42, 3.58, 3.73, 3.90, 3.91, 4.10, 4.11 (44,000 lb. tandem axles only Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (44,000 lb. tandem axles only) Ratios 3.07, 3.08, 3.21 and 3.36 Ratios 3.42, 3.55, 3.58, 3.70, 3.73, 3.90, 3.91, 4.10, 4.11 (Except 44,000 lb. tandem axles) Note: 4.33 ratio for coach quality gearing also uses this std. diff. case. Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (Except 44,000 lb. tandem axles) Ratios 2.64, 2.79, 2.93 Ratios 3.42, 3.55, 3.58, 3.70, 3.73, 3.90, 3.91, 4.10, 4.11 (Except 44,000 lb. tandem axles) Note: 4.33 ratio for coach quality gearing also uses this std. diff. case.

REMARKS With diff. lock

CARRIER 1558 and 1879

QTY PART NUMBER Use 1 as A3-3235-U-18416 19 req.

A3-3235-W-18436

Without diff. lock

With diff. lock

1676 and 1885

A10-3235-V-19205 A10-3235-S-18395

1676, 1785, 1865 and 1885

A9-3235-W-18436 A10-3235-W-18435

1676, 1785, 1865, 1885 1676, 1785, 1865, 1885, 2051

A10-3235-U-18415 A9-3235-U-18416

1676, 1885, 2051 1676, 1885, 2051

A9-3235-V-19206 A9-3235-S-18396

1872 and 1904

A11-3235-D-21886

A11-3235-T-21526

Without diff. lock

3200-A-1873

A10-3235-D-21886

Without diff. lock

3200-L-1676, 3200-A-1873

A10-3235-T-21526

Without diff. lock

3200-M-1547 except 1.85"-36 spline

A1-3235-S-18396 A1-3235-U-18416

A1-3235-W-18436

3200-M-1885 3200-R-1500

A18-3235-V-19206 A12-3235-C-17196 19

6 2.10"-41 spline 15

CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM DESCRIPTION 123 thru 130 Case & nest assy main (Cont) diff.

123, 129, 130, Case & nest assy main 131 diff.

Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (Except 44,000 lb. tandem axles) Ratios 3.42, 3.55, 3.58, 3.70, 3.73, 3.90, 3.91, 4.10, 4.11 (Except 44,000 lb tandem axles) Note: 4.33 ratio for coach quality gearing also uses this std. diff. case. Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (Except 44,000 lb. tandem axles) Ratios 3.07, 3.08, 3.21 and 3.36 Ratios 3.42, 3.55, 3.58, 3.70, 3.73, 3.90, 3.91, 4.10, 4.11 (Except 44,000 lb. tandem axles) Note: 4.33 ratio for coach quality gearing also uses this std. diff. case. Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (Except 44,000 lb. tandem axles) Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (Except 44,000 lb. tandem axles) Ratios 3.42, 3.58, 3.73, 3.90, 3.91, 4.10, 4.11 (except 44,000 lb.) Note: 4.33 ratio for coach quality gearing also uses this std. diff. case Ratios 3.42, 3.58, 3.73, 3.90, 3.91, 4.10, 4.11 (44,000 lb. tandem axles only Ratios 2.64, 2.79, 2.93

REMARKS Without diff. lock

With diff. lock

CARRIER 3200-R-1500

A12-3200-R-1500

123 thru 130, Case & nest assy main 204, 205, 206 diff.

A3-3235-Y-174119 Without diff. lock

RS16140, RS17140, 3200-M-1547 (1.85"-36 spline)

1676, 1785, 1865, 1885 Use 1 as A12-3235-W-18435 req. A11-3235-W-18436

NoSPIN diff.

1676, 1785, 1865, 1885

Without diff. lock

A12-3235-U-18415 19 A11-3235-U-18416

3200-A-1873

A4-3235-D-21886

3200-L-1676

A12-3235-V-19205 A11-3235-V-19206 A12-3235-S-18395 A11-3235-S-18396 A4-3235-T-21526

3200-L-1676, 3200-A-1873

Ratios 3.42, 3.58, 3.73, 3.90, 3.91, 4.10, 4.11 (44,000 lb. tandem axles only) Ratios 3.42, 3.58, 3.73, 3.90, 3.91, 4.10, 4.11 (Except 44,000 lb. tandem axles) NOTE: 4.33 ratio for coach quality gearing also uses this std. diff. case

16

A1-3235-N-1938

A1-3235-Q-1941

Ratios 3.07 and 3.21

5 2.00"-39 spline 19 No longer available.

A4-3235-C-17196

A6-3235-E-17216

Ratios 3.07 and 3.21 Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (44,000 lb. tandem axles only) Ratios 2.64, 2.79, 2.93

QTY PART NUMBER Use 1 as A14-3235-E-17216 19 req.

With ABS tubes

Use 1 as A6-3235-N-21725 req. A7-3235-N-21726 A5-3235-M-21716 A4-3235-M-21715 A2-3235-Y-22616

A4-3235-L-21705

6 2.10"-41 spline

CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM DESCRIPTION 123 thru 130, Case & nest assy main 204, 205, 206 diff. (Cont)

124

125

REMARKS Ratios 3.42, 3.58, 3.73, Without diff. lock 3.90, 3.91, 4.10, 4.11 (Except 44,000 lb. tandem axles) NOTE: 4.33 ratio for coach quality gearing also uses this std. diff. case Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (44,000 lb. tandem axles only) Ratios 4.30, 4.33, 4.56, 4.63, 4.88, 5.13, 5.29, 5.57, 5.86, 6.14, 6.43, 6.83, 7.17 (Except 44,000 lb. tandem axles) Thrust washer - side gear Not used on NoSPIN

Side gear - differential

Included in KIT 2308 Included in KIT 2389

Included in KIT 2310

Included in KIT 2696

126

Thrust washer - diff. pinion

127

Gear - differential pinion Included in KIT 2308 Included in KIT 2696

128

Spider - differential (cross) Included in KIT 2308 Included in KIT 2696

129 130 130A

Washer - main diff. case halves Capscrew - main diff. case halves Thread locking liquid

5 2.00"-39 spline

CARRIER With ABS tubes

QTY PART NUMBER Use as 1 A5-3235-L-21706 req.

Use 1 as A2-3235-K-21696 req.

A5-3235-J-21686 A4-3235-J-21685

All after 11/93 except 2 1.85"-36 spline All prior to 11/93 except 1.85"-36 spline RS16140, RS17140, 3200-M-1547 (1.85"-36 spline) RS16140, RS17140, 2 3200-M-1547 (1.85"-36 spline) RS16140, RS17140, RS17145 after 11/93 (1.85"-36 spline) RS16140, RS17140, RS17145 prior to 11/93 (1.85"-36 spline) RS21145 and RR20145 after 11/93 RS21145 and RR20145 prior to 11/93 RT44145 tandems after 11/93 RT44145 tandems from 1/93 to 11/93 RT44145 tandems prior to 1/93 All except 1.85"-36 spline 4 RS16140, RS17140, 3200-M-1547 (1.85"-36 spline) All except 1.85"-36 spline 4 and RT44145 tandems produced after 1/93 RS16140, RS17140, 3200-M-1547 (1.85"-36 spline) RT44145 tandems produced after 1/93 All except 1.85"-36 spline 1 and RT44145 tandems produced after 1/93 RS16140, RS17140, 3200-M-1547 (1.85"-36 spline) RT44145 tandems produced after 1/93 All 16 All 16 All as req.

1229-V-4624 1229-X-4522 1229-Z-3172 2234-T-1086 2234-V-12705 KIT 27585 2234-U-1269 KIT 27596 2234-X-12726 KIT 27606 KIT 26966 1229-R-1032 1229-L-1026 2233-J-1024 2233-M-1027 2233-X-1116 3278-S-305 3278-D-82 3278-Y-1117F 1229-C-1511 41-X-1327 2297-C-7049

6 2.10"-41 spline 17

CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES ITEM 131

131A 131B 131C

DESCRIPTION NoSPIN diff. nest assembly

Cover - special carrier - w/o diff. lock Washer - cover - w/o diff. lock Capscrew - cover - w/o diff. lock

REMARKS Serviced as assy. only. Replaces Items 124-128

Without diff. lock

CARRIER 3200-M-1547 (1.85"-36 spline) RS16140, RS17140, RR17145, (except 3200-M-1547 1.85"-36 spline) RS21145, RR20145 and RR22145 3200-R-1500

QTY 1

PART NUMBER A-3230-V-1036

1 4 1

3266-M-897 MWA-508 41-X-1080

3200-R-1500

1 2 2 1

1220-K-89 MWA-508 MS-208020-1 3107-D-1018

A2-3230-U-10355

A-3230-T-10346

Note: The following parts are used only on rear carriers with main differential lock. 132 133 134 135

Lock plate - adjusting ring R.H. Washer - lock plate Capscrew - lock plate Clutch collar - main diff. lock

136

Shift fork

137 138

Pins - shift fork Spring - main diff. lock

139

Shift shaft - main diff. lock

140 141 142

Pin - spring retaining Tube - air cylinder Piston - air cylinder

143

O-Ring - piston

144 145

Gasket - air cylinder cover Capscrew - manual engaging

145A 146 146A 147

O-ring - manual engaging capscrew Cover - air cylinder Shift cylinder assembly Capscrew - air cylinder cover

148 149 150 151 151A 152

Washer - air cylinder cover Gasket - plug Plug - air cylinder cover Sensor/switch - main diff. lock Clip - sensor/switch Nut - sensor/switch

Old 1 pc. design New 1 pc. design Original 3 pc. design Original design

Original design

1558, 1872, 1879 and 1904 3200-R-1500 1558 and 1872 1879 and 1904 3200-R-1500 All 1500, 1558 and 1872 1879 and 1904 1558 and 1872 1879 and 1904 3200-R-1500 All All bolt-on designs Bolt-on shifter Screw-in shifter Bolt-on shifter Screw-in shifter 1558 and 1872 1879 and 1904 3200-R-1500 All bolt-on designs Screw-in design 1558 and 1872 3200-R-1500 All bolt-on designs

Includes Item 151A

All 1500, 1558 and 1872

1 2 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1

3107-R-1006 3296-W-1167 3296-Z-1170 3296-F-188 43-X-1007 2258-L-714 2258-N-1262 2244-L-1026 2244-V-1114 2244-Z-52 43-X-1006 3196-F-32 2230-N-170 2230-T-1190 5-X-1153 5X-1198 2208-H-944 41-X-1330 41-X-1368 41-X-1333 5-X-521 3266-F-1020 3261-A-1067 41-X-1359 41-X-1364 MWA-506 2208-L-1000 MS-210016-1 KIT 4455 2257-M-1235 1227-P-1056

Note: The following parts are used only on rear carriers with internally mounted anti-lock brake system sensors. 200 201 202 203 204

Wave washer Snap ring Snap ring Sensor assembly Sensor - drive tube

205 206

Washer - tube spacing Snap ring - tube retaining

5 2.00"-39 spline 18

39 spline 41 spline

Use KIT 2511 Use KIT 2512

2 2 2 2 2 2 2

6 2.10"-41 spline

2258-U-1243 1229-B-4422 1229-U-4519 A1-3280-U-8861 3216-S-4361 3216-Q-4359 42-X-1248 1229-H-4428

OUTPUT (THRU) SHAFT ASSEMBLY PARTS

ITEM 153 154

DESCRIPTION Output (thru) shaft, bearing cage and seal assembly Shaft - output (thru)

155 156

Silastic gasket Bearing cage and inner cup assembly - output

157 158 159

Washer - output bearing cage Capscrew - output bearing cage Cup - inner and outer output bearing

160

Cone - inner and outer output bearing

161

Snap ring spacer - output bearing (variable thickness) (Spacer kits are available to service these assemblies) KIT 530 is used for the original design 140 tandem. KIT 576 is used for all other models in this catalog

REMARKS (Includes Items 154, 156, 159, 160, 161, 162, 163, 164, 165) 3 oz. tube

3.94mm/.155 inch 4.01mm/.158 inch 4.09mm/.161 inch 4.17mm/.164 inch 4.24mm/.167 inch 4.32mm/.170 inch 4.39mm/.173 inch 4.47mm/.176 inch 4.55mm/.179 inch 4.62mm/1.82 inch

162

Snap ring spacer - output bearing/yoke

163

Oil seal - output bearing cage

164

Washer - output yoke and shaft

165

Nut - output yoke and shaft

Included in KIT 2636 Included in KIT 2637 Included in KIT 2636 Included in KIT 2637

AXLE MODEL All

QTY 1

All others Original design 140 tandem All All others Original design 140 tandem All All All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem All others Original design 140 tandem Original design 140 tandem All others Original design 140 tandem All others

1 1 1 1 1 4 4 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PART NUMBER A1-3226-T-1112 3297-E-1019 3297-N-1158 2297-A-7021 A-3226-T-1112 A1-3226-T-1112 1229-K-1597 15-X-387 JLM-104910 LM-603011 LM-104949 LM-603049 1229-P-2590 1229-A-2237 1229-Q-2591 1229-B-2238 1229-R-2592 1229-C-2239 1229-S-2593 1229-D-2240 1229-T-2594 1229-E-2241 1229-U-2595 1229-F-2242 1229-V-2596 1229-G-2243 1229-W-2597 1229-H-2244 1229-X-2598 1229-J-2246 1229-Y-2599 1229-K-2247 1229-W-4131 1829-A-859 A-1205-P-2590 A-1205-G-2425 1229-A-2653 1229-T-1736 40-X-1236 40-X-1237

19

HOUSING ASSEMBLY PARTS

ITEM 167 168 169 170 171 172 173 174

DESCRIPTION Breather assembly Stud - housing to carrier Plug - heat indicator Plug - magnetic oil drain and fill Plug - non-magnetic oil fill Washer - carrier to housing Silastic gasket - housing to carrier Capscrew - carrier to housing

REMARKS

AXLE MODEL All All forward carriers All All All All All All forward carriers All other single and rear carriers RR22145, RR21145

175 176 177

Nut - carrier to housing stud Capscrew - brake line bracket Gasket - brake line bracket

178

Washer - brake line bracket

179

Oil seal - wheel end

180

Cone - wheel bearing (inner)

181

Cup - wheel bearing (inner)

182

Cup - wheel bearing (outer)

183

Cone - wheel bearing (outer)

184

Nut - wheel bearing (inner)

185, 185A Lock washer and tanged lock washer 186

20

Nut - wheel bearing (outer)

Must purchase kit which includes both items

All forward carriers All All others RS16140, RS17140, RS19145, RS21145 All others RS16140, RS17140, RS19145, RS21145 "L" wheel end "R" wheel end "L" wheel end "R" wheel end "L" wheel end "R" wheel end "L" wheel end "R" wheel end "L" wheel end "R" wheel end "L" wheel end "R" wheel end "L" wheel end "R" wheel end "L" wheel end "R" wheel end

QTY 1 2 1 1 1 12 1 3 7 8 4 9 4 2 2 2 4

PART NUMBER A-1199-P-1394 4-X-1837 P-28S 1250-E-473 P-212 1229-U-1503 2297-A-7021 S-21022-2 10-X-1594 10-X-1594 S-21020-2 10-X-1594 S-21016-2 N-110-1 S-258-2 2208-P-536 2208-P-536

2 4

1229-E-1669 1229-E-1669

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

A-1205-W-1349 A-1205-Q-2487 47686 594A 47620 592A 39520 572 39590 580 1227-Z-1040 1227-W-517 KIT 2761 1229-F-4634S 1227-E-1045 1227-R-330

