Warrior Parts Manual Model 992406 – EWRKW2754S 992407 – EWRKW2760S 992408 – EWRKW3166S

03844000 7/09 Printed in USA

THE MANUAL

PRODUCT REGISTRATION

Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.

The EverRide dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If the dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to www.ariens.com.

Hardware descriptions are given in decimals.

Decimals to Fractions .063

1/16

.563

9/16

.125

1/8

.625

5/8

.188

3/16

.688

11/16

.250

1/4

.750

3/4

.313

5/16

.813

13/16

.375

3/8

.875

7/8

.438

7/16

.938

15/16

.500

1/2

1.00

1

YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps: 1. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two. 2. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine EverRide parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers.

SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. • Record Unit Model and Serial numbers here:

TO SPEED PARTS ORDERING:

• Record Engine Model and Serial numbers here:

1. Know the model and serial numbers of your unit. 2. Know the part number required. 3. Know the quantity required. 4. Know the part description.

UNAUTHORIZED REPLACEMENT PARTS Use only EverRide replacement parts. The replacement of any part on this vehicle with anything other than an EverRide authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. EverRide disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

2

MODELS

TABLE OF CONTENTS

Domestic Model 992406 (EWRKW2754S) 27hp Kawasaki with 54” Mower Serial No. 000101 and up

DECALS Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Model 992407 (EWRKW2760S) 27hp Kawasaki with 60” Mower Serial No. 000101 and up

MAIN FRAME AND TRANSAXLES Seat and Foot Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Model 992408 (EWRKW3166S) 31hp Kawasaki with 66” Mower Serial No. 000101 and up

OPERATOR CONTROLS Wheels and Brake . . . . . . . . . . . . . . . . . . . . . . . . . . Lift Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle, Casters and Wheels . . . . . . . . . . . . . . . Steering Controls and Fuel Tank . . . . . . . . . . . . . . .

12 14 16 18

FUEL TANKS AND ENGINE Engine and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . 20 Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Clutch and Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ELECTRICAL SYSTEM Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

MOWER DECKS Deck Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mower Deck, Anti-Scalp Wheels and Belt Covers . . Belts, Idlers and Blades . . . . . . . . . . . . . . . . . . . . . . Discharge Chute . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

28 30 32 34 36

© Copyright July 1, 2009 Ariens Company

DECALS-SAFETY Model 992406, 407, 408 ON

1

OFF

OFF RUN S TA R T

CHOKE

PTO

ENGIN

5

4

2

E

ATT EN TI ON ATTENTION

DANGER !

- Hydraulic Oil SAE 20W50 SJ/CD

+ +

12

+

BELT ROUTING - PUMPS

+

=

Fill Until Oil Covers Top Of Baffle Use Of Non-Recommended Oils Could Cause Damage

+

POUR EVITER LES BLESSURES GRAVES OU LA MORT

PARA EVITAR DANOS SERIOS O LA MUERTE

Regardez derriere et sur les cotes lorsque vous reculez. Ne transportez jamais d’enfant. Tondez toujours de haut en bas et inversement jamais le long des pentes. Si la machines s’arrete en montee. Debrayez le lame et redescendez doucement. Evitez les virages brusques. Maintenez toujours en place tous les elements de securite (protecteus, interrupteurs, etc.) Controler le bon fonctionnement du systeme de securite avant utilisation tel qu’indique dans le manuel d’utilisation. Comprenez bien la fonction et la situation de chacun des leviers et boutons de commande. Ne jamais permettre l’utilisation par des personnes n’ayant pas recu la formation necessaire. Desenclencher la PdF, arreter la machine et le moteur, serrer le frein de stationnement et enlever la cle de contact avant de commencer toute verification, reparation, etc.

Antes y durante retroceso mirar hacia abajo y detras. Nunca monten ninos. Suba y baje pendientes, no transversalmente. Si la maquina se detiene subiendo cuesta, desactive le cuchilla y beje lentamente. Evite viradas subitas. Mantenga artefactos de seguridad (defensas, protectores, interruptores, etc.) en su lugar y trabajando. Verifique en el manual el sistema de engranar antes de usar. Tenga conocimiento de funciones y localizaciones de todos los controles. No permitir que personal sin la necesaria formacion use la maquina. Desactivar la TDF, detener a unidad, apagar el motor, accionar el freno de estacionamiento y quitar la llave antes de realizer cualquier inspeccion, reparacion, etc. 07800040

181014

180996 PUMP

PUMP

7

IDLER

6

ENGINE

TO AVOID SERIOUS INJURY OR DEATH

P

180779

11

PARK BRAKE U.S. PAT. NO. 6,434,917 B1 181003

Avoid sudden turns. Keep safety devices (guards, shields, switches, ect. ) in place and working. Check interlock system per manual before use. Understand location and function of all controls. Never allow operation by untrained persons. Disengage PTO, stop unit and engine, set parking brake and remove key before making any inspections, repairs, etc. 07800039

Read the operator’s manual. Keep children and others away from unit while operating. Never direct discharge toward other people. Thrown objects can cause injury. Look down and behind before and while backing. Never carry children. Go up and Down slopes, not across. If machine stops going uphill, stop blade and back down slowly.