AXLE SHAFT SETS FOR 140, 141, 143 & 145 SERIES AXLES LEFT HAND

RIGHT HAND

LEFT HAND

RIGHT HAND

RS-16-140 Single Axle

MD-20-143 Forward Axle of MT-40-143 Tandem

3202-G-9601

3202-S-9483

3202-U-9485

3206-T-1346

3206-U-1347

RS-16-141 Single Axle

3206-W-1349

3206-Y-1351

3202-X-9046

3202-Y-9047

3206-C-1563

3206-X-1740

3202-C-9597

3202-E-9599

3206-F-1748

3206-G-1749

3206-C-1823

3206-D-1824

3206-M-1885

3206-P-1888

3202-J-9604

RS-17-140 Single Axle 3202-X-9046

3202-Y-9047

3202-B-9050 3202-Y-9281 (15)

3202-C-9051 3202-Z-9282 (15) (19)

MP-20-143 Forward Axle of MT-40-143 Tandem (w/Pump) 3206-W-1349

3206-Y-1351

RS-17-145 Single Axle

MR-20-143 Rear Axle of MT-40-143 Tandem

3202-X-9046

3206-T-1346

3206-U-1347

3206-W-1349

3206-Y-1351

3202-Y-9047

RS-19-145 Single Axle

3206-C-1563

3206-X-1740

3202-X-9046

3202-Y-9047

3206-F-1748

3206-G-1749

3202-C-9597

3202-E-9599

3206-C-1823

3206-D-1824

3206-M-1885

3206-P-1888

RS-21-145 Single Axle 3202-Q-9117

3202-R-9118

RD-20-140 Forward Axle of RT-40-140 Tandem

3202-F-9340

3202-G-9341

3202-R-9118

3202-S-9041

3202-T-9042

3202-G-9341

3202-F-9340

3202-S-9483

3202-T-9484

3202-T-9042

3202-S-9041

3202-H-9628

3202-K-9631 3202-U-9043 (16)

3202-T-9484

3202-S-9483

3202-S-9041 3202-Q-9117

3202-S-9119 (16)

RR-20-140 Rear Axle of RT-40-140 Tandem

3202-F-9340

3202-H-9342 (16)

3202-Q-9117

3202-R-9118

3202-S-9483

3202-U-9485 (16)

3202-F-9340

3202-G-9341

3202-Q-9845

3202-S-9847 (16)

3202-S-9041

3202-T-9042

3202-S-9483

3202-T-9484

3202-Q-9117

RD-17-140 Forward Axle of RT-34-140 Tandem 3202-Y-9047

3202-X-9046

RD-20-145 Forward Axle of RT-40-145 Tandem

3202-E-9599

3202-C-9597

3202-R-9118

3202-Q-9117

3202-G-9341

3202-F-9340

RR-17-140 Rear Axle of RT-34-140 Tandem

3202-T-9042

3202-S-9041

3202-X-9046

3202-Y-9047

3202-Y-9463

3202-W-9461

3202-C-9597

3202-E-9599

3202-T-9484

3202-S-9483

3202-Q-9611

3202-N-9608

RD-17-145 Forward Axle of RT-34-145 Tandem

3202-U-9615

3202-W-9617

3202-Y-9047

3202-X-9046

3202-E-9599

3202-C-9597

3202-K-9631 3206-S-1345 (17)

3202-H-9628 3206-Q-1343 (17)

3206-U-1347 (17)

3206-T-1346 (17)

RR-17-145 Rear Axle of RT-34-145 Tandem

3206-Y-1351 (17)

3206-W-1349 (17)

3202-X-9046

3202-Y-9047

3206-A-1353 (17)

3206-Z-1352 (17)

3202-C-9597

3202-E-9599

3202-U-9043 (16)

3202-S-9041

3202-S-9119 (16)

3202-Q-9117

3202-H-9342 (16)

3202-F-9340

3202-U-9485 (16)

3202-S-9483

3202-R-9638 (16)

3202-W-9461

(15) These shafts are for original design 1.85"-36 spline.

(16) This shaft has longer splines that engage the differential lock.

(17) Not for use with main diff. lock or No-SPIN units.

(19) No longer available. 21

AXLE SHAFT SETS FOR 140, 141, 143 & 145 SERIES AXLES (Cont.) LEFT HAND

RIGHT HAND

LEFT HAND

RIGHT HAND

RP-20-145 Fwd Axle of RT-40-145 Tandem (w/Pump)

RD-20-146 Forward Axle of RT-40-146 Tandem

3202-R-9118

3202-Q-9117

3202-R-9118

3202-G-9341

3202-F-9340

3202-Q-9117

3202-T-9042

3202-S-9041

RP-20-146 Forward Axle of RT-40-146 Tandem (w/Pump)

3202-T-9484

3202-S-9483

3202-R-9118

3202-Q-9611

3202-N-9608

3202-U-9615

3202-W-9617

RR-20-146 Rear Axle of RT-40-146 Tandem

3202-K-9631 3206-S-1345 (17)

3202-H-9628 3206-Q-1343 (17)

3202-Q-9117

3206-U-1347 (17)

3206-T-1346 (17)

RD-22-145 Forward Axle of RT-44-145 Tandem

3206-Y-1351 (17)

3206-W-1349 (17)

3202-R-9118

3202-Q-9117

3206-A-1353 (17)

3206-Z-1352 (17)

3202-G-9341

3202-F-9340

3202-U-9043 (16)

3202-S-9041

3202-T-9042

3202-S-9041

3202-S-9119 (16)

3202-Q-9117

3202-S-9483

3202-Q-9117

3202-R-9118

3202-H-9342 (16)

3202-F-9340

3202-T-9484 3202-U-9043 (16)

3202-U-9485 (16)

3202-S-9483

3202-H-9342 (16)

3202-F-9340

3202-S-9613 (16)

3202-N-9608

3202-U-9485 (16)

3202-S-9483

RR-20-145 Rear Axle of RT-40-145 Tandem

3202-S-9041

RP-22-145 Forward Axle of RT-44-145 Tandem (w/Pump)

3202-Q-9117

3202-R-9118

3202-R-9118

3202-Q-9117

3202-F-9340

3202-G-9341

3202-G-9341

3202-F-9340

3202-S-9041

3202-T-9042

3202-T-9042

3202-S-9041

3202-W-9461

3202-Y-9463

3202-S-9483

3202-S-9483

3202-T-9484

3202-T-9484 3202-U-9043 (16)

3202-N-9608

3202-Q-9611

3202-S-9119 (16)

3202-Q-9117

3202-W-9617

3202-U-9615

3202-U-9485 (16)

3202-S-9483

3202-H-9628 3206-Q-1343 (17)

3202-K-9631 3206-S-1345 (17)

RR-22-145 Rear Axle of RT-44-145 Tandem

3206-T-1346 (17)

3206-U-1347 (17)

3202-S-9041

3202-T-9042

3206-W-1349 (17)

3206-Y-1351 (17)

3202-Q-9117

3202-R-9118

3206-Z-1352 (17)

3206-A-1353 (17)

3202-F-9340

3202-G-9341

3202-S-9041

3202-U-9043 (16)

3202-S-9483

3202-Q-9117

3202-S-9119 (16)

3202-S-9041

3202-T-9484 3202-U-9043 (16)

3202-S-9041

3202-F-9340

3202-H-9342 (16)

3202-F-9340

3202-H-9342 (16)

3202-S-9483

3202-U-9485 (16)

3202-S-9483

3202-U-9485 (16)

3202-W-9461

3202-R-9638 (16)

3202-Q-9117

3202-S-9119 (16)

(16) This shaft has longer splines that engage the differential lock. (17) Not for use with main diff. lock or No-SPIN units.

22

AXLE SHAFTS

Part Number 3202-G-9601 3202-J-9604 3202-B-9050 3202-Y-9281 3202-C-9051 3206-F-1748 3206-M-1885 3206-Z-1352 3206-W-1349 3202-C-9597 3202-X-9046 3206-T-1346 3206-Q-1343 3206-G-1749 3206-P-1888 3206-A-1353 3206-Y-1351 3202-E-9599 3202-Y-9047 3206-U-1347 3206-S-1345 3202-Q-9845 3202-S-9847 3206-C-1563 3206-C-1823 3202-F-9340 3202-Q-9117 3202-S-9483 3202-S-9041 3202-H-9628 3202-W-9617 3202-W-9461 3202-N-9608 3206-X-1740 3206-D-1824 3202-K-9631 3202-G-9341 3202-R-9118 3202-X-9488 3202-H-9342 3202-S-9119 3202-U-9043 3202-T-9484 3202-T-9042 3202-U-9485 3202-U-9615 3202-Y-9619 3202-Y-9463 3202-Q-9611 3202-R-9638 3202-S-9613

Body Dia. 1.62" 1.62" 1.75" 1.75" 1.75" 1.88" 1.88" 1.88" 1.88" 1.88" 1.88" 1.88" 1.88" 1.88" 1.88" 1.88" 1.88" 1.88" 1.88" 1.88" 1.88" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00" 2.00"

Length 37.51" 43.54" 37.87" 38.21" 43.89" 35.75" 35.86" 37.06" 37.06" 37.45" 37.63" 37.92" 37.92" 41.70" 41.75" 43.01" 43.01" 43.36" 43.54" 43.87" 43.87" 34.76" 35.60" 35.70" 35.73" 37.18" 37.18" 38.04" 38.04" 38.14" 40.00" 40.73" 40.85" 41.49" 41.68" 42.43" 43.13" 43.13" 43.13" 43.13" 43.13" 43.80" 43.99" 43.99" 44.00" 45.94" 45.94" 46.80" 46.80" 46.80" 46.80"

Spline Size 2.00"-39 2.00"-39 1.85"-36 1.85"-36 1.85"-36 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.00"-39 2.00"-39 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.00"-39 2.00"-39 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41 2.10"-41

Spline Len. 2.88" 2.88" 2.60" 2.60" 2.60" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 8.12" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 2.88" 8.12" 8.12" 8.12" 8.12" 2.88" 2.88" 8.12" 2.88" 8.12" 2.88" 2.88" 8.12" 8.12"

Flange Dia. 6.25" 6.25" 6.25" 6.25" 6.25" 8.38" 7.93" 8.38" 8.38" 6.43" 6.25" 8.38" 8.38" 8.38" 7.93" 8.38" 8.38" 6.43" 6.25" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38" 8.38"

No. of Holes 12 12 12 12 12 8 12 8 8 8 12 8 8 8 12 8 8 8 12 8 8 8 8 8 12 8 8 8 8 8 8 8 8 8 12 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

Hole Size .50" .50" .50" .50" .50" .73" .59" .73" .78" .63" .50" .64" .73" .73" .59" .73" .78" .63" .50" .64" .73" .73" .73" .73" .59" .73" .78" .64" .73" .73" .78" .64" .73" .73" .59" .73" .73" .78" .64" .73" .78" .73" .64" .73" .64" .78" .78" .64" .73" .64" .73"

Bolt Circle 5.25" 5.25" 5.25" 5.25" 5.25" 7.00" 6.75" 7.00" 7.00" 5.50" 5.25" 7.00" 7.00" 7.00" 6.75" 7.00" 7.00" 5.50" 5.25" 7.00" 7.00" 7.00" 7.00" 7.00" 6.75" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 6.75" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00" 7.00"

Hole Type Taper Taper Taper Taper Taper Taper Taper Taper Straight Straight Taper Straight Taper Taper Taper Taper Straight Straight Taper Straight Taper Taper Taper Taper Taper Taper Straight Straight Taper Taper Straight Straight Taper Taper Taper Taper Taper Straight Straight Taper Straight Taper Straight Taper Straight Straight Straight Straight Taper Straight Taper

23

ROUND BEARING TYPE YOKES

Axle Model (Location) RS-16-140 RS-17-140 (Input) RS-16-141 RS-17-141 RS-19-145 RS-21-145 (Input) RT-34-140 RT-40-140 MT-40-143 RT-34-145 RT-40-145 RT-44-145 (Fwd. Input)

(Fwd. Output) (Original Design 140 Tandem) (Fwd. Output) (All Others) (Rear Input)

24

Center to End 4.88"

Spline Length 2.25"

Hub Dia. 2.50"

5.54" 6.22" 5.19" 5.16" 6.25" 5.19" 5.54" 6.22" 5.19" 5.16" 6.25" 5.19" 4.94" 5.38" 5.06" 5.16" 6.03" 5.44" 5.97" 4.88" 5.19" 5.16" 6.25" 5.54" 6.22" 5.19" 5.16" 6.25"

2.31"

3.00"

2.31"

3.00"

2.32"

3.25"

2.25"

2.50"

2.31"

3.00"

2.31"

3.00"

Yoke Bearing Cap Dimension Spline Size Dia. Part Number Diameter Across Ears No. Teeth 1.88" 5.31" 1.75"-34 16N-4-5621X 1.94" 6.09" 17NYS28-43A 1.88" 1.88" 1.94" 1.94" 1.94" 1.94" 1.88" 1.88" 1.94" 1.94" 1.94" 1.94" 1.88" 1.94" 1.94" 1.94" 1.88" 1.88" 1.94" 1.94" 1.94" 1.94" 1.94" 1.88" 1.88" 1.94" 1.94" 1.94"

5.31" 5.31" 7.00" 6.09" 6.09" 7.55" 5.31" 5.31" 7.00" 6.09" 6.09" 7.55" 5.31" 6.09" 7.00" 7.55" 5.31" 5.31" 6.09" 6.09" 7.00" 6.09" 6.09" 5.31" 5.31" 7.00" 6.09" 6.09"

2.00"-39

2.00"-39

2.38"-46

1.75"-34

2.00"-39 2.00"-39

16N-4-6281X 16N-4-6291X 176NYS32-3A2 17NYS32-100A 17N-4-6391X 18NYS32-12A3 16N-4-6281X 16N-4-6291X 176N-4-541X 17N-4-6411X 17NYS32-99A 18NYS32-12A3 16NYS38-8A 17N-4-7181X 176NYS38-14A 18NYS38-27A 16N-4-6251 16N-4-6261 17N-4-6321 17N-4-6331 176N-4-531 17NYS32-100 17NYS32-99 16N-4-6281X 16N-4-6291X 176NYS32-3A2 17NYS32-100A 17N-4-6391X

Production Part Number A-3280-Q-7115 A-3260-H-8 A-3260-G-111 A-3260-H-112 A2-3260-K-115 A1-3260-P-120 A3-3260-L-116 A-3260-G-111 A-3260-H-112 A-3260-K-115 A-3260-Q-121 A3-3260-L-116 A-3260-T-1034 A-3260-U-359 A-3260-V-360 3260-U-125 3260-T-124 3260-W-127 3260-V-126 3260-K-115 A-3260-G-111 A-3260-H-112 A2-3260-K-115 A1-3260-P-120

WING BEARING TYPE YOKES

Axle Model (Location) RS-16-140 RS-17-140 (Input)

Spline Length 2.25"

Hub Dia. 2.50"

2.31"

3.00"

2.31"

3.00"

4.22"

2.32"

3.81" 4.25" 4.44"

(All Others)

(Rear Input)

RS-16-141 RS-17-141 RS-19-145 RS-21-145 (Input) (Fwd. Input) RT-34-140 RT-34-145 RT-40-145 RT-44-145 (Fwd. Output) (Original Design 140 Tandem)

Spline Size Dia. - No. Teeth 1.75"-34

Pilot Diameter 5.31" 5.31" 5.53" 5.53" 5.53" 5.84" 5.31" 5.84" 8.13" 8.25" 8.25" 5.84" 8.25"

Keyway Width .63" .63" .56" .56" .56" .63" .63" .63" .63" .63" .63" .63" .63"

3.25"

8.25"

.63"

2.38"-46

2.31"

3.00"

5.84" 8.25" 8.25"

.63" .63" .63"

3.63" 4.69" 4.25" 4.25"

2.25"

2.50"

5.84" 5.84" 5.84" 8.25"

3.81" 3.81" 3.88" 4.25" 4.44"

2.31"

3.00"

5.31" 5.84" 8.13" 8.25" 8.25"

Face to End 3.88" 3.88" 3.31" 3.94" 3.94" 3.75" 3.81" 3.81" 3.88" 4.25" 4.44" 3.81" 4.25"