3 13

14 DECK RELEASE LEVER

5

LUBRICATION INTERVALS REF

DEPRESS FOOT BEFORE RELEASING

8 BELT ROUTING

DESCRIPTION

10

6

1

4 8

FREQUENCY

1

BLADE SPINDLES (3)

25 HOURS

2 3 4 5 6

DECK PIVOT IDLER (1) PUMP DRIVE TENSION (1) FRONT WHEEL AXLES (2) LIFT LINK PIVOTS (2) FRONT AXLE PIVOT (1)

25 HOURS 25 HOURS 40 HOURS 40 HOURS 40 HOURS

7 8

DRAG LINK PIVOTS (2) HYDRAULIC FLUID LEVEL

40 HOURS DAILY

9 10

ENGINE OIL LEVEL WHEEL FORK PIVOTS (2)

DAILY YEARLY

9

7 3

10 4

5

2

1 181253

DECK BELT

DECK DRIVE BELT

SPRING TENSION LENGTH 5 9/16" END TO END 180776

10

9

3 C

Item Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

07800042 00180996 05236900 00181254 07800040 07800039 00181003 00180776 07731400 07742300 00180693 00180779 00181253 00180946

07731400E

Qty.

1 2 1 1 1 1 2 1 2 1 1 1 1 1

Description

Decal, Control Panel Decal, Danger - Battery Decal, Danger Belt Rotation Attention, Hydraulic Reservoir Decal, Safety French/Spanish Decal, Safety English Decal, Park Brake Decal, Belt Routing Decal, Mower Pan Danger Decal, Warning Decal, HOC Index Decal, Pump Belts Decal, Lubrication Intervals Decal, Deck Release Lever 4

DECALS-STYLE Model 992406, 407, 408 1

2

3 Item Part No.

1 2 3

AA181000 07800106 00181367 00181368 00181719

Qty.

4 1 1 1 1

Description

Decal, 11” EverRide Logo Decal, Made in USA/Flag Decal, Deck Size 54” (992406) Decal, Deck Size 60” (992407) Decal, Deck Size 66” (992408)

5

SEAT AND FOOT PLATE Model 992406, 407, 408

24 24

19

23

19 19

10 28

24

19 22

27

21 24

20

5

12

9 16

16

25 14 17 18

4 26

13

11

3

7

2 18

15 6

19

15 1

8

6

SEAT AND FOOT PLATE Model 992406, 407, 408 Item Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Qty.

03844500 1 AA968100 4 00180390 4 00180391 1 03817461 1 00962903 2 00180658 3 00180659 1 00964022 2 00180916 1 03817361 1 00181074 1 00960046 4 00960047 1 00960502 4 00960701 6 00964021 4 00960702 2 00964022 16 00967176 1 03817261 1 03771861 2 03844661 1 00960046 14 00135139 2 00967353 1 00181461 2 00181814 1 00181813 1 00181811 1 00181812 1

Description

Weldment, Unibody Frame w/Decals Rivet, 3/16 x .500 Pop Bumper, Rubber .625 x 1.50 DIA Bar - Seat Lock Plate, Seat Set Screw, 3/8-16 x 3/4 ALHD CUP Traction Tape, 4 x 18 Traction Tape, 2.5 x 21.5 Locknut, 3/8-16 Crown Seat, Full Suspension (Includes items 12, and 27 - 31) Foot Plate Seat Switch S/O Bolt, 3/8-16 x 1.00 Hex 5 Bolt, 3/8-16 x 1.25 Hex 5 Nut, 3/8-16 STD Hex Grade 5 Washer, .313 Reg. Flat Locknut, 5/16-18 Crown Washer, .375 Reg Flat Locknut, 3/8-16 Crown Pin, Clevis .375 x .750 x .516 Plate, Hitch Arm, Hitch Support Bumper Plate Bolt, 3/8-16 X 1.00 Hex 5 Bolt, 1/2 x 1.06 x 3/8-16 Ring, Rue Kit, Armrest Assembly Kit, EverRide Cushion Kit, Spring Cable (Not Shown) Kit, Roller Bumper (Not Shown) Kit, Damper (Not Shown)

7

HYDRAULICS Model 992406, 407, 408

16

15

7

23 10

22 11

17

3

11

20

4

2

10 21 11

18

16 11

17

6 5

15

9

1 17 19 5

5

17

12 8 14

18

12 5 13

8

14

HYDRAULICS Model 992406, 407, 408 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 *** ***