Part Number 58WBYS28-182A 58WBYS28-186A 62NYS28-160A 62NYS28-201A 62NYS28-202A 72NYS28-166A 58WBYS32-47A 72NYS32-244A 82NYS32-74A1 92NYS32-25A1 92NYS32-26A 72NYS32-244A1 92NYS32-25A

Production Part Number A-3260-L-38 A-3260-K-63 A-3260-Z-52 A-3260-Q-1135 A-3260-S-1137 A-3260-F-32 A-3260-S-253 A-3260-S-123 A1-3260-M-117 A1-3260-N-118 A-3260-B-132 A1-3260-S-123 A-3260-N-118

TH

92NYS38-73A

A-3260-K-1129

2.00"-39

TH TH DR

72NYS32-244 92NYS32-25 92NYS32-26

3260-S-123 3260-N-118 3260-B-132

.63" .63" .63" .63"

1.75"-34

TH DR TH DR

72NYS28-176 72NYS28-177 72NYS28-179 92NYS28-5

3260-X-128 3260-Y-129 3260-X-154 3260-A-131

.63" .63" .63" .63" .63"

2.00"-39

TH TH TH TH DR

58WBYS32-47A 72NYS32-244A 82NYS32-74A1 92NYS32-25A1 92NYS32-26A

A-3260-S-253 A-3260-S-123 A1-3260-M-117 A1-3260-N-118 A-3260-B-132

2.00"-39

2.00"-39

Hole Type TH TH TH DR TH TH TH TH TH TH DR TH TH

25

EASY SERVICE (STRAP) TYPE YOKES

Axle Model (Location) RS-16-140 RS-17-140 (Input)

RS-16-141 RS-17-141 RS-19-145 RS-21-145 (Input)

RT-34-140 RT-40-140 RT-34-145 RT-40-145 RT-44-145 (Fwd. Input)

(Fwd. Output) (New Design Only) (Rear Input)

MT-40-143 Forward Input Forward Output Rear Input

26

Center to End 4.19" 4.47" 4.69" 4.66" 4.88" 4.88" 4.75" 4.75" 4.75" 5.54" 6.22" 4.88" 5.19" 6.25" 5.16" 5.19" 4.38" 4.88" 5.19" 6.25" 5.16" 5.19" 4.94" 5.38" 5.06" 5.16" 4.75" 5.54" 6.22" 6.25" 4.75" 4.75" 4.75" 5.54" 6.22" 4.88" 5.19" 6.25" 5.16" 5.19" 5.10" 5.32" 5.09" 5.09" 6.39"

Spline Length 2.25"

2.31"

2.31"

Hub Dia. 2.50"

3.00"

3.00"

2.32"

3.25"

2.31"

3.00"

2.31"

3.00"

2.32"

3.25"

2.31" 2.31"

3.00" 3.00"

Bearing Cap Diameter 1.19" 1.38" 1.38" 1.38" 1.88" 1.94" 1.38" 1.38" 1.38" 1.88" 1.88" 1.88" 1.94" 1.94" 1.94" 1.94" 1.38" 1.88" 1.94" 1.94" 1.94" 1.94" 1.88" 1.94" 1.94" 1.94" 1.38" 1.88" 1.88" 1.94" 1.38" 1.38" 1.38" 1.88" 1.88" 1.88" 1.94" 1.94" 1.94" 1.94" 2.17" 2.36" 2.17" 2.17" 2.17"

Distance Between Nibbs 4.19" 4.19" 4.97" 4.97" 5.31" 6.19" 4.19" 4.97" 4.97" 5.31" 5.31" 5.31" 7.09" 6.19" 6.19" 7.63" 4.97" 5.31" 7.09" 6.19" 6.19" 7.63" 5.31" 6.19" 7.09" 7.64" 4.97" 5.31" 5.31" 6.19" 4.19" 4.97" 4.97" 5.31" 5.31" 5.31" 7.09" 6.19" 6.19" 7.63" 6.46" 6.41" 6.46" 6.46" 6.46"

Spline Size Dia. - No. Teeth Hole Type 1.75"-34 DR DR DR DR TH TH 2.00"-39 TH DR TH TH TH TH TH TH TH TH 2.00"-39 TH TH TH TH TH TH 2.38"-46 TH TH TH TH 2.00"-39 DR TH TH TH 2.00"-39 TH DR TH TH TH TH TH TH TH TH 2.38"-46 TH TH 2.00"-39 2.00"-39

Part Number 141DYS28A 148DYS28A 155DYS28-1A 155NYS28-5A 16TYS28-13A 17TYS28-57A 148TYS32-4A 155DYS32-6A 155TYS32-6A 16TYS32-32A 16TYS32-76A 16TYS32-86A 176TYS32-3A1 17TYS32-99A 17N-4-7631-1X 18TYS32-12A1 155TYS32-2A 16N-4-6431-1X 176N-4-541-1X 17TYS32-95A1 17N-4-7641-1X 18N-4-3381-1X 16N-4-7341-1X 17TYS38-76A 176TYS38-27A 18TYS38-27A 155DYS32-6 16N-4-6271-1 16TYS32-76 17TYS32-99 148TYS32-4A 155DYS32-6A 155TYS32-6A 16TYS32-32A 16TYS32-76A 16TYS32-86A 176TYS32-3A1 17TYS32-99A 17N-4-7631-1X 18TYS32-12A1 170TYS38-4A 250TYS38-2A 170TYS32-2 170TYS32-2A 170TYS32-1A

Production Part Number A-3280-J-8070 A-3260-N-248 A-3260-B-2 A-3260-J-1232 A-3260-V-1296 A-3260-S-1241 A-3260-F-318 A-3260-A-1353 A-3260-F-1280 A-3260-D-1668 A1-3260-S-1267 A-3260-R-1292 A1-3260-N-1262 A-3260-W-1037 A-3260-S-1267 A1-3260-R-1292 A-3260-N-1262 A-3260-L-1234

3260-F-318 3260-F-1280 3260-D-1668 A-3260-S-1241 A-3260-F-318 A-3260-A-1353 A-3260-F-1280 A-3260-D-1668 A1-3260-S-1267 A-3260-R-1292 A1-3260-N-1262 A-3260-F-1826 A-3260-H-1828 3260-G-1827 A-3260-G-1827 A-3260-J-1830

RPL SERIES YOKES

Axle Model MT-40-143 (Fwd. Input) (Fwd. Output) (Rear Input)

Face to End 4.90" 4.73" 5.95" 5.95"

Hub Dia. 3.25"

Spline Length 2.32"

3.00" 3.00”

2.31" 2.31"

Yoke Dimension Across Nibbs 7.06" 8.38" 7.06" 7.06"

Spline Size Dia. - No. Teeth Part Number 2.38"-46 20WYS38-4A 25WYS38-13A 2.00"-39 20WYS32-2 2.00"-39 20WYS32-2A

27

COMPANION FLANGES

Axle Model (Location) Face to End RS-16-140 2.84" RS-17-140 (Input) 2.94" RS-16-141 3.38" RS-17-141 3.31" RS-19-145 RS-21-145 (Input) (Fwd. Input) 3.38" RT-34-140 3.31" RT-40-140 2.62" RT-34-145 3.27" RT-40-145 RT-44-145 (Fwd. Output) (Original Design 2.94" 140 Tandem) (All Others) 3.31" (Rear Input) 3.38" 3.31"

28

Spline Length 2.25"

Hub Dia. 2.50"

2.31"

3.00"

2.31"

Pilot Dia. M=Male F=Female F-3.75"

Hole Size .51"

Bolt Circle Dia. 4.75"

.38" .38" .41"

7.25" 6.13" 7.25"

F-7.75" F-6.63" F-7.75"

Flange Dia. Square Flange 8.00" 6.88" 8.00"

3.00"

F-6.63" F-7.75" F-7.75" F-7.75"

6.88" 8.00" 8.00" 8.00"

.38" .41" .44" .40"

6.13" 7.25" 7.25" 7.25"

2.25"

2.50"

F-6.63"

6.88"

.38"

2.31" 2.31"

3.00" 3.00"

F-7.75" F-6.63" F-7.75"

8.00" 6.88" 8.00"

.41" .38" .41"

Spline Size Part Number Dia. - No. Teeth 1.75"-34 2WCS28-73A

Production Part Number A-3260-D-4

5WCS28-54A 3WCS32-73A1 5WCS32-86A2

A-3260-G-7 A1-3260-V-152 A2-3260-F-136

2.00"-39

3WCS32-73A 5WCS32-86A 5WCS32-89A 5WCS32-94A

A-3260-V-152 A-3260-F-136 A-3260-E-213 A-3260-M-325

6.13"

1.75"-34

3WCS28-93

3260-J-10

7.25" 6.13" 7.25"

2.00"-39 2.00"-39

5WCS32-86 3WCS32-73A1 5WCS32-86A2

3260-F-136 A1-3260-V-152 A2-3260-F-136

2.00"-39

AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE AXLE

BASE

MODEL

CARRIER

RS-16-140 3200-M-1547 Standard

3200-L-1676 Standard

RS-16-141 3200-L-1676 Standard

KIT KIT DESCRIPTION

NUMBER

Carrier overhaul

KIT RS-17-140

Carrier bearings and oil seals

KIT 4345

Pinion bearing cage shims

KIT 2313

Pinion bearing spacers

KIT 2321

Main differential nest with spider

KIT 2308

Main differential nest without spider

KIT 2309

Ring gear to differential case bolts, nuts and washers

KIT 2317

Carrier bearings and oil seals

KIT 4350

Pinion bearing cage shims

KIT 2313

Pinion bearing spacers

KIT 2321

Main differential nest with spider

KIT 2389

Main differential nest without spider

KIT 2431

Ring gear to differential case bolts, nuts and washers

KIT 2317

Carrier bearings and oil seals

KIT 4400

3200-Q-1785 Standard

Pinion bearing cage shims

KIT 2313

3200-S-1865 Standard

Pinion bearing spacers

KIT 2322

Main differential nest with spider

KIT 2389

RS-17-140 3200-M-1547 Standard

Main differential nest without spider

KIT 2431

Ring gear to differential case bolts, nuts and washers

KIT 2317

Carrier and cap upgrade to thrust screw version

KIT 2756

See kits for same base carrier of RS-16-140

3200-L-1676 Standard

_

3200-Q-1785 Standard 3200-S-1865 Standard 3200-M-1547 NoSpin diff.

See kits for same base carrier of RS-16-140 except

3200-L-1676 NoSpin diff.

KIT RS-17-140, KIT 2308, KIT 2309, KIT 2389 and

3200-Q-1785 NoSpin diff.

KIT 2431 cannot be used as they apply to standard

3200-S-1865 NoSpin diff. RS-17-141 3200-L-1676 Standard

_

differential nest type carriers. See kits for same base carrier of RS-16-141

3200-Q-1785 Standard

_

3200-S-1865 Standard RD-17-145 3200-G-1645 Standard

Carrier bearings and oil seals (Prior to 11/93)

KIT 4395

3200-T-1814 Standard

Carrier bearings and oil seals (After 11/93)

KIT 4396

3200-B-1978 Standard

Input bearing cage shims and pinion inner bearing cup shims

KIT 2429

Pinion bearing spacers

KIT 2396

Main differential nest with spider

KIT 2389

3200-G-1645 NoSpin diff.

Main differential nest without spider

KIT 2431

Ring gear to differential case bolts, nuts and washers

KIT 2317

Output bearing snap ring spacers

KIT 576

Inter-axle differential case and nest (Prior to 10/98)

KIT 2488

Inter-axle differential case and nest (After 10/98)

KIT 2522

Helical gears

KIT 2482

Carrier and cap upgrade to thrust screw

KIT 2751

Carrier, cap and IAD shift cylinder upgrade

KIT 2706

See kits for standard carrier except

3200-T-1814 NoSpin diff.

KIT 2389 and KIT 2431 which apply to standard

3200-B-1978 NoSpin diff.

differential type carriers.

_

29

AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE AXLE

BASE

MODEL

CARRIER

RP-17-145 3200-X-1662 Pump

KIT KIT DESCRIPTION Carrier bearings and oil seals (Prior to 11/93)

NUMBER KIT 4395

3200-V-1816 Pump

Carrier bearings and oil seals (After 11/93)

KIT 4396

3200-H-1984 Pump

Input bearing cage shims and pinion inner bearing cup shims

KIT 2429

Pinion bearing spacers

KIT 2396

Main differential nest with spider

KIT 2389

Main differential nest without spider

KIT 2431

Ring gear to differential case bolts, nuts and washers

KIT 2317

Output bearing snap ring spacers

KIT 576

3200-X-1662 NoSpin diff.

Inter-axle differential case and nest (Prior to 10/98)

KIT 2488

Inter-axle differential case and nest (After 10/98)

KIT 2522

Helical gears

KIT 2482

Input shaft and pump upgrade

KIT 2623

Carrier and cap upgrade to thrust screw

KIT 2753

See kits for carrier with pump except

3200-V-1816 NoSpin diff.

KIT 2389 and KIT 2431 which apply to standard

3200-H-1984 NoSpin diff.

differential type carriers.

RR-17-145 3200-L-1676 Standard

_

See kits for same base carrier of RS-16-141

3200-Q-1785 Standard

_

3200-S-1865 Standard RS-19-145 3200-L-1676 Standard

See kits for same base carrier of RS-16-141

3200-Q-1785 Standard

_

3200-S-1865 Standard 3200-L-1676 NoSpin diff.

KIT 2389 and KIT 2431 which apply to standard

3200-S-1865 NoSpin diff.

differential type carriers.

RD-20-140 3200-G-1645 Standard

_

Carrier overhaul

KIT RD-20140NL

3200-T-1814 Standard

Carrier bearings and oil seals (Prior to 11/93)

KIT 4355

3200-B-1978 Standard

Carrier bearings and oils seals (updated input shaft)

KIT 4356

Input bearing cage shims and pinion inner bearing cup shims

KIT 2429

Pinion bearing spacers

KIT 2396

Main differential nest with spider

KIT 2310

RR-20-140 3200-L-1676 Standard

Main differential nest without spider

KIT 2311

Ring gear to differential case bolts, nuts and washers

KIT 2317

Output bearing snap ring spacers

KIT 530

Inter-axle differential case and nest (Prior to 10/98)

KIT 2488

Inter-axle differential case and nest (After 10/98)

KIT 2522

Helical gears

KIT 2482

Carrier and cap upgrade to thrust screw

KIT 2751

Carrier, cap and IAD shift cylinder upgrade

KIT 2706

Carrier overhaul

KIT RS-145 1676

3200-Q-1785 Standard

Carrier bearings and oil seals

KIT 4400

3200-S-1865 Standard

Pinion bearing cage shims

KIT 2313

Pinion bearing spacers

KIT 2322

Main differential nest with spider

KIT 2310

MR-20-143 3200-W-2051 Standard

30

See kits for same base carrier of RS-16-141 except

3200-Q-1785 NoSpin diff.