00181513 00181512 00181210 03819851 00180652 00180831 00180832 00180908 00180909 00180935 00180947 00181031 00181032 00181035 D24028 D14196 00313290 00313392 AA963000 00180993 00180994 00180995 00964066 N/I N/I

Qty. 1 1 1 1 4 1 1 1 1 2 4 2 1 2 2 2 4 4 2 2 2 2 2 181903 181565

Description Motor Assembly, LH Wheel Hydro-Gear *** Motor Assembly, RH Wheel Hydro-Gear*** Cap, Oil Reservoir Breather Weldment, Oil Tank Hose, Hydraulic 5/8 X 18.75 Pump, LH BDP16A * Pump, RH BDP16A * Head, Filter Filter, 25 MICRON Hose, Hydraulic 3/8 X 12.5 Long Clamp, .690 OD Hose PINCH Fitting, #6 Male OR x #8 Female 37° JIC Fitting, Bulk Head #8 JIC Tee Hose, #8 TOC W/ # 8 SWL 37°JIC Fitting, 9/16 MOR X 3/8 Hose 90º Fitting, HYD Elbow 3/4 O-RING, 3/4JIC Adapter, 3/4-16MORX7/8-14 JIC Adapter, 7/8-14MORX 7/8-14JIC Bolt, 1/4-20 X .500 WSH 5 Fan, BDP16 Plastic Cooler Hub, BDP16 Fan Washer, .375 x 1.25 x .072 Bellville Locknut, .38-24 Crown 2 2

Lever, Brake (Hydro-Gear) Seal Kit, Hydro-Gear Wheel Motor S/O

9

PUMP Model 992406, 407, 408

9

2

17

3 1

19 20

15 18

16

4

6

7

14

12 5

10 13 8

10

11

PUMP Model 992406, 407, 408 Item Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

00181228 03799751 00181341 00180956 00180957 00180967 00964048 00967393 00960053 00960081 00964003 00967338 AA960700 00960702 00967350 AA962200 00964022 00964025 00960045 00960701

Qty.

1 2 2 2 2 2 4 2 4 4 1 1 2 4 2 2 8 4 6 6

Description

Band, 18” WLDT, FAN SHIELD MOUNTING Grill, 7” Fan Yoke, 1/4-20 RH Adjustable Spring, Compression .784 x .092 x 1.50 Pump Control Rod Locknut, 1/4-20 Nyloc Bolt, 1/4-20 x 2.75 SOC 8 Bolt, 3/8-16 x 2.75 Hex 5 Bolt, 7/16-14 x 1.50 Hex Grade 5 Nut, 5/16-24 STD Hex Grade 5 Nut, 5/16-24 Hex Grade 5 LH Washer, .250 Reg Flat Washer, .375 Reg Flat Ring, Rue .250 x .041 x .844 Pin, CVS .250 x 1.00 x .859 Locknut, 3/8-16 Crown Locknut, 7/16-14 Crown Bolt, 3/8-16 x .750 Hex Washer, .313 Reg Flat

11

WHEELS AND BRAKE Model 992406, 407, 408

14 5

6

13 3 18 15

18

11 19

17 9 8 15 10

20

12

4

2 16

1

21

12

7

WHEELS AND BRAKE Model 992406, 407, 408 Item Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21

00191625 03844500 00181513 00181512 00180354 03833951 03833751 03819751 00180968 00180981 03819651 00251907 00960002 00960046 00960119 00967353 00960504 00964048 00967013 00967054 00180235 07100208 00181342 00960526

Qty.

2 1 1 1 1 4 1 1 2 2 2 2 2 2 4 2 4 8 2 4 2 2 2 2 10

Description

Nut, Hub Retaining Hydro-Gear Wheel Motor Unibody Weldment w/Decals Rear Lift Rod Assembly (See “Lift Rod” on page 14.) Motor, LH Wheel Hydro-Gear Motor, RH Wheel - Hydro-Gear Bearing Shield 1/2" Park Brake Control Arm LH Park Brake Control Arm RH Weldment, Wheel Motor Plate Yoke, 3/8-24 LH Adjustable Rod, Straight Park Brake Control Weldment, Brake Arm EXT - Hydro-Gear Wheel Motor Yoke, 3/8-24 RH Adjustable Bolt, 1/4-20 x 1.00 Hex 5 Bolt, 3/8-16 x 1.00 Hex 5 Bolt, 1/2-13 x 2.75 G5 Ring, Rue .375 x .054 x 1.254 Nut, 1/2-13 STD HEX G5 Locknut, 1/4-20 Nyloc Pin, CVS .375 X 1.38 X 1.14 Nut, 3/8-16 STD HEX GR 5 Assembly, Tire & Rim - 24/12 X 12 - Turf TIRE W/O RIM, 24 x 12 x 12 S/O - TURF Rim 12 X 8.5 S/O Nut, 1/2-20 Lug

13

LIFT ROD Model 992406, 407, 408

3

9

15 15 1 10 16 4 12 2 7 6 7 14

14

13

11

5

11

8

LIFT ROD Model 992406, 407, 408 Item Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

03845600 03814751 03814851 03815051 03815151 00251060 00251061 00960051 00960082 00960504 00960702 00964021 00964022 00967152 00967342 00967341

Qty.