Main differential nest without spider

KIT 2311

Ring gear to differential case bolts, nuts and washers

KIT 2317

Carrier and cap upgrade to thrust screw

KIT 2756

Pinion bearing shims

KIT 1647

Pinion bearing split spacers

KIT 2541

Carrier bearings and oil seals

KIT 4461

Main differential nest with spider

KIT 2310

Main differential nest without spider

KIT 2311

Ring gear to differential case bolts, nuts and washers

KIT 2317

AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE AXLE

BASE

MODEL CARRIER MD-20-143 3200-G-1645 Standard RD-20-145 3200-T-1814 Standard

KIT KIT DESCRIPTION Carrier overhaul

NUMBER KIT RD-20145NL

Carrier bearings and oil seals (Prior to 11/93)

KIT 4395

Carrier bearings and oil seals (After 11/93)

KIT 4396

3200-N-1860 Standard

Input bearing cage shims and pinion inner bearing cup shims

KIT 2429

3200-S-1917 Standard

Pinion bearing spacers

KIT 2396

3200-B-1978 Standard

Main differential nest with spider

KIT 2310

3200-F-1852 Standard

3200-C-1979 Standard

Main differential nest without spider

KIT 2311

Ring gear to differential case bolts, nuts and washers

KIT 2317

Output bearing snap ring spacers

KIT 576

Inter-axle differential case and nest (Prior to 10/98)

KIT 2488

Inter-axle differential case and nest (After 10/98)

KIT 2522

Helical gears

KIT 2482

Carrier and cap upgrade to thrust screw

KIT 2751

Carrier, cap and IAD shift cylinder upgrade

KIT 2706

3200-M-1677 Diff. lock

Same as RD-20-145 standard except for the following kits:

3200-U-1815 Diff. lock

Carrier overhaul

3200-R-1890 Diff. lock

Carrier bearings and oil seals (Prior to 11/93)

KIT 4405

3200-E-1903 Diff. lock

Carrier bearings and oil seals (After 11/93)

KIT 4406

3200-E-1981 Diff. lock

Carrier, cap and IAD shift cylinder upgrade

KIT 2619

Shift kit (bolt on style main diff. lock)

KIT 2413

MP-20-143 3200-L-1624 Pump w/lock RP-20-145 3200-W-1817 Pump w/lock

KIT RD-20145DL

Shift kit (screw on style main diff. lock)

KIT 2691

Carrier overhaul

KIT RD-20145NL

Carrier bearings and oil seals (Prior to 11/93)

KIT 4405

3200-P-1888 Pump w/lock

Carrier bearings and oil seals (After 11/93)

KIT 4406

3200-D-1902 Pump w/lock

Input bearing cage shims and pinion inner bearing cup shims

KIT 2429

3200-K-1987 Pump w/lock

Pinion bearing spacers

KIT 2396

Main differential nest with spider

KIT 2310

3200-X-1662 Pump

Main differential nest without spider

KIT 2311

Ring gear to differential case bolts, nuts and washers

KIT 2317

Output bearing snap ring spacers

KIT 576

Inter-axle differential case and nest (Prior to 10/98)

KIT 2488

Inter-axle differential case and nest (After 10/98)

KIT 2522

Helical gears

KIT 2482

Carrier and cap upgrade to thrust screw

KIT 2754

Carrier, cap and IAD shift cylinder upgrade

KIT 2705

Input shaft and pump

KIT 2623

Shift kit (bolt on style main diff. lock)

KIT 2413

Shift kit (screw on style main diff. lock)

KIT 2691

Carrier overhaul

KIT RD-20145NL

3200-V-1816 Pump

Carrier bearings and oil seals (Prior to 11/93)

KIT 4395

3200-G-1853 Pump

Carrier bearings and oil seals (After 11/93)

KIT 4396

3200-H-1984 Pump

3200-X-1662 NoSpin diff.

Input bearing cage shims and pinion inner bearing cup shims

KIT 2429

Pinion bearing spacers

KIT 2396

Main differential nest with spider

KIT 2310

Main differential nest without spider

KIT 2311

Ring gear to differential case bolts, nuts and washers

KIT 2317

Output bearing snap ring spacers

KIT 576

Inter-axle differential case and nest (Prior to 10/98)

KIT 2488

Inter-axle differential case and nest (After 10/98)

KIT 2522

Helical gears

KIT 2482

Input shaft and pump upgrade

KIT 2623

Carrier and cap upgrade to thrust screw

KIT 2753

Same as pump with no lock with the following exceptions:

3200-V-1816 NoSpin diff.

KIT RD20145NL, KIT 2310 and KIT 2311 apply only

3200-H-1984 NoSpin diff.

to standard differential carriers, not used with NoSpin.

WITH PUMP

31

AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE AXLE

BASE

MODEL CARRIER RR-20-145 3200-L-1676 Standard

KIT Carrier overhaul

NUMBER KIT RS-145 1676

3200-Q-1785 Standard

Carrier bearings and oil seals

KIT 4400

3200-D-1850 Standard

Pinion bearing cage shims (1676)

KIT 2313

3200-E-1851 Standard

Pinion bearing spacers

KIT 2322

3200-S-1865 Standard

Main differential nest with spider

KIT 2310

3200-M-1885 Standard

Main differential nest without spider

KIT 2311

Ring gear to differential case bolts, nuts and washers

KIT 2317

Carrier and cap upgrade to thrust screw

KIT 2756

Same carriers as above but with No-Spin diff.

KIT DESCRIPTION

Same as above with the following exceptions: KIT RS-145 1676, KIT 2310 and KIT 2311 apply only to standard differential carriers, not used with NoSpin.

3200-X-1558 Diff. lock

Carrier overhaul

KIT RS-145 1547

3200-G-1879 Diff. lock

Carrier bearings and oil seals

KIT 4390

RS-21-145 3200-L-1676 Standard

Pinion bearing cage shims

KIT 2313

Pinion bearing spacers

KIT 2322

Main differential nest with spider

KIT 2310

Main differential nest without spider

KIT 2311

Ring gear to differential case bolts, nuts and washers

KIT 2317

Diff. lock actuator repair kit

KIT 2405

Carrier and cap upgrade to thrust screw

KIT 2755

See kits for same base carriers of RR-20-145

3200-Q-1785 Standard 3200-D-1850 Standard 3200-E-1851 Standard 3200-S-1865 Standard 3200-M-1885 Standard 3200-L-1676 NoSpin diff.

See kits for same base carrier of RR-20-145

3200-X-1558 Diff. lock

See kits for same base carriers of RR-20-145

3200-G-1879 Diff. lock 3200-R-1500 Diff. lock

RD-22-145 3200-B-1874 Standard 3200-D-1980 Standard

32

Carrier overhaul

KIT RS-145 1500

Carrier bearings and oil seals

KIT 4385

Pinion bearing cage shims

KIT 2313

Pinion bearing spacers

KIT 2322

Main differential nest with spider

KIT 2310

Main differential nest without spider

KIT 2311

Ring gear to differential case bolts, nuts and washers

KIT 2317

Diff. lock actuator repair kit

KIT 2405

Diff. lock actuator

KIT 2364

Carrier bearings and oil seals (Prior to 11/93)

KIT 4395

Carrier bearings and oil seals (After 11/93)

KIT 4396

Input bearing cage shims and pinion inner bearing cup shims

KIT 2429

Pinion bearing spacers

KIT 2396

Main differential nest with spider

KIT 2696

Main differential nest without spider

KIT 2703

Main differential case upgrade 3.42 thru 4.11

KIT 2665

Main differential case upgrade 4.30 and slower

KIT 2647

Ring gear to differential case bolts, nuts and washers

KIT 2317

Output bearing snap ring spacers

KIT 576

Inter-axle differential case and nest (Prior to 10/98)

KIT 2488

Inter-axle differential case and nest (After 10/98)

KIT 2522

Helical gears

KIT 2482

Carrier and cap upgrade to thrust screw

KIT 2751

Carrier, cap and IAD shift cylinder upgrade

KIT 2706

AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE AXLE

BASE

MODEL CARRIER RD-22-145 3200-C-1875 Diff. lock (cont)

KIT KIT DESCRIPTION Same as RD-20-145 standard except for the following kits:

NUMBER

3200-G-1905 Diff. lock

Carrier bearings and oil seals (Prior to 11/93)

KIT 4405

3200-F-1982 Diff. lock

Carrier bearings and oil seals (After 11/93)

KIT 4406

RP-22-145 3200-E-1877 Pump w/lock

Carrier, cap and IAD shift cylinder upgrade

KIT 2704

Main differential case upgrade 3.42 thru 4.11

KIT 2664

Main differential case upgrade 4.30 and slower

KIT 2648

Shift kit (bolt on style main diff. lock)

KIT 2413

Shift kit (screw on style main diff. lock)

KIT 2691

Carrier and cap upgrade to thrust screw

KIT 2752

Carrier bearings and oil seals (Prior to 11/93)

KIT 4405

3200-H-1906 Pump w/lock

Carrier bearings and oil seals (After 11/93)

KIT 4406

3200-M-1911 Pump w/lock

Input bearing cage shims and pinion inner bearing cup shims

KIT 2429

3200-T-1918 Pump w/lock

Pinion bearing spacers

KIT 2396

Main differential nest with spider

KIT 2696

Main differential nest without spider

KIT 2703

Main differential case upgrade 3.42 thru 4.11

KIT 2664

3200-D-1876 Pump 3200-P-1914 Pump 3200-J-1986 Pump

3200-D-1876 Pump 3200-P-1914 Pump 3200-J-1986 Pump

Same carriers as above but with No-Spin diff.

Main differential case upgrade 4.30 and slower

KIT 2648

Ring gear to differential case bolts, nuts and washers

KIT 2317

Output bearing snap ring spacers

KIT 576

Inter-axle differential case and nest (Prior to 10/98)

KIT 2488

Inter-axle differential case and nest (After 10/98) Helical gears Carrier, cap and IAD shift cylinder upgrade Input shaft and pump Shift kit (bolt on style main diff. lock) Shift kit (screw on style main diff. lock) Carrier and cap upgrade to thrust screw Carrier bearings and oil seals (Prior to 11/93) Carrier bearings and oil seals (After 11/93) Input bearing cage shims and pinion inner bearing cup shims Pinion bearing spacers Main differential nest with spider Main differential nest without spider Main differential case upgrade 3.42 thru 4.11 Main differential case upgrade 4.30 and slower Ring gear to differential case bolts, nuts and washers Output bearing snap ring spacers Inter-axle differential case and nest (Prior to 10/98) Inter-axle differential case and nest (After 10/98) Helical gears Input shaft and pump upgrade Carrier and cap upgrade to thrust screw Same as above with the following exceptions: KIT RD20145NL, KIT 2310 and KIT 2311 apply only to standard differential carriers, not used with NoSpin.

KIT 2522 KIT 2482 KIT 2705 KIT 2623 KIT 2413 KIT 2691 KIT 2754 KIT 4395 KIT 4396 KIT 2429 KIT 2396 KIT 2696 KIT 2703 KIT 2665 KIT 2647 KIT 2317 KIT 576 KIT 2488 KIT 2522 KIT 2482 KIT 2623 KIT 2753

33

AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE AXLE BASE MODEL CARRIER RR-22-145 3200-A-1873 Standard

Same carriers as above but with No-Spin diff. 3200-F-1904 Diff. lock

34

KIT DESCRIPTION Carrier bearings and oil seals Pinion bearing cage shims Pinion bearing spacers Main differential nest with spider Main differential nest without spider Main differential case upgrade 3.42 thru 4.11 Main differential case upgrade 4.30 and slower Ring gear to differential case bolts, nuts and washers Carrier and cap upgrade to thrust screw Same as above with the following exceptions: KIT RS-145 1676, KIT 2310 and KIT 2311 apply only to standard differential carriers, not used with NoSpin. Carrier bearings and oil seals Pinion bearing cage shims Pinion bearing spacers Main differential nest with spider Main differential nest without spider Main differential case upgrade 3.42 thru 4.11 Main differential case upgrade 4.30 and slower Ring gear to differential case bolts, nuts and washers Diff. lock actuator repair kit Carrier and cap upgrade to thrust screw

KIT NUMBER KIT 4400 KIT 2313 KIT 2322 KIT 2696 KIT 2703 KIT 2665 KIT 2647 KIT 2317 KIT 2756

KIT 4390 KIT 2313 KIT 2322 KIT 2696 KIT 2703 KIT 2664 KIT 2648 KIT 2317 KIT 2405 KIT 2755

KIT RD20140NL ITEM 1 2 3 4 5 6 7 8 9

PART NUMBER KIT 2310 KIT 2396 KIT 2429 KIT 576 KIT 2488 40-X-1145 KIT 2637 KIT 4395 JM511945

QTY. DESCRIPTION 1 Main Differential Kit 1 Spacer Kit 1 Shim Kit 1 Snap Ring Kit 1 IAD Kit 1 Nut 1 Input Nut and Washer Kit 1 Bearing & Seal Kit 1 Bearing Cone

REMARKS Without diff. lock, old style IAD RD-20-140

QTY. DESCRIPTION 1 Main Differential Kit 1 Spacer Kit 1 Shim Kit 1 Snap Ring Kit 1 IAD Kit 1 Nut 1 Input Nut and Washer Kit 1 Bearing & Seal Kit 1 Bearing Cone 1 Oil Seal Assembly

REMARKS With diff. lock, old style IAD RD-20-145, RP-20-145

QTY. DESCRIPTION 1 Main Differential Kit 1 Spacer Kit 1 Shim Kit 1 Snap Ring Kit 1 IAD Kit 1 Nut 2 Input Nut and Washer Kit 1 Bearing & Seal Kit 1 Bearing Cone 1 Oil Seal Assembly

REMARKS Without diff. lock, old style IAD RD-20-145, RP-20-145

KIT RD20145DL ITEM 1 2 3 4 5 6 7 8 9 10

PART NUMBER KIT 2310 KIT 2396 KIT 2429 KIT 576 KIT 2488 40-X-1145 KIT 2637 KIT 4405 JM511945 A-1205-R-2592

KIT RD20145NL ITEM 1 2 3 4 5 6 7 8 9 10

PART NUMBER KIT 2310 KIT 2396 KIT 2429 KIT 576 KIT 2488 40-X-1145 KIT 2637 KIT 4395 JM511945 A-1205-R-2592

KIT RR22145 1873 ITEM 1 2 3 4 5

PART NUMBER KIT 2696 KIT 2637 KIT 2322 KIT 1568 KIT 4400

QTY. DESCRIPTION 1 Differential Kit 1 Input Nut and Washer Kit 1 Spacer Kit 1 Shim Kit 1 Bearing & Seal Kit

REMARKS Less diff lock. RR-22-145

KIT RS145 1500 ITEM 1 2 3 4 5

PART NUMBER KIT 2310 KIT 2637 KIT 2322 KIT 2313 KIT 4385

QTY. DESCRIPTION 1 Main Differential Kit 1 Input Nut and Washer Kit 1 Spacer Kit 1 Shim Kit 1 Bearing & Seal Kit

REMARKS RR-20-145, RS-21-145

QTY. DESCRIPTION 1 Main Differential Kit 1 Input Nut and Washer Kit 1 Spacer Kit 1 Shim Kit 1 Bearing & Seal Kit

REMARKS RR-20-145, RS-21-145

KIT RS145 1547 ITEM 1 2 3 4 5

PART NUMBER KIT 2310 KIT 2637 KIT 2322 KIT 2313 KIT 4390

35

KIT RS145 1676 ITEM 1 2 3 4 5

PART NUMBER KIT 2310 KIT 2637 KIT 2322 KIT 2313 KIT 4400

QTY. DESCRIPTION 1 Main Differential Kit 1 Input Nut and Washer Kit 1 Spacer Kit 1 Shim Kit 1 Bearing & Seal Kit

REMARKS For 2.64 - 3.21 ratio carriers. RR-20-140, RR-20-145

QTY. DESCRIPTION 1 Bearing & Seal Kit 1 Spacer Kit 1 Main Differential Kit 1 Shim Kit 1 Input Nut and Washer Kit

REMARKS For 3.42 - 7.17 ratio carriers. RS-20-145, RS-21-145

QTY. 1 Main Differential Kit 1 Fastener Kit 1 Spacer Kit 1 Shim Kit 1 Bearing & Seal Kit

DESCRIPTION

REMARKS RS-16-140, RS-17-140

QTY. 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Snap Ring - 3.94mm/.155 in. Snap Ring - 4.01mm/.158 in. Snap Ring - 4.09mm/.161 in. Snap Ring - 4.17mm/.164 in. Snap Ring - 4.24mm/.167 in. Snap Ring - 4.32mm/.170 in. Snap Ring - 4.39mm/.173 in. Snap Ring - 4.47mm/.176 in. Snap Ring - 4.55mm/.179 in. Snap Ring - 4.62mm/.182 in.