2 2 1 1 2 2 4 2 2 1 4 6 2 6 4 1

Description

Chain, 4 Links 1/4” Ball Bearing Plate Center Lift Weldment Weldment, HOC Rotation Adjustment Front Pivot Clamp Weldment Bearing Flange, Bearing 52MM-3T Bolt, 3/8-16 x 2.25 Hex 5 Bolt, 7/16-14 x 1 3/4 GR5 Nut, 1/2-13 STD Hex GR5 Washer, .375 REG Flat Locknut, 5/16-18 Crown Locknut, 3/8-16 Crown Bolt, 5/16-18 x 3/4 CARR GR5 PLT Locknut, 7/16-14 WHIZ Bolt, 1/2-13 x 2.25 SPEC 5

15

FRONT AXLE, CASTERS AND WHEELS Model 992406, 407, 408 9 10

8

4 10

11 2 5

11

9

3 6

7

1

13 34

26

25 33

16 12

24 31

28

31 14 18

16

15

29 32 27

38 20

35

37

19 36 30

22

21

17 16

6 23

6

FRONT AXLE, CASTERS AND WHEELS Model 992406, 407, 408 Item Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Qty.

1 00180085 1 03819161 1 00180830 2 03814451 4 00959995 5 00960113 4 00967354 4 AA964000 4 00967057 4 00967196 4 00105591 3 00105596 2 00130885 4 00967396 2 00145555 4 03872700 2 TCA12790 2 03815761 1 03821361 2 00180256 2 00180257 2 03815851 1 03815951 1 24 03815151 2 25 00181566 2 26 00180992 6 27 03816051 2 28 00960051 2 29 05901337 2 30 00960176 2 31 00960702 4 32 00964016 2 33 00964022 2 34 00964024 2 35 00964032 2 36 00967342 4 37 00967395 2 38 00145552 2

Description

Front Axle Frame Assembly Rear Lift Rod Assembly Front Axle Bracket Pin, MFG .625 X 5.00 X 4.38 XDRL Connector Link Fitting, 1/4-28 Straight Grease Zerk Bolt, 1/2-13 X 1.25 Hex 5 Ring, Rue .500 X .062 X 1.42 Locknut, 1/2-13 Crown Ring, Wire - .080 X 1.25 Pin, CVS .500 X 1.50 X 1.27 Bearing, Sleeve 1.00 X 1.13 X 1.25 Cap Bearing, Flange 1.00X1.25X.944 Bolt, 3/8-16 X 2.25 HEX 5 Bearing Assembly, 1 in. Diameter Spindle Kit, Bearings and Caps 1.00" Chain - 3 Links Front Axle Weldment Weldment, Z Front Wheel Fork Assembly, Tire & Rim - 13/6.50 x 6 (includes item 17) Tube, Front Tire Axle Weldment, LH Front Pivot Weldment, RH Front Pivot Weldment, Front Pivot Clamp Assembly, Front Pivot (Includes items 15, 27, 32 and 37) Washer, .750 x 1.50 x .072 BLVL Link, U-Bracket Bolt, 3/8-16 x 2.25 Hex 5 Bolt, Hex 7/16-14 x 2.00 Hex SPCGR5 Bolt, 5/8-11 x 8.50 Hex 5 Washer, .375 REG Flat Locknut, 3/8-16 Whiz Locknut, 3/8-16 Crown Locknut, 3/4-16 Crown Locknut, 5/8-11 Center Locknut, 7/16-14 Whiz Nut, 3/8-16 Square Seal, 1.00 Roller Bearing

17

STEERING CONTROLS AND FUEL TANK Model 992406, 407, 408 32

39 40

26 42

31

43

12 13

9

22

31

7 21

26

38 32

6

41

40

27

31

22

37 33

8

19 5

10

11

2

23

4

1 26

30 31

32

2 45 19

14

44 34

20

28 17 16 27

25 21

46 36

29 2 18

25

24

35 18

3

15

STEERING CONTROLS AND FUEL TANK Model 992406, 407, 408 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Part No. 00180231 00180354 03814551 03833751 03833951 03818951 03819051 03816151 03816351 03818251 00180543 00181349 00181350 03819200 00181420 00181419 00180617 00180639 00180897 00181251 03821551 00181027 00250356 00960044 00960045 00960047 00960049 00960063 00960119 00960504 AA960601 00960701 00960702 00967353 AA964000 00964003 00964022 00964047 00964505 00967013 00967249 00180249 03816151 03816351 03816251 03816451 00180606 00180961 00252126 00960051 00191605 00181208 00967356