REMARKS

QTY. 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Snap Ring - 3.94mm/.155 in. Snap Ring - 4.01mm/.158 in. Snap Ring - 4.09mm/.161 in. Snap Ring - 4.17mm/.164 in. Snap Ring - 4.24mm/.167 in. Snap Ring - 4.32mm/.170 in. Snap Ring - 4.39mm/.173 in. Snap Ring - 4.47mm/.176 in. Snap Ring - 4.55mm/.179 in. Snap Ring - 4.62mm/.182 in.

REMARKS Output shaft snap ring kit MD-20-143, MP-20-143, RD-17-145, RD-20-145, RD-22-145, RP-17-145, RP-20-145, RP-22-145

QTY. 1 3 4 1

DESCRIPTION Shim - .075mm/.003 in. Shim - .125mm/.005 in. Shim - .250mm/.010 in. Shim - .500mm/.020 in.

REMARKS RR-17-145, RR-20-140, RR-20-145, RR-22-145, RS-16-140, RS-16-141, RS-17-140, RS-17-141, RS-19-145, RS-21-145

DESCRIPTION

REMARKS For Amboid drive axle. MR-20-143

KIT RS145 1865 ITEM 1 2 3 4 5

PART NUMBER KIT 4400 KIT 2322 KIT 2310 KIT 1568 KIT 2637

KIT RS17140 ITEM 1 2 3 4 5

PART NUMBER KIT 2308 KIT 2636 KIT 2321 KIT 2313 KIT 4345

KIT 530 ITEM 1 2 3 4 5 6 7 8 9 10

PART NUMBER 1229-A-2237 1229-B-2238 1229-C-2239 1229-D-2240 1229-E-2241 1229-F-2242 1229-G-2243 1229-H-2244 1229-J-2246 1229-K-2247

KIT 576 ITEM 1 2 3 4 5 6 7 8 9 10

PART NUMBER 1229-P-2590 1229-Q-2591 1229-R-2592 1229-S-2593 1229-T-2594 1229-U-2595 1229-V-2596 1229-W-2597 1229-X-2598 1229-Y-2599

KIT 1568 ITEM 1 2 3 4

PART NUMBER 2203-C-8115 2203-D-8116 2203-E-8117 2203-B-9804

KIT 1647 ITEM PART NUMBER 1 2203-F-2788 2 2203-G-2789 3 2203-H-2790

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QTY. 3 Shim - .076mm/.003 in. 2 Shim - .127mm/.005 in. 4 Shim - .254mm/.010 in.

KIT 2308 ITEM 1 2 3 4 5

PART NUMBER 2233-M-1027 2234-T-1086 3278-D-82 1229-Z-3172 1229-L-1026

QTY. DESCRIPTION 4 Differential Pinion Gear 2 Short Hub Side Gear LH 1 Differential Spider 2 Thrust Washer 4 Thrust Washer

REMARKS With diff. spider (1.85"-36 spline side gear). Original design. RS-16-140, RS-17-140

QTY. DESCRIPTION 4 Differential Pinion Gear 2 Short Hub Side Gear LH 2 Thrust Washer 4 Thrust Washer

REMARKS Less diff. spider (1.85"-36 spline side gear). Original design. RS-16-140, RS-17-140

QTY. 4 Differential Pinion Gear 2 Differential Side Gear 1 Differential Spider 2 Thrust Washer 4 Thrust Washer

DESCRIPTION

REMARKS With diff. spider (2.10"-41 spline side gear). MD-20-143, MP-20-143, MR-20-143, RD-20-140, RD-20-145, RP-20-145, RR-20-140, RR-20-145, RS-21-145

QTY. 4 Differential Pinion Gear 2 Differential Side Gear 2 Thrust Washer 4 Thrust Washer

DESCRIPTION

REMARKS Less diff. spider (2.10"-41 spline side gear). MD-20-143, MP-20-143, MR-20-143, RD-20-140, RD-20-145, RP-20-145, RR-20-140, RR-20-145, RS-21-145

QTY. 3 2 4 1

DESCRIPTION

REMARKS RR-17-145, RR-20-140, RR-20-145, RR-22-145, RS-16-140, RS-16-141, RS-17-140, RS-17-141, RS-19-145, RS-21-145

QTY. 12 Capscrew 12 Washer 12 Lock Nut

DESCRIPTION

REMARKS Gear to case bolt kit (17.0 mm bolts prior to 4-88) (used by 160s only) MD-20-143, MP-20-143, MR-20-143, RD-17-145, RD-20-140, RD-20-145, RD-22-145, RP-17-145, RP-20-145, RP-22-145, RR-17-145, RR-20-140, RR-20-145, RR-22-145, RS-16-140, RS-16-141, RS-17-140, RS-17-141, RS-17-145, RS-19-145, RS-21-145

QTY. 2 2 2 2 2 2 2 2 2 2 2

DESCRIPTION

REMARKS Pinion bearing spacers RS-16-140, RS-17-140

KIT 2309 ITEM 1 2 3 4

PART NUMBER 2233-M-1027 2234-T-1086 1229-Z-3172 1229-L-1026

KIT 2310 ITEM 1 2 3 4 5

PART NUMBER 2233-J-1024 2234-U-1269 3278-S-305 1229-V-4624 1229-R-1032

KIT 2311 ITEM 1 2 3 4

PART NUMBER 2233-J-1024 2234-U-1269 1229-V-4624 1229-R-1032

KIT 2313 ITEM 1 2 3 4

PART NUMBER 2803-Q-2851 2803-R-2852 2803-S-2853 2803-T-2854

Shim - .075mm/.003 in. Shim - .125mm/.005 in. Shim - .250mm/.010 in. Shim - .500mm/.020 in.

KIT 2317 ITEM PART NUMBER 1 41-X-1216 2 1229-U-1503 3 40-X-1182

KIT 2321 ITEM 1 2 3 4 5 6 7 8 9 10 12

PART NUMBER 2203-V-9486 2203-W-9487 2203-X-9488 2203-Y-9489 2203-Z-9490 2203-A-9491 2203-B-9492 2203-C-9493 2203-D-9494 2203-E-9495 2203-F-9496

Spacer - 8.35mm/.329 in. Spacer - 8.38mm/.330 in. Spacer - 8.40mm/.331 in. Spacer - 8.43mm/.332 in. Spacer - 8.45mm/.333 in. Spacer - 8.58mm/.338 in. Spacer - 8.70mm/.343 in. Spacer - 8.73mm/.344 in. Spacer - 8.75mm/.345 in. Spacer - 8.78mm/.346 in. Spacer - 8.80mm/.347 in.

37

KIT 2322 ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NUMBER 2203-J-9474 2203-K-9475 2203-L-9476 2203-M-9477 2203-N-9478 2203-P-9480 2203-Q-9481 2203-R-9482 2203-S-9483 2203-T-9484 2203-U-9485

QTY. 2 2 2 2 2 2 2 2 2 2 2

Spacer - 8.75mm/.345 in. Spacer - 8.78mm/.346 in. Spacer - 8.80mm/.347 in. Spacer - 8.83mm/.348 in. Spacer - 8.85mm/.349 in. Spacer - 8.98mm/.354 in. Spacer - 9.10mm/.354 in. Spacer - 9.13mm/.359 in. Spacer - 9.15mm/.360 in. Spacer - 9.18mm/.361 in. Spacer - 9.20mm/.362 in.

QTY. 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1

Shift Fork, Finished Shift Collar, Finished Shift Fork Pin Shift Shaft Shift Shaft Pin Spring Air Cylinder tube Piston O-Ring Cover Gasket Washer Capscrew Gasket Capscrew Capscrew Switch Assembly Sensor Sensor Adjusting Nut Sensor/Switch Clip

DESCRIPTION

REMARKS Pinion bearing spacers RR-17-145, RR-20-140, RR-20-145, RR-22-145, RS-16-141, RS-17-141, RS-19-145, RS-21-145

DESCRIPTION

REMARKS Major repair kit for original design main differential lock carriers. RS-21-145

KIT 2364 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER 3296-F-188 3107-R-1006 43-X-1007 2244-Z-52 43-X-1006 2258-L-714 3196-F-32 2230-N-170 5-X-1153 3266-F-1020 2208-H-944 MWA-506 41-X-1364 2208-L-1000 MS-210016-1 41-X-1333 3237-W-1167 1227-P-1056 2257-M-1235

KIT 2389 ITEM 1 2 3 4 5

PART NUMBER 2233-J-1024 2234-V-1270 3278-S-305 1229-V-4624 1229-R-1032

QTY. DESCRIPTION 4 Differential Pinion Gear 2 Differential Side Gear, Finished 1 Differential Spider 2 Thrust Washer 4 Thrust Washer

REMARKS With diff. spider (2.00"-39 spline side gear). RD-17-145, RP-17-145, RR-17-145, RS-16-140, RS-16-141, RS-17-140, RS-17-141, RS-19-145

QTY. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

REMARKS Pinion bearing spacers MD-20-143, MP-20-143, RD-17-145, RD-20-140, RD-20-145, RD-22-145, RP-17-145, RP-20-145, RP-22-145, RR-17-145, RS-19-145

KIT 2396 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

38

PART NUMBER 2203-D-9806 2203-E-9807 2203-F-9808 2203-G-9809 2203-H-9810 2203-J-9812 2203-K-9813 2203-L-9814 2203-M-9815 2203-N-9816 2203-P-9818 2203-Q-9819 2203-R-9820 2203-S-9821 2203-T-9822 2203-U-9823

DESCRIPTION Spacer - 5.30mm/.209 in. Spacer - 5.33mm/.210 in. Spacer - 5.35mm/.211 in. Spacer - 5.38mm/.212 in. Spacer - 5.40mm/.213 in. Spacer - 5.50mm/.217 in. Spacer - 5.60mm/.220 in. Spacer - 5.70mm/.224 in. Spacer - 5.80mm/.228 in. Spacer - 5.90mm/.232 in. Spacer - 6.00mm/.236 in. Spacer - 6.10mm/.240 in. Spacer - 6.13mm/.241 in. Spacer - 6.15mm/.242 in. Spacer - 6.18mm/.243 in. Spacer - 6.20mm/.244 in.

KIT 2405 ITEM 1 2 3 4 5 6

PART NUMBER 3196-F-32 2230-N-170 5-X-1153 2208-H-944 41-X-1364 MWA-506

QTY. 1 Air Cylinder tube 1 Piston 1 O-Ring 1 Gasket 4 Capscrew 4 Washer

DESCRIPTION

REMARKS Minor repair kit for original design main differential lock carriers. RD-20-145, RP-20-145, RP-22-145, RR-20-145, RR-22-145, RS-21-145

QTY. 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1

DESCRIPTION Shift Fork, Finished Clutch Collar Shift Shaft Shift Shaft Pin Spring Air Cylinder tube Piston O-Ring Gasket Cover Washer Capscrew Gasket Capscrew Capscrew Switch Assembly Sensor Sensor Adjusting Nut Sensor/Switch Clip

REMARKS RD-20-145, RD-22-145, RP-20-145, RP-22-145

QTY. 1 1 4 1 1 4

DESCRIPTION Shim - .076mm/.003 in. Shim - .127mm/.005 in. Shim - .254mm/.010 in. Shim - .076mm/.003 in. Shim - .127mm/.005 in. Shim - .254mm/.010 in.

REMARKS MD-20-143, MP-20-143, RD-17-145, RD-20-140, RD-20-145, RD-22-145, RP-17-145, RP-20-145, RP-22-145

KIT 2413 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMBER 3296-W-1167 3107-D-1018 2244-L-1026 43-X-1006 2258-L-714 3196-F-32 2230-N-170 5-X-1153 2208-H-944 3266-F-1020 MWA-506 41-X-1364 2208-L-1000 MS-210016-1 41-X-1333 3237-W-1167 1227-P-1056 2257-M-1235

KIT 2429 ITEM 1 2 3 4 5 6

PART NUMBER 2203-K-9241 2203-L-9242 2203-M-9243 2203-F-2788 2203-G-2789 2203-H-2790

KIT 2431 ITEM 1 2 3 4

PART NUMBER 2233-J-1024 2234-V-1270 1229-V-4624 1229-R-1032

QTY. DESCRIPTION 4 Differential Pinion Gear 2 Differential Side Gear, Finished 2 Thrust Washer 4 Thrust Washer

REMARKS Less diff. spider (2.00"-39 spline side gear). RD-17-145, RP-17-145, RR-17-145, RS-16-140, RS-16-141, RS-17-140, RS-17-141, RS-19-145

QTY. 1 1 1 1 1 1 1 1 1 1 4 2 6

REMARKS For "reverse-air" Navistar only. 140 Series

KIT 2445 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMBER 3261-R-1084 3266-Q-1161 2230-D-1096 2244-D-1070 2258-E-1175 5-X-1195 5-X-1196 5-X-1197 1229-P-4280 1229-W-1245 MS206060-1 41-X-1080 MWA-506

DESCRIPTION Shift Unit Cylinder, Finished Cover, Finished Piston Differential Lock Out Push Rod Spring O-Ring O-Ring O-Ring Snap Ring Snap Ring Capscrew Capscrew Washer

39

KIT 2446 ITEM 1 2 3 4 5 6 7

PART NUMBER 2258-E-1175 2230-D-1096 5-X-1195 5-X-1196 5-X-1197 1229-P-4280 1229-W-1245

QTY. 1 1 1 1 1 1 1

DESCRIPTION Spring Piston O-Ring O-Ring O-Ring Snap Ring Snap Ring

REMARKS For "reverse-air" Navistar only. 140 Series

KIT 2482 ITEM PART NUMBER 1 3892-R-4932 2 3892-N-4902

QTY. DESCRIPTION 1 Integral Spur and Bevel Gear, Finished 1 Helical Driven Gear

REMARKS MD-20-143, MP-20-143, RD-17-145, RD-20-140, RD-20-145, RD-22-145, RP-17-145, RP-22-145

QTY. DESCRIPTION 1 Interaxle Differential Case & Nest Assembly 1 Differential Side Gear, Finished 1 Integral Spur and Bevel Gear, Finished 1 Thrust Washer 1 Snap Ring

REMARKS Old style IAD (1.77"-34 spline side gear). Services all forward carriers built before 10/98. After 10/98 use KIT 2522. RD-17-145, RD-20-140, RD-20-145, RD-22-145, RP-17-145, RP-20-145, RP-22-145

QTY. 2 Tube Finished 2 Special Washer 2 Snap Ring

DESCRIPTION

REMARKS ABS carrier 2.10"-41 spline RD-20-145, RP-20-145, RR-20-145

QTY. 2 Tube Finished 2 Special Washer 2 Snap Ring

DESCRIPTION

REMARKS ABS carrier 2"-39 spline RD-17-145, RR-17-145

KIT 2488 ITEM 1 2 3 4 5

PART NUMBER A-3235-W-2025 2234-R-1188 3892-R-4932 1229-D-4788 2297-E-5335

KIT 2511 ITEM PART NUMBER 1 3216-S-4361 2 42-X-1248 3 1229-H-4428

KIT 2512 ITEM PART NUMBER 1 3216-Q-4359 2 42-X-1248 3 1229-H-4428

KIT 2522 ITEM 1 2 3 4 5

PART NUMBER A-3235-N-2380 2234-R-1188 3892-R-4932 1229-D-4788 2297-E-5335

QTY. DESCRIPTION 1 Interaxle Differential Case & Nest Assembly 1 Differential Side Gear, Finished 1 Integral Spur and Bevel Gear, Finished 1 Thrust Washer 1 Snap Ring

REMARKS New style IAD. Use for carriers built after 10/98. MD-20-143, MP-20-143, RD-17-145, RD-20-140, RD-20-145, RD-22-145, RP-17-145, RP-20-145, RP-22-145

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

REMARKS For Amboid drive axle. MR-20-143

KIT 2541 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

40

PART NUMBER 1244-M-2431 1244-N-2432 1244-P-2434 1244-Q-2435 1244-R-2436 1244-S-2437 1244-T-2438 1244-U-2439 1244-V-2440 1244-W-2441 1244-X-2442 1244-Y-2443 1244-Z-2444 1244-A-2445 1244-B-2446 1244-C-2447

DESCRIPTION Spacer - 9.40mm/.370 in. Spacer - 9.43mm/.371 in. Spacer - 9.45mm/.372 in. Spacer - 9.48mm/.373 in. Spacer - 9.50mm/.374 in. Spacer - 9.60mm/.378 in. Spacer - 9.70mm/.382 in. Spacer - 9.80mm/.386 in. Spacer - 9.90mm/.390 in. Spacer - 10.00mm/.394 in. Spacer - 10.10mm/.398 in. Spacer - 10.20mm/.402 in. Spacer - 10.23mm/.403 in. Spacer - 10.25mm/.404 in. Spacer - 10.28mm/.405 in. Spacer - 10.30mm/.406 in.