Qty. 2 6 1 1 1 1 1 1 1 2 2 1 1 2 1 1 2 2 2 1 4 4 1 8 4 4 6 2 2 2 6 8 2 2 2 8 18 4 4 2 1 2 1 1 1 1 4 4 4 2 2 2 1

Description Dampner, Steering Control Bearing Shield 1/2" Spring Pivot Weldment Park Brake Control Arm RH Park Brake Control Arm LH Ear, RH Brake Pivot Ear, LH Brake Pivot Handle Assembly RH Handle Assembly LH Handle Height Plate Tube, Round .750 x .179 x 4.69 Weldment, RH Steering Handle Weldment, LH Steering Handle Plate, Bent Fuel Tank, RH S/O w/Fittings (Includes items 15, 44, 45) Fuel Tank, LH S/O w/Fittings (Includes items 15, 44, 45) Grip, Foam Plug, 7/8" End Foam, 1/8 X 3/4 X 4.0 Long Cap, Unleaded Fuel Spacer, Gas Tank Attachment Spring, COM .660 X .067 X .625 Eyebolt - .5 X 6.9 Bolt, 3/8-16 X 1.00 FGH 8 Bolt, 3/8-16 X .750 Hex 5 Bolt, 3/8-16 X 1.25 Hex Grade 5 Bolt, 3/8-16 X 1.75 Hex 5 Bolt, 3/8-16 X 5.50 Hex 5 Bolt 1/2-13 X 2.75 G5 Nut, 1/2-13 STD Hex GR5 Washer, .313 MED Spring Lock Washer, .313 Reg Flat Washer, .375 Reg Flat Ring, Rue .375 x .054 x 1.254 Locknut, 1/2-13 Crown Nut, 5/16-24 STD Hex GR5 Locknut, 3/8-16 Crown Locknut, M8-1.25 Crown Washer, .500 X 1.00 X .105 FLAT Pin, CVS .375 X 1.38 X 1.14 Pin, CVS .625 X 3.00 X 2.77 Ball Joint RH 5/16 Male W/ STD Bar Weldment RH Steering Bar Weldment LH Steering Handle Control Weldment, RH Handle Control Weldment, LH Ball Joint, RH 5/16 Female W/STD Nylon Washer, 1.27OD x .400 ID Bushing, .750 x 1.00 x .750 Bolt, 3/8-16 x 2.25 Hex 5 Fitting, 90 1/4 Hose x 1/2 Hose S/O Grommet, Rubber Ring, Rue .625 x .072 x 1.690

19

ENGINE AND EXHAUST Model 992406, 407, 408

19 1

18 4

2

17

3 SUPPLIED WITH ENGINE

14 15

5

13

8

16

7

9

11

12

20

ENGINE AND EXHAUST Model 992406, 407, 408 Item Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

00180273 03286700 21535800 08200327 08200328 01057000 03798600 00964021 00961603 00961553 21536100 21545400 21545300 05900125 00961281 03821000 07533200 00525800 06900339 03820900

Qty. 1 1 1 1 1 1 1 4 1 1 1 1 1 4 1 1 1 1 1 1

Description Cable, Choke 48" Lead, Starter Solenoid Oil Filter Engine, Kawasaki 27 HP (992406, 407) Engine, Kawasaki 31 HP (992408) Muffler, Kawasaki Horizontal Wire Harness, Kawasaki (Not Shown) Locknut, 5/16-18 Crown Washer, M8 Spring Lock Nut, M8 x 1.25 Hex GR8.8 Spark Plug (not illustrated) Filter, Outer Air Filter, Inner Air Bolt, Hex .38-16 x 1.25 FTHG5 Bolt, M8 x 1.25 x 14 Hex 8.8 Cable, Battery- 42" Positive Boot, Eyelet Terminal Battery Terminal Boot, Red Clamp, Hose 2.75 Diameter Worm Rain Cap, Air Cleaner

21

FUEL TANK Model 992406, 407, 408 10 4 9

16

2

1

13

12

11

5

7 3 8

6

15 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

00130924 03850400 00181419 00181420 00180897 00181023 00181027 21538400 00181208 00181251 00191282 00191605 00960045 00960047 00960701 00960702

Qty. 3 1 1 1 4 4 4 1 2 2 1 2 4 4 4 4

14

Description Clamp, 1/2 Spring Hose Frame w/Decals Tank, LH Midmount Blank w/Cap Tank, RH Midmount Blank w/Cap Foam, .125 x .750 x 4.00 Spacer, Gas Tank Attachment Spring, Commpression .660 x .067 x .625 Fuel Filter Grommet, Tank Fitting Rubber Fuel Cap Assembly, Fuel Line w/Checkvalves Fitting, 90 Degree Bolt, 3/8-16 x .750 Hex Grade 5 Bolt, 3/8-16 x 1.25 Hex Grade 5 Washer, .313 REG Flat Washer, .375 REG Flat

22

NOTES

23

CLUTCH AND BELT Model 992406, 407, 408

16 20 21

23

6

7

22

24

14 9

2 3 4 25

12

26 27

5 19

13 32

30

18

8 17 31

10 15

17

1

28 11 29

24

CLUTCH AND BELT Model 992406, 407, 408 Item Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

00104024 03821751 03791600 03791351 00180641 03821651 03821851 00180836 00180923 03791151 00181727 00180962 00180999 03791251 05901332 00960063 00180961 06400902 00966053 00967337 00960602 00960050 AA960000 AA960600 00105546 00964016 00164038 00964022 00964019 00960502 00967343 05901331

Qty.