KIT 2619 ITEM PART NUMBER 1 A2-3200-U-1815 2 A2-3261-Q-1057

QTY. DESCRIPTION 1 Differential Carrier and Cap Assembly 1 IAD Shift Cylinder Assembly

REMARKS Carrier & cap update kit RD-20-145

QTY. 1 Input Shaft Assembly 1 Washer 1 Input Nut 1 Oil Pump Assembly

DESCRIPTION

REMARKS Pump update kit MP-20-143, RP-17-145, RP-20-145, RP-22-145

QTY. 1 Lock Nut 1 Washer

DESCRIPTION

REMARKS M32 x 1.5 nut thread. Rear input, front output.

QTY. 1 Input Nut 1 Washer

DESCRIPTION

REMARKS M39 x 1.5 nut thread. Front input, rear input.

QTY. 1 1

DESCRIPTION Lock Nut Washer

REMARKS M45 x 1.5 nut thread. Front input.

QTY. 1 1 16 16 1

DESCRIPTION Half Flange Differential Case, Finished Plain Half Differential Spider, Finished Special Screw Flat Washer Differential Spider, Finished

REMARKS Diff. case and spider update kit. For 44,00 lb. tandems without differential lock. 4.30 ratio and slower. RD-22-145, RP-22-145, RR-22-145

QTY. 1 1 16 16 1

DESCRIPTION Half Flange Differential Case, Finished Plain Half Differential Case, Finished Special Screw Flat Washer Differential Spider, Finished

REMARKS Diff. case and spider update kit. For 44,000 lb. tandems with differential lock. 4.30 ratio and slower. RD-22-145, RP-22-145, RR-22-145

QTY. 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Shift Fork, Finished Clutch Collar Push Rod Spring Piston O-Ring Shift Cylinder Housing O-Ring Caging Bolt Switch Assembly Sensor Sensor/Switch Clip

REMARKS Screw in air shift cage kit for post 11/93 DCDL 145 series carriers RD-22-145, RP-20-145, RP-22-145, RR-20-145, RR-22-145, RS-21-145

KIT 2623 ITEM 1 2 3 4

PART NUMBER A-3297-Q-1161 1229-T-1736 40-X-1237 A-3303-P-1030

KIT 2636 ITEM PART NUMBER 1 40-X-1236 2 1229-A-2653

KIT 2637 ITEM PART NUMBER 1 40-X-1237 2 1229-T-1736

KIT 2638 ITEM PART NUMBER 1 40-X-1233 2 1229-W-4521

KIT 2647 ITEM 1 2 3 4 5

PART NUMBER 3235-T-2152 3235-U-2153 41-X-1327 1229-C-1511 3278-Y-1117F

KIT 2648 ITEM 1 2 3 4 5

PART NUMBER 3235-T-2152 3235-V-2154 41-X-1327 1229-C-1511 3278-Y-1117F

KIT 2662 ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NUMBER 3296-Z-1170 3107-D-1018 2244-V-1114 2258-N-1262 2230-T-1190 5-X-1198 3261-A-1067 5-X-521 41-X-1368 3237-W-1167 2257-M-1235

41

KIT 2664 ITEM 1 2 3 4 5

PART NUMBER 3235-D-2188 3235-V-2154 41-X-1327 1229-C-1511 3278-Y-1117F

QTY. 1 1 16 16 1

DESCRIPTION Half Flange Differential Case, Finished Plain Half Differential Case, Finished Special Screw Flat Washer Differential Spider, Finished

REMARKS Diff. case and spider update kit. For 44,000 lb. tandems with differential lock. Ratios 3.42 thru 4.11. RD-22-145, RP-22-145, RR-22-145

QTY. 1 1 16 16 1

DESCRIPTION Half Flange Differential Case, Finished Plain Half Differential Spider, Finished Special Screw Flat Washer Differential Spider, Finished

REMARKS Diff. case and spider update kit. For 44,000 lb. tandems with differential lock. Ratios 3.42 thru 4.11. RD-22-145, RP-22-145, RR-22-145

KIT 2665 ITEM 1 2 3 4 5

PART NUMBER 3235-D-2188 3235-U-2153 41-X-1327 1229-C-1511 3278-Y-1117F

KIT 2686 ITEM PART NUMBER 1 2244-D-1070 2 3266-Q-1161

QTY. DESCRIPTION 1 Differential Lock Out Push Rod 1 Cover, Finished

REMARKS Navistar "reverse air" shift RD-20-145, RD-22-145, RP-20-145, RP-22-145

QTY. 1 Shift Cylinder Housing 1 Piston 1 O-Ring 1 O-Ring 1 Caging Bolt

REMARKS Main diff. lock, screw-in shift. Services all new style screw in type main differential lock carriers MD-20-143, MP-20-143, RD-20-145, RD-22-145, RP-20-145, RP-22-145

KIT 2691 ITEM 1 2 3 4 5

PART NUMBER 3261-A-1067 2230-T-1190 5-X-1198 5-X-521 41-X-1368

DESCRIPTION

KIT 2696 ITEM 1 2 3 4 5

PART NUMBER 2233-X-1116 2234-X-1272 3278-Y-1117F 1229-V-4624 1229-R-1032

QTY. DESCRIPTION 4 Differential Pinion, Finished 2 Differential Side Gear, Finished 1 Differential Spider, Finished 2 Thrust Washer 4 Thrust Washer

REMARKS With diff. spider (2.10"-41 spline side gear) RD-22-145, RP-22-145, RR-22-145

QTY. DESCRIPTION 4 Differential Pinion, Finished 2 Differential Side Gear, Finished 2 Thrust Washer 4 Thrust Washer

REMARKS Less diff. spider (2.10"-41 spline side gear) RD-22-145, RP-22-145, RR-22-145

QTY. DESCRIPTION 1 Update Kit 1 IAD Shift Cylinder Assembly

REMARKS Carrier & cap update kit (with diff. lock, less pump) RD-20-145, RD-22-145

QTY. DESCRIPTION 1 Update Kit 1 IAD Shift Cylinder Assembly

REMARKS Carrier & cap update kit (with diff. lock, with pump) RD-20-145, RP-22-145

QTY. DESCRIPTION 1 Update Kit 1 IAD Shift Cylinder Assembly

REMARKS Carrier & cap update kit (less diff. lock, less pump) MD-20-143, RD-17-145, RD-20-140, RD-20-145, RD-22-145

KIT 2703 ITEM 1 2 3 4

PART NUMBER 2233-X-1116 2234-X-1272 1229-V-4624 1229-R-1032

KIT 2704 ITEM PART NUMBER 1 KIT 2752 2 A2-3261-Q-1057

KIT 2705 ITEM PART NUMBER 1 KIT 2754 2 A2-3261-Q-1057

KIT 2706 ITEM PART NUMBER 1 KIT 2751 2 A2-3261-Q-1057

42

KIT 2707 ITEM PART NUMBER 1 KIT 2753 2 A2-3261-Q-1057

QTY. DESCRIPTION 1 Update Kit 1 IAD Shift Cylinder Assembly

REMARKS Carrier & cap update kit (less diff. lock, with pump) RP-20-145, RP-22-145

QTY. 1 1 1 1 1

DESCRIPTION End Yoke Assembly Input Shaft Assembly Bearing Cage Assembly Oil Seal Assembly Bearing Cone

REMARKS 2.38"-46 spline end yoke. Easy Service. Input shaft and yoke update kit for carriers with pump, with 1760 half round yoke. RD-20-145, RP-17-145, RP-22-145

QTY. 1 1 1 1 1

DESCRIPTION End Yoke Assembly Input Shaft Assembly Bearing Cage Assembly Oil Seal Assembly Bearing Cone

REMARKS 2.38"-46 spline end yoke. Input shaft and yoke update kit for carriers with pump, with 1810 full round yoke. RD-20-145, RP-17-145, RP-22-145

QTY. 1 1 1 1 1

DESCRIPTION End Yoke Assembly Input Shaft Assembly Bearing Cage Assembly Oil Seal Assembly Bearing Cone

REMARKS 2.38"-46 spline end yoke. Easy Service. Input shaft and yoke update kit for carriers with pump, with 1810 half round yoke. RD-20-145, RP-17-145, RP-22-145

DESCRIPTION

REMARKS Navistar "reverse air" shift RD-17-145, RD-20-140, RD-20-145, RD-22-145, RP-20-145, RP-22-145

KIT 2708P 1760HR ITEM 1 2 3 4 5

PART NUMBER 176TYS38-27A A1-3297-T-1346 A-3226-D-1226 A-1205-R-2592 JM511945

KIT 2708P 1810FR ITEM 1 2 3 4 5

PART NUMBER 18NYS38-16A A1-3297-T-1346 A-3226-D-1226 A-1205-R-2592 JM511945

KIT 2708P 1810HR ITEM 1 2 3 4 5

PART NUMBER 18N-4-3731-1X A1-3297-T-1346 A-3226-D-1226 A-1205-R-2592 JM511945

KIT 2709 ITEM 1 2 3 4

PART NUMBER 5-X-1195 5-X-1196 5-X-1197 1229-P-4280

QTY. 1 O-Ring 1 O-Ring 1 O-Ring 1 Snap Ring

KIT 2729 ITEM 1 2 3 4 5

PART NUMBER A2-3200-L-1676 A8-3235-U-1841 JM716610 JM716649 2214-C-1095

QTY. DESCRIPTION 1 Differential Carrier and Cap Assembly 1 Differential Case Assembly 1 Bearing Cup 1 Bearing Cone 1 Bearing Adjuster Ring, Finished

REMARKS Carrier & cap update kit (with diff case assembly, 3.91 & 4.10 ratios) less diff. lock RR-20-145, RR-22-145, RS-21-145

QTY. DESCRIPTION 1 Differential Carrier and Cap Assembly 1 Differential Case Assembly 1 Bearing Cup 1 Bearing Cone 1 Bearing Adjuster Ring, Finished

REMARKS Carrier & cap update kit (with diff case assembly, all ratios except 3.91 and 4.10) less diff. lock RR-20-145, RR-22-145, RS-21-145

QTY. DESCRIPTION 1 Interaxle Differential Case & Nest Assembly 1 Clutch Collar 1 Shift Fork, Finished

REMARKS Inter-axle diff., shift fork and clutch collar, old style RD-17-145, RD-20-140, RD-20-145, RD-22-145, RP-17-145, RP-20-145, RP-22-145

KIT 2730 ITEM 1 2 3 4 5

PART NUMBER A2-3200-L-1676 A8-3235-W-1843 JM716610 JM716649 2214-C-1095

KIT 2743 ITEM PART NUMBER 1 A-3235-W-2025 2 3107-M-1183 3 A-3296-A-1093

43

KIT 2747 ITEM 1 2 3 4 5 6

PART NUMBER A2-3200-E-1981 KIT 2691 2244-V-1114 3296-Z-1170 2258-N-1262 2206-L-1156

QTY. 1 1 1 1 1 1

DESCRIPTION Differential and Cap Assembly Carrier Shift Cylinder Kit Push Rod Shift Fork, Finished Spring Elbow Fitting

REMARKS Carrier & cap update kit (with diff. lock, less pump) RD-20-145

QTY. DESCRIPTION 1 Differential Carrier and Cap Assembly 1 Thrust Screw 1 Jam Nut

REMARKS Carrier & cap update kit (less diff. lock, less pump, with thrust screw) MD-20-143, RD-17-145, RD-20-140, RD-20-145, RD-22-145

QTY. 1 1 1 1 1 1

DESCRIPTION Differential Carrier and Cap Assembly Shift Cylinder Kit Push Rod Shift Fork, Finished Spring Elbow Fitting

REMARKS Carrier & cap update kit (with diff. lock, less pump, with thrust screw) RD-22-145

QTY. DESCRIPTION 1 Differential Carrier and Cap Assembly 1 Thrust Screw 1 Jam Nut

REMARKS Carrier & cap update kit (less diff. lock, with pump, with thrust screw) RP-22-145

QTY. 1 1 1 1 1 1

DESCRIPTION Differential Carrier and Cap Assembly Shift Cylinder Kit Push Rod Shift Fork, Finished Spring Elbow Fitting

REMARKS Carrier & cap update kit (with diff. lock, with pump, with thrust screw) MP-20-143, RP-20-145, RP-22-145

QTY. 1 1 1 1 1 1 1 1

DESCRIPTION Differential Carrier and Cap Assembly Shift Cylinder Kit Push Rod Shift Fork, Finished Spring Elbow Fitting Thrust Screw Jam Nut

REMARKS Carrier & cap update kit (with diff. lock, with thrust screw) RR-20-145, RR-22-145, RS-21-145

QTY. DESCRIPTION 1 Differential Carrier and Cap Assembly 1 Thrust Screw 1 Jam Nut

REMARKS Carrier & cap update kit (with thrust screw) RR-17-145, RR-20-140, RR-20-145, RR-22-145, RS-16-141, RS-17-141, RS-19-145, RS-21-145

KIT 2751 ITEM PART NUMBER 1 A2-3200-D-1980 2 41-X-1371 3 40-X-1016

KIT 2752 ITEM 1 2 3 4 5 6

PART NUMBER A2-3200-F-1982 KIT 2691 2244-V-1114 3296-Z-1170 2258-N-1262 2206-L-1156

KIT 2753 ITEM PART NUMBER 1 A2-3200-J-1986 2 41-X-1371 3 40-X-1016

KIT 2754 ITEM 1 2 3 4 5 6

PART NUMBER A2-3200-L-1988 KIT 2691 2244-V-1114 3296-Z-1170 2258-N-1262 2206-L-1156

KIT 2755 ITEM 1 2 3 4 5 6 7 8

PART NUMBER A2-3200-F-1904 KIT 2691 2244-V-1114 3296-Z-1170 2258-N-1262 2206-L-1156 41-X-1371 40-X-1016

KIT 2756 ITEM PART NUMBER 1 A2-3200-A-1873 2 41-X-1371 3 40-X-1016

44

KIT 2758 ITEM PART NUMBER 1 2234-V-1270 2 1229-V-4624

QTY. DESCRIPTION 1 Differential Side Gear, Finished 1 Thrust Washer

REMARKS Side gear & washer kit (2"-39 spline side gear) RD-17-145, RP-17-145, RR-17-145, RS-16-140, RS-16-141, RS-17-140, RS-17-141, RS-19-145

QTY. DESCRIPTION 1 Differential Side Gear, Finished 1 Thrust Washer

REMARKS Side gear & washer kit (2.10"-41 spline side gear) RD-20-140, RD-20-145, RP-20-145, RR-20-140, RR-20-145, RS-21-145

QTY. DESCRIPTION 1 Differential Side Gear, Finished 1 Thrust Washer

REMARKS Side gear & washer kit (2.10"-41 spline side gear) RD-22-145, RP-22-145, RR-22-145

QTY. 1 1

DESCRIPTION

REMARKS RD-17-145, RP-17-145, RR-17-145, RS-16-140, RS-16-141, RS-17-140, RS-17-141, RS-17-145, RS-19-145

QTY. 1 Bearing Cup 1 Bearing Cup 1 Bearing Cone 1 Bearing Cone 1 Spigot Bearing 1 Bearing Cone 1 Bearing Cone 1 Bearing Cup 1 Bearing Cup 1 Oil Seal

DESCRIPTION

REMARKS RS-16-140, RS-17-140

QTY. 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 1 Spigot Bearing 2 Bearing Cup 2 Bearing Cone 1 Oil Seal

DESCRIPTION

REMARKS RS-16-140, RS-17-140

KIT 2759 ITEM PART NUMBER 1 2234-U-1269 2 1229-V-4624

KIT 2760 ITEM PART NUMBER 1 2234-X-1272 2 1229-V-4624

KIT 2761 ITEM PART NUMBER 1 1229-G-1021 2 1229-J-4638

Lock Washer Lock Washer

KIT 4345 ITEM 1 2 3 4 5 6 7 8 9 10

PART NUMBER JM716610 1228-L-1130 55200C M804049 1228-F-552 JM716649 A-1228-L-1130 55437 M804010 A-1205-D-1928

KIT 4350 ITEM 1 2 3 4 5 6 7 8

PART NUMBER M804010 M804049 55437 55200C 1228-F-552 JM716610 JM716649 A-1205-D-1928

45

KIT 4356 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER H715311 72487 JLM710910 H715334 72212C LM603011 JM716610 JLM710949C 3920 A-1205-R-2592 A-1205-G-2425 5-X-1034 JM511945 LM603049 JM716649

QTY. 1 Bearing Cup 1 Bearing Cup 1 Bearing Cup 1 Bearing Cone 1 Bearing Cone 2 Bearing Cup 2 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Oil Seal Assembly 1 Seal Assembly 2 O-Ring 1 Bearing Cone 2 Bearing Cone 2 Bearing Cone

DESCRIPTION

REMARKS New Style Thru-Shaft RD-20-140

KIT 4385 ITEM 1 2 3 4 5 6 7

PART NUMBER 72212C 55206C A1-1228-H-606 72487 55437 1228-F-552 A-1205-N-2588

QTY. DESCRIPTION 1 Bearing Cone 1 Bearing Cone 2 Tapered Bearing Assembly 1 Bearing Cup 1 Bearing Cup 1 Spigot Bearing 1 Oil Seal Assembly

REMARKS RR-20-145, RR-22-145, RS-21-145

QTY. 1 Bearing Cone 1 Bearing Cone 1 Bearing Cup 1 Bearing Cup 1 Bearing Cup 1 Bearing Cup 1 Bearing Cone 1 Bearing Cone 1 Spigot Bearing 1 Oil Seal Assembly

DESCRIPTION

REMARKS RR-20-145, RR-22-145, RS-21-145

QTY. 1 Bearing Cup 1 Bearing Cup 1 Bearing Cup 1 Bearing Cone 1 Bearing Cone 2 Bearing Cup 2 Bearing Cup 1 Bearing Cone 1 Bearing Cup 2 Oil Seal Assembly 2 O-Ring 1 Bearing Cone 1 Bearing Cup 2 Bearing Cone 2 Bearing Cone

DESCRIPTION

REMARKS Pre 11/93 RD-17-145, RD-20-145, RD-22-145, RP-17-145, RP-20-145, RP-22-145

KIT 4390 ITEM 1 2 3 4 5 6 7 8 9 10

PART NUMBER JM716649 A-1228-L-1130 JM716610 1228-L-1130 72487 55437 72212C 55206C 1228-F-552 A-1205-N-2588

KIT 4395 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

46

PART NUMBER H715311 72487 JLM710910 H715334 72212C JLM104910 JM716610 JLM710949C JM511910 A-1205-P-2590 5-X-1034 JM511946 3920 LM104949 JM716649

KIT 4396 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER H715311 72487 JLM710910 H715334 72212C JLM104910 JM716610 JLM710949C 3920 A-1205-R-2592 A-1205-P-2590 5-X-1034 JM511945 LM104949 JM716649

QTY. 1 Bearing Cup 1 Bearing Cup 1 Bearing Cup 1 Bearing Cone 1 Bearing Cone 2 Bearing Cup 2 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Oil Seal Assembly 1 Oil Seal Assembly 2 O-Ring 1 Bearing Cone 2 Bearing Cone 2 Bearing Cone

DESCRIPTION

REMARKS Forward axles less diff. lock, with new input and thru shaft MD-20-143, MP-20-143, RD-17-145, RD-20-145, RD-22-145, RP-17-145, RP-20-145, RP-22-145

QTY. 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 1 Spigot Bearing 2 Bearing Cup 2 Bearing Cone 1 Oil Seal Assembly

DESCRIPTION

REMARKS RR-17-145, RR-20-140, RR-20-145, RR-22-145, RS-16-141, RS-17-141, RS-19-145, RS-21-145

QTY. 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 1 Bearing Cup 1 Bearing Cone 2 Bearing Cup 2 Bearing Cone 1 Oil Seal Assembly 1 Oil Seal Assembly 2 O-Ring

DESCRIPTION

REMARKS Forward axles with diff. lock, with new input and thru shaft MD-20-143, MP-20-143, RD-20-145, RD-22-145, RP-20-145, RP-22-145

QTY. 1 1

DESCRIPTION Switch Assembly Sensor Sensor/Switch Clip

QTY. 1 1 1 1 2 2 1

Bearing Cup Bearing Cone Bearing Cup Bearing Cone Bearing Cup Bearing Cone Oil Seal Assembly

KIT 4400 ITEM 1 2 3 4 5 6 7 8

PART NUMBER 72487 72212C 55437 55206C 1228-F-552 JM716610 JM716649 A-1205-N-2588

KIT 4406 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NUMBER 72487 72212C H715311 H715334 3920 JM511945 JLM710910 JLM710949C 1228-L-1130 A-1228-L-1130 JM716610 JM716649 JLM104910 LM104949 A-1205-R-2592 A-1205-P-2590 5-X-1034

KIT 4455 ITEM PART NUMBER 1 3237-W-1167 2 2257-M-1235

REMARKS With diff. lock 140 Series

KIT 4461 ITEM 1 2 3 4 5 6 7

PART NUMBER 72487 72225C H715311 H715334 JM716610 JM716649 A-1205-N-2588

DESCRIPTION

REMARKS For Amboid drive axle. MR-20-143

47

MPS 3344 145 ITEM 1 2 3 4 5 6 7 8 9 10

PART NUMBER A-3297-U-1347 1229-D-4788 3892-R-4932 A-3235-W-2025 2297-E-5335 2234-R-1188 A-1205-R-2592 2203-K-9241 2203-L-9242 2203-M-9243

QTY. 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Input Shaft Assembly Thrust Washer Integral Spur and Bevel Gear, Finished Interaxle Differential Case & Nest Assembly Snap Ring Differential Side Gear, Finished Oil Seal Assembly Shim - .076mm/.003 in. Shim - .127mm/.005 in. Shim - .254mm/.010 in.

REMARKS Input shaft/IAD update kit for 2.38"-46 spline, less pump version. 145 Series

QTY. 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Input Shaft Assembly Thrust Washer Integral Spur and Bevel Gear, Finished Interaxle Differential Case & Nest Assembly Snap Ring Differential Side Gear, Finished Oil Seal Assembly Shim - .076mm/.003 in. Shim - .127mm/.005 in. Shim - .254mm/.010 in.

REMARKS Input shaft/IAD update kit for 2.38"-46 spline, for pump version

QTY. 1 1 1 1 1

End Yoke Assembly Input Shaft Assembly Bearing Cage Assembly Oil Seal Assembly Bearing Cone

QTY. 1 1 1 1 1

End Yoke Assembly Input Shaft Assembly Bearing Cage Assembly Oil Seal Assembly Bearing Cone

QTY. 1 1 1 1 1

End Yoke Assembly Input Shaft Assembly Bearing Cage Assembly Oil Seal Assembly Bearing Cone

QTY. 1 1 1 1 1

End Yoke Assembly Input Shaft Assembly Bearing Cage Assembly Oil Seal Assembly Bearing Cone

MPS 3345 145 ITEM 1 2 3 4 5 6 7 8 9 10

PART NUMBER A1-3297-T-1346 1229-D-4788 3892-R-4932 A-3235-W-2025 2297-E-5335 2234-R-1188 A-1205-R-2592 2203-K-9241 2203-L-9242 2203-M-9243

KIT 2708 1760FR ITEM 1 2 3 4 5

PART NUMBER 176NYS38-14A A-3297-U-1347 A-3226-V-1296 A-1205-R-2592 JM511945

DESCRIPTION

REMARKS 2.38"-46 spline end yok., Input shaft and yoke update kit for carriers less pump with 1760 full round yoke. RD-17-145, RD-20-140, RD-20-145, RD-22-145

DESCRIPTION

REMARKS 2.38"-46 spline end yoke. Easy Service. Input shaft and yoke update kit for carriers less pump, with 1760 half round yoke. RD-17-145, RD-20-140, RD-20-145, RD-22-145

DESCRIPTION

REMARKS 2.38"-46 spline end yoke. Input shaft and yoke update kit for carriers less pump with 1810 full round yoke. RD-17-145, RD-20-140, RD-20-145, RD-22-145

DESCRIPTION

REMARKS 2.38"-46 spline end yoke. Easy Service. Input shaft and yoke update kit for carriers less pump with 1810 half round yoke. RD-17-145, RD-20-140, RD-20-145, RD-22-145

KIT 2708 1760HR ITEM 1 2 3 4 5

PART NUMBER 176TYS38-27A A-3297-U-1347 A-3226-V-1296 A-1205-R-2592 JM511945

KIT 2708 1810FR ITEM 1 2 3 4 5

PART NUMBER 18NYS38-16A A-3297-U-1347 A-3226-V-1296 A-1205-R-2592 JM511945

KIT 2708 1810HR ITEM 1 2 3 4 5

48

PART NUMBER 18N-4-3731-1X A-3297-U-1347 A-3226-V-1296 A-1205-R-2592 JM511945

Numercial Parts Listing PART NUMBER 4-X-1837 5-X-521 5-X-1034 5-X-1153 5-X-1195 5-X-1196 5-X-1197 5-X-1198 10-X-1594 10-X-1710 15-X-387 40-X-1016 40-X-1145 40-X-1182 40-X-1233 40-X-1236 40-X-1237 41-X-1043 41-X-1080 41-X-1208 41-X-1209 41-X-1216 41-X-1327 41-X-1330 41-X-1333 41-X-1359 41-X-1364 41-X-1365 41-X-1368 41-X-1371 42-X-1021 42-X-1248 43-X-1006 43-X-1007 A-1199-P-1394 1199-R-2176 A-1205-W-1349 A-1205-D-1928 A-1205-G-2425 A-1205-Q-2487 A-1205-N-2588 A-1205-P-2590 A-1205-R-2592 1220-K-89 1227-R-330 1227-W-517 1227-Z-1040 1227-E-1045 1227-P-1056 1228-F-552 A1-1228-H-606 1228-L-1130 A-1228-L-1130 1229-L-1026 1229-R-1032 1229-W-1246 1229-A-1301 1229-U-1503

PAGE 20 8,18 4,9 8,18 5 5 5 8,18 20 13 19 6,13 6 8,14 4,6 11,19 4,11,19 11 5,18 4 5 7,14 7,17 18 8,18 18 8,18 8,13 8,18 6,13 8,13 9,18 8,18 8,18 20 8,13 20 11 19 20 11 4,19 4 18 20 20 20 20 8,18 13 13 6,13 7,14 17 8,17 5 13 8,14,20

PART NUMBER 1229-C-1511 1229-K-1597 1229-E-1669 1229-T-1736 1229-A-2237 1229-B-2238 1229-C-2239 1229-D-2240 1229-E-2241 1229-F-2242 1229-G-2243 1229-H-2244 1229-J-2246 1229-K-2247 1229-P-2590 1229-Q-2591 1229-R-2592 1229-S-2593 1229-T-2594 1229-U-2595 1229-V-2596 1229-W-2597 1229-X-2598 1229-Y-2599 1229-A-2653 1229-Z-3172 1229-F-4062 1229-G-4063 1229-W-4131 1229-P-4280 1229-B-4422 1229-H-4428 1229-U-4519 1229-W-4521 1229-X-4522 1229-V-4624 1229-F-4634S 1229-A-4785 1244-V-1764 1244-F-2346 1244-M-2431 1244-N-2432 1244-P-2434 1244-Q-2435 1244-R-2436 1244-S-2437 1244-T-2438 1244-U-2439 1244-V-2440 1244-W-2441 1244-X-2442 1244-Y-2443 1244-Z-2444 1244-A-2445 1244-B-2446 1244-C-2447 1246-P-1134 1250-E-473

PAGE 4,7,11,17 6,19 4,9,20 4,11,19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 11,19 17 9 6 19 4 9,18 9,18 9,18 4,6 8,17 8,17 20 4 6 12 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 8,13 20

PART NUMBER 1250-N-1080 1829-A-859 2203-F-2788 2203-G-2789 2203-H-2790 2203-C-8115 2203-D-8116 2203-E-8117 2203-K-9241 2203-L-9242 2203-M-9243 2203-J-9474 2203-K-9475 2203-L-9476 2203-M-9477 2203-N-9478 2203-P-9480 2203-Q-9481 2203-R-9482 2203-S-9483 2203-T-9484 2203-U-9485 2203-V-9486 2203-W-9487 2203-X-9488 2203-Y-9489 2203-Z-9490 2203-A-9491 2203-B-9492 2203-C-9493 2203-D-9494 2203-E-9495 2203-F-9496 2203-B-9804 2203-D-9806 2203-E-9807 2203-F-9808 2203-G-9809 2203-H-9810 2203-J-9812 2203-K-9813 2203-L-9814 2203-M-9815 2203-N-9816 2203-P-9818 2203-Q-9819 2203-R-9820 2203-S-9821 2203-T-9822 2203-U-9823 2208-P-536 2208-H-944 2208-L-1000 2208-R-1058 2214-L-272 2214-Y-1039 2214-C-1095 2230-N-170

PAGE 9 19 6,11 6,11 6,11 11 11 11 4 4 4 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 12 12 12 12 12 12 11 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 20 8,18 8,18 4 13 6,13 6,13 8,18

49

Numercial Parts Listing PART NUMBER 2230-D-1096 2230-T-1190 2233-J-1024 2233-M-1027 2233-X-1116 2234-T-1086 2234-R-1188 2234-U-1269 2234-V-1270 2234-X-1272 2244-Z-52 2244-K-1025 2244-L-1026 2244-D-1070 2244-V-1114 2257-M-1235 2258-U-411 2258-L-714 2258-Z-1118 2258-E-1175 2258-U-1243 2258-N-1262 2297-T-4180 2297-U-5273 2297-Z-5278 A-2297-D-5334 2297-E-5335 2297-A-7021 2297-C-7049 2297-P-8336 2803-Q-2851 2803-R-2852 2803-S-2853 2803-T-2854 3107-R-1006 3107-D-1018 3107-M-1183 3196-F-32 A2-3200-R-1500 A2-3200-G-1645 A2-3200-X-1662 A2-3200-L-1676 A2-3200-C-1849 A2-3200-D-1850 A2-3200-E-1851 A2-3200-F-1852 A2-3200-G-1853 A2-3200-M-1885 A2-3200-D-1902 A2-3200-E-1903 A2-3200-P-1914 A2-3200-S-1917 A2-3200-Z-1924 A2-3200-B-1978 A2-3200-C-1979 A2-3200-D-1980 A2-3200-E-1981 A2-3200-F-1982

50

PAGE 5 8,18 8,17 17 8,17 17 4 8,17 8,17 8,17 18 4 8,18 4 8,18 8,18 4 8,18 9 4 9,18 8,18 13 9 9 9 4 19,20 17 13 11 11 11 11 18 8,18 4 8,18 13 5 5 13 13 13 13 5 5 13 5 5 6 6 13 5 5 5 5 5