1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 1 2 2 2 1 1 1 2 1 2 4 1

Description

Rod - Threaded Adjustment Tube, RD .625 x .120 x 4.50 Pin, Tensioner Pivot Plate, Spacer- Pump TESIONER Pulley, V-Belt 5.00 x 1.13 w/key Plate, Clutch Stop Washer, Clutch Universal Pulley - Pumps 4.78 PD 17MM Clutch, ELECT - OGURA, GT3.5 Z Pump Belt Idler Arm Weldment Belt, HA 64.2 EL (Hydraulic Pump) Key, .25 X .25 X 4.62 SQr Spring, EXT 1.188 x .162 x 4.25 Plate, Pump Tensioner Top Bolt, .38-16 x 1.50 Flat Socket Bolt, 3/8-16 x 5.50 HEX 5 Washer, .400 x 1.27 x .062 Nylon Washer, .406 x 1.00 x .060 Flat Key, M5 x M5 x M36 RE Bolt, 7/16-20 x 2.25 HEX 5 Washer, .375 Medium Spring Lock Bolt, .38-16 x 2.00 Hex 5 Bolt, 1/4-20X.500 Hex 5 Washer, .250 Medium Spring Lock Bearing, Sleeve .753 x .878 x .750 Locknut, .38-16 Whiz Washer, .390 x .750 x .080 Flat Locknut, .38-16 Crown Locknut, 5/16-18 Whiz Nut, .38-16 Standard Hex Grade 5 Set Screw, 5/16-18 x .625 Square Cup Bolt, .38 x .500 x 5/16-18

25

ELECTRICAL SYSTEM Model 992406, 407, 408

23 5

3

16

16

7 6

22 4 13

19 11

3 9

2

Left Safety Connector

16 13 16

Pull Switch Connector Clutch Connector

Relays

17

Engine Connector

1

Accessory Connector

Ignition Switch

Ground

16 13 16

6 Hour Meter

13 17

12

20

2F

18

21

23

7

14 Battery

13

2 13

Seat Switch Connector

10

26

8 14 15 Right Safety Connector

16

15

ELECTRICAL SYSTEM Model 992406, 407, 408 Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Part No.

Qty.

00102770 3 00191256 2 00136574 1 03858700 1 00180273 1 00464000 1 00192296 1 AA201019 1 03821000 1 03798600 1 00180923 1 00961281 1 00130923 14 00964040 2 00963001 2 00967340 14 00191262 2 02754100 1 03286700 1 00181779 1 00525800 1 03816551 1 09287000 1

Description

Relay, ISO Mini Electric Switch, Plunger Switch, PTO Engagement Cable, Throttle Cable, Choke 48” Switch, Ignition (Includes item 23) Meter, Hour-LCD ALT Cable, Battery - 25” Ground Cable, Battery - 42” Positive Harness, Wiring Clutch, Electric - OGURA, GT3 Bolt, M8 x 1.25 x14 Hex 8.8 Locknut, 10-24 KEPS Locknut, 1/4-20 WHIZ Bolt, 1/4-20 x .625 WSH Screw, Pan Head Phillips #10-24 x 5/8 Fuse, 20 AMP Blade S/O Seat Switch Lead, Starter Solenoid Battery, 12V Battery Terminal Boot, Red Control Panel Key, w/Shield

27

DECK MOUNT Model 992406, 407, 408

4 5 10 1 3 2

12 14

6 9

12 13 8

6 7 11 7 Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No.

00150079 00960122 03814051 00180224 00967357 00964016 00967342 00181715 00181485 00959995 00960082 00960704 AA964000 03856600

Qty.