PART NUMBER A2-3200-H-1984 A2-3200-J-1986 A2-3200-K-1987 A2-3200-L-1988 A2-3200-W-2051 3202-S-9041 3202-T-9042 3202-U-9043 3202-X-9046 3202-Y-9047 3202-B-9050 3202-C-9051 3202-Q-9117 3202-R-9118 3202-S-9119 3202-Y-9281 3202-Z-9282 3202-F-9340 3202-G-9341 3202-H-9342 3202-W-9461 3202-Y-9463 3202-S-9483 3202-T-9484 3202-U-9485 3202-X-9488 3202-C-9597 3202-E-9599 3202-G-9601 3202-J-9604 3202-N-9608 3202-Q-9611 3202-S-9613 3202-U-9615 3202-W-9617 3202-Y-9619 3202-H-9628 3202-K-9631 3202-R-9638 3202-Q-9845 3202-S-9847 3206-Q-1343 3206-S-1345 3206-T-1346 3206-U-1347 3206-W-1349 3206-Y-1351 3206-Z-1352 3206-A-1353 3206-C-1563 3206-X-1740 3206-F-1748 3206-G-1749 3206-C-1823 3206-D-1824 3206-M-1885 3206-P-1888 3216-Q-4359

PAGE 5 5 5 5 13 21,22,23 21,22,23 21,22,23 21,23 21,23 21,23 21,23 21,22,23 21,22,23 21,22,23 21,23 21 21,22,23 21,22,23 21,22,23 21,22,23 21,22,23 21,22,23 21,22,23 21,22,23 23 21,23 21,23 21,23 21,23 21,22,23 21,22,23 22,23 21,22,23 21,22,23 23 21,22,23 21,22,23 21,22,23 21,23 21,23 21,22,23 21,22,23 21,22,23 21,22,23 21,22,23 21,22,23 21,22,23 21,22,23 21,23 21,23 21,23 21,23 21,23 21,23 21,23 21,23 9,18

PART NUMBER 3216-S-4361 3221-P-1004 A-3226-M-1053 A-3226-P-1056 A-3226-T-1112 A1-3226-T-1112 A-3226-Z-1222 A-3226-B-1224 A-3226-D-1226 A-3226-N-1236 A-3226-V-1296 A-3230-T-1034 A-3230-U-1035 A2-3230-U-1035 A-3230-V-1036 A4-3235-C-1719 A6-3235-C-1719 A12-3235-C-1719 A13-3235-C-1719 A6-3235-E-1721 A8-3235-E-1721 A14-3235-E-1721 A15-3235-E-1721 A2-3235-Y-1741 A3-3235-Y-1741 A-3235-S-1839 A1-3235-S-1839 A2-3235-S-1839 A3-3235-S-1839 A8-3235-S-1839 A9-3235-S-1839 A10-3235-S-1839 A11-3235-S-1839 A12-3235-S-1839 A-3235-U-1841 A1-3235-U-1841 A2-3235-U-1841 A3-3235-U-1841 A8-3235-U-1841 A9-3235-U-1841 A10-3235-U-1841 A11-3235-U-1841 A12-3235-U-1841 A-3235-W-1843 A1-3235-W-1843 A2-3235-W-1843 A3-3235-W-1843 A8-3235-W-1843 A9-3235-W-1843 A10-3235-W-1843 A11-3235-W-1843 A12-3235-W-1843 A2-3235-V-1920 A3-3235-V-1920 A8-3235-V-1920 A9-3235-V-1920 A10-3235-V-1920 A11-3235-V-1920

PAGE 9,18 4 11 11 19 19 4 4 4 11 4 8,18 8 18 18 16 14 15 14 16 14 16 14 14 16 14 15 7,14 7,14 7,14 7,15 7,15 7,16 7,16 14 15 7,14 7,15 7,14 7,15 7,15 7,16 7,16 14 15 7,14 7,15 7,14 7,15 7,15 7,16 7,16 7,14 7,14 7,14 7,15 7,15 7,16

Numercial Parts Listing PART NUMBER A12-3235-V-1920 A18-3235-V-1920 A-3235-N-1938 A1-3235-N-1938 A-3235-Q-1941 A1-3235-Q-1941 A-3235-W-2025 A4-3235-T-2152 A10-3235-T-2152 A11-3235-T-2152 A2-3235-J-2168 A3-3235-J-2168 A4-3235-J-2168 A5-3235-J-2168 A1-3235-K-2169 A2-3235-K-2169 A2-3235-L-2170 A3-3235-L-2170 A4-3235-L-2170 A5-3235-L-2170 A2-3235-M-2171 A3-3235-M-2171 A4-3235-M-2171 A5-3235-M-2171 A2-3235-N-2172 A3-3235-N-2172 A6-3235-N-2172 A7-3235-N-2172 A-3235-D-2188 A2-3235-D-2188 A4-3235-D-2188 A5-3235-D-2188 A6-3235-D-2188 A10-3235-D-2188 A11-3235-D-2188 A2-3235-Y-2261 A-3235-N-2380 A1-3235-Y-2661 A-3261-L-350 3261-F-1046 A-3261-F-1046 A2-3261-Q-1057 3261-A-1067 3266-M-897 3266-F-1020 3266-C-1095 3266-Q-1161 3278-D-82 3278-S-305 3278-Y-1117F 3280-V-8394 3280-Z-8398 A1-3280-U-8861 SA1-3280-U-8861 3296-F-188 A-3296-A-1093 3296-W-1167 3296-Z-1170

PAGE 7,16 15 14 16 14 16 4 7,16 7,15 7,15 7,14 7,14 7,17 7,17 14 17 7,14 7,14 7,16 7,17 7,14 7,14 7,16 7,16 14 14 16 16 14 14 7,16 7 7 15 15 16 4 14 4 5 4 4 8,18 18 8,18 6 5 17 8,17 8,17 9 9 18 9 18 4 8,18 8,18

PART NUMBER 3297-E-1019 3297-N-1158 A-3297-Q-1161 A1-3297-Q-1161 A-3297-T-1346 A-3297-U-1347 A-3303-P-1030 3892-N-4902 3892-R-4932 572 580 592A 594A 3920 39520 39590 47620 47686 55200C 55206C 55437 72212C 72225C 72487 141DYS28A 148DYS28A 148TYS32-4A 155DYS28-1A 155DYS32-6 155DYS32-6A 155NYS28-5A 155TYS32-2A 155TYS32-6A 16N-4-5621X 16N-4-6251 16N-4-6261 16N-4-6271-1 16N-4-6281X 16N-4-6291X 16N-4-6431-1X 16N-4-7341-1X 16NYS38-8A 16TYS28-13A 16TYS32-32A 16TYS32-76 16TYS32-76A 16TYS32-86A 170TYS32-1A 170TYS32-2 170TYS32-2A 170TYS38-4A 176N-4-531 176N-4-541-1X 176N-4-541X 176NYS32-3A2 176NYS38-14A 176TYS32-3A1 176TYS38-27A

PAGE 19 19 4 4 4 4 9 6 4 20 20 20 20 4 20 20 20 20 12 11 11,12 6,12 11 6,11,12 26 26 26 26 26 26 26 26 26 24 24 24 26 24 24 26 26 24 26 26 26 26 26 26 26 26 26 24 26 24 24 24 26 26

PART NUMBER 17N-4-6321 17N-4-6331 17N-4-6391X 17N-4-6411X 17N-4-7181X 17N-4-7631-1X 17N-4-7641-1X 17NYS28-43A 17NYS32-100 17NYS32-100A 17NYS32-99 17NYS32-99A 17TYS28-57A 17TYS32-95A1 17TYS32-99 17TYS32-99A 17TYS38-76A 18N-4-3381-1X 18NYS32-12A3 18NYS38-27A 18TYS32-12A1 20WYS32-2 20WYS32-2A 20WYS38-4A 250TYS38-2A 25WYS38-13A 2WCS28-73A 3WCS28-93 3WCS32-73A 3WCS32-73A1 58WBYS28-182A 58WBYS28-186A 58WBYS32-47A 5WCS28-54A 5WCS32-86 5WCS32-86A 5WCS32-86A2 5WCS32-89A 5WCS32-94A 62NYS28-160A 62NYS28-201A 62NYS28-202A 72NYS28-166A 72NYS28-176 72NYS28-177 72NYS28-179 72NYS32-244 72NYS32-244A 72NYS32-244A1 82NYS32-74A1 92NYS28-5 92NYS32-25 92NYS32-25A 92NYS32-25A1 92NYS32-26 92NYS32-26A 92NYS38-73A A-41104-1

PAGE 24 24 24 24 24 26 26 24 24 24 24 24 26 26 26 26 26 26 24 24 26 27 27 27 26 27 28 28 28 28 25 25 25 28 28 28 28 28 28 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 6

51

Numercial Parts Listing PART NUMBER A-41158-1 A-41164-3 A-41266-3 A-41270-3 A-41272-1 A-41272-3 A-41274-3 A-41276-1 A-41304-1 A-41304-3 A-41456-3 A-41458-1 A-41460-1 A-41460-3 A-41462-1 A-41462-3 A-41464-1 A-41464-3 A-41468-1 A-41470-1 A-41472-1 A-41474-1 A-41494-1 A-41496-1 A-41498-3 A-41500-3 A-41508-1 A-41510-1 A-41652-1 A-41654-1 A-41672-1 A-41676-1 A-41682-1 A-41684-3 A-41686-3 A-41714-1 A-41802-1 A-41830-1 A-41842-1 A-42128-1 A-42172-1 A-42200-1 A-42202-1 A-42204-1 B-41164-1 B-41266-1 B-41268-1 B-41270-1 B-41274-1 B-41278-1 B-41280-1 B-41282-1 B-41284-1 B-41456-1 B-41466-1 B-41498-1 B-41500-1 B-41512-1

52

PAGE 12 13 13 13 12 13 13 6 12 13 13 12 12 13 12 13 12 13 6 6 6 6 12 12 13 13 6 6 12 12 12 6 12 13 13 12 12 12 12 12 12 12 12 12 12 12 12 12 12 6 6 6 6 12 6 12 12 6

PART NUMBER B-41514-1 B-41530-1 B-41532-1 B-41534-1 B-41536-1 B-41538-1 B-41540-1 B-41542-1 B-41542-3 B-41544-1 B-41546-1 B-41548-1 B-41550-1 B-41552-1 B-41554-1 B-41556-1 B-41558-1 B-41560-1 B-41562-1 B-41678-1 B-41680-1 B-41684-1 B-41686-1 B-41716-1 B-41718-1 B-42120-1 B-42180-1 B-42206-1 H715311 H715334 JLM-104910 JLM-710910 JLM-710949-C JM-511945 JM-511946 JM-716610 JM-716649 KIT 530 KIT 576 KIT 1568 KIT 1647 KIT 2308 KIT 2309 KIT 2310 KIT 2311 KIT 2313 KIT 2317 KIT 2321 KIT 2322 KIT 2364 KIT 2389 KIT 2396 KIT 2405

PAGE 6 12 12 12 12 12 12 12 13 12 12 12 12 12 12 12 12 12 6 6 6 12 12 12 6 12 12 12 6,12 6,12 19 4 4 4 4 6,13 7,13 30,36 29,30,31,32, 33,36 36 30,36 29,37 29,37 30,31,32,37 30,31,32,37 29,30,32,34, 37 29,30,31,32, 33,34,37 29,37 29,30,32,34, 38 32,38 29,30,38 29,30,31,32, 33,38 32,34,39

PART NUMBER KIT 2413 KIT 2429 KIT 2431 KIT 2445 KIT 2446 KIT 2473 KIT 2482 KIT 2488 KIT 2511 KIT 2512 KIT 2522 KIT 2541 KIT 2619 KIT 2623 KIT 2636 KIT 2637 KIT 2638 KIT 2647 KIT 2648 KIT 2662 KIT 2664 KIT 2665 KIT 2686 KIT 2691 KIT 2696 KIT 2703 KIT 2704 KIT 2705 KIT 2706 KIT 2707 KIT 2708 1760FR KIT 2708 1760HR KIT 2708 1810FR KIT 2708 1810HR KIT 2708P 1760HR KIT 2708P 1810FR KIT 2708P 1810HR KIT 2709 KIT 2729 KIT 2730 KIT 2743 KIT 2747 KIT 2751 KIT 2752 KIT 2753 KIT 2754

PAGE 31,33,39 29,30,31,32, 33,39 29,30,39 39 40 4 29,30,31,32, 33,40 29,30,31,32, 33,40 40 40 29,30,31,32, 33,40 30,40 31,41 4,9,30,31, 33,41 41 41 41 7,14,32,33, 34,41 7,14,33,34, 41 41 7,14,33,34, 42 7,14,32,33, 34,42 42 31,33,42 8,17,32,33, 34,42 32,33,34,42 5,33,42 5,31,33,42 5,29,30,31, 32,42 5,43 48 48 48 48 43 43 43 43 13,43 13,43 43 44 29,30,31,32, 44 33,44 30,31,33,44 31,33,44

Numercial Parts Listing PART NUMBER KIT 2755 KIT 2756 KIT 2758 KIT 2759 KIT 2760 KIT 2761 KIT 4345 KIT 4350 KIT 4355 KIT 4356 KIT 4350 KIT 4356 KIT 4385 KIT 4390 KIT 4395 KIT 4396 KIT 4400 KIT 4405 KIT 4406 KIT 4455 KIT 4461 KIT RD20140NL KIT RD20145DL KIT RD20145NL KIT RR22145 1873 KIT RS145 1865 KIT RS17140 KIT RS145 1500 KIT RS145 1547 KIT RS145 1676 LM-104949 LM-603011 LM-603049 M804010 M804049 MN-312-1 MPS 3344 145 MPS 3345 145 MS-206060-1 MS-208016-1 MS-208020-1 MS-208045-1 MS-210016-1 MS-210020-1 MS-210030-1 MS-212045-1 MS-220120-1 MWA-506 MWA-508 N-110-1 P-28-S P-212 RV-71016 S-258-2

PAGE 13,32,34,44 13,29,30,32, 34,44 8,17,45 8,17,45 8,17,45 20,45 29,45 29 30 30 45 46 32,46 32,34,46 29,30,31,32, 33,46 29,30,31,32, 33,47 29,30,32,34, 47 31,33 31,33,47 8,18,47 30,47 30,35 31,35 31,35 35 36 29,36 32,35 32,35 30,32,36 19 19 19 11 11 4 48 48 5 4 18 9 8,18 6 6 4,11 8,13 5,8,18 18 20 20 20 8,14 20

PART NUMBER S-21016-2 S-21020-2 S-21022-2

PAGE 20 20 20

PART NUMBER

PAGE

53

ARVINMERITOR AFTERMARKET PARTS WARRANTY We warrant all new parts for one year from date of shipment to the buyer against defective material or workmanship (but not against damage caused by accident, abuse or improper installation, maintenance or repair) when such parts are used on vehicles the specifications of which have been approved by our Engineering Department. As the exclusive remedy under this warranty, we will, at our option, repair or replace such parts free of charge, or take back the nonconforming parts and refund the monies paid by buyer for such parts, if found on examination by us to be nonconforming and if any necessary return charges are prepaid.

If it is necessary to return any parts under this warranty, buyer agrees not to make any deduction on account thereof from remittances on current accounts while claims are in the process of disposition. Any expense incurred without our consent for repairs or replacement will not be allowed. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE. Only genuine ArvinMeritor replacement parts are covered by this aftermarket parts warranty.

Information contained in this publication was in effect at the time the publication was approved for printing and is subject to change without notice or liability. ArvinMeritor reserves the right to revise the information presented or discontinue the production of parts at any time.

Commercial Vehicle Aftermarket Meritor Heavy Vehicle Systems, LLC 7975 Dixie Highway Florence, KY 41042 USA 888-725-9355 www.arvinmeritor.com

© Copyright 2003 ArvinMeritor, Inc.

Printed in U.S.A.

Revised 1/2003 PB-9147