4 2 2 2 2 8 4 1 2 2 2 6 6 2

Description

Bushing, 3/4 I.D. Bolt, .50-13 x 3.50 Hex 5 Weldment, Deck Pull 11.5 Weldment, Drag Link Pin Ring, Rue .750 x .080 x 2.081 Locknut, 3/8-16 Whiz Locknut, 7/16-14 Whiz Belt, B112 Kevlar (Clutch to Deck) U-Bolt Special Fitting, 1/4-28 Straight Grease Zerk Bolt, 7/16-14 x 1 3/4 GR5 Washer, .500 REG Flat Locknut, 1/2-13 Crown Tube, RD .750 x .125W x 2.469

28

NOTES

29

MOWER DECK LIFT Model 992406, 407, 408

10

22

16

5

25

18 15 23

22 17

11 19

13 14

12

21

22

18

5

22

7

3

2 22

28

8 26

16

20

1

1

28 9

24

30

4

28 3 6

27

9

16 16

4

MOWER DECK LIFT Model 992406, 407, 408 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

00105546 00105593 00110330 00130886 00135292 03814251 03814151 03814351 03814451 00181261 00181338 00181389 03799961 03800061 00191185 00252126 AA960000 00960001 00960002 00960046 00960056 AA960500 00961701 00964022 00964048 00964505 00967196 00967354

Qty. 2 1 2 2 2 1 1 1 4 1 1 3 1 1 1 4 2 2 1 4 3 6 1 4 1 1 4 6

Description Bearing, Sleeve .753 x .878 x .750 Grip, Rubber Lever Pin, Clevis .500 x 1.25 x 1.02 Y E-Ring, .750 x .050 Spring, EXT .375 x .055 x 2.25 Weldment, Foot Arm Weldment, Foot Connector Weldment, Transportation Lock Plate, Connector Link Weldment, Cam Control w/Decal Weldment, Arm Spacer, Ø.625 x Ø.385 x 2.53 HOC Plate, HOC Indicator Plate, Finger Guard Bearing, Ball .250 x .688 x 313 Bushing, .750 x 1.00 x .750 Bolt, 1/4-20 x .500 HEX 5 Bolt, 1/4-20 x .750 HEX 5 Bolt, 1/4-20 x 1.00 HEX 5 Bolt, 1/4-20 x 1.00 HEX 5 Bolt, 3/8-16 x 3.50 HEX 5 Nut, 1/4-20 STD HEX GR5 Washer, M6 REG Flat Locknut, 3/8-16 Crow Locknut, 1/4-20 Nyloc Washer, .500 x 1.00 x .105 FLAT Pin, Clevis .500 x 1.50 x 1.27 Ring, Rue .500 x .062 x 1.420

31

MOWER DECK, ANTI-SCALP WHEELS AND BELT COVERS Model 992406, 407, 408

4 3 1

2

13

8

5

Item Part No. 1

2

3 4 5 6 7 8 9 10 11 12 13

03844400 03851700 03851100 03799261 03821961 03823161 00180501 00104834 AA964000 00161573 00960128 00967392 00967324 00967087 00162701 00960167 03799161 03822061

Qty. 1 1 1 1 1 1 2 4 1 1 1 6 6 12 6 6 1 1

6

Description Assembly, 60" Deck w/Decals (992407) Assembly, 66” Deck w/Decals (992408) Assembly, 54” Deck w/Decals (992406) Shield Deck LH Belt - 60” (992407) Shield Deck LH Belt - 66” (992408) Shield Deck LH Belt - 54” (992406) Latch, Overcenter Rivit, Pop .753 x .878 x .750 Locknut, 1/2-13 CROWN Roller, Ø3.00 X 3.88 Bolt, 1/2-13 X 5.00 HEX 5 Locknut, 5/8-11 CROWN Locknut, 5/8-11 WHIZ Washer, .625 X 1.31 X .098 FLAT Wheel, Gauge - Ø5.00 X 2.76 Bolt, 5/8-11 X 4.25 Hex 5 Shield, RH 54” and 60" Belt (992406, 992407) Shield, RH 66” Belt (992408)

32

7

9

10

11 10 12

NOTES

33

BELTS, IDLERS AND BLADES Model 992406, 407, 408 4

39

26

41 48

23

60

39 38

2

46 19

33

13

6

48

27 42

43

32

13 34 14

35 43

7

59

48

11

5

20

38 3 38 39

27

24

34

7

18

48

43 5

35

17

9 36 47

41

28 40 16 40 45

33 38

30

29 25

12

21

6

Spindle Components 27 49 43

10 37

8 22 15 1

31 39

59 50 51

41

52

33 44

53 56

54

55

53

57 58

34

BELTS, IDLERS AND BLADES Model 992406, 407, 408 Item Part No. 1 00103906 2 00104657 3 03856600 4 00112614 5 07300011 6 AA160100 7 00162146 8 00162779 9 00162801 10 00181917 11 00181823 00181911 07300534 12 03823051 13 00964024 14 00112616 00181711 00181036 15 00181026 00181940 00181042 16 03799551 17 00181062 18 00181715 19 03799351 20 00181194 21 03853600 22 00181288 23 03853500 24 00191347 25 00181910 26 00181485 27 00959995 28 00960024 29 00960046 30 00960052 31 00960059 32 00960082 33 00960115 34 00960711 35 00960155 36 00960502 37 00960702 38 00960704 39 AA964000 40 00964019 41 00964022 42 00964502 43 00966045 44 00967187 45 00967324 46 00967342 47 00964005 48 00105546 49 00181818 50 00960711 51 00145557 52 AA145551 53 00145555 54 03820551 55 00160116 56 00145561 57 00180334 00180857 58 00145552 59 00181822 60 00960122 61 03876800

Qty. 3 1 2 1 3 2 2 3 1 2 1 1 1 1 3 1 1 1 3 3 3 1 1 1 2 1 1 3 1 1 1 2 3 1 2 1 1 2 3 3 2 2 1 6 6 2 4 1 4 3 1 4 12 6 3 3 3 3 6 3 3 12 2 1 1 3 3 AR

Description Washer, M14 x M40 x M4.5 FLAT Spring, EXT 1.18 x .177 x 7.50 Tube, RD .750 x .125W x 2.469 Pulley, V-Belt 5.00 x .510 Sheave, 5.00 Spindle (1.00ID) Spacer, Ø.516 x Ø1.50 x .853 Pulley, Flat 5.00 x .635 W/BRG Spacer, Blade Spring, EXT .750 x .125 x 4.50 Assembly, Spindle 1" SHORT Shaft (includes items 27, 43 and 49 - 59) Pulley, V-Belt 6.75 x 1.0 W/Keyway (992407) Pulley, V-Belt 7.21 x 1.0 W/Keyway (992408) Pulley, V-Belt 6.00 x 1.0 W/Keyway (992406) Plate, Pivot Anchor Bent Locknut, 3/4-16 Belt, B123 - 60" Deck (992407) Belt, 131.0 EL ARAMID - 66” Deck (992408) Belt, B112 - 54" Deck (992406) Blade, 20.940 LO-LIFT - 60" Deck (992407) Blade, 23.0 Lift - 66" Deck (992408) Blade, 19.0 - 54” Deck (992406) Arm, Belt Tensioner Spanner Belt, HB114.9 EL Weldment, Tension Arm U-Bolt, Round .63 x 4.50 x 3/8-16 Weldment, Offset Arm w/Bushings (includes item 48) Cap, Spindle Weldment, Deck Idler Arm w/Bushings (includes item 48) Tube, Ø.750 x Ø.438 x 3.047 Assembly, Spindle 1" Long Shaft (includes items 27, 43 and 49 - 59) U-Bolt, Round 1.00 x 3.00 x 3/8-16 Fitting, 1/4-28 STRGT Grease Zerk Bolt, 5/16-18 x 1.25 Hex 5 Bolt, 3/8-16 x 1.00 Hex 5 Bolt, 3/8-16 x 2.50 Hex 5 Bolt, 3/8-16 x 4.00 Hex 5 Bolt, 7/16-14 x 1.75 Hex 5 Bolt, 1/2-13 x 1.75 Hex 5 Washer, 1.062 x 1.75 x 0.100 Bolt, 5/8-11 x 1.50 Hex 5 Nut, 3/8-16 STD Hex GR5 Washer, .375 REG Flat Washer, .500 REG Flat Locknut, 1/2-13 Crown Locknut, 5/16-18 Whiz Locknut, 3/8-16 Crown Washer, .375 x 1.50 x .O63 Flat Key, .250 x .250 x 1.00 SQ Bolt, 9/16-12 x 1.75 Hex 8 Locknut, 5/8-11 Whiz Locknut, 7/16-14 Whiz Nut, 7/16-20 Hex Bearing, Sleeve .753 x .878 x .750 Locknut, 1” Washer, 1.062 x 1.75 x 0.100 Spacer, Seal Seal, Upper Bearing Assembly, 1IN Diameter Spindle Casting, Mower Spindle 3.31 LG Pre-Load Spacer, .606 Stud, Special 7/16-20 Shaft, Spindle - Outside Spindles Shaft, Spindle - Center Spindle Seal, Lower Spacer, 1.01 x 1.25 x .635 Bolt, .50-13 x 3.50 Hex 5 Spindle Bearing Kit (Contains items 52, 53, 55 and 58)

35

DISCHARGE CHUTE Model 992406, 407, 408 5 10 1 2

8

4

3 6

9 Item Part No. 1 2 3 4 5 6 7 8 9 10

03779061 03791961 03822800 07533600 03820400 00964016 00963020 00964019 00960704 03843000

Qty. 1 1 1 1 1 5 5 1 2 1

Description Weldment, Discharge Shield Bracket Plate, Discharge Shield Support Shield, Rubber Discharge Bumper, Rubber Knob, 3/8 x 1.25 - 4 Prong Locknut, 3/8-16 Whiz Bolt, 3/8-16 x 1 CRG 5 Locknut, 5/16-18 Whiz Washer, .500 Reg, Flat Assembly, Discharge - Rubber *(contains items 1 through 9)

36

7

37

EverRide An Ariens Company 655 West Ryan Street Brillion, WI 54110-1072 920-756-2141 Fax 920-756-2407 www.everride.com